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MANUFACTURING PROCESS
PREPARED BY:
ARI WIBOWO NUGROHO
SESA 391637
I. Introduction
1.1 Fabrication
When used as an industrial term, applies to the building of machines, structures and
other equipment, by cutting, shaping and assembling components made from raw
materials. Small businesses that specialize in metal are called fab shop.
Fabrication shops and machine shops have overlapping capabilities, but fabrication
shops generally concentrate on the metal preparation aspects (such as sawing tubing to
length or bending sheet metal or plate), welding, and assembly, whereas machine shops
are more concerned with the machining of parts on machine tools. Firms that
encompass both are also common.
The products produced by welders, which are often referred to as weldments, are an
example of fabrication.
Similarly, millwrights originally specialized in setting up grain mills and saw mills, but
they may be called upon for a broad range of fabrication work.
Ironworkers, also known as steel erectors, also engage in fabrication. Often the
fabrications for structural work begin as prefabricated segments in a fab shop.
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Metalworking is a science, art, hobby, industry and trade. Its historical roots span
cultures, civilizations, and millennia. Metalworking has evolved from the discovery of
smelting various ores, producing malleable and ductile metal useful for tools and
adornments. Modern metalworking processes, though diverse and specialized, can be
categorized as forming, cutting or joining processes. Today's machine shop includes a
number of machine tools capable of creating a precise, useful work piece.
1.3 Engineering
The fabricator may employ or contract out steel detailers to prepare shop
drawings, if not provided by the customer, which the fabricating shop will use for
manufacturing. Manufacturing engineers will program CNC machines as needed.
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2.1 Responsibility and Authority
2.1.1 CEO
B) Responsible for:
Overall management of the company
Laying down quality policy and objectives
Carrying our management reviews
Approval of product & process, Design & quality.
Ensuring the compliance to the quality management system of the company
Review and approval of quality management system documents
Finance management
Approval for purchase of raw materials, consumables and spares
Review and authorizing all agreement / contract (customer / suppliers)
Overall responsibility for new products and projects
Defining responsibility and authority of functions who are expected to take the
independent decision
Review of orders received from customers
Review of nonconforming products as a member of review meeting
B) Responsible for:
Overall activities of the day to day production operations
Planning and review of production against plan
Process design and development
Identification of training needs of functions reporting to him
Preparation of work instruction for production activities
Initiation of corrective action with regard to in process / final stages of production
Maintaining customer satisfaction and taking suitable corrective action
Implementing the corrective actions for the customer complaints in coordination with
CEO
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Initiating the corrective action against the customer complaint in coordination with
CEO
Proposal of corrective action and verification of effectiveness of
corrective actions
Monitoring customer satisfaction and taking suitable corrective actions
Ensure safe working practice
Drawing control in related to distribution and revision and over all maintenance
Control of customer supplied products / documents
Has the authority to stop production, to correct the quality problems.
A) Reports to CEO
B) Responsible for:
Preparation of purchase order / Arranging for purchase of Raw Materials, spares and
consumables
Supplier evaluation and maintenance of approved suppliers list follow up with suppliers
Maintenance of minimum stock level
Stock register and material identification
Preservation of materials identification
Preservation of materials stores
2.1.4 SUPERVISOR-PRODUCTION
B) Responsible for:
Production , quality as per planning
Man, Materials, Methods, Machineries Management
Monitoring House Keeping
Ensure safe working practice
Maintenance of records related to production & quality
Identification of training needs of functions reporting to him
Has the authority to stop production, to correct the quality problems
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2.1.5 CLIENTS
Schneider Transformer Cibitung
5. Inspection skill
7. Inspection status
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C. Final inspection/Testing results are recorded in the Final /stage inspection report.
D. If result are not meeting accepted criteria/tolerance during in process /final stage ,then
non-conforming product control process is implemented as per the process module-
continual improvement process
E. Inspection status is identified on the components through tag/board/respective
location/paint mark identification.
B) Responsible for:
Overall quality control and assurance
Maintenance of records related to incoming materials, in process materials and final
stage productions inspection reports including dimensional inspection
Calibration of inspection and testing equipment / instruments
Identification of training needs of functions reporting to him
Has the authority to stop production, to correct the quality problems.
3. MACHINARY LIST