Zlj5480jqzv3 Spare Parts Catalog

SPARE PARTS CATALOG
ZLJ5480JQZV3 SPECIAL PURPOSE

CHASSIS FOR TRUCK CRANE
May, 2013 Edition: 01

SPARE PARTS CATALOG FOR TRUCK CRANE XXXX 零部件图册
To User
We appreciate your choice of our machine for your application. We will try our best to provide
you with thoughtful and quality service.
This catalog introduces the structural and assembling features of spare parts.
Carefully reading and understanding of the material presented in this catalog will save your
repair and ordering time.
For your better use of this spare parts catalog, the following symbols are meant to:
SYMBOL REMARKS
■ Standard
▲ Optional 1
△ Optional 2
▼ Optional 3
▽ Optional 4
● Optional
H Used in high-temperature region
L Used in low-temperature region
A Exchangeable
B Displaceable
C Non-removable
D Removable
Declaration
Our products and technical documents are subject to technical improvements and changes
without notice. Therefore, please acquaint yourself with our updated technology information.
Contents
Chapter 1 Special purpose chassis for crane
ZLJ5480JQZV3 special purpose chassis for truck crane D00672400000000000Y ..................1-2
Chapter 2 Power system
Intercooling system D00672400900000000Y ..........................................................................2-2
Engine and its installation D00672401000000000Y..................................................................2-4
FUEL SUPPLY SYSTEM D00672401100000000Y...................................................................2-6
Fuel coarse filter pre-installation D00671441100200000Y........................................................2-8
Exhaust system D00672401200000001Y.................................................................................2-10
Rainproof cap assy. D00670131200200000Y.........................................................................2-12
Cooling system D00672401300000000Y................................................................................2-14
Air intake system D00672401400000000Y...............................................................................2-16
Chapter 3 Drive system
Clutch installation and its controls D00671621600000000Y ....................................................3-2
Clutch assy. D1030500000-100005Y........................................................................................3-4
Transmission installation and its controls D00672401700000000Y..........................................3-6
Transmission D1030300142_101250Y.....................................................................................3-10
Drive shaft arrangement D00672402200000000Y...................................................................3-30
Drive shaft section 1 assy. D00672402200200000Y...............................................................3-32
Drive axle (steerable) 1 pre-assembled D00672402300200000Y..........................................3-38
Drive axle (steerable) D1030100872_100003Y.......................................................................3-40
Drive axle (steerable) 2 pre-assembled D00672402300400000Y...........................................3-60
Drive axle (steerable) D1030100873_100003Y.......................................................................3-62
Axle 1 assy. D00672403000200000Y......................................................................................3-76
Non-driven axle group (steereable) D1030100874_102293Y.................................................3-78
Axle 2 assy. D00672403000400000Y......................................................................................3-82
Non-driven axle group (steereable) D1030100875_102293Y.................................................3-84

Wheel assy. D00672403100000000Y......................................................................................3-88
ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE III

SPARE PARTS CATALOG FOR TRUCK CRANE
Chapter 4 Suspension system
Front suspension D00672402900200000Y...............................................................................4-2
Rear suspension D00672402900400000Y................................................................................4-4
Chapter 5 Steering system
Steering mechanism D00672403400200000Y..........................................................................5-2
Steering gear D1032300045_102262Y.....................................................................................5-4
Steering gear D1032300045_100000Y.....................................................................................5-8
Steering pump D1032300126_102194Y..................................................................................5-12
Steering reservoir D00672303400410001Y.............................................................................5-14
Oil filter D1010600004_102124Y..............................................................................................5-16
Hydraulic air filter D1010500001_102124Y..............................................................................5-18
Steering booster cylinder D00677208410800000Y..................................................................5-20
Chapter 6 Air conditioning system for vehicle
Air conditioning system D00671557620000000Y.......................................................................6-2
Heater D00671407700000000Y.................................................................................................6-4
Chapter 7 Structural members assembled
Driver’s cab installation D00672404900000000Y......................................................................7-2
Driver’s cab D1130000435_102383Y........................................................................................7-4
Engine housing installation assy. D00672405100000000Y.....................................................7-58
Platform assy. D00672405600000001Y..................................................................................7-60
Spare tire installation D00672405500000000Y.......................................................................7-62
Boarding and its installation D00672405800000000Y..............................................................7-64
Left intermediate guard rail D00672407900200000Y..............................................................7-66
Right intermediate guard rail D00672407900400000Y............................................................7-68
Tool box installation D00672409400200000Y..........................................................................7-70
Chapter 8 Brake system
Air brake system D00672403500000000Y................................................................................8-4
Air reservior and valve block assy. D00672403501000001Y.....................................................8-8
IV ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Chapter 9 Electrical system
Electrical system – chassis frame D00672406300000000Y......................................................9-4
ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE V

Spare Parts Catalog For Truck Crane
CHAPTER 1 Special purpose chassis
for all terrain crane
ZLJ5480JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

D00672400000000000Y
CHASSIS
chassis
1-2 ZLJ5480JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE


D00672400000000000Y
CHASSIS
POS. CODE DESCRIPTION & SPECIFICATION QTY. REMARK
1 00671621600000000 Clutch installation and its controls 1

2 00672403400000000 Steering system 1
3 00672401700000000 Transmission installation and its controls 1
4 1130000435 Driver’s cab 1
5 00672404900000000 Driver’s cab installation 1
6 00672400900000000 Intercooling system 1
7 00672401300000000 Cooling system 1
8 00672401000000000 Engine and its installation 1
9 00672403500000000 Air brake system 1
10 00672407900000000 Guard device 1
11 00672401100000000 Fuel supply system 1
12 00672409400000000 Toolbox assy. 1
13 00672402200000000 Drive shaft arrangement 1
14 1011200023 Centre revolving joint 1
15 00672404800000000 Hydraulic parts installation – chassis 1
16 00672402900000000 Suspension system 1
17 00672402800000000 Chassis frame assy. 1
18 00672402700000000 Auxiliary element installation – chassis frame 1
19 00672405600000001 Platform assy. 1
20 00672405500000000 Spare tire installation 1
21 00672406300000000 Electrical system – chassis frame 1
22 00672403100000000 Wheel assy. 1
23 00672402300000000 Drive axle (steerable) pre-assembled 1
24 00631263000000000 Hydraulic oil reservoir 1
25 00672401400000000 Air intake system 1
26 00672403000000000 Non-driven axle (steerable) pre-assembled 1
27 00672405100000001 Engine hood installation assy. 1
28 00672406100000000 Chassis electric 1
29 00631261100000000 The 5th outrigger and its installation 1
30 00631260300000001 Boom bracket 1
31 00672401200000001 Exhaust system 1
32 00672405800000000 Wall panel and its installation 1
33 00631263900000001 Oil pump drive device 1
34 00631255810000000 Outrigger operating mechanism 1
ZLJ5480JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE 1-3


D00672400000000000Y
CHASSIS
chassis


D00672400000000000Y
CHASSIS
Piping and instrumentation diagram – chassis,
35 00631261700000001 1
hydraulic system
00671557620000000 Air conditioning system 1
00672407000000000 Name plate installation 1
00671407700000000 Heater system 1
00671446600000000 Optional electric element installation 1
00672403800000000 Instruments and their installation 1
00672400000000010 Standard element assembly for chassis 1

CHAPTER 2 Power system

INTERCOOLING SYSTEM D00672400900000000Y

POWER SYSTEM

INTERCOOLING SYSTEM D00672400900000000Y
1 1000500003 Intercooler 1
POWER SYSTEM
2 1990200524 Clamp for intercooler 2
3 1000500080 Intercooler air exhaust pipe 1
4 1000500079 Intercooler air inlet pipe 1
5 00672400900001010 Exhaust pipe 1
6 1990200537 T-clamp (without spring) 4
7 1000500060 Intercooler air inlet pipe 1
8 1040000098 Bolt 6
9 1040300063 Washer 6
10 1040300066 Washer 6

ENGINE AND SUSPENSION SYSTEM D00672401000000000Y

POWER SYSTEM

ENGINE AND SUSPENSION SYSTEM D00672401000000000Y
1 1040000108 Bolt 8
POWER SYSTEM
2 1040300054 Washer 16
3 1040000176 Bolt 4
4 1040300068 Washer 10
5 1040300055 Washer 4
6 1040200112 Nut 8
7 00671521000200001 Right front bearing for engine 1
8 1000000002 Engine 1
9 1040000127 Bolt 8
10 00676601000001010 Right rear bearing for engine 1
11 1040000215 Bolt 6
12 1040000094 Bolt 4
13 1040200096 Nut 4
14 1040300041 Washer 10
15 1040000110 Bolt 4
16 1040300063 Washer 4
17 1040300094 Washer 4
18 1040200192 Nut 4
19 1040000069 Bolt 2
20 00671521000400001 Left front bearing for engine 1
21 1040500122 Pin 4
22 1001500000 Front bearing for engine 2
23 00672401000200000 Front support for engine 2
24 1001500003 Wedge support assy. 2
25 00676601000001020 Left rear bearing for engine 1
26 1040000092 Bolt 12
27 204100001 Diesel oil 22.8L

FUEL SUPPLY SYSTEM D00672401100000000Y

POWER SYSTEM

FUEL SUPPLY SYSTEM D00672401100000000Y
1 00672401100001030 Oil delivery hose 1
POWER SYSTEM
2 1990200518 Worm clamp 6
4 00671441100200000 Fuel coarse filter pre-assembled 1
6 00676601110001010 Fuel tank bracket 1
7 1990300002 Rubber pad 2
8 00671551100001010 Blanking plug 1
9 00671621130001030 Fitting 1
10 00671601100200000 Tightening strap 2
11 1040200096 Nut 4
12 00672401100200000 Fuel tank 1
13 1040000082 Bolt 10
14 1040300065 Washer 10
15 1040200110 Nut 10
16 1040500108 Pin 2
17 1040500132 Pin 2
18 1040300041 Washer 2
19 00676601100001030 Cushion strap 2
20 00672401100001010 Fuel tank bracket 1
21 1081000017 O-ring 2
22 00671551100200000 Corrugated union 1
23 00633160000000015 Fitting bolt 1
24 202230000 Epoxy resin 0.05kg
25 1990200008 Nylon strap 10

FUEL COARSE FILTER PRE-ASSEMBLED D00671441100200000Y

POWER SYSTEM

FUEL COARSE FILTER PRE-ASSEMBLED D00671441100200000Y
1 1200300031 Water separator 1
POWER SYSTEM
2 1040000068 Bolt 3
3 1040300061 Washer 3
4 1040300067 Washer 3
5 1040200113 Nut 3

EXHAUST SYSTEM D00672401200000001Y

POWER SYSTEM

EXHAUST SYSTEM D00672401200000001Y
1 00671421220800000 Silencer housing II 1
POWER SYSTEM
2 1000200002 Silencer assy. 1
3 1040000018 Bolt 1
4 1040200192 Nut 10
5 1040300063 Washer 10
6 00670131200200000 Rainproof cap assy. 1
7 00671421220001040 Gasket 1
8 1040000101 Bolt 4
9 1040200096 Nut 8
10 1040300054 Washer 8
11 1040002555 Bolt 18
12 1040301609 Washer 18
13 1040301610 Washer 18
14 00672401200200001 Pipe welded I 1
15 00671551200400000 Housing 1
16 1040000345 Bolt 8
17 1040300066 Washer 8
18 1040000246 Bolt 4
19 1070500009 Exhaust brake butterfly valve 1
20 00671551201000000 Pipe welded II 1
21 00671631200001020 Clamp 1
22 00672401200001030 Bracket 1
23 00671631200800000 Pipe welded III 1
24 00671421220600000 Silencer housing I 1

RAINPROOF CAP ASSY. D00670131200200000Y

POWER SYSTEM

RAINPROOF CAP ASSY. D00670131200200000Y
1 00670131200210000 Cap assy. 1
POWER SYSTEM
2 1040501082 Pin 1
3 1040300066 Washer 1
4 1040500080 Pin 1
5 00670131200220000 Rainproof cap bracket 1

COOLING SYSTEM D00672401300000000Y

POWER SYSTEM

COOLING SYSTEM D00672401300000000Y
1 1000300019 Radiator assy. 1
POWER SYSTEM
2 00672401300001040 Water tank hose 1
4 1000300398 Water outlet pipe for engine 1
6 00672401300001050 Water tank hose 1
7 1990200520 Worm clamp 2
8 1040000267 Bolt 4
9 1040300063 Washer 17
10 1040200192 Nut 24
11 1040300094 Washer 11
12 1000300312 Expansion tank 1
13 00672401300001060 Water tank hose 1
14 1990200527 Worm clamp 4
15 00672401300001020 Right bracket for radiator 1
16 1009900628 Rubber shock pad 4
17 1040000969 Bolt 4
18 00672401300001030 Pad 8
19 00671551300001070 Three-way elbow 1
20 1990200519 Worm clamp 2
21 00672401300001070 Water tank hose 1
22 00676601300001020 Bracket 1
23 00671501300001030 Pipe clamp 1
24 1040000018 Bolt 6
25 1000300397 Water outlet pipe of water tank 1
26 00672401300200000 Air deflector assy. 1
27 1990300007 Rubber sealing strip 1
28 00672401300001010 Left bracket for radiator 1
29 202270028 5 in 1 environment-friendly antifreeze 54L
30 1990200005 Nylon strap 8

AIR INTAKE SYSTEM D00670711400000000Y

POWER SYSTEM

AIR INTAKE SYSTEM D00670711400000000Y
1 1000100179 Air intake pipe 1
POWER SYSTEM
2 1990200514 T type clamp without spring 1
3 1000100177 Air filter 1
4 1040000344 Bolt 4
5 1040200113 Nut 4
6 1040300067 Washer 4
7 1040300061 Washer 8
8 1040000288 Bolt 3
9 1040200192 Nut 3
10 1040300063 Washer 3
11 1040300094 Washer 3
12 00671441430001010 Support plate 1
13 00672001400001020 Clamp 1
14 1990200540 T type clamp without spring 1

CHAPTER 3 Drive system

CLUTCH INSTALLATION AND ITS CONTROLS

D00671621600000000Y
DRIVE SYSTEM

CLUTCH INSTALLATION AND ITS CONTROLS

D00671621600000000Y
2 1040200142 Nut 2
3 1140202041 Rubber hose assy. 1
4 1030500000 Clutch assy. 1
5 1010200010 102 type clutch booster cylinder 1
6 1040200148 Nut 1
DRIVE SYSTEM
7 1140100961 Fitting body 1
8 1140100934 Cutting sleeve 1
9 1040000288 Bolt 4
10 1040300063 Washer 4
11 202990042 T3 brake fluid 1.5L
12 1990200008 Nylon strap 30

CLUTCH ASSY. D1030500000_100005Y

DRIVE SYSTEM

CLUTCH ASSY. D1030500000_100005Y
1 1601-430L2-003 Gland 1
2 1601-430L2-004 Support ring 1
3 1601-430L2-008 Bearing seat clamp 1
4 1601-430L2-007 Release ring clamp 1
5 1601-430L2-005 Diaphragm spring 1
DRIVE SYSTEM
6 1601-430L2-006 Release ring 1
7 1601-430L2-002 Pressure disc 1
8 1601-430L2-009 Rivet 4
9 1601-430L2-019 Driving plate 12
10 1601-430L2-011 Adjusting bolt 4

TRANSMISSION INSTALLATION AND ITS CONTROLS

D00672401700000000Y
DRIVE SYSTEM


D00672401700000000Y
1 00670401700200001 Range selector seat 1

2 00676601700401060 Spring seat 1
3 00676601700401040 Spring 1
4 1040500107 Pin 1
5 00676601700401050 Spring base 1
DRIVE SYSTEM
6 1040500109 Pin 1
7 1040500075 Pin 1
8 1040000122 Bolt 4
9 1040300067 Washer 16
10 1040200113 Nut 19
11 1040200088 Nut 1
12 00671421720400000 Range selector assy. 1
13 00671551700001010 Protective rubber hose 1
14 00671551700001020 Protective rubber jacket 1
15 00672401700200000 Drag rod assy. 1
16 1030300142 Transmission 1
17 1040200161 Nut 1
18 00676601700210001 Bracket 2
19 1040000288 Bolt 4
20 1040300063 Washer 4
21 1040200192 Nut 4
22 1001500000 Front bearing for engine 2
23 00676601700201010 Stud 2
24 1040300064 Washer 4
25 1040200110 Nut 12
26 1040200098 Nut 2
27 00672401700400000 Crossbeam assy. 1
28 1040000069 Bolt 2
29 1040300054 Washer 2
30 1040300081 Washer 2
31 1040300065 Washer 8
32 1040000065 Bolt 8
knuckle bearing of shifting rocker
33 1050000000 1
arm


D00672401700000000Y
DRIVE SYSTEM


D00672401700000000Y
34 1050000003 Rod-end knuckle bearing 1

35 00676411700401010 Nut 1
36 00676601700401030 Double-ended stud 1
37 1040200165 Nut 1
38 1040500065 Pin 1
DRIVE SYSTEM
39 1050000002 Rod-end knuckle bearing 1
40 204110014 Lithium base grease 1
41 00676601700401020 Knuckle bearing bracket 1
42 00676601700401080 Knuckle bearing bolt 2
43 1040200145 Nut 2
44 202230016 Loctite glue 1
45 1990200008 Nylon strap 10
46 204050005 Gear oil for heavy-duty vehicle 1
47 00671401710001010 Warning sign 1

TRANSMISSION (AXLE 1 ASSY.) D1030300142_101250Y

DRIVE SYSTEM

TRANSMISSION (AXLE 1 ASSY.) D1030300142_101250Y
1 16980 Circlip for shaft 1

Single row radial ball bearing with stop slot
2 150212K 1
and dust cover
3 JS180A-1701030-S Shaft 1 1
4 16566 Guide sleeve of axle 2 1
5 16463 Gear pad 1
DRIVE SYSTEM
6 14750 Stop ring 1
7 17568 Gear of axle 1 1

TRANSMISSION(OPERATING DEVICE ASSY.)

D1030300142_101250Y
DRIVE SYSTEM

TRANSMISSION(OPERATING DEVICE ASSY.)

D1030300142_101250Y
1 F91444 Oil seal 1

2 15276 Ventilation plug 1
3 12JSD160T-1703015 Operating device housing body 1
4 Q72224 Bowl type plug 1
5 Q341B10 Type I hex nut 1
DRIVE SYSTEM
6 Q40310 Spring washer 1
7 Q151B1050 Small hexagon bolt 1
8 F96035 Outer shifting arm 1
9 F99669 Sleeve 1
10 C03030 Cylindrical pin 1
11 F99585-11 Fork 1
12 F99679-25 Horizontal shifting lever 1
13 12JS160T-1703024 Limit sleeve 1
14 F99673-1 Spring seat 2
15 12JS160T-1703027 Compression spring 1
16 Q43120 Circlip for shafts 1
17 F99672-2 End pad 1
18 F99666-2 End cover 1
19 Q1420822 Hex bolt and spring washer assembly 2

TRANSMISSION (LEFT INTERMEDIATE SHAFT ASSY.)

D1030300142_101250Y
DRIVE SYSTEM

TRANSMISSION (LEFT INTERMEDIATE SHAFT ASSY.)

D1030300142_101250Y
1 Q151B1645M Small hexagon bolt 1

2 19668 Intermediate shaft bearing baffle 1
3 370309Y Short cylindrical roller bearing 1
4 19198 Stop ring of intermediate shaft 1
5 19552 Drive gear of intermediate shaft 1
DRIVE SYSTEM
6 C01025 Spacing sleeve 1
7 16749 Gear 3 of intermediate shaft 1
10 19673 Square key of intermediate shaft 1
11 Q5280514 Elastic cylindrical pin 2
12 X-6-E Semicircular key 1
13 10JS160-1701048 Intermediate shaft 1
14 102309E Short cylindrical roller bearing 1

TRANSMISSION (UPPER COVER ASSY.)

D1030300142_101250Y
DRIVE SYSTEM

TRANSMISSION (UPPER COVER ASSY.)

D1030300142_101250Y
1 14658 Guide block of gear 2, 3 1

2 16133 Fork shaft of gear 1, 2 1
3 18643 Fork shaft of gear 4, 5 1
4 14659 Guide block of gear 4, 5 1
5 16135 Fork of gear 1, 2 1
DRIVE SYSTEM
6 F99980 Upper cover 1
7 Q72318T3 Seal ring 2
8 99012710041-3 Neutral switch 1
9 1905G100BGB-T308 Steel ball 2
10 1634 Fork shaft pin 1
11 F91084 Compression spring 1
12 127G100BGB-T308 Steel ball 3
13 79100710068-1 High/low gear switch 1
14 F96085 Compression spring 2
15 Q614B10 Square-head plug 1
16 10JS160-1702053 Low/reverse gear fork assy. 1
17 16132 Low/reverse gear fork shaft 1
18 16136 Fork of gear 3, 4 1

TRANSMISSION (AXLE 2 ASSY.)

D1030300142_101250Y
DRIVE SYSTEM

TRANSMISSION (AXLE 2 ASSY.)

D1030300142_101250Y
1 16118 Sliding sleeve of axle 2 3

2 18701 Gear adjusting pad of axle 2 5
3 14749 Gear spline shim of axle 2 5
4 14750 Stop ring 5
5 16748 Gear 3 of axle 2 1
DRIVE SYSTEM
6 16750 Gear 2 of axle 2 1
7 16752 Gear 1 of axle 2 1
8 10JS160-1701112 Low gear of axle 2 1
9 10JS160-1701111 Reverse gear of axle 2 1
10 JS180-1701105 Axle 2 1
11 Q5280310 Elastic cylindrical pin 1
12 17109 Hexagonal key of axle 2 1

TRANSMISSION (REAR COVER ASSY.)

D1030300142_101250Y
DRIVE SYSTEM


D1030300142_101250Y

Intermediate shaft cover gasket in auxiliary
1 JSD180-1707053 2
tank of transmission
Intermediate shaft cover in auxiliary tank of
2 JSD180-1707052 1
transmission
3 Q1421075 Hexagon bolt and spring washer assembly 4
4 F96006 Flange nut 1
DRIVE SYSTEM
5 JS220-1707159-1 Flange 1
6 19109 Oil seal 1
7 C01032 Oil seal of main shaft rear bearing cover 1
Small hexagon bolt with hole and spring
8 C09033 1
washer assembly
9 JS180-1701157-6 Odometer rotor 1
10 A-C09009 Bolt assy. 1
11 JS220-1707111 Drive gear bushing of odometer 1
12 12JS160T-1707112 O-ring 1
13 RTD-11609A-1707155 Rear bearing cover of main shaft 1
Main shaft rear bearing cover gasket in
14 RTD-11609A-1707156 1
auxiliary tank of transmission
15 C03054-16 Odometer rotor 1
16 14347 Gasket 1
17 JSD180-1707054 Extensional intermediate shaft cover 1
Cylinder assy. in auxiliary tank of
18 JS180-1707060-6 1
transmission
19 A-C09008 Bolt assy. 8
20 Q72318T3 Seal washer 1
21 79100710069 Pressure switch 1
Precoated hexagon bolt and spring washer
22 Q1421032M 4
assembly
23 12845 90°elbow union 1
24 JSD180-1707015 Rear cover housing body 1


D1030300142_101250Y
DRIVE SYSTEM


D1030300142_101250Y

Intermediate shaft welded assy. in auxiliary
1 10JSD160-1707050 1
tank of transmission
2 JS180-1707051 Stop ring 2
3 192311E Short cylindrical roller bearing 2
4 Q433120 Flattened retainer ring for shaft (steel wire) 2
5 JSD180-1707016-1 Rear cover gasket 1
DRIVE SYSTEM
6 12JSD160T-1707105 Main shaft in auxiliary tank of transmission 1
7 16JSS300T-1707109 Tapered roller bearing 1
Main shaft gear pressure plate in auxiliary tank
8 12JSD160T-1707108 1
of transmission
Main shaft washer in auxiliary tank of
9 12JSD160T-1707107 1
transmission
Main shaft decelerating gear in auxiliary tank
10 12JSD160T-1707106 1
of transmission
1 2 J S D 1 6 0 T -
11 Synchronizer assy. 1
1707140-1
RT D - 11 6 0 9 A -
12 Fork in auxiliary tank of transmission 1
1707067-1
13 Q171B1250 Hexagon bolt with hole 2
Extensional intermediate shaft welded
14 10JSD160-1707047 1
assy. in auxiliary tank of transmission

TRANSMISSION (TRANSMISSION HOUSING BODY ASSY. AND ITS

ACCESSORIES) D1030300142_101250Z
DRIVE SYSTEM



1 Q1421032M 4
assembly
Precoated hexagon bolt with hole and spring
2 C09034 2
washer assembly
3 JS180-1701040-4 Bearing cover of axle 1 1
4 14311 Bearing cover gasket of axle 1 1
DRIVE SYSTEM
5 GB890-80-M16X1.5 Hexagon nylon ring locking thin nut 6
6 Q40116 Flat washer 6
7 C01056 Double-ended bolt 6
8 Q1421238M 4
assembly
9 15410-20 Clutch housing body 1
10 20822 Clutch housing body gasket 1
Transmission housing body with steel screw
11 10JSD160-1701012-Y 1
set assy.
12 54015 CA bowl type plug 2
13 14334 Positioning pin of rear cover 2
14 16929 Lower PTO window gasket 1
15 16596 Lower PTO window cover 1
17 Q1421225M 2
assembly
19 JS180-1601021-15 Clutch release fork 1
20 GE25ES Knuckle bearing 1
21 Q43042 Circlip for holes 2
22 JS180-1601030-2 Release fork bracket 2
23 JS180-1601024-6 Release fork bracket 1
Hexagon bolt and spring washer
25 Q1420812 2
assembly
26 C04004-6 Manual hole cap 1
27 JS180-1601023-3 Fork shaft 1


DRIVE SYSTEM


1 6JS160T-1709588-1 O-ring 3
2 6JS160T-1709587-1 Blanking plug 3
4 Q1421035M 3
assembly
5 JS130T-1701020 PTO window cover 1
DRIVE SYSTEM
6 1684 PTO window cover gasket 1
7 12JS160T-1703052 Slave valve assy. 1


DRIVE SYSTEM



GB889.2-2000-
1 Hexagon nylon ring locking thin nut 2
M20X1.5
2 JS220-1701088 Intermediate shaft washer of reverse gear 2
3 JS220-1701082 Intermediate shaft of reverse gear 2
4 JS220-1701087 Thrust washer of reverse gear 2
5 DS100-1701085 Needle bearing 2
DRIVE SYSTEM
6 10JS160-1701083 Intermediate gear of reverse gear 2
7 10JSD160-1701084 Cup type reverse gear washer 2
8 Q2821212 Slotted flat-head screw 2
9 C09032 Small hexagon bolt with hole 6
Bearing positioning disc in auxiliary tank of
10 JS220-1707031 1
transmission
11 10JSD200-1707030-1 Drive gear in auxiliary tank of transmission 1
12 C01019 Stop ring 1
13 50118 Single row radial ball bearing with stop slot 1
14 C01033 Fixing ring of retainer ring 1
15 16628 Stop ring 1

DRIVE SHAFT ARRANGEMENT D00672402200000000Y

DRIVE SYSTEM

DRIVE SHAFT ARRANGEMENT D00672402200000000Y
1 1040000434 Bolt 22
2 1040300068 Washer 22
3 1040200130 Nut 22
4 00672402200200000 Drive shaft section 1 assy. 1
5 1040300122 Washer 4
DRIVE SYSTEM

DRIVE SHAFT SECTION 1 D00672402200200000Y

DRIVE SYSTEM

1 620 410 11 11 Flange yoke 1

2 362-2201-02 Clamp spring 4
3 620-62160 Cross shaft assy. 1
4 620 410 13 01 Universal joint yoke 1
5 Shaft tube 1
DRIVE SYSTEM
6 590 411 01 01-D Spindle nose 1
7 2232Aa000-04 Dust ring 2
991.1431.0100-
8 Support assy. 1
2204030-Q
9 JB/T7940.1-1995 Oil cup M10 1
991.1431.0100-
10 Intermediate flange 1
2204051-R
991.1431.0100-
11 Locknut 1
2204052-E


DRIVE SYSTEM

1 620 410 11 11 Flange yoke 2

2 362-2201-02 Clamp spring 8
4 620 410 11 13 Yoke 1
5 JB/T7940.1-1995 Oil cup M6 1
DRIVE SYSTEM
6 395 410 04 83-B Dust cover assy. 1
7 590 410 00 03 Spline hub 1
8 Shaft tube 1


DRIVE SYSTEM

1 620 410 11 11 Flange yoke 2

2 362-2201-02 Clamp spring 8
4 620 410 11 13 Yoke 1
5 JB/T7940.1-1995 Oil cup M6 1
DRIVE SYSTEM
6 395 410 04 83-B Dust cover assy. 1
7 590 410 00 03 Spline hub 1
8 Shaft tube 1

DRIVE AXLE I (STEERABLE) PRE-ASSEMBLED

D00672402300200000Y
DRIVE SYSTEM

DRIVE AXLE I (STEERABLE) PRE-ASSEMBLED

D00672402300200000Y
1 1030100872 Drive axle (steerable) 1

2 204050005 Gear oil for heavy-duty vehicle 18.45L
DRIVE SYSTEM

DRIVE AXLE STEERED(BRAKE) D1030100872_100003Y

DRIVE SYSTEM

1 3501013G Brake cam shaft (left) 1

3501152G Brake cam shaft (right) 1
2 3501130GZ Adjusting arm (left) 1
3501170GZ Adjusting arm (right) 1
3 JB/T7940.1-1995 Oil cup M10×1 2
DRIVE SYSTEM
4 3501015 Compensating washer 2 group
5 3501016 Washer 2
6 GB/T894.1-1986 Retainer ring 34 2
7 3501023 Bolt 10
8 GB/T93-1987 Spring washer 10 12
9 3501032 Brake holding plate (left) 2
10 3501021 Plug 4
11 3501154 Brake holding plate (right) 2
12 3501027 Plug 4
13 3501017G Brake holder 2
14 3501024 Lock plate 2
15 3501025 Lock washer 2
16 3501023 Bolt 2
17 3501080 Oil seal assy. 2
18 3502130 Knuckle bearing 2
19 3502032 Retainer ring 17 2
21 3502031 Oil seal seat 2
22 3501046 Pin 4
23 3501050A Roller assy. 4
24 3501045 Washer 4
26 3501029 Bolt 8
27 3501031G Bolt 4
29 3501042 Supporting pin 4
30 3501026 Return spring of brake shoe 4
31 3501043 Retainer ring 8
32 HG4-333-66 O-ring 38×4.6 8


DRIVE SYSTEM

33 3501044B Bush 4
35 3501047 Hollow rivet 64
36 3502041C-W Brake friction lining 4
DRIVE SYSTEM
38 3502060C Brake shoe seat 4
39 3501018G Brake drum 2
40 3501G-W Brake assy. 2
41 QFG-20C2-11Z 24 Energy storage spring brake chamber 1
QFG-20C2-11Y 24 Energy storage spring brake chamber 1

DRIVE AXLE STEERED(AXLE BODY) D1030100872_100003Y

DRIVE SYSTEM

1 2301PY11A-1 Front axle housing assy. 1

2 2300134PY10D-1 Tie rod arm 1
2a 2300139PY10C-1 Tie rod arm 1
3 GB/T5786-2000 Bolt M20×1.5×70 10
3a 2300155PY10A Bolt M20×1.5×60 22
DRIVE SYSTEM
4 2300125PY10A Steering knuckle 1
4a 2300135TU2 Cover 1
2307PY10C-1
5 Steering tie rod assy. 1
6 GB/T91-2000 Pin 6.3×50 2

7 GB/T9459-1988 Nut M30×1.5 2
8 2307030G Dust cover assembly 2
9 2307015G Bushing ring 2
10 2307010G Steering movable fitting 1
11 GB/T31.1-1988 Bolt M12×70 4
12 2307064G Clamp 2
13 GB/T848-2002 Washer 12-200 HV 8
14 GB/T6178-1986 Nut M12 4
15 GB/T91-2000 Cotter pin 3.2×28 4
16 2307010GL Steering movable fitting 1
17 A2300129C Plug 1
18 B2400025A Normally open ventilation plug 1
19 A2300137 Plug 1
20 2300151GR Chamber bracket (right) 1
Ball-and-cage left axle shaft
21 2303PY10B 2
assy.
22 B2502DG-D Main reducer assy. 1
23 2304PY10B Ball-and-cage right axle shaft 2
24 GB/T5786-2000 Bolt M16×1.5×45 4
25 2300151G Chamber bracket (left) 1
26 A2300129 Plug 2
27 2300127G Upper king pin bush 2
28 2300128G Upper king pin 2
29 2300120PY10 Steering knuckle assembly (left) 1


DRIVE SYSTEM

29a 2300120PY10R Steering knuckle assembly (right) 1

30 GB/T6176-2000 Nut M20×1.5 2
31 A2300138P4B Limit screw 2
32 GB/T5801-2006 Anti-friction bearing NK60/35 2
33 J2300050 Oil seal 2
DRIVE SYSTEM
34 J2300070 Oil seal 2
35 2300143G Lower king pin 2
36 2300152G Lower king pin washer 4
37 A2300148G Lower king pin bush 2
38 J2300010 Oil seal 2
39 JB/T7940.2-1995 Oil cup ° M10×1 2
40 B2305GA Hub reducer assy. 2
41 3501010G-W Brake and brake drum assy. 1
3501150G-W Brake and brake drum assy. 1
42 2300024PY11 Upper thrust support 1
43 A2305113P Wheel tightening nut 20
44 C2500062 Lock plate 1
45 GB/T5785-2000 Bolt M12×1.5×90 2
46 GB/T5785-2000 Bolt M8×1×16 2
47 B2500065 Grooved nut 1
48 B2500063B Thrust washer 2
49 GB/T276-1994 Anti-friction bearing 6212 1
50 B2500040B Oil seal 1
51 B2500020B Oil seal 1
52 B2500064 Screw ring 1
53 B2500066A-D Thru shaft 1
54 B2500060B Screw ring assy. 1
55 GB/T862.2-1987 Washer 8 1
56 GB/T5786-2000 Bolt M16×1.5×45 6
57 GB/T93-1987 Washer 16 6
58 B2500070A-D Thru shaft assy. 1
59 A2305033 Grooved nut 4
60 A2305032 Lock plate 2
61 JB/T7940.1-1995 Oil cup ° M10×1 2


DRIVE SYSTEM

62 2300002PY10A Washer 2
64 J2300030 Oil seal 2
DRIVE SYSTEM

DRIVE AXLE STEERED(HUB REDUCER) D1030100872_100003Y

DRIVE SYSTEM

1 A2406040 Oil seal 2

2 2305020G Oil seal 2
3 A2406032 Cover plate 2
4 A2406100 Conical roller bearing(inside) 2
5 A2305112 Wheel tightening bolt 20
DRIVE SYSTEM
6 A2305024 Thrust washer 2
7 2305051G Wheel hub 2
8 A2406033 O-ring 2
9 A2406090 Conical roller bearing(outside) 2
10 A2305018B Thrust shim 20
11 GB309-84 Needle 5×19.8 500
12 B2305013A Planetary gear 10
13 A2305014 Intermediate spacing ring 10
14 B2305019B Planetary gear shaft 10
15 B2305022A2 Sun gear 2
16 B2305010A-1 Planetary gear assembly 10
17 A2406011 Thrust shim 4
18 A2305023 Adjusting shim 1 group
19 A2305029 Clamping ring 2
20 A2305043B Clamping ring 2
21 2305042T Gear ring tray 2
22 B2305041A Gear ring 2
23 B2305011B Holder 2
24 2305012G Frame 2
25 A2305115 Serrated washer 10
26 A2305116 Bolt M12×35 10
27 A2305031 Bolt with matching ring 10
28 A2305035A Paper gasket 2
29 A2305021A End cover 2
30 GB5783-2000 Bolt M10×18 20
31 A2305026 Seal ring 2
32 A2305027 Plug 2
33 A2305016 Seal ring 2
34 A2305017A Plug 2

DRIVE AXLE STEERED(MAIN REDUCER) D1030100872_100003Y

DRIVE SYSTEM

1 GB/T5784-2000 Bolt M8×50 3

2 A2300160 Indicator switch 1
3 A2300149 Washer 1
4 A2306016 Straight-through pipe fitting 1
5 A2306015 Washer 1
DRIVE SYSTEM
6 A2504087 Cover 1
7 A2306018 Control cylinder shim 1
8 A2306021 Control cylinder 1
9 GB1235-76 O-ring Ф45×4.6 1
10 A2306019 Control cylinder piston 1
12 GB/T6172-2000 Nut M10 1
13 GB/T73-1985 Screw M10×30 1
14 A2302112 Fork shaft 1
15 A2504086 Fork 1
16 A2302113 Fork spring 1
17 B2502012D Central differential supporting shell 1
18 A2302108 Positioning pin 2
20 B2402081D Differential lock clutch 1
21 B2402082D Spring washer 1
24 B2402111D Fork
26 GB/T73-1985 Screw M10×30 1
27 GB/T6172-2000 Nut M10 1
30 GB1235-76 O-ring Ф45×4.6 1
33 A2504087 Cover 1
34 GB/T5784-2000 Bolt M8×50 3


DRIVE SYSTEM

35 A2306015 Washer 1
36 A2306016 Straight-through pipe fitting 1
37 A2300149 Washer 1
39 GB/T5783-2000 Bolt M8×16 2
DRIVE SYSTEM
40 GB/T862.2-1987 Washer 8 2
41 A2302107 Screw ring lock plate 2
42 B2502040D Intermediate sleeve 1
44 B2502011D Bolt 12
45 B24020113D Shim 1
46 B2502021D Driving bevel gear supporting shell 1
47 A2300137 Plug 1
48 GB/T5785-2000 Bolt M12×1.5×40 16
49 GB119-86 Pin A12×32 1
50 B2502051D Longitudinal differential housing cover 1
51 A2300137 Plug 1
52 GB/T5783-2000 Bolt M8×16 1
53 GB/T862.2-1987 Washer 8 1
54 B2500062 Screw ring lock plate 1


DRIVE SYSTEM

55 B2402079D Hexagon nut 1

56 B2502078A-D Drive flange 1
57 B2402077D Dust cover 1
58 B2502053-D Screw ring 1
59 B2402050D Oil seal 1
DRIVE SYSTEM
60 B2402030D Oil seal 1
61 GB/T276-1994 Ball bearing 6313 1
62 B2502061DB Main shaft 1
63 A2504077 Spring 1
64 B2502062DB Thrust washer 1
65 B2502052D Engaging sleeve 1
66 B2502083D Lock plate 1
67 A2504052A Bolt 16
68 B2502082D Straight-tooth bevel gear 1
69 B2502081D Drive cylindrical gear 1
70 B2502063D Shaft sleeve 1
71 B2502080D Compound gear 1
72 B2502066D Differential housing 1
73 B2502074DB Grooved nut 1
74 B2502072D Thrust washer 1
76 B2502075D Bolt 12
77 B2502073D Shaft sleeve 1
78 B2502071D Thru shaft gear 1
79 GB/T276-1994 Ball bearing 6216 1
80 B2502069D Spherical washer 4
81 B2502064D Planetary gear 4
82 B2502068D Bushing 4
83 B2502065DA Cross shaft 1
85 B2502023D Driven cylindrical gear 1
86 GB/T297-94 Conical roller bearing 32313 1
87 2402074D Spacing ring 1
88 B2502024D Spacer sleeve 1


DRIVE SYSTEM


90 B2502022DG Main driving gear(drive) 1
91 B2402096D Bolt 16
93 B2402100D Right screw ring assy. 1
DRIVE SYSTEM
96 B2502031DG Main driving gear(driven) 1
98 B2402097D Bolt 12
99 B2402083D Left screw ring 1
100 B2402094D Washer 4
101 B2402089D Bushing 4
104 B2402087D Cross shaft 1
105 B2402093D Axle shaft gear 4

DRIVE AXLE II (STEERABLE) PRE-ASSEMBLED

D00672402300400000Y
DRIVE SYSTEM

DRIVE AXLE II (STEERABLE) PRE-ASSEMBLED

D00672402300400000Y
1 1030100873 Drive axle (steerable) 1

2 204050005 Gear oil for heavy-duty vehicle 15.75L
DRIVE SYSTEM


DRIVE SYSTEM

1 3501013G Brake cam shaft (left) 1

3501152G Brake cam shaft (right) 1
2 3501130GZ Adjusting arm (left) 1
3501170GZ Adjusting arm (right) 1
3 JB/T7940.1-1995 Oil cup M10×1 2
DRIVE SYSTEM
4 3501015 Compensating washer 2 group
5 3501016 Washer 2
7 3501023 Bolt 10
8 GB/T93-1987 Spring washer 10 12
9 3501032 Brake holding plate (left) 2
10 3501021 Plug 4
11 3501154 Brake holding plate (right) 2
12 3501027 Plug 4
13 3501017G Brake holder 2
14 3501024 Lock plate 2
15 3501025 Lock washer 2
16 3501023 Bolt 2
19 3502032 Retainer ring 17 2
21 3502031 Oil seal seat 2
22 3501046 Pin 4
23 3501050A Roller assy. 4
24 3501045 Washer 4
26 3501029 Bolt 8
27 3501031G Bolt 4
30 3501026 Return spring of brake shoe 4
32 HG4-333-66 O-ring 38×4.6 8


DRIVE SYSTEM

33 3501044B Bushing 4
35 3501047 Hollow rivet 64
DRIVE SYSTEM
38 3502060C Brake shoe seat 4
39 3501018G Brake drum 2
40 3501G-W Brake assy. 2
41 QFG-20C2-11Z 24 Energy storage spring brake chamber 1
QFG-20C2-11Y 24 Energy storage spring brake chamber 1


DRIVE SYSTEM

1 2301PY11-2 Front axle housing assy. 1

2 2300134PY10A-2 Tie rod arm 1
2a 2300139PY10A-2 Tie rod arm 1
3 GB/T5786-2000 Bolt M20×1.5×70 10
3a GB/T5786-2000 Bolt M20×1.5×60 22
DRIVE SYSTEM
4 2300125PY10-1 Steering knuckle 1
4a 2300135TU2 Cover 1
5 2307PY10A-2 Steering tie rod assy. 1
6 GB/T91-2000 Pin 6.3×50 2
7 GB/T9459-1988 Nut M30×1.5 2
8 2307030G Dust cover assembly 2
9 2307015G Bushing ring 2
10 2307010G Steering movable fitting 1
11 GB/T31.1-1988 Bolt M12×70 4
12 2307064G Clamp 2
13 GB/T848-2002 Washer 12-200 HV 8
14 GB/T6178-1986 Nut M12 4
15 GB/T91-2000 Cotter pin 3.2×28 4
16 2307010GL Steering movable fitting 1
17 A2300129C Plug 1
18 B2400025A Normally open ventilation plug 1
19 A2300137 Plug 1
20 2300151GR Chamber bracket (right) 1
Ball-and-cage left axle shaft
21 2303PY10B 2
assy.
22 B2402DG-D Main reducer assy. 1
23 2304PY10B Ball-and-cage right axle shaft 2
24 GB/T5786-2000 Bolt M16×1.5×45 4
25 2300151G Chamber bracket (left) 1
26 A2300129 Plug 2
27 2300127G Upper king pin bush 2
28 2300128G Upper king pin 2
29 2300120PY10 Steering knuckle assembly (left) 1
29a 2300120PY10R Steering knuckle assembly (right) 1


DRIVE SYSTEM

30 GB/T6176-2000 Nut M20×1.5 2

31 A2300138P3A Thrust bolt 2
33 J2300050 Oil seal 2
34 J2300070 Oil seal 2
DRIVE SYSTEM
35 2300143G Lower king pin 2
36 2300152G Lower king pin washer 4
37 A2300148G Lower king pin bush 2
38 J2300010 Oil seal 2
39 JB/T7940.2-1995 Oil cup M10×1 2
40 B2305GA Hub reducer assy. 2
41 3501010G-W Brake and brake drum assy. 1
3501150G-W Brake and brake drum assy. 1
42 2300024PY11 Upper thrust support 1
43 A2305113P Wheel tightening nut 20
44 GB/T5786-2000 Bolt M16×1.5×45 6
45 GB/T93-1987 Washer 16 6
46 GB/T5785-2000 Bolt M12×1.5×90 2
47 A2305033 Grooved nut 4
48 A2305032 Lock plate 2
49 JB/T7940.1-1995 Oil cup M10×1 2
50 2300002PY10A Washer 2
52 J2300030 Oil seal 2


DRIVE SYSTEM

1 A2406040 Oil seal 2

2 2305020G Oil seal 2
3 A2406032 Cover plate 2
4 A2406100 Conical roller bearing(inside) 2
5 A2305112 Wheel tightening bolt 20
DRIVE SYSTEM
6 A2305024 Thrust washer 2
7 2305051G Wheel hub 2
8 A2406033 O-ring 2
9 A2406090 Conical roller bearing(outside) 2
10 A2305018B Thrust shim 20
11 GB309-84 Needle 5×19.8 500
12 B2305013A Planetary gear 10
13 A2305014 Intermediate spacing ring 10
14 B2305019B Planetary gear shaft 10
15 B2305022A2 Sun gear 2
16 B2305010A-1 Planetary gear assembly 10
17 A2406011 Thrust shim 4
18 A2305023 Adjusting shim 1组
19 A2305029 Clamping ring 2
20 A2305043B Clamping ring 2
21 2305042T Gear ring tray 2
22 B2305041A Gear ring 2
23 B2305011B Holder 2
24 2305012G Frame 2
25 A2305115 Serrated washer 10
26 A2305116 Bolt M12×35 10
27 A2305031 Bolt with matching ring 10
28 A2305035A Paper gasket 2
29 A2305021A End cover 2
30 GB5783-2000 Bolt M10×18 20
31 A2305026 Seal ring 2
32 A2305027 Plug 2
33 A2305016 Seal ring 2
34 A2305017A Plug 2


DRIVE SYSTEM


2 B2402078A-D Drive flange 1
3 B2402077D Dust cover 1
4 B2402076-D Oil seal seat 1
5 B2402050D Oil seal 1
DRIVE SYSTEM
6 B2402030D Oil seal 1
8 B2402074D Spacing ring 1
9 B2402073D Spacer sleeve 1
10 B2402072D Oil retainer 2
12 GB5783-86 Bolt M8×16 1
13 GB862.2-87 Elastic washer with external teeth 8 1
14 A2302107 Screw ring lock plate 2
15 B2402100D Right screw ring assy. 2
17 B2402075DG Main driving/driven gear assy. 1
　 B2402086DG Main driving/driven gear assy. 1
18 B2402075DG Main driving gear(drive) 1
19 B2402086DG Main driving gear(driven) 1
20 B2402084D Differential housing assy. 1
　 B2402095D Differential housing assy. 1
21 B2402097D Bolt M14×1.5×95 12
23 B2402096D Bolt 16
24 B2402083D Left screw ring 1
26 B2402082D Spring washer 1
30 B2402089D Bushing 4
31 B2402094D Washer 4
32 B2402087D Cross shaft 1


DRIVE SYSTEM

33 B2402093D Axle shaft gear 2

37 B2402111D Fork 1
DRIVE SYSTEM
38 GB/T73-1985 Screw M8×30 1
39 GB6170-86 Nut M10 1
41 GB1235-76 O-ring Ф45×4.6 1
45 A2504087 Cover 1
46 GB/T5782-2000 Bolt M8×50 3
47 A2306015 Washer 1
48 2306016 Straight-through pipe fitting 1
49 A2300149 Washer 1
51 GB895.2-86 Retainer ring 25 2
Differential supporting assy. of rear
53 B2402010D 1
axle
54 B2402113D Shim 1
55 A2302114 Seal washer 2
56 B2402071D Bearing seat 1
57 GB/T5786-2000 Bolt M14×1.5×40 12

AXLE 1 ASSY. D00672403000200000Y

DRIVE SYSTEM

AXLE 1 ASSY. D00672403000200000Y
1 1030100874 Steered and non-driven axle 1

2 204110013 Lithium base grease 0.05kg
3 1040002381 Bolt 6
4 1040300068 Washer 6
5 1040300266 Washer 2
DRIVE SYSTEM
6 00672303000201010 Bracket 2

STEERED AND NON-DRIVEN AXLE D1030100874_102293Y

DRIVE SYSTEM

1 Q150B0825 Hex bolt 16

3 DZ9112425002 End cover of front axle 2
4 Q2541030 Cross-recessed flat-head screw 4
5 DZ90129416114 Brake drum 2
DRIVE SYSTEM
6 Q218B1050 Hex socket cap head screw 2
7 DZ9112340217 Locking nut 2
8 81.44215.0035 Thrust washer 2
9 33215 Conical roller bearing 2
10 190003884160 Wheel nuts 20
11 DZ90129416112 Wheel hub 2
12 H150A2294ZF3 Wheel bolt 20
13 06.32499.0153 Conical roller bearing 2
14 M16×1.5×65 Hexagon stud 32
15 06.56289.0366 Shaft seal ring 2
16 DZ9112340354 Spacer ring 2
17 DZ9112440801 Wedge brake assy. (left) 1
DZ9112440802 Wedge brake assy. (right) 1
18 DZ9112360511 Diaphragm brake chamber 4
19 Q5211222 Cylindrical pin 4
20 DZ9112410158 Shaft head 2
22 199000520096 Protective cover 4
Metric conical thread lubricating
23 190003963114 4
nozzle
24 DZ9003800001 Hexagon flange with toothed bolt 6
24 Q151B1855 Hexagon nut 6
25 DZ9112410473 Steering knuckle arm assy. 1
26 DZ9112410475 Cover plate 1
As
27 DZ9112410093 Adjusting washer required
As
DZ9112410094 Adjusting washer required
As


DRIVE SYSTEM


As
DZ9112410096 Adjusting washer
required
DZ9112410092 Bushing 2
28 DZ9112410091 Shaft sleeve 2
30 DZ9112410082 Bearing cover 2
DRIVE SYSTEM
31 Q151B18120TF2 Hex bolt 4
32 DZ9112410163 Adjusting screw 2
33 DZ9112410164 Hexagon nut 2
34 DZ9112410509 Steering knuckle (left) 1
DZ9112410510 Steering knuckle (right) 1
35 DZ9112410097 Protective plate 2
36 DZ9112410098 Seal ring 2
37 188000410068 Positioning sleeve 2
38 DZ9112410800 Thrust conical roller bearing 2
39 DZ9112410405 Bushing 2
40 DZ90129416093 Steering tie rod arm (left) 1
41 DZ90129416094 Steering tie rod arm (right) 1
DZ9003800002 Hexagon flange with toothed bolt 12
42 DZ9112410001 Cover 2
43 Q150B0818 Hex bolt 8
44 DZ9112415211 Steering knuckle pin 2
45 DZ90129416083 Front axle assy. (plate welded) 1
46 DZ90129436001 Steering tie rod assy. 1

AXLE 2 ASSY. D00672403000400000Y

DRIVE SYSTEM

AXLE 2 ASSY. D00672403000400000Y
1 1030100875 Steered and non-driven axle 1

3 1040002381 Bolt 6
4 1040300068 Washer 6
5 1040300266 Washer 2
DRIVE SYSTEM
6 00672303000201010 Bracket 2


DRIVE SYSTEM

1 Q150B0825 Hex bolt 16

3 DZ9112425002 End cover of front axle 2
4 Q2541030 Cross-recessed flat-head screw 4
5 DZ90129416114 Brake drum 2
DRIVE SYSTEM
6 Q218B1050 Hex socket cap head screw 2
7 DZ9112340217 Locking nut 2
8 81.44215.0035 Thrust washer 2
9 33215 Conical roller bearing 2
10 190003884160 Wheel nuts 20
11 DZ90129416112 Wheel hub 2
12 H150A2294ZF3 Wheel bolt 20
13 06.32499.0153 Conical roller bearing 2
14 M16×1.5×65 Hexagon stud 32
15 06.56289.0366 Shaft seal ring 2
16 DZ9112340354 Spacer ring 2
17 DZ9112440801 Wedge brake assy. (left) 1
DZ9112440802 Wedge brake assy. (right) 1
18 DZ9112360513 Wedge spring brake chamber 4
20 DZ9112410158 Shaft head 2
22 199000520096 Protective cover 4
Metric conical thread lubricating
23 190003963114 4
nozzle
24 DZ9003800001 Hexagon flange with toothed bolt 6
25 DZ9112410473 Steering knuckle arm assy. 1
26 DZ9112410475 Cover plate 1
As
27 DZ9112410093 Adjusting washer required
As
As


DRIVE SYSTEM


As
DZ9112410096 Adjusting washer
required
DZ9112410092 Bushing 2
28 DZ9112410091 Shaft sleeve 2
30 DZ9112410082 Bearing cover 2
DRIVE SYSTEM
32 DZ9112410163 Adjusting screw 2
33 DZ9112410164 Hexagon nut 2
34 DZ9112410509 Steering knuckle (left) 1
DZ9112410510 Steering knuckle (right) 1
35 DZ9112410097 Protective plate 2
36 DZ9112410098 Seal ring 2
37 188000410068 Positioning sleeve 2
38 DZ9112410800 Thrust conical roller bearing 2
39 DZ9112410405 Bushing 2
40 DZ90129416093 Steering tie rod arm (left) 1
41 DZ90129416094 Steering tie rod arm (right) 1
DZ9003800002 Hexagon flange with toothed bolt 12
42 DZ9112410001 Cover 2
43 Q150B0818 Hex bolt 8
44 DZ9112415211 Steering knuckle pin 2
45 DZ90129416083 Front axle assy. (plate welded) 1
46 DZ90129436001 Steering tie rod assy. 1

WHEEL ASSY. D00672403100000000Y

DRIVE SYSTEM

WHEEL ASSY. D00672403100000000Y
1 00677203100200000 Rim 1
2 1030800272 Tyre assy. 1
DRIVE SYSTEM

CHAPTER 4 Suspension system

FRONT SUSPENSION D00672402900200000Y

SUSPENSION SYSTEM

FRONT SUSPENSION D00672402900200000Y
1 00672402900210000 Front bracket of front suspension 4

2 1040000236 Bolt 10
3 1040300065 Washer 20
4 1040200110 Nut 20
5 00676602900201020 Cushion block 4
6 00676602900201010 Cover plate 4
7 00672302900201010 Front leaf spring U-bolt 8
8 00672302900230000 Leaf spring assy. 4
9 00676602900201050 Rear pin of front spring 4
SUSPENSION SYSTEM
10 1040300106 Washer 8
11 1040500077 Pin 8
12 1040000275 Bolt 4
13 1040200126 Nut 4
14 1040500005 Pin 4
15 00676602900201030 Front pin of front spring 4
16 1040000192 Bolt 6
17 1080000001 Oil cup 4
19 1040200128 Nut 16
20 1040200135 Nut 16

REAR SUSPENSION D00672402900400000Y

SUSPENSION SYSTEM

REAR SUSPENSION D00672402900400000Y
1 52010062-05 Mounting shim of limit block 2

2 0060218 Rear limit rubber block 2
V type thrust rod for Zoomlion rubber
3 1000976 2
suspension
4 52010062-00 Balance beam assy. 2
5 W300000456 Hexagon bolt 48
6 W300000547 All-metal hexagon flange locking nut 48
V type thrust rod for Zoomlion truck crane
7 0020101 4
rubber suspension
8 W300000541 All-metal hexagon flange locking nut 8
SUSPENSION SYSTEM
9 51000803-22 Outer washer 8
Rubber bushing of rubber suspension shock
10 0001050 16
absorber
11 51000803-20 Inner washer 8
12 51000803-26 Shock absorber (smoky gray) 4

CHAPTER 5 Steering system

STEERING MECHANISM D00672403400200000Y

STEERING SYSTEM

STEERING MECHANISM D00672403400200000Y
1 1032300035 Angle drive device 1

2 1040000018 Bolt 20
3 1040200192 Nut 4
4 1040300063 Washer 20
5 1040300066 Washer 4
6 1032300001 Steering drive shaft 1
7 1032300045 Steering gear 1
8 1040000402 Bolt 5
9 1040300038 Washer 5
10 1032300180 Front drag rod assy. 1
11 1032300148 Drag link assy. 2
12 1032300181 Intermediate drag rod assy. 1
13 1032300182 Intermediate drag rod assy. 1
STEERING SYSTEM
14 1032300183 Rear drag rod assy. 1
15 1032300190 Drag link assy. 1
16 1032300153 Drag link assy. 1
17 00676603400201040 Retainer ring 7
18 00676603400201030 Washer 7
19 1040200125 Nut 7
20 1040200070 Nut 7
21 1080000002 Oil cup 11
22 00672403400210000 Rocker arm section 1 assy. 1
23 00677203400201020 Baffle 4
25 00671003400201020 Pin 4
26 00671003400201030 Spacer sleeve 8
28 1040300157 Retainer ring 30 4

STEERING GEAR D1032300045-102262Y

STEERING SYSTEM

1 Z11-3411101 Housing 1
2 Q43085 Circlip 1
3 Z07-3411062 Roller bearing 1
4 Z03-3411107 High pressure seal 1
5 D05-3411012 Seal ring - steering arm shaft 1
6 D07-3411014 Nut - steering arm shaft 1
7 Z06-3411411 Steering arm shaft 1
8 D50-3411424 Needle bearing 1
9 C21-3411102 High pressure seal ring 1
10 C21-3411103 Retaining ring– high pressure seal ring 1
11 Q73431115C O-type rubber seal ring 1
12 Z11-3411421 Side cover 1
13 D13-3411412 Adjusting bolt – steering arm shaft 1
STEERING SYSTEM
14 A01-3411413 Locknut - steering arm shaft 1
15 Q341B14 Hexagon nut – adjusting bolt 1
18 D07-3411288 Nut 1
19 Q9660705 Steel ball 2
20 C21-3411284 Spring 1
21 D07-3411287 Support tube 1
23 D201-3411293 Center pressure relief valve seat 1
24 D17-3411284 Spring 1
25 D17-3411287 Support tube 1
26 D201-3411292 Pressure relief valve body 1
Retaining ring for shaft (steel
27 Q43714 1
wire)
28 D07-3411291 Cap - steering nut 1
29 Q9660705 Steel ball 2
30 Z06-3411283 Seal ring 1
31 Z06-3411282 O-type rubber seal ring 1
32 Z13-3411281 Steering nut 1
33 Z11-3411220 Steering threaded rod assy. 1


STEERING SYSTEM

34 D07-3411257 O-type rubber seal ring 3

35 D07-3411258 Seal ring 3
38 D39-3411212 Outer ring – valve body 1
39 D17-3411213 Steel ball 21
40 D39-3411211 Outer ring – upper cover 1
41 Z06-3411251 Valve body 1
42 61906 Single row radial ball bearing 1
43 D04-3411272 Oil seal 1
44 Z06-3411271 Upper cover 1
45 D39-3411217 Check nut – upper cover 1
46 D07-3411988 Oil inlet/outlet rubber plug 2
STEERING SYSTEM
49 A01-3411108 Conical plug 3
50 C02-3411016 Screw 1
51 C02-3411017 Copper washer 1
52 D07-3411112 Hexagon plug 3
53 JB982-77 18 Seal ring 3
54 E07-3411042 Guide rod 1
55 D30-3411041 Top rod 1
56 C22-3411053 Hexagon socket plug 1
57 JB982-77 16 Seal ring 2
58 A01-3411201 Steel ball 30
59 D17-3411202 Conduct pipe of steel ball 2
60 A01-3411203 Conduct pipe clamp 1
62 Q150B068 Hex bolt 2

STEERING GEAR D1032300045_100000Y

STEERING SYSTEM


2 Q151B1435 Hex bolt 6
4 GX110C-3411321PYT Side cover 1
5 GX110C-3411303 Excircle retainer ring of side cover 1
6 GX110C-3411112 O-ring 2
7 GX110C-3411301 Retaining ring 1
8 GX110C-3411302 O-ring 1
9 GX110C-3411322 Compound bearing 1
10 GX90C-3411313 Arm shaft plug 1
11 GX90C-3411314 Adjusting screw 1
12 ZJ120-3411411T Rocker arm shaft 1
13 ZJ120C-3411302 Needle bearing without inner race 1
STEERING SYSTEM
14 ZJ120C-3411301 Housing 1
Seal ring 2 in output end of
15 ZJ120-3411402 2
rocker arm shaft
Seal ring 1 in output end of
16 ZJ120-3411401 2
rocker arm shaft
17 ZJ120-3411004 Hex locknut 1
18 3401F-034 Sealing nut 1
19 ZJ120C-3411308 Lead limit screw 1
20 GB3452.1-92 O-ring 1
21 GX100D-3411112 Plug 1
22 GX110C-3411102 Seal ring of gear rack piston 1
23 GX110C-3411103 O-ring 1
24 ZJ120C-3411181 Gear rack piston 1
25 GX100C-3411135JN Limit valve 1
26 GB308-89 Steel ball 45
27 GX100B-3411052-77 Conduct pipe of steel ball 2
28 GX100B-3411053-20 Conduct pipe clamp 1
30 Q2180608 Hexagon socket bolt 2
31 ZJ120C-3411110 Valve body assy. 1
32 ZJ120C-3411153 O-ring 3


STEERING SYSTEM

33 ZJ120C-3411152 Seal ring 3

34 ZJ120C-3411151 Front cover 1
35 GX90C-3411112 Bearing outer ring 2
36 GX90C-3411114 Steel ball holder 1
37 GB3452.1-92 O-ring 1
38 ZJ120C-3411155 Star-shaped ring 1
39 ZJ120C-3411171 Plug 1
40 GX90A-3401111 Double lip skeleton seal 1
41 Q43040 Circlip for holes 1
42 GX100B-3411166-77 Check nut - upper cover 1
43 Q151B1440 Hex bolt 6
STEERING SYSTEM

QC40/15-WP10 STEERING PUMP D1032300126_102194Y

STEERING SYSTEM

QC40/15-WP10 STEERING PUMP D1032300126_102194Y
1 15001 I- type hexagon nut 1

2 15054 Light type spring washer 1
3 03024 Drive gear 1
4 15307 Circlip for holes 1
5 15152 Grooved ball bearing 1
7 15104 Two-way seal for shaft 1
8 04660 Rear cover 1
9 07106 Seal ring 2
10 07002 Rectangular seal ring 2
11 02301 Sliding bearing assembly 2
12 15203 Semicircular key 1
13 03816 Driven gear 1
STEERING SYSTEM
14 03449 Driving gear 1
15 01649 Pump body 1
16 04322 Front cover 1
17 15053 Light type spring washer 4
18 14553 Hex socket cap head screw 4
19 05005 Valve core 1
20 06301 Safety valve spring 1
21 05304 Turbocharging shim
22 05101 Taper valve 1
23 05305 Pressure release shim
24 05202 Valve core plug 1
25 06501 Throttle valve spring 1
26 15353 Combination seal ring 1
27 10001 Plug 1

STEERING OIL RESERVOIR D00672303400410001Y

STEERING SYSTEM

STEERING OIL RESERVOIR D00672303400410001Y
1 00672303400410011 Oil reservoir welded assy. 1

2 1081000105 O-ring 1
3 00670403400601010 Oil outlet fitting 1
4 1010600004 Oil filter 1
5 1010500001 Air filter 1
6 00633260000000004 Pad 1
7 1040000096 Bolt 8
8 1040300062 Washer 8
9 00633260000000003 Cover 1
10 00672303400411010 Oil dipstick 1
11 1081000053 O-ring 1
12 1040300091 Washer 1
13 00676603401020000 Oil drain plug with magnet assy. 1
STEERING SYSTEM

OIL FILTER D1010600004_102124Y

STEERING SYSTEM

OIL FILTER D1010600004_102124Y
1 WU-40×80-J-1 Upper end cover 1

2 WU-40×80-J-2 Inner skeleton 1
3 WU-40×80-J-3 Filtering material 1
4 WU-25×100-J-5 Lower end cover 1
STEERING SYSTEM

HYDRAULIC AIR FILTER D1010500001_102124Y

STEERING SYSTEM

HYDRAULIC AIR FILTER D1010500001_102124Y
1 QUQ1-20×1-1 Air filter top cap 1

2 QUQ1-20×1-2 Rubber pad of air filter top cap 1
3 QUQ1-20×1-3 Air filter seat 1
4 QUQ1-20×1-4 Rubber pad of air filter 1
5 QUQ1-20×1-5 Filter screen 1
6 QUQ1-20×1-6 Diamond screen 1
7 QUQ1-20×1-7 Lower end cover 1
8 GB818 Cross recessed pan head screw M4×16 3
STEERING SYSTEM

STEERING BOOSTER CYLINDER D00677208410800000Y

STEERING SYSTEM

STEERING BOOSTER CYLINDER D00677208410800000Y
1 1081200327 Dust ring 1

2 1040300216 Washer 1
3 1040200129 Nut 1
5 1081001807 O-ring 1
6 1081002248 U-ring 1
7 00670408410800002 Guide sleeve 1
8 1081400702 Guide ring 1
9 00677208410801000 Cylinder 1
10 00677208410802000 Piston rod 1
11 00670408410800001 Piston 1
12 1081002211 OK-ring 1
13 1081001894 O-ring 1
STEERING SYSTEM
14 00670408410800004 Nut 1
15 1040301264 Circlip for shafts 1
17 1050000145 Centripetal knuckle bearing 1

CHAPTER 6 Air conditioning system
for vehicle
AIR CONDITIONING SYSTEM D00671557620000000Y

VEHICLE
SYSTEM FOR
AIR CONDITIONING

AIR CONDITIONING SYSTEM D00671557620000000Y
1 00670117600001021 Plate 4
2 1040000110 Bolt 8
3 1040200192 Nut 8
4 1040300066 Washer 8
5 1040300063 Washer 8
6 00671407600001010 Condenser bracket 1
7 1130100107 Condenser - liquid reservoir assy. 1
Rubber hose assy. from compressor to
8 1140211514 1
condenser
9 00671557600001020 Condenser bracket 1
Rubber hose assy. from liquid reservoir to
10 1140203810 1
evaporator
Rubber hose assy. from compressor to
11 1140203821 1
evaporator
12 1031000131 Triangle belt 1
13 1130100071 Compressor of A/C 1
14 1040000122 Bolt 2
15 1040300067 Washer 3
16 1040300061 Washer 3
VEHICLE
SYSTEM FOR
AIR CONDITIONING
17 1040000306 Bolt 1
18 1040200113 Nut 1
19 1990200007 Nylon strap 8
20 207130011 Coolant 1
21 204100012 Refrigerant oil used for A/C 0.08

HEATER D00671407700000000Y
VEHICLE
SYSTEM FOR
AIR CONDITIONING

HEATER D00671407700000000Y
1 1990200195 Clamp 2
2 00670117700001010 Fitting 2
3 1990200026 Heavy hoop 6
4 00670117700001030 Water tank hose I 1
5 00670117700001021 Fitting 2
6 1130100054 Ball valve 1
7 00671407700001010 Water tank hose 1
8 00670117700001050 Water tank hose III 1
9 1990200010 Nylon strap 8
VEHICLE
SYSTEM FOR
AIR CONDITIONING

CHAPTER 7 Structural element assembled

DRIVER’S CAB INSTALLATION D00672404900000000Y

ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER’S CAB INSTALLATION D00672404900000000Y
1 1040000497 Bolt 4
2 1040200096 Nut 4
3 1040300041 Washer 4
4 1040300054 Washer 4
5 1040200088 Nut 4
6 1990400030 Rubber shock absorber 4
7 00671404900001010 Safety sign 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER’S CAB (BUMPER, PULLEY HOUSING AND ITS

ACCESSORIES) D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


1 SJ84B21-03009 Left wheel housing assy. 1

2 SJ84B21-03010 Right wheel housing assy. 1
Q150B14120 Hexagon bolt 6
Q40114 Flat washer 6
3 SJ84B21-04011 Rear guard board of left wheel housing 1
4 SJ84B21-04012 Rear guard board of right wheel housing 1
Q150B0830T30 Hexagon bolt 4
Q40208T30 Large washer 4
Q340B08 Hexagon nut 4
Q40208 Large washer 8
Q40308 Spring washer 4
5 SJ84V25-04016 Gasket in the front of wheel housing 2
6 SJ84V25-05009 Left foot pedal assy. 1
7 SJ84V25-05010 Right foot pedal assy. 1
8 SJ84V25-05024 Pin L=165 Ф25×2.5 4
SJ84V25-05025 Flat washer 4
Q500B3032 Cotter pin 4
SJ84V25-05023 Spring Ф3.5 2
Side marking light assy. – wheel
9 SJ41V25-17010 2
housing
Stainless cross-recessed pan head
Q2710420 4
self-drilling screw
ASSEMBLED
ELEMENT
STRUCTURAL
61N-02027 Plastic nut 4
Mounting bracket (left) of
10 25T-8201121 1
bumper）
11 25T-8201122 Mounting bracket (right) of bumper 1
12 SJ53B01-03010 Bumper assy. 1


ASSEMBLED
ELEMENT
STRUCTURAL



13 SJ41B01-01009 Left front combination signals assy. 1
14 SJ41B01-01010 Right front combination signals assy. 1
Q2140825 Cross-recessed flat-head bolt 8
15 SJ41V25-11020 Fog lights assy. – with bracket 2
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER’S CAB (STEERING COLUMN BRACKET ASSY.)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


D1130000435_102383Y
1 SJ34V25-04010 Steering column bracket assy. 1

2 34V25-04050 Adjusting lever – steering column 1
Angle adjusting bracket assy. of steering
3 34V25-04055 2
column
4 34V25-04058 Return spring – lower bracket 1
5 34V25-04075 Lower adjusting bracket – steering column 2
6 34V25-04031 Lower fixing bracket of steering column 1
Support rod – bracket and front
7 SJ34V25-04027 1
boarding of steering column
Q150B0625 Hexagon bolt 1 ASSEMBLED
ELEMENT
Q40106 Flat washer 1 STRUCTURAL

Steering drive device assy. (36
8 SJ34V36-04010 1
teeth)
Q33412 Ⅰtype all-metal hex locking nut 2
9 SJ34V25-02015 Steering disc assy.Φ480 1
Q40120 Steering disc washer 1


D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


D1130000435_102383Y
10 SJ51V25-02096 Steering column protective housing assy. 1

Stainless cross-recessed pan head self-drilling
Q2710525 4
screw
Q2140415 Cross-recessed flat-head screw 3
11 SJ51V25-02097 Seal sleeve – steering column 1
12 SJ51V25-02098 Lower protective housing – steering column 1
RQ1760625 Guide bolt 4
13 SJ37V25-74010 Combination switch assy. 1
Q2140518 Cross-recessed flat-head screw 3
Outside door handler with lock core, ignition
14 SJ37V25-04100 1
starter switch assy.
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER’S CAB (VEHICLE DOOR) D1130000435_102383Y

ASSEMBLED
ELEMENT
STRUCTURAL


Left vehicle door assy. – with accessories and
SJ61V25-00109 1
glass
Right vehicle door assy. – with accessories
SJ61V25-00110 1
and glass
1 25T-6101100 Left vehicle door assy. 1
25T-6101200 Right vehicle door assy. 1
2 SJ61V25-03019 Left vehicle door glass window assy. 1
SJ61V25-03020 Right vehicle door glass window assy. 1
3 SJ61V25-03057 Glass strip 2
4 SJ61V25-03058 Plug – strip 2
Left vehicle door lock and operating
5 SJ61V25-05009 1
mechanism assy.
Right vehicle door lock and operating
SJ61V25-05010 1
mechanism assy.
Q2710510 Cross-recessed pan head self-drilling screw 4
Cross-recessed countersunk head
Q2540820 4
bolt
Q41408-Z7 Lock washers 4
6 SJ61V25-05055 Plug – fixing locking body 4
Vehicle door limiter assy. – side
7 SJ61V25-06060 2
boarding and vehicle door
Q2540615 4
bolt
ASSEMBLED
ELEMENT
STRUCTURAL
Q2540620 4
bolt
8 SJ61V25-02019 Left inside door handle bracket 1
SJ61V25-02020 Right inside door handle bracket 1
Q2140615 Cross-recessed pan-head bolt 4
Q31206 B type leaf spring nut 4
9 SJ61V25-02033 Vehicle door inside handle 2
Q2540625 4
bolt


ASSEMBLED
ELEMENT
STRUCTURAL

10 SJ61V25-02034 Plug – inside door handle 4

11 SJ61V25-02009 Inner guard boarding assy. of left vehicle door 1
SJ61V25-02010 Inner guard boarding assy. of left vehicle door 1
61N-02067 Nut snap fastener 2
Q2710525 Cross-recessed pan head threaded screw 6
Q39748201 A type spring nut 6
12 SJ79V25-11020 Loud speaker assy. – vehicle door 2
Cross-recessed pan head threaded screw – C
Q2710416 8
type
13 SJ82V25-03010 Ashtray assy. – vehicle door 2
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB (VEHICLE BODY AND ITS INTERIOR EQUIPMENT

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB (VEHICLE BODY AND ITS INTERIOR EQUIPMENT

D1130000435_102383Y
1 SJ50B21-00010 Driver’s cab welded assy. 1

2 25T-6101100 Left vehicle door assy. 1
3 25T-6101200 Right vehicle door assy. 1
4 SJ61V25-06010 Hinge assy. 4
5 B01-8401100 Front panel assy. 1
6 SJ53B01-01109 Left hinge assy. – intermediate cover plate 1
Right hinge assy. – intermediate
7 SJ53B01-01110 1
cover plate
Decorative panel assy. (with Logo)
8 SJ53B01-02100
of front panel
Intermediate cover plate lock and
9 SJ53V50-01610 1
drawing wire assy.
RQ1760620 Guide bolt 4 ASSEMBLED
ELEMENT
Q340B06 Hexagon nut 4 STRUCTURAL

10 SJ53V25-01619 Lock dowel seat 2
11 SJ53V25-01625 Pneumatic stay assy. 2
Seal strip of intermediate cover
12 SJ53V50-01160 1
plate
13 25T-5301031 Mounting bracket 1 of fender 2

DRIVER'S CAB (VEHICLE BODY AND ITS INTERIOR EQUIPMENT)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB (VEHICLE BODY AND ITS INTERIOR EQUIPMENT)

D1130000435_102383Y

16 SJ53B01-01751 Left outside plate 1
17 SJ53B01-01752 Right outside plate 1
Q2540620 Cross-recessed countersunk head bolt 6
Q31206 B type leaf spring nut 4
18 SJ82B13-22019 Rope guard assy. 1
19 SJ41B01-14009 Left corner marker light assy. 1
20 SJ41B01-14010 Right corner marker light assy. 1
Q2540530 6
bolt
Superstructure handrail – side
21 SJ82V25-15010 2
boarding
22 SJ82V25-15015 Gasket – superstructure handrail 4
Hexagon bolt grade 8.8
Q150B0825 4
(Galvanization)
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(PEDAL BRACKET ASSY.) D1130000435_102383Y

ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(PEDAL BRACKET ASSY.) D1130000435_102383Y

Pedal bracket assy. – technological assembly
SJ16V50-02100 1
set
1 16V25-02010 Pedal left bracket assy. – clutch 1
Q150B0825 Hexagon bolt – left bracket and front boarding 2
2 16V25-02015 Pedal right bracket assy. – clutch 1
Hexagon bolt – clutch right bracket and front
Q150B0825 2
boarding
3 16V50-02020 Clutch pedal assy. 1
4 16N-02029 Clutch pedal rubber pad 1
5 SJ16V25-04010 Clutch master cylinder assy. 1
Q500B3220 Cotter pin 1
Clamp – fastening master cylinder
Q672224 1
and rubber hose 16/18
Q351B14 Hexagon thin nut 1
ASSEMBLED
ELEMENT
STRUCTURAL
6 SJ16V25-08008 Oil reservoir with rubber hose assy. 1
7 SJ16V25-06026 Bracket – oil reservoir assy. 1
SJ37V25-50110 Clutch switch assy. 1

DRIVER'S CAB(INSTRUMENT CONSOLE AND ITS ACCESSORIES)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


D1130000435_102383Y

Instrument panel body assy. (technological
1 SJ53V50-02000 1
assembly set)
Q2140630-Z4 Cross-recessed pan-head bolt 5
Q40106-Z4 Flat washer 5
2 SJ53V50-02246 Instrument panel left blocking plate 1
Cross-recessed cup head self-drilling screw
Q2734820-Z4 1
with large head
Q40205-Z4 Large washer 2
Cross-recessed cup head threaded screw with
Q2734850-Z4 1
large head
Q39005 Butterfly nut 2
Q2740520 1
self-drilling screw
SJ53V25-02247 Pad – left blocking plate 2
3 SJ53V250-02280 Right knee guard board assy. 1
Q2140518 Cross-recessed pan-head screw 1
Q39005 Butterfly nut 3
Intermediate lower guard board of
4 SJ53V50-02275 1
instrument panel – passenger side
ASSEMBLED
ELEMENT
STRUCTURAL
Q2740520 1
threaded screw
Right lower guard board of instrument
5 SJ53V25-02265 1
panel – passenger side
Instrument panel right blocking
6 SJ53V25-02256 1
plate
Cross-recessed cup head threaded
Q2734820-Z4 1
screw with large head
Q40205-Z4 Large washer 1


D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


D1130000435_102383Y

Cross-recessed countersunk head threaded
Q2740520 1
screw
7 SJ53V25-05011 Auxiliary instrument panel – appliance 1
8 SJ53V25-05012 Left baffle – auxiliary instrument panel 1
Q2740520 3
screw
9 SJ53V25-05013 Right baffle – auxiliary instrument panel 1
Q2740520 4
screw
10 SJ53V25-05015 Central storage box 1
11 SJ53V50-02010 Instruments cover assy. 1
12 SJ53V25-02035 Small sundries cover assy. 1
13 SJ53V25-02015 Large sundries cover assy. 1
14 SJ53V25-02070 Electric appliance cover plate assy. 1
15 SJ53V50-02060 Front window supply assy. 5
16 SJ53V25-02068 Oil pan cover – instrument console 1
Instrument frame left bracket
17 SJ53V25-02225 1
assy.
18 SJ53V25-02236 Instrument frame right bracket 1
Hexagon bolt grade 8.8
Q150B0820 1
(Galvanization)
ASSEMBLED
ELEMENT
STRUCTURAL
Hexagon nut grade 8.8
Q340B08 2
(Galvanization)
19 SJ3801B22-010-B CAN bus display unit assy. 1
20 SJ3801B13-020 Mounting plate assy. of instruments
Cross-recessed cup head threaded
Q2734222 4
screw with large head
SJ38B13-01020 Mounting plate of instruments 1
Odometer sensor (attached to
SJ38B13-02010 1
instruments)
21 SJ37V25-25010 Cigarette lighter assy. 1


D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


D1130000435_102383Y
22 SJ3526V25-100 Parking brake assy. 1

H o s e a s s y. t o c h a m b e r 1 – p a r k i n g
23 SJ35V25-08060 1
brake(Ø6×1 L=1140)
H o s e a s s y. t o c h a m b e r 2 1 – p a r k i n g
24 SJ35V25-08070 1
brake(Ø6×1 L=1120)
25 SJ79V25-11010 Radio cassette assy. 1
SJ79V25-03010 Antenna assy. 1
SJ79V25-03020 Video line assy. 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(CARPET ASSY. AND ITS ACCESSORIES)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(CARPET ASSY. AND ITS ACCESSORIES)

D1130000435_102383Y
1 SJ51V25-02095 Central carpet assy. 1

SJ51V25-02092 Pressure sensitive tape N
2 SJ51V50-02093 Left carpet assy. 1
3 SJ51V50-02094 Right carpet assy. 1
56N-02021 Clasp – carpet 14
Engine inspection cover with heat insulating
4 SJ51V25-02075 1
cushion
SJ51V25-02077 Engine inspection cover 1
Heat insulating cushion assy. - inspection
SJ51V25-02076 1
cover
Q2140630-Z4 Cross-recessed pan-head bolt 十 4
Q40106-Z4 Flat washer 4
5 SJ39V25-10020 Fixing bracket assy. 2
Q2540620 2
bolt
6 SJ39V25-10015 Fire extinguisher assy.（3㎏) 2
7 SJ51V50-09011 Left floor cushion assy. 1
8 SJ51V50-09012 Right floor cushion assy. 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(HEAT INSULATING CUSHION ASSY.)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(HEAT INSULATING CUSHION ASSY.)

D1130000435_102383Y
1 SJ51V25-02073 Central heat insulating cushion 1

2 SJ51V25-02071 Longitudinal heat insulating cushion – left side 1
Longitudinal heat insulating cushion – right
3 SJ51V25-02072 1
side
4 SJ51V25-02081 Rear depression bar – side 2
Depression bar cover plate – rear depression
5 SJ51V25-02082 1
bar
Q2740525 10
screw
6 SJ51V25-02083 Side depression bar – longitudinal beam 2
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(L/R REAR OUTSIDE MIRROR AND ITS SUPPORT

ROD ASSY.) D1130000435_102383Y

ASSEMBLED
ELEMENT
STRUCTURAL


ROD ASSY.) D1130000435_102383Y
1 SJ82V25-02010 Wide-angle rear outside mirror assy. 2

2 SJ82V25-02020 Allmand mirror – passenger side 1
3 8219N-010 Mirror assy. – passenger side 1
4 SJ82V25-19010 Wide-angle mirror – passenger side 1
Q2140625T30 Cross-recessed pan-head bolt 2
Q40106T30 Flat washer 2
Q40306T30 Spring washer 2
5 SJ82V25-01022 Support – left upper 1
SJ82V25-01023 Gasket – left upper support 1
Q2140630T30 Cross-recessed flat-head bolt 2
6 SJ82V25-01041 Support – left lower 1
SJ82V25-01024 Gasket – left lower support 1
Left outside mirror support rod
7 SJ82V25-01035 1
assy.
Q218B0820T30 Hex socket cap head bolt 2
8 SJ82V25-01122 Support – right upper 1
SJ82V25-01123 Gasket – right upper support 1
ASSEMBLED
ELEMENT
STRUCTURAL
9 SJ82V25-01141 Support – right lower 1
SJ82V25-01124 Gasket – right lower support 1
Right outside mirror support rod
10 SJ82V25-01135 1
assy.
Q218B0820T30 Hex socket cap head bolt 2
Stay - right outside mirror
11 SJ82V25-01145 1
support rod


ROD ASSY.) D1130000435_102383Y

ASSEMBLED
ELEMENT
STRUCTURAL


ROD ASSY.) D1130000435_102383Y

Clamp – stay and right outside mirror support
12 SJ82V25-01147 1
rod
Q340B06T30 Hexagon nut 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(SWITCH ASSY.) D1130000435_102383Y

ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(SWITCH ASSY.) D1130000435_102383Y
1 SJ37B13-92020 Octuple rocker switch 1

SJ37B13-92022 Front fog light switch 1
SJ37B13-92023 Rear fog light switch 1
SJ37B13-92024 Shutdown switch 1
SJ37B13-92025 Longitudinal/transversal differential switch 1
SJ37V25-92011 Switch cover plate 4
SJ37V25-92021 Mounting box of octuple switch 1
2 SJ37B13-92030 Cover plate of octuple switch 1
SJ37V25-92021 Mounting box of octuple switch 1
3 SJ37V25-92010 Cover plate of septuple switch 1
SJ37V25-92011 Mounting box of septuple switch 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(DECORATIVE PLATE AND ITS ACCESSORIES

ASSY.) D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


ASSY.) D1130000435_102383Y
1 SJ57V50-02010 Interior decorative plate assy. of top cap 1

Clasp assy. - interior decorative plate of top
SJ57V25-02035 9
cap
2 SJ57V25-02036 Clasp 9
3 SJ57V25-02037 Screw 9
4 SJ41V25-24010 Read light assy. – with bracket 2
5 SJ54V25-03011 Left rear side boarding guard board assy. 1
6 SJ82V25-21010 Tea cup bracket assy. – left side boarding 1
Q2710525 Cross-recessed pan head threaded screw 2
7 58V25-10010 Safety belt assy. – seat 2
8 SJ54V25-03012 Right rear side boarding guard board assy. 1
9 SJ56V50-02010 Interior guard board assy. of rear boarding 1
Clasp assy. – interior guard
10 SJ56V25-02020 15
board of rear boarding
11 SJ82V25-25010 Towel rod with seat assy. 1
Q2740525 4
self-drilling screw
12 SJ82V25-25013 Clothes hook 2
Q2740530 4
self-drilling screw
Upper guard board assy. of left
13 SJ54V25-02011 1
front stay ASSEMBLED
ELEMENT
Upper guard board assy. of left STRUCTURAL
14 SJ54V25-02012 1
front stay
Upper guard board assy. of right
15 SJ54V25-02013 1
front stay
Lower guard board assy. of right front
16 SJ54V25-02014 1
stay
Q2740525 1
threaded screw
17 82N-11010 Handrail – front stay 2
Left front sun visor assy. (with
18 SJ82V50-05010 1
ZOOMLION logo)


ASSY.) D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


ASSY.) D1130000435_102383Y

Right front sun visor assy. (with ZOOMLION
19 SJ82V50-05020 1
logo)
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(DECORATIVE IRON BRACKET)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(DECORATIVE IRON BRACKET)

D1130000435_102383Y
1 SJ53B22-05016 GPS mounting bracket 1

Sprinkling bottle bracket assy. – washing
2 SJ37V25-47030 1
device
3 SJ37V25-41012 Mounting plate assy. – wiper motor 1
4 SJ37V25-41015 Connecting plate – wiper motor 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(HEATER AND ITS ACCESSORIES)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


D1130000435_102383Y
1 SJ81V25-01010 Heater and evaporator assy. 1

2 SJ81V25-01055 Left bracket plate assy. – heater 1
3 SJ81V25-01056 Right bracket plate assy. – heater 1
4 SJ81V25-02010 Defrosting nozzle assy. 1
5 SJ81V25-19011 Air inlet cover 1
Cross-recessed pan head self-
Q2710525 2
drilling screw
6 SJ81V25-19020 Dust cover assy. – air inlet cover 1
ASSEMBLED
ELEMENT
STRUCTURAL
7 SJ81V50-01045 Transition air passage 1
Cross-recessed pan head self-
Q2710520 2
drilling screw
8 SJ81V25-01019 Water inlet/outlet pipe of heater 2
Q677224 Double-wire clamp 2
A/C hose assy. – condenser and
9 SJ81V25-08020 1
evaporator
A/C hose assy. – condenser and
10 SJ81V25-08030 1
compressor


D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL


D1130000435_102383Y
11 SJ81V25-02030 Right upper air outlet hose assembly set 1

12 SJ81V50-02030 Right upper air outlet hose assembly set 1
13 SJ81V25-02023 Hose fitting – to heater (single hole) 1
SJ81V25-02024 Air outlet hose – left 1
14 SJ81V50-02023 Hose fitting – to heater (double hole) 1
SJ81V25-02024 Air outlet hose – left 2
15 SJ40V25-14080 A/C wire harness assy. 1
16 SJ37V25-44010 A/C and heater controller assy. 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(FRONT/REAR WINDSHIELD GLASS ASSY.)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(FRONT/REAR WINDSHIELD GLASS ASSY.)

D1130000435_102383Y

Front windshield glass and adhesive tape
SJ52B01-06020 1
assy. (technological assembly set)
1 SJ52B01-06021 Front windshield glass(6.76mm) 1
2 SJ52V50-06022 Adhesive tape of front windshield glass 1
SJ56V25-02020 Rear window glass and adhesive tape assy. 1
3 SJ56V25-02021 Rear window glass 1
4 SJ56V25-02022 Adhesive tape of rear window glass 1
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(WIRE HARNESS ASSY. OF DRIVER’S CAB)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(WIRE HARNESS ASSY. OF DRIVER’S CAB)

D1130000435_102383Y
1 SJ40B21-02010 Wire harness assy. of driver’s cab 1

2 SJ40B17-02025 Mounting bracket – main wire harness 1
SJ40V25-02073 Wire harness seal ring 1
SJ41V25-16011 Fixing clamp of main wire harness – platform 4
Wire harness strap – wire harness and fixing
ZD195X6.5/2 4
clamp
3 SJ37B22-22010-B Central distributor box assy. 1
Left mounting bracket assy. –
4 SJ37V25-22019 1
fuse box
Right mounting bracket assy. –
5 SJ37V25-22020 1
fuse box
Q2540620 4
bolt
Auxiliary wire harness assy. of
6 SJ40B01-04010 1
driver’s cab ASSEMBLED
ELEMENT
7 SJ40V25-11010 Wire harness assy. of loud speaker 2 STRUCTURAL

DRIVER'S CAB(WINDSHIELD WIPER SYSTEM)

D1130000435_102383Y
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(WINDSHIELD WIPER SYSTEM)

D1130000435_102383Y
1 SJ37V25-47010 Windshield 1
Q150B0820 Hexagon bolt grade 8.8 (Galvanization) 4
2 SJ37V25-41010 Wiper motor assy. – with mounting plate 1
3 SJ52V50-05010 Drive mechanism assy. 1
4 SJ52V25-05011 Gasket 3
5 SJ52V25-05012 Washer 3
6 SJ52V25-05013 Flat nut – fixing drive mechanism 3
7 SJ52V25-05033 Decorative cover 3
8 SJ52V25-05027 Wiper arm assy. 3
9 SJ52V25-05029 Wiper blade assy. – long 3
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(BRAKE SYSTEM) D1130000435_102383Y

ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(BRAKE SYSTEM) D1130000435_102383Y

Pedal type brake valve with fitting assy.
1 SJ3514VD-010 1
M8×1.5
Manual-operated valve assy. - bite-type
2 SJ3517VD-010B 1
straight fitting M8×1.5
3 SJ35V25-01443 Mounting plate of manual-operated valve 1
4 SJ51V25-02045 Right foot pad of driver 1
61N-02027 Plastic nut 2
Q41605 Basin Conical washer 2
5 SJ37B13-57020 Air pressure sensor 2
ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(SEAT) D1130000435_102383Y

ASSEMBLED
ELEMENT
STRUCTURAL

DRIVER'S CAB(SEAT) D1130000435_102383Y

Mechanical cushion driver’s seat assy. – with
1 SJ68B13-00100 1
protective
2 SJ69V25-00110 Co-driver’s seat with foldable easy berth assy. 1
ASSEMBLED
ELEMENT
STRUCTURAL

ENGINE HOUSING INSTALLATION ASSY. D00672405100000000Y

ASSEMBLED
ELEMENT
STRUCTURAL

ENGINE HOUSING INSTALLATION ASSY. D00672405100000000Y
1 00672405100200000 Engine housing assy. 1

2 1040000386 Bolt 4
3 1040300063 Washer 4
4 1040200192 Nut 4
5 1040300066 Washer 4
6 00633171010000110 Protecting jacket 2
7 00670405100001020 Rubber soft plate 1
8 00670405100001030 Depression bar 1
9 00670405100001040 Depression bar 2
10 00670405100001050 Depression bar 2
11 1040000109 Bolt 9
12 1040300062 Washer 9
13 1040200111 Nut 9
ASSEMBLED
ELEMENT
STRUCTURAL

PLATFORM ASSY. D00672405600000001Y

ASSEMBLED
ELEMENT
STRUCTURAL

PLATFORM ASSY. D00672405600000001Y
1 00672405600200001 Front platform assy. 1

2 00672405600400000 Intermediate cover plate assy. 1
3 00672405600600001 Front intermediate platform assy. 1
4 00672405600800000 Outrigger illumination installation 1
5 00672405601000001 Rear intermediate platform assy. 1
6 00672405601200001 Rear platform assy. 1
7 00672405601400001 Guard board assy. 1
ASSEMBLED
ELEMENT
STRUCTURAL

SPARE TIRE INSTALLATION D00672405500000000Y

ASSEMBLED
ELEMENT
STRUCTURAL

SPARE TIRE INSTALLATION D00672405500000000Y
1 1040200026 Nut 2
ASSEMBLED
ELEMENT
STRUCTURAL

BOARDING AND ITS INSTALLATION D00672405800000000Y

ASSEMBLED
ELEMENT
STRUCTURAL

BOARDING AND ITS INSTALLATION D00672405800000000Y
1 1991900260 Left boarding 1

2 1991900261 Right boarding 1
3 00671555800001010 Bracket 3
4 1040100177 Screw 6
5 1040000362 Bolt 28
6 1040200111 Nut 28
7 1040300051 Washer 28
8 00671555800001020 Rubber pad 2
ASSEMBLED
ELEMENT
STRUCTURAL

LEFT INTERMEDIATE GUARD RAIL D00672407900200000Y

ASSEMBLED
ELEMENT
STRUCTURAL

LEFT INTERMEDIATE GUARD RAIL D00672407900200000Y
1 00672407900210000 Left intermediate guard rail welded 1

2 00672407900201020 Stay 1
3 00671607900201020 Plate 4
4 1040000107 Bolt 13
5 1040200111 Nut 13
6 1040300051 Washer 13
7 1040300062 Washer 13
8 1040000114 Bolt 1
9 1040200113 Nut 1
10 1040300061 Washer 1
11 1040300067 Washer 1
ASSEMBLED
ELEMENT
STRUCTURAL

RIGHT INTERMEDIATE GUARD RAIL D00672407900400000Y

ASSEMBLED
ELEMENT
STRUCTURAL

RIGHT INTERMEDIATE GUARD RAIL D00672407900400000Y
1 00672407900410000 Right intermediate guard rail welded 1

2 1040000107 Bolt 11
3 1040200111 Nut 11
4 1040300051 Washer 8
5 1040300062 Washer 11
6 00672407900401010 Plate 1
7 1040000114 Bolt 9
8 1040200113 Nut 9
9 1040300061 Washer 11
10 1040300067 Washer 9
11 00671557900401020 Stay 1
12 00671557900401010 Stay 1
13 00671607900201020 Plate 2
14 00672407900401020 Stay 2
ASSEMBLED
ELEMENT
STRUCTURAL

TOOLBOX INSTALLAITON D00672409400200000Y

ASSEMBLED
ELEMENT
STRUCTURAL

TOOLBOX INSTALLAITON D00672409400200000Y
1 00672409400210000 Toolbox body 1

2 1040300054 Washer 4
3 1040300041 Washer 4
ASSEMBLED
ELEMENT
STRUCTURAL

CHAPTER 8 Brake system

AIR BRAKE SYSTEM D00672403500000000Y

BRAKE SYSTEM
液压系统

1 00672403500400001 Air reservoir installation I 1

2 00676433504000000 Pipe clamp installation 2
3 00676433503800000 Pipe clamp installation 2
4 1070500006 Foot-operated relay valve 1
5 00670713501400000 Bulkhead union installation 6
6 00671233510600000 Six-way union installation assy. 1
7 00671243500400000 Solenoid air valve installation 2
8 00670713501800000 Relay valve installation 1
9 00672403501200000 Differential relay valve installation 1
10 00672403500600001 Air reservoir installation II 1
11 00672403500800001 Air reservoir installation III 1
12 1010300132 Check valve 1
13 00672403501000001 Air reservoir and valve block assy. 1
Air control shutoff gate valve
14 00670713502000000 1
installation
15 00670713502200000 Air horn installation 1
16 00671233501400000 Air horn switch installation 1
17 00672403501600001 Nylon tube assy. 1
Schematic diagram – air brake
18 00672403500001010 1
system
19 00672403501400000 Chassis air line rubber hose assy. 1
20 00672403500200000 Chassis air line rubber hose assy. 1
21 1990200009 Nylon strap 60
201 00676603500001120 Straight thread connector 1
202 1140100953 Fitting body 1
203 1140100948 Fitting body 2
204 00676603500001020 Elbow union 14
BRAKE SYSTEM
205 00672303500001040 Tee union 6

206 1140100951 Fitting body 3
208 00676603501401010 Straight thread elbow 1
209 00676603500601020 Union elbow 1
210 00676533501201011 Union elbow 2
8-5
212 1140100930 Fitting body 2

213 1140100952 Fitting body 4
214 1140100923 Fitting body 2
215 00670603500001040 Tee union 1
216 1140100971 Fitting body 8
301 1040300113 Washer 1
302 1040300105 Washer 2
303 1081001295 Combination washer 20
304 1040300026 Washer 2
305 1040300063 Washer 2
306 1040300023 Washer 2
401 1040200157 Nut 20
402 1040200154 Nut 2
403 1040200271 Nut 2
404 1040200192 Nut 2
405 1040200164 Nut 8
BRAKE SYSTEM
BRAKE SYSTEM

AIR RESERVOIR AND VALVE BLOCK ASSY. D00672403501000001Y

BRAKE SYSTEM

AIR RESERVOIR AND VALVE BLOCK ASSY. D00672403501000001Y
1 1079900209 Air handling unit 1

2 00671233510210000 Air reservoir bracket assy. 1
3 00671233510220000 Air reservoir assy. (upper) 2
4 00671233510240000 Air reservoir assy. (lower) 2
5 1079900207 Charging fitting 1
6 1040000114 Bolt 8
7 1040300067 Washer 8
8 00671233510230000 Fastening belt 4
9 1040200105 Nut 8
10 00676603500001020 Elbow union 8
11 1040200157 Nut 8
13 00676603501401010 Straight thread elbow 2
14 1040200154 Nut 4
16 1140101274 Plug 5
17 1040300105 Washer 5
18 1140100925 Fitting body 2
19 1040300022 Washer 2
20 00676603500601020 Union elbow 1
21 1070600000 Water drain valve (manual) 4
22 1040300054 Washer 3
23 1040300041 Washer 3
24 1040000108 Bolt 3
25 1040200293 Nut 4
26 1040300068 Washer 4
BRAKE SYSTEM
27 1040300055 Washer 4
28 1040001269 Bolt 4
29 1140101275 Plug 2
30 00671233510201020 Nylon pressure tube assy. 4
31 202230005 Loctite glue 1kg
8-9
CHAPTER 9 Electrical system

ELECTRICAL SYSTEM – CHASSIS FRAME D00672406300000000Y

液
ELECTRICAL
压系 SYSTEM
统

1 1040000288 Bolt 9
2 1040300063 Washer 17
3 1040300066 Washer 17
4 00671556311200000 Connecting wire from battery to battery relay 1
5 00671556311800000 Battery negative pole ground wire 1
6 00670406300400000 Battery series wire 1
7 1040000018 Bolt 4
8 1040200192 Nut 8
Connecting wire from battery master switch to
9 00671556311400000 1
starting motor
10 00672406300400000 Engine cable bundle 1
11 00672406300200001 Chassis frame cable bundle 1
12 1020404102 LED working light 2
13 1020519559 Outrigger switch box assy. 1
14 1040100047 Screw 8
15 1040300045 Washer 8
16 1040300044 Washer 8
17 1040200100 Nut 8
18 00672406300800001 Right platform cable bundle 1
19 1020404105 Side marking light 8
Rear combination signals with 7
20 1020400416 1
functions (R)/
rear combination signals with 7
21 1020400414 1
functions (L)/
22 1020400093 Buzzer 1
23 00672406300600001 Left platform cable bundle 1
24 1020500009 Warning lamp switch 1
25 1020500046 Brake lamp switch 1
26 1021400016 Fuel sensor 1
27 1020519558 Outrigger switch box assy. 1
28 00671556302000000 Ground wire 3
29 1020403043 Electric horn 1
ELECTRICAL SYSTEM
30 1031700064 Electron pedal assy. 1

31 1040000110 Bolt 4
32 1020903081 Power control box 1

33 1040000075 Bolt 4
34 1040200111 Nut 4
35 1040300062 Washer 8
36 1040300051 Washer 8
37 1020900023 Battery bracket assy. 1
38 00671636300001010 Bracket 1
39 1021400257 Odometer sensor concave type 1
40 1990200007 Nylon strap 200
41 1990200005 Nylon strap 200
42 1029901880 Wire clamp 4
43 1040000519 Bolt 4
ELECTRICAL SYSTEM

Zlj5480jqzv3 Spare Parts Catalog

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Zlj5480jqzv3 Spare Parts Catalog

Enviado por

Direitos autorais:

Formatos disponíveis

SPARE PARTS CATALOG

ZLJ5480JQZV3 SPECIAL PURPOSE

May, 2013 Edition: 01

ZLJ5480JQZV3 special purpose chassis for truck crane D00672400000000000Y ..................1-2

Chapter 2 Power system

Intercooling system D00672400900000000Y ..........................................................................2-2

Engine and its installation D00672401000000000Y..................................................................2-4

FUEL SUPPLY SYSTEM D00672401100000000Y...................................................................2-6

Fuel coarse filter pre-installation D00671441100200000Y........................................................2-8

Exhaust system D00672401200000001Y.................................................................................2-10

Rainproof cap assy. D00670131200200000Y.........................................................................2-12

Cooling system D00672401300000000Y................................................................................2-14

Air intake system D00672401400000000Y...............................................................................2-16

Chapter 3 Drive system

Clutch installation and its controls D00671621600000000Y ....................................................3-2

Clutch assy. D1030500000-100005Y........................................................................................3-4

Transmission installation and its controls D00672401700000000Y..........................................3-6

Drive shaft arrangement D00672402200000000Y...................................................................3-30

Drive shaft section 1 assy. D00672402200200000Y...............................................................3-32

Drive shaft section 2 assy. D00672402200400000Y...............................................................3-34

Drive shaft section 3 assy. D00672402200600000Y...............................................................3-36

Drive axle (steerable) 1 pre-assembled D00672402300200000Y..........................................3-38

Drive axle (steerable) D1030100872_100003Y.......................................................................3-40

Drive axle (steerable) 2 pre-assembled D00672402300400000Y...........................................3-60

Drive axle (steerable) D1030100873_100003Y.......................................................................3-62

Axle 1 assy. D00672403000200000Y......................................................................................3-76

Non-driven axle group (steereable) D1030100874_102293Y.................................................3-78

Axle 2 assy. D00672403000400000Y......................................................................................3-82

Non-driven axle group (steereable) D1030100875_102293Y.................................................3-84

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE III

Chapter 4 Suspension system

Front suspension D00672402900200000Y...............................................................................4-2

Rear suspension D00672402900400000Y................................................................................4-4

Chapter 5 Steering system

Steering mechanism D00672403400200000Y..........................................................................5-2

Steering gear D1032300045_102262Y.....................................................................................5-4

Steering gear D1032300045_100000Y.....................................................................................5-8

Steering pump D1032300126_102194Y..................................................................................5-12

Steering reservoir D00672303400410001Y.............................................................................5-14

Oil filter D1010600004_102124Y..............................................................................................5-16

Hydraulic air filter D1010500001_102124Y..............................................................................5-18

Steering booster cylinder D00677208410800000Y..................................................................5-20

Chapter 6 Air conditioning system for vehicle

Air conditioning system D00671557620000000Y.......................................................................6-2

Chapter 7 Structural members assembled

Driver’s cab installation D00672404900000000Y......................................................................7-2

Driver’s cab D1130000435_102383Y........................................................................................7-4

Engine housing installation assy. D00672405100000000Y.....................................................7-58

Platform assy. D00672405600000001Y..................................................................................7-60

Spare tire installation D00672405500000000Y.......................................................................7-62

Boarding and its installation D00672405800000000Y..............................................................7-64

Left intermediate guard rail D00672407900200000Y..............................................................7-66

Right intermediate guard rail D00672407900400000Y............................................................7-68

Tool box installation D00672409400200000Y..........................................................................7-70

Chapter 8 Brake system

Air brake system D00672403500000000Y................................................................................8-4

Air reservior and valve block assy. D00672403501000001Y.....................................................8-8

IV ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

Chapter 9 Electrical system

Electrical system – chassis frame D00672406300000000Y......................................................9-4

ZLJ5325V3.5 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE V

ZLJ5480JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

1-2 ZLJ5480JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE

ZLJ5480JQZV3 SPECIAL PURPOSE CHASSIS FOR TRUCK CRANE