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CLAUSE:
METHOD STATEMENT
MICRON
SEMICONDUCTOR ASIA PTE LTD
CONTRACTOR:
PROJECT NAME:
PAGES: 46
L K ANG CONSTRUCTION PTE LTD S86088-LKA-C07CE-MS-0004-R0
Contents
Revision
No. Title
1 2 3 4 5 6
1.0 Purpose
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4.0 Resource
4.1 Materials.
4.2 Equipments
4.3 Tools.
6.0 Appendix
6.1 Risk Assessment.
6.2 Safe Work Procedure.
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This Method Statement cover the works related to the CONSTRUCTION WORK FOR
SUBSTRUCTURE AND SUPERSTRUCTURE FOR NEW ERECTION OF 2-STOREY
EXTENSION AT CENTRAL UTILITY PLANT (CUP), MICRON SEMICONDUCTOR ASIA
PTE LTD at WOODLANDS, SINGAPORE.
CONSTRUCTION SEQUENCE
After complete the demolition work at North Side (Zone 1) and East Side (Zone 2 & 3), micro bored
piling work at Zone 2 & 3 and get approval from Authority submission for ECM from PUB and
ERSS from BCA, then the substructure construction work start. However, there is no piling work at
Zone 1, therefore once get approval for ECM and ERSS, start the excavation work at Zone 1. The
following discuss regarding the construction sequences for substructure and superstructure.
After completion of the 1st floor, there will be one numbers of 50T/ 70T mobile crane
position either (Crane 1) or (Crane 2) on site and move as where require. Some time may
use additional adhoc mobile crane if necessary.
The superstructure work from Level 1 to 2 and Level 2 to roof at Zone 1, 2 and 3 will be
using the 50Ton/ 70Ton of mobile crane. The weight and the working radius have to be
considered choosing the cranes.
By considering the above following crane positions are proposed. Refer to Figure 2.1 shows
the mobile crane parking plan on site, while Figure 2.2 shows the section plan of Mobile
Crane during construction works.
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Mobile Crane will be parked on the 20mm thick steel plate as per PE advice.
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Crane 2
Crane 1
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Elephant concrete pump cars length varies from 36-52m shall be ordered as when necessary
for casting work. The pump car will be used to cast big pour more than 100m3 or if no
access for cranes.
Crane and bucket will be used to cast column and small pour.
The casting sequences for the pile cap (Figure 2.3) start from gridline C6 to C1. There are
two different dimension of pile cap which are 2000x2000mm (1 no of type 1B14) and
2200x2200mm (5 nos of type 1B16). After completion of pile cap construction, backfill and
compact the ground. Then, anti-termites and lean concrete to the soil. Commence ground
beam rebar works. There is a challenge for the construction, since the existing column
locates at gridline CJ. Beam rebar need to be drilled into the existing column as per
technical requirement. Cast the beam once complete rebar and formwork. Remove the
formwork and start backfilling to slab soffit. Anti-termite, lean concrete and waterproofing
membrane work to the slab soffit. Cast the Level slab after complete and inspect by M+W
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There are two different dimension of pile cap which are 2000x950mm x 1200mm (H) (2 no
of type 2MB1) and 2000x1860mm x 1000mm (H) (6 nos of type 3MB1) at Zone 2 and Zone
3. The construction of pile cap and 1000mm (W) x 1000mm (D) ground beam start
simultaneously from gridline CB to CD (Zone 3) and gridline CE to CJ (Zone 2) as shown
in Figure 2.3. After cast pile cap and ground beam, backfill with compaction and carry out
anti-termites work and lean concrete to the slab soffit, then follow by waterproofing work to
the bottom of Level 1 slab. Zone 3 slabs will start to cast first, while Zone 2 slab will cast at
different days. After inspection by M+W Engineer and RE/ RTO, proceed with slab cast.
Figure 2.4 shows the Level 1 slab at Zone 2 and 3.
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During the construction of Zone 2 and 3, the access within gridline CD to CE must be
provide for vehicle access to the existing building as shown in Figure 2.5. Therefore,
movable barricade by GI Pipe with netting will be used to block at the side of access.
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After construction of the Level 1 slab, continue with construction work of column. There are
three types of column which are Type C2 (800x600mm), Type 1TC1 (400x400mm), and
Type C3 (1200x1200mm – Column Stump). The column for Type C2 and 1TC1 will
connect from Level 1 to 2. Pre-fabricate column rebar cage on site and then use 70 ton
mobile crane (Crane 1) to hoist and insert to the column starter bar. After inspection by
M+W Engineer and RE/ RTO, close up formwork and cast it. Repeat the same procedure
and cast the column from gridline C5 to C1. While construct the column, start erect the
staging for Level 2 slab soffit from gridline C5 to C1. Complete the staging for Level 2 by
using Band 2 or 3 system formwork after all column cast. Start the rebar work for Level 2
beam. The existing column at gridline CJ is connecting to the new beam. Therefore, drilling
method need to carry out as follow technical specification (Figure 2.8). Complete the beam
and Level 2 slab rebar and formwork. The Level 2 slab and beam will be casting in one time
by using concrete pump. Once approved by M+W Engineer and RE/ RTO, proceed with
casting. Figure 2.6 shows the overall Level 2 Building plan. Repeat the same procedure to
cast the column from Level 2 to roof and roof beam from gridline C5 to C1. Figure 2.7
shows the overall roof level building plan.
The slab for Zone 2 and Zone 3 at Level 2 will be combined together. There are 8 numbers
of types C1 column (400x800mm) at the East Side from gridline CB.1 to CJ. 70 ton mobile
crane (Crane 2) to hoist and insert to the column starter bar. After inspection by M+W
Engineer and RE/ RTO, close up formwork and cast it. Repeat the same procedure and cast
the column from gridline CB.1 to CJ. While construct the column, start erect the staging for
Level 2 slab soffit from gridline CB.1 to CJ. Complete the staging for Level 2 by using
Band 2 or 3 system formwork after all column cast. Start the rebar work for Level 2 beam.
The existing column at gridline C1 is connecting to the new beam. Therefore, drilling
method need to carry out as follow technical specification (Figure 2.8). Complete the beam
and Level 2 slab rebar and formwork. The Level 2 slab and beam will be casting in one time
by using concrete pump. Once approved by M+W Engineer and RE/ RTO, proceed with
casting. Figure 2.6 shows the overall Level 2 Building plan. Repeat the same procedure to
cast the column from Level 2 to roof and roof beam from gridline CB.1 to CJ. Figure 2.7
shows the overall roof level building plan.
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Zone 1
Zone 2 & 3
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Zone 1
Zone 2 & 3
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1. Inspected machineries such as piling rig, PDA machine, excavator, cranes, boom/scissor lift,
etc. shall be delivered to site via low bed trailer with ramp.
2. The low bed trailer with ramp shall be guided to be designated parking position and piling
rig, PDA machine, excavator, cranes, boom/scissor lift, etc. shall be unloaded from the
trailer and travelled to designated location. (To be guide by Signalman / Banksman).
3. Machineries such as generator, compressor, tower light and materials such as bricks, cement
bags, shall be stacked in pallet and delivered to site by lorry crane and unloaded at
designated material laydown area.
4. Site office containers, store container, portable toilet, temporary shelter materials, short
reinforcement bars, formwork materials, pipes, rebar cutting & bending machine and steel
plate shall be delivered to site by lorry crane and unloaded at designated area.
5. Long reinforcement bars, long container and precast elements shall be delivered to site by
trailer and unloaded using lorry crane or mobile crane at designated area.
6. Small tools and materials shall be delivery to site by lorry and unloaded manually at
designated area.
7. Ensure a proper storage area is prepared and all the materials shall be properly stacked to a
safe height.
8. Diesel for equipment and machineries shall be delivery to site by lorry tanker and shall be
top up. During toping up all the equipment and machinery shall be switch off.
9. Banksman must be deployed for traffic controlling and ensure that all the vehicle drivers
follow the instruction of the banks man when entering inside the site.
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1. Prior to commencement of excavation, it is necessary to check the existing cables and other
services. License Cable Detection Worker (LCDW) must get the existing services drawings
and then do the physical service detection for the verification.
2. If necessary trial trench shall be excavated using manual or mini excavators as directed by
the LCDW. This is to expose the existing services and to confirm the service location, depth
and other necessary information.
3. Upon confirmation of the service location, the proper and permanent marks shall be
installed at the services location for the demarcation and identification.
4. To avoid damages the service locations to be disclosed to all parties involved in the
construction activities and a copy of cable detection drawing should be kept on site for
reference.
5. Prior to do excavation work, confirm all the underground services and provide such
information to the site staff and operators if any.
6. Once complete the setting out, check existence of underground services within the affected
zone.
7. If any services within the affected area and not directly affect for the construction work
mark those services with clear identification for construction team information and if
necessary, the services need to be protection.
8. In case of these services need proper supporting structure, the structural drawings and
supporting sequence shall be provided separately.
9. Any services within the construction area should be protected, not only those you deemed
necessary.
1. Settlement points are installed to measure ground settlement/ heaving. Generally they are
mounted placed at fixed intervals on the ground or structure. On pavement typically a
concrete nail is installed with a plastic grommet.
2. For green field a H10/ H13/ H16 steel rod with convex top shall be installed on the ground
and secured with concrete as shown in the sketch.
3. The SOKKIA C230/C330 digital level is used to measure settlement. The level is housed in
a rugged water resistant housing with a shock resistant pendulum compensator with
magnetic damping system ensuring accuracy and durability.
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1. The inclinometer shall be of a plastic type with an outer dimension of 70mm or equivalent
and the coupling used shall be of the manufacturer’s detail.
2. Borehole shall be drilled by ‘A’ frame drilling machine and the borehole shall be terminated
at the required depth, which will be advised by the QP.
3. The borehole shall be vertical with inclination nor more than 1:30.
4. The bottom section of the casing pipe shall be fitted with a protection cap and lowered into
the borehole and progressively filled with water to overcome buoyancy until the casing
reaches the desired depth.
5. The casing is joined using rivets and sealed in accordance with the manufacturers
specification.
6. The annulus between the casing and the sides of the borehole are filled with fine sand, or
grout and a protective cover will then be installed.
7. During backfilling the top of the top of the inclinometer casing shall be rigidly held
8. Inclinometer systems are used to measure accurately the deflections normal to the axis of
the pipe by means of a probe passing along the pipe.
9. The probe contains a gravity sensing transducer designed to measure inclination with
respect to the vertical axis.
10. The inclinometer casing should be installed in a near vertical alignment so that the
inclinometer provides data for defining horizontal deformation.
11. The inclinometer system consists of the followings
i. Inclinometer probe.
ii. Cable and readout device.
iii. Casing with machined grooves.
12. The readout device must be calibrated and the validity of the calibration is 12 months.
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Figure 3.3: Schematic of inclinometer probe inserted in casing that is installed to monitor ground
deformations
Figure 3.4: Inclinometer casing with machined grooves and connection detail
1. The piezometer is designed to monitor the ground water conditions during and after the
construction works.
2. Piezometer will be installed by rotary drilling rig or by ‘A’ frame drilling rig, the borehole
shall terminate at 1.0m deeper than the proposed piezometer depth. which will be advised by
the QP
3. The borehole will be flushed with water until it is free of debris, the piezometer tip will be
connected with the appropriate length of tubing for installation in Marine-Clay or Sand.
4. The borehole will be initially backfilled with 500mm of fine and clean sand the piezometer
will then be wrapped with geofilter cloth/green-mesh or similar and fine sand, and then
lowered into the borehole.
5. After placing an additional 500mm more of sand into the borehole ensuring that the
piezometer sensor is in the sand pocket, the borehole is backfilled with two 250mm layers of
compacted bentonite pellets.
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1. Vibration monitoring systems shall be set up in a metal box and the box shall be placed
where the vibration need to monitor.
2. The vibration monitoring system automatically reads and stores any vibration above the
predetermined limit.
3. The stored readings shall be transferred to the computer and report shall be prepared for the
required intervals.
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3.10 Excavation
1. Exclusion zone must be in place to prevent persons entering to the excavator swing area and
excavator machines should be equipped with adequate visibility aids.
2. Excavator operator shall check the excavator daily before use and the record will be filed
and maintain properly for checking.
3. Dump truck shall be used to remove excavated soil and will be controlled at site by banks
man.
4. Personnel engaged for manual execution operations will be briefed on the actions to be
taken when uncovering marker tiles, cables, pipe work etc.
5. Excavated soils will be stacked a minimum distance of one (1) meter from the edge if there
is space or shall be removed from the site.
6. No workers should be inside the excavation area during excavator machines are in
operation.
7. Banksman should be providing in a safe distance to direct excavator operation and any
pedestrian movements.
8. Excavator shall be used to excavate to required level and worker shall manual trim the final
level. Once reach to the final level, engineer/supervisor shall mark the lean concrete level.
9. In case of excavated slope exposed to weather for a short period of time, it shall be covered
with tarpaulin sheets. If the slopes are needed to be exposed for a longer term, the exposed
slope to be covered with erosion blanket or screed lean concrete to prevent erosions.
10. Ensure all unwanted materials and debris is cleared and removed to allotted disposal area or
shall be removed from site.
11. Adequate safety access, ladder with fall protection should be provided to entry/exit inside
the excavated area.
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3.14 Backfilling
1. Once the formwork is removed engineer/supervisor shall arrange inspection with main
contractor/owner representative to check the concrete surface finishing.
2. If there is any damage has occurred, or if spots of honeycomb become visible, such areas
have to be repaired immediately according to the approved methods.
3. Engineer/supervisor shall arrange for re-inspection. Once the inspection cleared then use
excavator to back fill.
4. The excavated material shall be used for back fill or back filling materials shall be bringing
from outside using dump truck which will be controlled at site by banksman.
5. The depth of each layer shall be follow as per M+W specifications.
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3.20 Installation of angle frame / angle bar/ hold down bolt (Embedded parts)
1. After completion of top rebar the surveyor shall mark setting out line for the installation of
embedded parts on the top rebar by using marker pen.
2. All embedded parts shall be fabricated outside and send to site by lorry crane/lorry.
3. All angle bar/ angle frame/ hold down bolt need to modify or cut away using by oxygen/
acetylene gas cutter or electrical cutting tools. (if applicable)
4. Welder shall hoist manually and install on the top rebar and secure the angle frame to the
top rebar by welding.
5. After installation of angle frame surveyor shall check the position and top level of the angle
frames and shall be recorded.
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3.23 Concreting
1. Concreting must be carried out in one uninterrupted operation, being at one end of each part
and continuing from there.
2. Prior to placing order for the concrete, the grade of concrete need to verify from the
drawings as stated in the general notes.
3. Slump must be checked and cube sampling done according to the specification prior and
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Figure 3.6: “L” Shape Column System Formwork Panels (Illustration Purpose Only)
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4. Each column has two “L” shape system to complete the full formwork
5. Set the vertical alignment and positioning properly of the column formwork system.
6. Once install the system to the rebar cage, install the supporting struts at the slab
7. Both “L” shape formwork will be tie together with clips after system in steady position as
shown in Figure 3.9.
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10. Remove the clips and the struts from the slab to lift the formworks one by one when
concrete is set (basically after 24hrs or earlier which get approve by RE/ RTO).
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Step a Step b
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Step c Step d
B. Elevation View
1. First, the worker will hold the prop inner upright, then insert prop collar into prop inner.
2. Connect the prop collar together using the ledgers. Assembly of the first layer is very
important take extra care to ensure the ledgers are level as this will ease the connection
of other parts as the tower is built up. (Complete the first square/ rectangle as shown in
Plan view Step a).
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3. Install the first level of the ledger until the whole base is completed as indicated in the
PE endorsed drawings. Once completed, start to install standard, ledgers and diagonal
brace for the next level. The erection of standard must complete one by one of the
square shape before proceed to the next.
4. Ensure the ledgers and diagonal are all install and all the wedge is tighten before
proceeding to next step.
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6. Install all ledgers and diagonal braces similar to the same sequence as the lower level.
Installation of ledgers and diagonal must be by square/section.
7. After completion of the next level by section, install the cat ladder for the next level. Cat
ladder must be secured with steel wire to the ledgers. Install scaffold decking and secure
with steel wire. Workers must secure safety harness to the ledgers before install at the
next level of standard. The sequence will continue until the required design height /level
for slab formwork installation is achieved.
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9. Once completed the bottom scaffolding erection, temporary access are needed to provide to
reach Level 2. Workers will fix the safety harness to the lifeline provide between column to
column. Carpenters will start to install the primary bearer double H20 timber beam on the U-
head jack, follow by 1 by 2 timber and 18mm plywood on top of the scaffolding.
10. The equipment/system must be inspected by the assigned formwork supervisor and
professional engineers before use, to ensure that it is in suitable condition. Steps must be
taken to rule out the use of any components that are damaged, deformed, or weakened due to
wear, corrosion or not.
11. Based on the approved concrete body plan, fix the level of the scaffold to prevent any
discrepancies from drawing.
12. Scaffolding erection will close up all the slab area including column.
13. Formwork supervisor will arrange scaffolder to put up the edge barricade and toe board with
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4 RESOURCE
4.1 Materials
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4.2 Equipment
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Hammers
Measuring tapes
Hoes.
Spade.
Aluminium or timber leveller or runner.
Bar fixing player.
Quick setting level.
Spanner.
5 HSE PLAN
The work will be executed in accordance to the requirements under the local legal, M+W
and owner safety requirements
Following are the mandatory PPE.
General work permit, lifting permit, hot work permit and entry/exit permits shall be applied
and these permit systems shall be implemented to control the work.
All work will be stopped if any unsafe act or unsafe condition arises, haze more than 200
and during heavy rain in accordance to the stop the job policy.
Rain/ heavy rain-Supervisor to decide and arrange work where shelters are provided and to
STOP all lifting activities.
WAH work supervisor to minimize the workers and to provide rain coat for workers.
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Prior to commencement of work the following permit shall be applied and the permit shall
indicate clearly the description of work, location and the permit should signed off and
closed on the job completion.
Types of permits
1. General work permit.
2. Lifting permit.
3. Hot work permit.
4. Entry/Exit permit.
5. Piling permit.
6. Demolishing permit.
6 APPENDIX
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