Input data

sym Initial value l b ub

Input r.p.m N 2000
module m 8 1 50
Input Power P 30000 20 50
Gear material
poissons ratio pinion 0.3
poissons ratio gear 0.3
modulus of E,gear 2E+11
modulus of E, pinion 2E+11
hardness pinion Hb1 250
Hardness Hb2 250
# of stages S 3
gear type Spur
housing type split
heat treatment through hardened
stress cycle 10^7

Step 1
lb ub
Face width,b 50 75.39822 125.6637

Step 2
Stage input 1 2 3
rpm ratios 3 2 1.5
rpm 1000 1000 500 333.3333
power 5000 5000 4900 4802

Calculate gear dimensions

gear number of teeth diameter
pinion 1 24 0.192
gear1 72 576
pinion 2 20 160
gear2 40 320
pinion 3 24 192
gear3 36 288

Calculate Pitchline Velocity and Tangential Load

Gear Stage 1 2 3
pitchline velocity 10.0530964915 4.1887902 3.351032
tangential load 497.3591971622 1169.78883 1432.991
Service factors stage1 stage 2 stage 3
Zr Surface factor 1 1 1
Kh Load distribution 1 1 1
Yo Temperature 1 1 1

Ko 1.25 1.25 1.25

Kv 1.57032582 1.368144 1.329278
Ks Size factor 1 1 1
Kb Rim thickness factor 1 1 1
Yn Bending strength stress cycle factor 1 1 1

Zn Contact strength stress cycle factor 1 1 1

Zw Hardness ratio factor 1 1 1
Sf Safety factor 1 1 1
Sh Safety factor 1 1 1
Yz 1.25 1.25 1.25

Ze 0.32394031 0.32394 0.32394

Yj 0.35 0.35 0.35
Zi 0.04656957 0.04657 0.04657

Output
overall gearbox dimensions calculate volume of gear box
length L volume
width w
height h
 sym initial value lb ub
pressure angle 20
overall ratio 20 20 25
Shaft diameter 1 40
2 40
3 40
4 45

input shaft Lin

output shaft Lout
thickness t1
height clearance eh
length clearance el
width clearance ew

output

333.3333333333
4802
calculate volume of gear box

shafts
gears
shell
 Service factors

Yj BENDING STRENGTH GEOMETRY FACTOR Yj

pinion1 gear1 pinion2 gear2
# OF TEETH 24 72 20 40
FACTOR 0.35 0.35
Zi

CONTACT STRENGTH GEOMETRY FACTOR Yj

pinion1 gear1 pinion2 gear2
Mn 8 8 8 8
Mg 1 1 1 1

20 20 20 20

Zi 0.04657 0.04657 0.04657 0.04657

Kv

Kv = (78 + p(196.85v))/78
DYNAMIC FACTOR Kv
pinion1 gear1 pinion2 gear2
v 10.0531 10.0531 4.18879 4.18879
FACTOR 1.570326 1.570326 1.368144 1.368144

Ko

Hb1/Hb2 1
pinion3 gear3
24 36
0.35
 ZE

pinion3 gear3
8 8 DYNAMIC FACTOR
1 1
v1'poissons ratio
20 20 v2, poissons ratio
E1
E2
0.04657 0.04657 ZE factor

Yz reliability factors

pinion3 gear3
3.351032 3.351032
1.329278 1.329278

shigley
DYNAMIC FACTOR Kv
pinion1 gear1 pinion2 gear2 pinion3 gear3
0.3 0.3 0.3
0.3 0.3 0.3
0.3 0.3 0.3
2E+11 2E+11 2E+11
0.323940311 0.323940311 0.323940311
Design Check
Check Geometric Constraints
satisfied?

288 240 NO

160 240 YES

384 240 NO

576 220 NO

320 217.5 NO

Allowable stresses

755
221.55

Check design constraints

Bending stress
Strength rating allowable decision Power rating
stage 1 Pinion 446.2948504806 604 0.0068022553
Gear

stage 2 Pinion
Gear

Stage 3 Pinion
Gear
 Contact stress
Strength rating allowable decision Power rating
Preliminary Gear Design
hardness 250 through hardened
,n 3 Lin
Input power 50000 Lout
Gear ratio, i reduction 20
rpm 2000
Overall gearbox dimensions width (w) 200 t1
length (l) 400 t2
height (h) 200 t3
eh 4 t4

el 5

ew 7

pressure angle 20

step 1 calculate gearbox dimensions

facewidth ,b 35

stage 1 1.5

stage 2 2
stage 3 2
module 3
overall gear dimensions teeth diameter
minimum number of teeth on pinion,N1 18 54
Teeth ,diameter on gear ,N2 27 81
Teeth,diameter on pinion ,N3 18 54
Teeth on gear ,N4 36 108
Teeth on pinion ,N5 18 54
Teeth on gear ,N6 36 108

input shaft dia d1 40

intermediate shafts d2 40
intermediate shafts d3 40
output shaft d4 45

overall dimensions
length L 368.5
width w 204.5
height h 188
 Geomet
calculate volume of gear box

100
100 volume
shafts 1380896.86836
gears 3146053.71516
24 shell 11960388
24 total 16487338.5835
36
48 Check Geometric Constraints

satified?

40.5 81 yes

54 81 yes

67.5 81 yes

81 61 No

108 27 No

rpm pitch line velocity

�_𝑡=(𝜋𝑛_𝑝 𝑑)/60000 m/s
1333.333
Vt 5.6548667765
666.6667

333.3333 tangential load

�_𝑡=𝑃/�_𝑡

Wt 8841.94128288
Geometry factor Zj

geometry factor Zi