BLOCKED OUTLET (LIQUID)

A0 10/05/2017 Approved for Design MMR MSD

Rev Date Description Prepared Checked

OWNER: Owner Document No.

-

Job No.

ENGINEERING AND PROJECT MANAGEMENT : Engg and Project Management Document No.
 -

Job No. P1501

CONVERSION YARD Conversion Yard Document Number

Job No.

VENDOR : Vendor Document No.

-
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Job No.

FACILITY NAME:

DOCUMENT TITLE:

Page 1 of 08
BLOCKED OUTLET (LIQUID)
UID)

MPL -

Engineer Approved

Document No.

nd Project Management Document No.

P1501

sion Yard Document Number

Document No.

Page 1 of 08
 Document No.:
-
Document Title:

BLOCKED OUTLET (LIQUID)

Rev. Revision Description Nature of Changes

Hold No. Hold Details

 Rev.
A0
Page
T (LIQUID) 2 of 09

Nature of Changes

Page No.
 PROCESS CALCULAT
Project:

Calculation Title: PSV-XXXX A/B

Calculation No:

Rev. Description Prepared by Checked by Engr Approved by

A0 Approved for Design MMR MSD MPL -

1
2
1.0 Calculation Objectives
3
4 1. To size PSV-XXXX A/B
5
6 2.0 Calculation Basis & Assumptions
7
8 1. PSVs set at XX barg are provided at Pump Discharge for overpressure protection. Potential of overpressu
scenarios are selected based on the tabulation below:
9
10
11 Potential Overpressure Scenario Remarks
12 a) Blocked Outlet Applicable
13
14 b) Inadvertent Valves Opening, i.e. Not applicable
15 Control Valves Failure, Pressure
16 Regulator Stucked, Actuated
17 Isolation Ball Valve Leakage
18
19 c) Check Valve Failure Not applicable
20
21 d) Utility Failure:
22 - Power Failure Not applicable
23 - Cooling Medium Failure Not applicable
24 - Heating Medium Failure Not applicable
25 - Compressed Plant Air Failure Not applicable
26 - Fuel Gas Failure Not applicable
27 - Inert Gas Failure Not applicable
28
29 e) Heat Exchanger Tube Failure Not applicable
30
31 f) Thermal Hydraulic Expansion Not applicable
32
33 g) Fire Not applicable
34
35 h) Gas Blowby Not applicable
36
37
38 2. Maximum allowable accumulated pressure considered is 110% of PSV set pressure for blocked discharge
3. Combination correction factor coefficient, Kc, value used is 1.0 since no rupture disc is installed together w
39
the relief valve.
40 4. Effective coefficient of discharge, Kd, value of 0.65(for liquid) is used when a pressure relief valve is install
41 with or without a rupture disk in combination.
42 5. Capacity correction factor due to backpressure, Kb, value of 1.0 is used conventional type.
43 6. The PSV inlet pipe is sized based on the maximum delta P (3% of the relief device set pressure at the rate
44 flow).   
45 7. The Outlet line of PSV is sized such that the pressure drop is < 10% of set pressure.
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47
 2. Maximum allowable accumulated pressure considered is 110% of PSV set pressure for blocked discharge
3. Combination correction factor coefficient, Kc, value used is 1.0 since no rupture disc is installed together w
the relief valve.
4. Effective coefficient of discharge, Kd, value of 0.65(for liquid) is used when a pressure relief valve is install
with or without a rupture disk in combination.
5. Capacity correction factor due to backpressure, Kb, value of 1.0 is used conventional type.
6. The PSV inlet pipe is sized based on the maximum delta P (3% of the relief device set pressure at the rate
flow).   
7. The Outlet line of PSV is sized such that the pressure drop is < 10% of set pressure.

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 PROCESS CALCULATION

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Approved by Date
- 10/05/2017

Pump Discharge for overpressure protection. Potential of overpressure

abulation below:

30

32
Not applicable
34
Not applicable

37
ssure considered is 110% of PSV set pressure for blocked discharge. 38
ent, Kc, value used is 1.0 since no rupture disc is installed together with

value of 0.65(for liquid) is used when a pressure relief valve is installed

nation.
kpressure, Kb, value of 1.0 is used conventional type.
the maximum delta P (3% of the relief device set pressure at the rated

hat the pressure drop is < 10% of set pressure.

ssure considered is 110% of PSV set pressure for blocked discharge.
ent, Kc, value used is 1.0 since no rupture disc is installed together with

value of 0.65(for liquid) is used when a pressure relief valve is installed

nation.
kpressure, Kb, value of 1.0 is used conventional type.
the maximum delta P (3% of the relief device set pressure at the rated

hat the pressure drop is < 10% of set pressure.

 PROCESS CALCULAT
Project: 0

Calculation Title: PSV-XXXX A/B

Calculation No:

Rev. Description Prepared by Checked by Engr Approved by

A0 Approved for Design MMR MSD MPL -

1
2
3 3.0 Calculation Method
4
5 3.1 Aspen HYSYS V8.4 steady state simulation is used to model the hydraulic expansion.
6 3.2 PSV size is selected based on governing case which requires largest orifice size.
7 3.3 The rated relief rate and condition from the governing case are used to size for inlet and outlet tailpipe lines
8 PSV.
9
10
11
12 4.0 References
13 1. API 520,Sizing,Selection and Installation of Pressure-Relieving Devices in Refineries 9th Edition July 2014
14 2. API 521, Pressure-Relieving and Depressuring System, 6th Edition, January 2014.
15 3. API 526, Flanged Steel Pressure Relieve Valve, 5th Edition, June 2002.
16 4. GPSA Engineering Data Book, Section 5 - Relief System, 11 edition.
17 5. HYSYS simulation
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26
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29
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31 5.0 Conclusion
32
33 Blocked Discharge case is selected as the PSV sizing case. The result is shown in table below:
34
35 Actual Relief Calc. Orifice Selected Orifice Selected Orifice Rated Relief Pipe Size
36 Load Area Size Area Load Upsteam Tailpipe
37 gpm in2 in2 gpm in
38
1.5 (#300)F 2
39 88.06 0.258 0.371 126.83 4
(#150)
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Approved by Date
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m the governing case are used to size for inlet and outlet tailpipe lines of

n of Pressure-Relieving Devices in Refineries 9th Edition July 2014

s the PSV sizing case. The result is shown in table below:

Pipe Size
Upsteam Tailpipe
in

4
 PROCESS CALCULAT
Project: 0

Calculation Title: PSV-XXXX A/B

Calculation No:

Rev. Description Prepared by Checked by Engr Approved by

A0 Approved for Design MMR MSD MPL -

1 PRESSURE RELIEF VALVE SIZING CALCULATION

2
3 Tag No. PSV-XXXX A/B
4 Service xxxx
5 Case Blocked Discharge
6 Input Data
7 Fluid HYDROCARBON LIQUID +
8 Specific Gravity, G 0.984
9 Specific heat capacity of fluid, S Btu/lb.oF 1.030
10 Viscosity cP 0.500
11 Ratio of specific heats, k (Cp/Cp-R) 1.163
12 Back pressure psi a 65.457
13 Set pressure bar g 15.000
14 Accumulation % 10.00
15 Relieving pressure, P psi a 253.95
16 Critical flow throat pressure, Pcf bar g 9.58
17 Liquid Temperature deg C 57.0
18 Absolute relieving temperature deg R 594.60
19
20 Combination correction factor (PSV and rupture disk), K c 1.00
21 Coefficient of discharge Kd 0.65
22 Correction factor due to back pressure, K w 1.00
23 Correction factor due to viscosity, Kv 1.00
24
25 Relieve load, q gpm 88.06
26 m3/hr 20.00
27
28 Required Area,A in2 0.258
29 A= q x SQRT(G/(PR-PB)) mm2 166.18
30 38 x Kd x Kw x Kv x Kc x Kb
31
32
33
34
35
36 Orifice designation 1 1/2 F 2
37 Orifice area, A in2 0.371
38 mm2 239.35
39
40 Rated Relief Load for Liquid gpm 126.83
41 m3/hr 28.81
42
43
44
45
46
47 Actual Capacity for:
48
49 Liquid 88.06 gpm
50
51
52 Rated Capacity for:
53
54 Full Liquid 126.83 gpm
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 PROCESS CALCULATION
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Approved by Date
- 10/05/2017

RE RELIEF VALVE SIZING CALCULATION

PSV-XXXX A/B
xxxx
Blocked Discharge

HYDROCARBON LIQUID + WATER

0.984
1.030
0.500
1.163
65.457
15.000
10.00
253.95
9.58
57.0
594.60

1.00
0.65
1.00
1.00

88.06
20.00

0.258
166.18
166.18

1 1/2 F 2
0.371
239.35

126.83
28.81
 PROCESS CALCULATIO
Project: 0

Calculation Title: PSV-XXXX A/B

Calculation No:

Rev. Description Prepared by Checked by Engr Approved by

A0 Approved for Design MMR MSD MPL -

1 LINE/UNIT NO. PSV XXXX A/B Upstream Line

2 Phase Liquid Liquid Liquid
3 Nominal diameter,D inches 3 4 6
4 Pipe schedule - 40 40 40
5 Outer diameter,OD m 0.0889 0.1143 0.1683
6 Internal diameter,ID m 0.0779 0.1023 0.1541
7 Internal area m2 0.0048 0.0082 0.0186
8 Type of pipe CS, corroded CS, corroded CS, corroded
9 Absolute roughness m 0.0005 0.0005 0.0005
10 Actual Flowrate actual m3/h 28.81 28.81 28.81
11 Inlet Temperature °C 57.00 57.00 57.00
12 Inlet Pressure kPa 1751.38 1751.38 1751.38
13 Set Pressure kPa 1601.33 1601.33 1601.33
14 Density kg/m3 984.00 984.00 984.00
15 Viscosity cP 0.5000 0.5000 0.5000
16 Design Margin % 0 0 0
17 Results
18 Mass Flow kg/h 28345 28345 28345
19 Actual Vol. Flow Rate m3/h 28.81 28.81 28.81
20 Static Head Loss kPa 43.44 43.44 43.44
21 Reynolds No. 257318 196071 130129
22 Relative roughness 0.00642 0.00489 0.00325
23 Friction Factor 0.0332 0.0308 0.0279
24 Velocity and Pressure Drop
25 Velocity m/s 1.68 0.97 0.43
26 Pressure Drop kPa/100 m 59.09 14.07 1.64
27 Total Pressure Drop kPa 60.81 47.97 44.08
28 Outlet Press kPa 1691 1703 1707
29 Pressure Drop/Inlet P % 3.80 3.00 2.75
30 Momentum kg/ms2 2771 934 181
31
32 Remark:
33
34 Line size 4" is selected as pv2 < 30000 kg/ms2 and percentage of line presssure drop is <3%.
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47
 Remark:

Line size 4" is selected as pv2 < 30000 kg/ms2 and percentage of line presssure drop is <3%.

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Date
10/05/2017

PSV XXXX A/B Upstream Line

Liquid
6
40
0.1683
0.1541
0.0186
CS, corroded
0.0005
28.81
57.00
1751.38
1601.33
984.00
0.5000
0
Results
28345
28.81
43.44
130129
0.00325
0.0279
elocity and Pressure Drop
0.43
1.64
44.08
1707
2.75
181

nd percentage of line presssure drop is <3%.

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39
nd percentage of line presssure drop is <3%.
 PROCESS CALCULATIO
Project: 0

Calculation Title: PSV-XXXX A/B

Calculation No:

Rev. Description Prepared by Checked by Engr Approved by

A0 Approved for Design MMR MSD MPL -

1 Line Size 3 4 6
2 Elbows / Bends / Tees No. Eq Lengths,m No. Eq Lengths,m No.
3 Elbow 90° (LR) 5 8.00 5 10.00 5
4 Elbow 45° (LR) 2 2.56 2 3.20 2
5 Bend 90°, R = 5D 0.00 0.00
6 Bend 180°, R = 5D 0.00 0.00
7 Tee Through 0.00 0.00
8 Tee 90° Branch 0.00 0.00
9 Valves
10 Ball (red. bore £ 40 mm) 0.00 0.00
11 Ball (red. bore ³ 50 mm) 0.00 0.00
12 Gate (std. bore) 0.00 0.00
13 Gate (red. bore £ 40 mm) 0.00 0.00
14 Globe (straight pattern) 0.00 0.00
15 Globe (Y pattern) 0.00 0.00
16 Globe (angle pattern) 0.00 0.00
17 Check (swing type) 0.00 0.00
18 Check (ball or piston £ 40 mm) 0.00 0.00
19 Plug (regular) 0.00 0.00
20 Butterfly (³ 150 mm) 0.00 0.00
21 Strainer (Y and Bucket Type) 0.00 0.00
22 Full Bore Ball valve 2 0.48 2 0.60 2
23 Entrance & Exits
24 Entrance - Inward Projecting 0.00 0.00
25 Entrance - Flush 0 0.00
26 Exits - All cases 0.00 0.00
27 Reducer (Note 1) 0.00 0.00
28 User Defined K Value & DP
29 K Value for Fitting 0 0.00 0 0.00 0
30 Pressure Drop: Item 1 0 kPa 0 kPa 0
31 Pressure Drop: Item 2 0 kPa 0 kPa 0
32 Fittings Eq. Length, m 11 m 14 m 21
33 Pipe Straight Length 18 m 18 m 18
34 Total Eq. Length 29 m 32 m 39
35 Elevation Change,H 4.50 m 4.50 m 4.50
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Date
10/05/2017

6
Eq Lengths,m
15.00
4.80
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.90

0.00
0.00
0.00
0.00

0.00
kPa
kPa
m
m
m
m m
36
36

39
40
 PROCESS CALCULATIO
Project: 0

Calculation Title: PSV-XXXX A/B

Calculation No:

Rev. Description Prepared by Checked by Engr Approved by

A0 Approved for Design MMR MSD MPL -

1 LINE/UNIT NO. PSV XXXX A/B Upstream Line

2 Phase Liquid Liquid Liquid
3 Nominal diameter,D inches 3 4 6
4 Pipe schedule - 40 40 40
5 Outer diameter,OD m 0.0889 0.1143 0.1683
6 Internal diameter,ID m 0.0779 0.1023 0.1541
7 Internal area m2 0.0048 0.0082 0.0186
8 Type of pipe CS, corroded CS, corroded CS, corroded
9 Absolute roughness m 0.0005 0.0005 0.0005
10 Actual Flowrate actual m3/h 28.81 28.81 28.81
11 Inlet Temperature °C 57.00 57.00 57.00
12 Inlet Pressure kPa 451.43 451.43 451.43
13 Set Pressure kPa 1601.33 1601.33 1601.33
14 Density kg/m3 984.00 984.00 984.00
15 Viscosity cP 0.5000 0.5000 0.5000
16 Design Margin % 0 0 0
17 Results
18 Mass Flow kg/h 28345 28345 28345
19 Actual Vol. Flow Rate m3/h 28.81 28.81 28.81
20 Static Head Loss kPa 0.00 0.00 0.00
21 Reynolds No. 257318 196071 130129
22 Relative roughness 0.00642 0.00489 0.00325
23 Friction Factor 0.033238 0.0308 0.0279
24 Velocity and Pressure Drop
25 Velocity m/s 1.678019 0.97 0.43
26 Pressure Drop kPa/100 m 59.09 14.07 1.64
27 Total Pressure Drop kPa 8.86 2.11 0.25
28 Outlet Press kPa 443 449 451
29 Pressure Drop/Inlet P % 0.55 0.13 0.02
30 Momentum kg/ms2 2771 934 181
31
32 Remark:
33
34 Outlet is 15 m
35
36 Line size 4" is selected as the percentage of line presssure drop is <10%.
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 Remark:

Outlet is 15 m

Line size 4" is selected as the percentage of line presssure drop is <10%.

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10/05/2017

PSV XXXX A/B Upstream Line

Liquid
6
40
0.1683
0.1541
0.0186
CS, corroded
0.0005
28.81
57.00
451.43
1601.33
984.00
0.5000
0
Results
28345
28.81
0.00
130129
0.00325
0.0279
elocity and Pressure Drop
0.43
1.64
0.25
451
0.02
181

presssure drop is <10%.

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presssure drop is <10%.