KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : MATERIALS AND CONSUMABLE

COURSE CODE : MTK 1023

YEAR / SEMESTER : 1 SEMESTER 1

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 5.0 HOURS / WEEK

NON FACE TO FACE :

MODULE TYPE : VOCATIONAL

PREREQUISITE : -

CORE REQUISITE : -

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COURSE OUTCOMES:

At the end of the course, the students should be able to:-

1. Identify type of materials.

2. Identify and select parent metal for welding.
3. Identify and select welding consumable.
4. Handle welding consumables (identify, segregate, store and bake).

COURSE DESCRIPTION:

This unit identifies the competence required to provide students with a comprehensive technical understanding of the purpose
identifying types of materials and selecting parent metal for welding by referring to mill certificate and client specification. It also required
student to identify and select welding consumables by referring to welding specification and handling welding consumables by storing and
preserving so that the consumables is kept and maintained without losing its chemical and physical properties and according to manufacturer
recommendation.

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : MATERIALS AND CONSUMABLE

COURSE CODE : MTK 1023

CONTACT HOURS CONTENT

LEARNING STANDARD ASSESSMENT CRITERIA
(TRANING DURATION) STANDARD

20 hours RELATED KNOWLEDGE ASSESSMENT CRITERIA

(4 weeks)
1. IDENTIFY 1.1 Read material 1.1.1 Describe type of materials – ferrous and non-ferrous
Lecture :8 hours TYPE OF specification, charts, metals and its properties.
(2 hours x 4 weeks) MATERIALS tables and manuals. 1.1.2 Define material hardness.
1.1.3 Define chemical composition.
Practical :12 hours 1.1.4 Define tensile stress, yield strength and impact
(3 hours x 4 weeks) strength.
1.1.5 Define material elongation.
1.1.6 Define alloys metal.
1.1.7 Translate material specification, charts, tables and
manuals according to material specification chart.

1.2 Determine type and 1.2.1 Identify material grade in accordance to material
grade of material. specification chart.
1.2.2 Practice safety consciousness, cautious and proper
working etiquette according to Occupational Safety
and Health Act (OSHA).

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RELATED SKILLS

1.3 Confirm carbon steel / 1.3.1 Translate material specification, charts, tables and
stainless steel material manuals according to material specification chart.
to relevant WPS. 1.3.2 Describe basic material testing methods for ferrous
and non ferrous materials.
1.3.3 Carry out basic material identification and testing
according to material specification chart.
1.3.4 Identify material grade in accordance to material
specification chart.

ATTITUDE / SAFETY /
ENVIRONMENTAL

1. Meticulous in verifying
based metal material in
accordance to material
mill certificate.

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : MATERIALS AND CONSUMABLE

COURSE CODE : MTK 1023

CONTACT HOURS CONTENT

(TRANING DURATION) LEARNING STANDARD ASSESSMENT CRITERIA
STANDARD

25 hours RELATED KNOWLEDGE ASSESSMENT CRITERIA

(5 weeks)
2. IDENTIFY 2.1 Determine size of material 2.1.1 Identify size of material required to meet welding
Lecture :10 hours AND SELECT required. process requirements.
(2 hours x 5 weeks) PARENT
METAL FOR 2.2 Interpret mill certificate. 2.2.1 Define basic metallurgy of materials.
Practical :15 hours WELDING 2.2.2 Interpret material codes in accordance to material
(3 hours x 5 weeks) specification chart.

2.3 Check material as required 2.3.1 Distinguish various types of common materials
by specification. physically.
2.3.2 Identify material against specification.
2.3.3 Carry out simple workshop test on material in
accordance to material specification chart.
2.3.4 Practice safety consciousness, cautious and proper
working etiquette according to Occupational Safety
and Health Act (OSHA).

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RELATED SKILLS
2.4 Affirm content of material mill
certificate such as:
 Material standard
 Heat number
 Chemical composition
 Mechanical Properties
 Material form - plate
 Material size
 Physical condition
ATTITUDE / SAFETY /
ENVIRONMENTAL
1. Meticulous in verifying
based metal material in
accordance to material
mill certificate.
MTK 1023
KSKV SVM 2017
2.4.1 Interpret material codes in accordance to material
specification chart.
2.4.2 Distinguish various types of common materials
physically.
2.4.3 Identify material against specification.
2.4.4 Carry out simple workshop test on material in
accordance to material specification chart such as
Thermal conductivity test, appearance test, spark
test, file test and fracture toughness test.
2.4.5 Identify size of material required to meet welding
process requirements.
2.4.6 Confirm material physical condition (eg. Dent, rust,
ovality, etc).
Document Page 6/13
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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : MATERIALS AND CONSUMABLE

COURSE CODE : MTK 1023

CONTACT HOURS CONTENT

(TRANING DURATION) LEARNING STANDARD ASSESSMENT CRITERIA
STANDARD

20 hours RELATED KNOWLEDGE ASSESSMENT CRITERIA

(4 weeks)
3 IDENTIFY AND 3.1 Identify and choose 3.1.1 Identify welding code for selection of electrode
Lecture :8 hours SELECT electrode required. according to BS/AWS codes and standard.
(2 hours x 4 weeks) WELDING 3.1.2 Determine electrode required for intended welding
CONSUMABLE
Practical :12 hours
(3 hours x 4 weeks) 3.2 Check for welding 3.2.1 Describe electrodes classification according to
electrode specification. British Standard (BS) and American Welding Society
(AWS) / codes and standard.
3.2.2 Interpret specification for selection of electrodes
according to BS/AWS codes and standard.

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RELATED SKILLS

3.3 Confirm electrode 3.3.1 Describe electrodes classification according to

specification/ classification British Standard (BS) and American Welding Society
such as: (AWS) / codes and standard.
 Core wire 3.3.2 Interpret specification for selection of electrodes
 Electrode size according to BS/AWS codes and standard.
 Flux coating (basic, 3.3.3 Identify welding code for selection of electrode
rutile and according to BS/AWS codes and standard.
cellulose) 3.3.4 Determine electrode required for intended welding.

ATTITUDE / SAFETY /
ENVIRONMENTAL

1. Cautious practice when

handling hot electrode
from baking oven

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CONTENT AND LEARNING STANDARDS

PROGRAMME : WELDING TECHNOLOGY

COURSE NAME : MATERIALS AND CONSUMABLE

COURSE CODE : MTK 1023

CONTACT HOURS CONTENT

(TRANING DURATION) LEARNING STANDARD ASSESSMENT CRITERIA
STANDARD

20 hours RELATED KNOWLEDGE ASSESSMENT CRITERIA

(4 weeks)
4 HANDLE 4.1 Identify manufacturer 4.1.1 Interpret welding consumable according to
Lecture :8 hours WELDING specification. manufacturer specifications.
(2 hours x 4 weeks) CONSUMABLES
(IDENTIFY, 4.2 Classify welding 4.2.1 Follow manufacturer recommendation for handling of
Practical :12 hours SEGREGATE, electrode. electrode.
(3 hours x 4 weeks) STORE AND 4.2.2 Identify classification of consumables in welding field.
BAKE) 4.2.3 Describe method of storage and preservation of
electrode according to manufacturer
recommendation.
4.2.4 Describe segregation of electrode according to
manufacturer recommendation.

4.3.1 Describe electrode drying procedure according to

4.3 Store and preserve manufacturer recommendation.

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electrode. 4.3.2 Explain electrode drying oven operation according to

manufacturer specification.
4.3.3 Ensure environmental requirements for storage and
preservation maintenance.
4.3.4 Explain the process of electrode re-drying according
to manufacturer recommendation.
4.3.5 Practice safety consciousness, cautious and proper
working etiquette according to Occupational Safety
and Health Act (OSHA).

PERFORMANCE CRITERIA
APPLIED SKILLS
4.4.1 Follow manufacturer recommendation for handling of
4.4 Carry out electrode electrode.
handling/baking 4.4.2 Identify classification of consumables in welding field.
procedure if required. 4.4.3 Apply method of storage and preservation of
electrode according to manufacturer
recommendation.

4.5.1 Apply segregation of electrode according to

manufacturer recommendation.
4.5 Setting up oven 4.5.2 Apply electrode drying procedure according to
temperature for baking. manufacturer recommendation.

4.6.1 Apply electrode drying oven operation according to

manufacturer specification.
4.6 Setting up temperature 4.6.2 Ensure environmental requirements for storage and
for holding oven. preservation maintenance.
4.6.3 Conduct electrode re-drying according to
manufacturer recommendation.

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ATTITUDE / SAFETY /
ENVIRONMENTAL

1. Cautious practice
when handling hot
electrode from baking
oven.

CORE ABILITY

CORE ABILITY

SILA RUJUK LAMPIRAN A : JADUAL PEMETAAN NOSS DAN KSKV

SILA RUJUK LAMPIRAN B : JADUAL PEMETAAN NOSS DAN CORE ABILITY

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Code and standard (AWS D1.1) 1 :1

2. Code and standard (ASME IX) 1 :1
3. Base metal plate 1 :1
4. Base metal pipe 1 :1
5. Welding electrode (2.5mm - 4.0mm) 1 :1
6. Electrode baking oven 1 : 15
7. Electrode holding oven 1 : 15
8. Marking tools and hand tools 1 :1
9. Electrode quiver 1 : 10

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ITEMS RATIO (TEM : Trainees)

REFERENCES

1. Sacks & Bohnart,2007,Welding Principles & Practices,3rd edition, 1221, Avenue of the Americas, New York, NY 10020 USA, Mc Graw Hill, ISBN:
978-0077238773
2. James F. Lincoln, Arc Welding Foundation, 2002, The Procedure Handbook of Arc Welding, 14th Edition, 22801 St. Clair Avenue, Cleveland, Ohio,
44117 USA, Lincoln Electric Company, ISBN: 978- 9993897302
3. Robert L. O'Brien, 1997, Jefferson's Welding Encyclopaedia, 18th Edition, 550 N.W. Lejeune Road, Miami, Florida, 33126 USA, American Welding
Society, ISBN: 978-0871715067
4. Joseph W. Giachino, William, Weeks, 1985, Welding Skills & Practices, 6th edition, Western Michigan University, Kalmazoo, Michigan, Chicago,
60637, USA, American Technical Society, ISBN:978-0826930019
5. Griffin, Roden, Briggs, 1985, Pipe Welding Techniques, 4th edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-0827322486
6. Ivan H. Griffin, Edward M. Roden and Charles W. Briggs, 1984, Basic Arc Welding 4th edition, Albany, New York, 12205 USA, Delmar
Publishers, ISBN: 978-0827321311
7. ASM International, 1983, Metal Reference Book, 2nd edition, Material Park, Ohio, 44073 USA, American Society For Metals, ISBN:978-
0871701565
8. Gower A. Kennedy, 1982, Welding Technology - Student's Manual, 2nd edition, Indianapolis, USA, A Howard W. Sams Book, Bobbs- Merill
Educational Publishing, ISBN:978-0672971099
9. Gower A. Kennedy, 1982, Welding Technology, 2nd edition, Lethbridge Community College, Alberta, New York, USA, Howard W. Sams & Son Inc.,
ISBN: 978-0672979903

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REFERENCES

10. Frank R. Schell, 1977, Welding Procedures: Electric Arc, 1st edition, Albany, New York, 12205 USA, Delmar Publishers, ISBN: 978-0827316034
11. Giachino, Weeks, Johnson, 1974, Welding Technology, 2nd edition, Chicago, 60637 USA, American Technical Society, ISBN: 978-0826930637

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