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They showed that the level of total underbalance necessary to holds the wellbore fluid (3% KCl brine) and perforating gun.
achieve ‘clean perforations’ (i.e. perforations which did not The shaped charge is placed inside a modified perforating gun
benefit from acidization) decreases with increasing formation in the wellbore at a standoff of 0.5” from the shooting plate
permeability. They proposed that perforation clean-up was (0.375” steel and 0.75” class H cement) to simulate the well
governed by the rock permeability and pressure differential. casing. Pore and SWB accumulators simulate the far field
They envisaged perforation clean-up as resulting from flow reservoir and wellbore respectively.
through the formation matrix. Accordingly, high permeability For perforating, the pore pressure was set at 5000 psi for
rocks would more readily clean-up while very low each of the tests and the wellbore pressure varied to obtain the
permeability rocks may not clean-up regardless of the pressure desired underbalance or overbalance pressure in accordance to
differential. Their study is based on sandstone formations and the test design. The confining pressure was 8000 psi for all
does not consider limestone and limey sandstones. tests for an effective stress (confining less pore) of 3000 psi
Behrmann2 used a viscous drag force model to derive for all the tests.
perforation skin as a function of underbalance pressure. His The tests are divided into three categories based on core
drag force equations depend on reservoir porosity, and perforating charge type. The first two perforation tests
permeability, and diameter of the perforation tunnel. The were conducted to evaluate the perforation productivity of
work is based upon single shot laboratory experiments. Gold Bedford Limestone target cores perforated at initial wellbore
and Berea sandstone targets were perforated using 3.2 and 15 underbalance pressures of 2000, and 3000 psi. Charge A was
gram charges. Behrmann’s correlations can also be used to used for Tests 1 and 2. Tests 3 through 6 were conducted to
estimate the perforation skin in those cases where the evaluate the perforation productivity of Silurian Dolomite
conditions are not right to fully remove the perforation target cores perforated at initial wellbore underbalance
damage. In contrast to Tariq3 turbulent flow perforation pressures of 500, two at 1000, and 3000 psi. Charge A was
model, Behrmann’s equations do not require oil also used for these tests. The target cores for tests 7 through 9
compressibility and viscosity terms. were Bedford Limestone. These tests were conducted at
Walton4 offered an alternate explanation of the perforation initial wellbore underbalance pressures of 1000, 3000, and
clean-up mechanism. He proposed that underbalance 4000 psi with charge B and associated gun.
perforating promotes productive perforations, not by After perforating, the pore and wellbore pressures were
increasing fluid surge, but by initiating mechanical failure of allowed to equalize before readying the core for controlled
the damaged zone. Walton’s theory predicts the optimum pumped flow. Pressure in the SWB was bled down to
pressure underbalance in terms of the rock matrix strength, atmospheric pressure. The confining pressure was reduced
strength and extent of the perforation crushed zone, as well as simultaneously to maintain constant effective overburden
the effective stress conditions. He illustrates his theory with stress on the core. K-1 kerosene was then pumped through the
data from several different sandstone lithologies. core with an accurate low rate screw pump. Kerosene entered
around the perimeter of the core, flowed radially through the
Experimental Setup and Procedure core into the perforation and exited the core through the
The perforating test program simulated perforating an oil perforation tunnel. A constant flow-rate setup is used to flow
reservoir with brine across the perforations and the well open the perforated core until a stable productivity is established.
to surface. The cores used for this study are from Bedford After all flow was completed the core was split open for
(Indiana) Limestone and Silurian Dolomite outcrop rock. inspection and measurement of the perforation tunnel.
Core properties, a summary of the experimental conditions,
and experimental results are shown in Tables 1 through 3. Results
The detailed experimental facility and procedures are The results are summarized in Tables 1 through 3. The tests
discussed further in the Appendix. are divided into three categories: Bedford (Indiana) Limestone
The cores were first dried and then vacuum saturated with perforated with charge A (Table 1), Silurian Dolomite
3% KCl brine. With the core under an effective confining perforated with charge A (Table 2), and Bedford (Indiana)
stress of 3000 psi, K-1 kerosene was flowed through the cores Limestone perforated with charge B (Table 3). The results are
until they reached irreducible brine saturation. The axial and in agreement with earlier findings of progressive clean-up of
cross-diameter permeabilities to kerosene at irreducible brine the perforation tunnel with increasing levels of initial
saturation were measured for each core. The initial underbalance (Figure 1). In Figure 1 perforation skin is
permeability to kerosene serves as a benchmark by which the plotted against the initial underbalance pressure. The
effective productivity of the perforated core can be measured. progressive perforation clean-up with increasing underbalance
The flow outlet was to ambient pressure and inlet pressure was pressure that has been well noted by previous investigators is
allowed to vary as governed by the flow rate and also evident in Figure 1. However, the perforation skins for
core permeability. the higher permeability dolomite cores are consistently higher
The design of the pressure vessel allows for the duplication than the perforation skins for the lower permeability limestone
of the downhole conditions including: confining stress, pore cores (Figure 1). This finding is contrary to the conclusion of
pressure and wellbore pressure. The core sample is enclosed in earlier studies that stipulate that for a given underbalance
rubber sleeves to prevent communication with the confining pressure higher permeability rocks should show more
fluid. An end attachment to the core sample is used for perforation clean-up than lower permeability rocks.
imparting the pore pressure. A simulated wellbore (SWB)
SPE 86542 3
Setup Pressures
Confining Pressure 8000 8000
(psi)
Pore Pressure (psi) 5000 5000
Simulated Well 3000 2000
Pressure (psi)
Effective Stress 3000 3000
(psi)
Initial Under- 2000 3000
balance (psi)
Peak Dynamic 2640 3350
Under-balance (psi)
Core Properties
Rock Type Bedford LS Bedford LS
UCS Plug (psi) 7478 7219
Core Length (in) 15.875 16.75
Core Diameter (in) 7 7
Porosity (%) 12.5 12.4
Axial Permeability 8.5 7.8
(md)
0-180 Diametral 6.9 8.0
Perm (md)
90-270 Diametral 7.2 7.8
Perm (md)
Average Perm (md) 7.5 7.9
Axial PI 0.222 0.19
0-180 Diametral PI 0.95 1.11
90-270 Diametral 1.00 1.08
PI
Perforation
Charge A A
Gun Standoff (in) 0.5 0.5
Total Length in rock 165 117
(mm)
Clear Length in 135 112
rock (mm)
Average Diameter 4 4
(mm)
Post Shot PI 0.409 0.421
(radial)
Post Perforation
Flow
PI(post)/PI(pre) 0.470 0.384
CFE 0.459 0.569
Skin 4.6 2.9
Table 1: Experiment setup conditions and a summary of the experimental results (Bedford Limestone, Charge A).
PI is defined as flow rate/differential pressure in units of cc/sec/100 psi.
6 SPE 86542
Setup Pressures
Confining Pressure 8000 8000 8000 8000
(psi)
Pore Pressure (psi) 5000 5000 5000 5000
Simulated Well 4500 4000 4000 2000
Pressure (psi)
Effective Stress 3000 3000 3000 3000
(psi)
Initial Under- 500 1000 1000 3000
balance (psi)
Peak Dynamic 1750 2160 2150 3160
Under-balance (psi)
Core Properties
Rock Type Silurian Dolomite Silurian Dolomite Silurian Dolomite Silurian Dolomite
UCS Plug (psi) 4971 4614 6699 5721
Core Length (in) 17.625 17.5 17 17.5
Core Diameter (in) 7 7 7 7
Porosity (%) 17.9 17.3 16.3 18.6
Axial Permeability 142.2 68.8 108.6 83.1
(md)
0-180 Diametral 173.4 88.9 92.2 86.5
Perm (md)
90-270 Diametral 174.4 80.1 106.4 80.9
Perm (md)
Average Perm (md) 162.6 78.8 102.1 83.5
Axial PI 3.5 2.03 2.83 2.03
0-180 Diametral PI 24.0 9.51 12.8 11.5
90-270 Diametral 24.1 12.3 14.7 12.0
PI
Perforation
Charge A A A A
Gun Standoff (in) 0.5 0.5 0.5 0.5
Total Length in rock 225 285 165 185
(mm)
Clear Length in 115 280 152 178
rock (mm)
Average Diameter 7 10 12 14
(mm)
Post Shot PI 8.07 6 5.6 6.3
(radial)
Post Perforation
Flow
PI(post)/PI(pre) 0.336 0.550 0.408 0.536
CFE 0.224 0.259 0.294 0.327
Skin 11.2 8.2 6.5 5.2
Table 2: Experiment setup conditions and a summary of the experimental results (Silurian Dolomite, Charge A).
PI is defined as flow rate/differential pressure in units of cc/sec/100 psi.
SPE 86542 7
Setup Pressures
Confining Pressure 8000 8000 8000
(psi)
Pore Pressure (psi) 5000 5000 5000
Simulated Well 4000 2000 1000
Pressure (psi)
Effective Stress 3000 3000 3000
(psi)
Initial Under- 1000 3000 4000
balance (psi)
Peak Dynamic 2480 3580 4000
Under-balance (psi)
Core Properties
Rock Type Bedford LS Bedford LS Bedford LS
UCS Plug (psi) 4005 4055 4200
Core Length (in) 18 18 18
Core Diameter (in) 7 7 7
Porosity (%) 16.7 17.1 16.7
Axial Permeability 3.0 3.4 3.6
(md)
0-180 Diametral 3.4 3.7 4.5
Perm (md)
90-270 Diametral 3.1 4.1 4.7
Perm (md)
Average Perm (md) 3.2 3.7 4.2
Axial PI 0.07 0.08 0.09
0-180 Diametral PI 0.47 0.51 0.63
90-270 Diametral 0.43 0.56 0.65
PI
Perforation
Charge B B B
Gun Standoff (in) 0.5 0.5 0.5
Total Length in rock 230 165 260
(mm)
Clear Length in 120 130 200
rock (mm)
Average Diameter 6 9 8
(mm)
Post Shot PI 0.206 0.48 0.935
(radial)
Post Perforation
Flow
PI(post)/PI(pre) 0.459 0.897 1.464
CFE 0.316 0.731 0.814
Skin 7.3 1.1 0.7
Table 3: Experiment setup conditions and a summary of the experimental results (Bedford Limestone, Charge B).
PI is defined as flow rate/differential pressure in units of cc/sec/100 psi.
8 SPE 86542
8 78.8 md
Perforation Skin
3.2 md
102.1 md
6
83.5 md
7.5 md
4
7.9 md
2
3.7 md
4.2 md
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Initial Underbalance Pressure (psi)
Figure 1: Perforation Skin versus Initial Underbalance Pressure
3
Permeability versus Initial Underbalance Pressure
10
Limestone, Charge A
Dolomite, Charge A
Limestone, Charge B
11.2
2 8.2
10
5.2
Permeability (md)
6.5
0
10
2 3 4
10 10 10
Initial Underbalance Pressure (psi)
Figure 2: Carbonate Core Skin compared to King Sandstone Correlation
SPE 86542 9
8
Perforation Skin
0
0 200 400 600 800 1000 1200 1400 1600 1800 2000
dP*k**0.5/phi*CD**0.3
Figure 3: Carbonate Core Skin compared to Behrmann Berea Sandstone Correlation
Test 8
6000
Test 9
5000
3
5
4000
4
1 7
3000
8
6
2000 9 2
1000
0
-0.1 0 0.1 0.2 0.3 0.4 0.5
Time (seconds)
Figure 4: Wellbore Pressures during Perforating
10 SPE 86542
8
Perforation Skin
0
20 25 30 35 40 45 50 55 60
Peak Dynamic UB/UCS * Initial Pressure Rate**0.4
Figure 5: Carbonates Skin Correlation compared to Dynamic Underbalance and UCS
SPE 86542 11
Appendix A: Perforating Procedure A constant flow setup is used to flow the core sample.
Kerosene is pumped through the core with an accurate low
The perforating test procedures are based upon the rate screw pump through the perforated core and the
recommended practices for evaluation of well perforations as productivity of the perforated core sample is calculated from
set forth in the fifth edition of the API RP 436. pressure and flow data. An effective stress of 3000 psi is
maintained on the core throughout the flow. Upon completion
Core Preparation and Initial Permeability of all flow, the core is removed from the test vessel and the
Each core is dried for 24 hours at a temperature of 200o F. perforation entrance hole is measured and inspected. Lastly,
Next a vacuum is pulled on the core for a minimum of 8 the core is split open for inspection of the perforation tunnel.
hours. The weight of the dry core is recorded. The dried and
evacuated core is flooded in the evacuation chamber with 3% Appendix B: Calculation Notes
KCl brine while the rate at which the saturating fluid is
admitted is carefully monitored so that it does rise faster than Definition of PI, CFE, and skin
the capillary rise of the fluid in the core. After saturation the Core Flow Efficiency (CFE) is defined as the measured radial
core is lightly wiped to remove free brine from the surface and flow rate divided by the calculated radial flow rate into a
weighed again. A porosity determination is made from the dry theoretical perforation of the same depth and diameter. CFE
and saturated core weights. can be viewed as the ratio of the productivity of the actual
Determination of the axial permeability involves flowing perforation relative to an ideal undamaged perforation.
kerosene along the axis through the full face of the core. A
rubber sleeve around the core diameter isolates the core from
Qmeasured
the confining fluid. Flow is continued along the core axis CFE =
until the core reaches irreducible brine saturation and its Qcalculated
permeability to kerosene measured.
Following the determination of axial permeability to where:
kerosene, the core is prepared for cross-diameter flow.
Determination of cross-diameter permeability involves using
two sets of opposing rods. Each set of rods extends a quarter ⎡ ⎤
of the way around the core diameter. The core and rods are ∆P ⎢ k1 D k 2 rR ⎥
Qcalculated = ⎢ + ⎥
placed in a rubber sleeve to isolate the core from the confining µ ⎢ ln R ( R − r ) ⎥
fluid. The top faceplate seals that end of the core. The bottom
faceplate has openings for pore fluid inlet and outlet while ⎣⎢ r ⎦⎥
sealing the bottom of the core face from confining fluids. and:
Kerosene flows through the inlet in the bottom faceplate,
around the inlet rods and across the core diameter. Kerosene D = perforation depth
gathers at the outlet rods and flows through an outlet in the r = perforation radius
bottom faceplate. A second cross-diameter permeability is R = core radius
then made perpendicular to the first cross k = permeability, bedding perpendicular to the axis:
diameter permeability.
k1 = k h
Perforation Experimental Setup and Procedure
After the initial permeability of the test core to kerosene at 1
k 2 = (k v k h )
2 3
irreducible brine saturation has been determined, the core is
mounted in the pressure vessel as shown in Figure A1. The
Productivity Index (PI) is defined as the flow rate divided
design of the pressure vessel allows for the duplication of the
by the total pressure drop. In this paper the PI is measured in
pressure conditions downhole: confining pressure, pore
units of cc/sec/100 psi. The geometry and state of the
pressure, and wellbore pressure. The simulated wellbore holds
perforation affect the PI, however, the determination of PI
the wellbore fluid (3% KCl brine in this case). The core is
does not directly take the perforation depth and diameter
enclosed in rubber sleeves to prevent communication with the
into consideration.
confining fluid. Pore pressure is maintained through an end
Skin is a composite variable. It represents the additional
attachment. The shaped charge is placed inside a modified
(or reduced) pressure drop associated with a given completion.
perforating gun in the wellbore at a known standoff from the
A positive skin denotes that the pressure drop in the near-
shooting. The shooting plate is 1.125” thick (0.375” steel and
wellbore zone is greater than would have been expected from
0.75” class H cement) and is used to simulate the downhole
the normal, undisturbed, reservoir flow mechanisms.
casing and cement. Shooting leads are routed from the gun
Conversely, a negative skin denotes that the pressure drop in
through fluid-to-air connectors to the shooting box.
the near-wellbore zone is less than would have been expected
Perforating conditions for the tests are summarized in Tables 1
from the normal, undisturbed, reservoir flow mechanisms.
through 3. After perforating, the pore and wellbore pressures
are allowed to equalize before readying the core for flow.
12 SPE 86542
⎛k ⎞ rp + t c ⎛ 1 ⎞ r
rp = perforation radius
S = ⎜⎜ o − 1⎟⎟ ln =⎜ − 1⎟ ln e tc = damage zone thickness
⎝ kc ⎠ rp ⎝ CFE ⎠ rp
This calculation assumes Darcy flow, which is a good
assumption under these test conditions.
where:
A more detailed derivation of the equations for perforation
S = skin CFE and skin can be found in a paper by Halleck and Dogula7.
ko = initial permeability
kc = perforation damage zone permeability
re = core radius
7
∆P
5 3
4
2
1
12 10
6
11
8 9
Figure A1: Schematic view of experimental facility. Showing 1. Confining chamber with confining fluid (kerosene) 2. Simulated wellbore with
wellbore fluid (KCl Brine) 3. Core sample with pore pressure and pore fluid 4. Gun with the shaped charge 5. Shooting leads 6. Shooting
Plate 7. Micrometer valve 8. SWB pressure gauges 9. Confining pressure gauge 10. Pore pressure gauge 11. Pore fluid accumulators 12.
Wellbore fluid accumulators