RIGGING PLAN

LIFTING FOR
POWER CONTROL CENTERS

0
00
20
R
CRANE LAY OUT
MOVING OBJECT FROM A TO B

B
01. OBJECTIVE
RIGGING DEPARTMENT Rigging Study of Lifting Power Control Centers.
ANALYZE AND PLANED ACTIVITY FOR
02. SCOPE OF APPLICATION
LIFTING AND ERECTION WORK Rigging study is describe the guidelines and operating step of Lifting Power Control Centers.
START
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
DATA MATERIAL
1. DIMENSION
2. WEIGHT 04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 150 ton New
REFERENCE
1. RIGGING BOOK 02 Boom Length 48 meter 1 unit New
2. EQUIPMENT MANUAL 03 Trailer 1 unit 80 ton New
3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick 05. RIGGING TOOLS
5. ASME B30.10-1999 Hook
No Equipment Qty Capacities
6. ASME B30.21-2005 manually lever operated hoist
7. ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling 01 Sling dia. 1.5" x 13 M 4 pcs 17 ton
02 Chain Block 2 pcs 10 ton
TER

8. ASME B30.26-2004 Rigging Hardware

9. BS EN 5973 Scaffolding 03 Shackle SWL 10 pcs 10 ton
ME

10. Australian Standard, AS 3569--1989, Wire ropes 04 Manila Rope 7/8"x10M 2 pcs
11. Australian Standard, AS 2759--1985, Wire ropes
48

06. SAFETY REQUIREMENTS

OM

No Equipment Qty
Yes
NEED DUO CRANE 01 Safety Barricade Red White 77 mtr
BO

02 Safety Cone 7 pcs

No TAILING DESIGN
MONO CRANE 07. SAFETY FACTOR CALCULATION
No Equipment Qty
01 Weight of material 22.00 T
Risk 02 Crane Block 1.33 T
JOB SAFETY ANALISYS
03 Wire Sling 0.15 T
Safe 04 Spreader Beam 0.60 T
SLING 1

05 Shackle 0.15 T
RIGGING PLAN
06 Total Weight 24.23 T
07 Crane Capacity 26.62 T
ACTION
3 METER

08 Safety Factor 1.1

CONTROL 26.62
SF = 24.23 = 1.1
Final Inspection by No
HaGun Engineering
Steel plates 1.5m x 6m x 20 mm thk for track

Yes
Prepare Final Report for ApprovaL

Handover

FINISH
20000
 LIFTING STUDY
OBJECT 40 TON
01. OBJECTIVE
Rigging Study of Lifting Gasifier.
BY CRAWLER CRANE 150TON
02. SCOPE OF APPLICATION
Rigging study is describe the guidelines and operating step of Lifting Gasifier.
OVER ELEVATION 32 METER
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE

SLING
04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 150 ton New
02 Boom Length 57 meter 1 unit New

05. RIGGING TOOLS

No Equipment Qty Capacities
01 Sling dia. 1.5" x 8 M 4 pcs 17 ton
02 Chain Block 2 pcs 10 ton
03 Shackle SWL 8 pcs 10 ton

BOOM
04 Manila Rope 7/8"x100M 2 pcs

06. SAFETY REQUIREMENTS

57 ME
No Equipment Qty
FL+32000
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs

TER
FL+29400

07. SAFETY FACTOR CALCULATION

No Equipment Qty FL+26400

01 Weight of material 40.00 T

02 Crane Block 1.33 T FL+23700

03 Wire Sling 0.15 T

04 Spreader Beam 0.60 T
05 Shackle 0.15 T
06 Total Weight 42.23 T
07 Crane Capacity 49.50 T
FL+16000

08 Safety Factor 1.17

49.50
SF = 42.23 = 1.17
Steel plates 1.5m x 6m x 20 mm thk for track

RIGGING DEPARTMENT
ANALYZE AND PLANED ACTIVITY FOR
LIFTING AND ERECTION WORK
START R max 14000 mm
DATA MATERIAL
1. DIMENSION
2. WEIGHT

REFERENCE
1. RIGGING BOOK
2. EQUIPMENT MANUAL
3. ASME B30.5-2004 Mobil & Locomotive cranes
4. ASME B30.6-2003 Derrick
5. ASME B30.10-1999 Hook
6. ASME B30.21-2005 manually lever operated hoist
7. ASME B30.24-2003 Safety standard for cranes,derrick, hoist, jacks, and Sling
8. ASME B30.26-2004 Rigging Hardware
9. BS EN 5973 Scaffolding
10. Australian Standard, AS 3569--1989, Wire ropes
11. Australian Standard, AS 2759--1985, Wire ropes
12. AWS Dl4.1/D14.1M:2005 Specification for Welding of
Industrial and Mill Cranes and Other Material Handling Equipment

NEED DUO CRANE

Yes CRANE LAY OUT
No TAILING DESIGN
MONO CRANE

Risk
JOB SAFETY ANALISYS

Safe
RIGGING PLAN

ACTION

CONTROL

Final Inspection by No
HaGun Engineering

Yes
Prepare Final Report for ApprovaL
00
40

Handover
R1

FINISH
Main Crane:
Crawler Crane Terex Demag CC8800-1 Capacities 1600 ton
Length of boom is 108 m.
Counter weight is 640 t.
Radius operational 30 m with capacity 613 t.
Equipment to be lifted is 582 T.
From analyze we find safety factor is 1,05.

Tailing Crane:
Crawler Crane Terex Demag cc2400-1 Capacities 440 ton
Length of boom is 118.1 ft.
Counter weight is 352.7klb + 88.2 klb ZB.
Radius operational 23.0 ft with capacity 679.0.
Equipment to be lifted is (582/2 = 291 ton) T.
From analyze we find safety factor is 1,05.

00
00

Lifting study
R3

01. OBJECTIVE
Rigging Study of Lifting Gasifier.

02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step
of Lifting Vessel 590 ton.
Object 590ton by CC 1600ton
03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE
Tailing Design
04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 1600 ton New
02 Boom Length 108 meter 1 unit New

05. RIGGING TOOLS

No Equipment Qty Capacities
01 Sling 4 pcs
02 Shackle SWL 8 pcs
04 Manila Rope 7/8"x100M 2 pcs

06. SAFETY REQUIREMENTS

No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs

07. SAFETY FACTOR CALCULATION

No Equipment Qty
01 Weight of material 590.00 T
02 Crane Block 2.6 T
03 Wire Sling 0.4 T
04 Spreader Beam 0.7 T
05 Shackle 0.4 T
06 Total Weight 594.1 T
07 Crane Capacity 613.0 T

08 Safety Factor 1.03

613.0
SF = 594.1 = 1.03
Steel plates 1.5m x 6m x 20 mm thk for track
 LIFTING STUDY
OBJECT 7.5 TON
BY MOBILE CRANE 160TON
ON OPERATING RADIUS 14 METER

Body of Silo L = 5.165 mtr Top of Elevation 35867mm

07. SAFETY FACTOR CALCULATION
No Equipment Qty
01 Weight of material 7.5 T
02 Crane Block 1.7 T
03 Wire Sling 0.2 T
04 Shackle 0.1 T
05 Spreader Beam 0.2
05 Total Weight 9.7 T
06 Crane Capacity 21.4T in Operating Radius 14 meter
Boom 50 meter
07 Safety Factor 2.21
21.4
SF = 9.425 = 2.21
Maximum Allowable Wind Speed is
Steel plates 1.5m x 6m x 20 mm thickness for out rigger
 LIFTING STUDY
OBJECT 75 TON
BY CRAWLER CRANE 550TON
ON OPERATING RADIUS 24 METER

R24000

01. OBJECTIVE
Rigging Study of Lifting Gasifier.

02. SCOPE OF APPLICATION

Rigging study is describe the guidelines and operating step
of Lifting Vessel 75 ton.

03. REFERENCE
1. HaGun Engineering RIGGING DEPARTMENT REFERENCE

04. EQUIPMENT
No Equipment Qty Capacities Remark
01 Crawler Crane 1 unit 550 ton New
02 Boom Length 42 meter 1 unit New

05. RIGGING TOOLS

No Equipment Qty Capacities
01 Sling dia. 2.5" x 8 M 4 pcs 22 ton
02 Shackle SWL 8 pcs 20 ton
04 Manila Rope 7/8"x100M 2 pcs

06. SAFETY REQUIREMENTS

No Equipment Qty
01 Safety Barricade Red White 77 mtr
02 Safety Cone 7 pcs

07. SAFETY FACTOR CALCULATION

No Equipment Qty
01 Weight of material 75.00 T
02 Crane Block 1.8 T
03 Wire Sling 0.3 T
04 Spreader Beam 0.6 T
05 Shackle 0.4 T
06 Total Weight 78.1 T
07 Crane Capacity 86.4 T

08 Safety Factor 1.11

86.4
SF = 78.1 = 1.11
Steel plates 1.5m x 6m x 20 mm thk for track