Trainning Material of PW PE371C4

AOE Products
Support Team
14 Apr 2013
 PE371C4（08-PE371C5-PW200AA）
document of PSU training

catalogue

• 1.Tactic introduce of PSU

• 2.General Frame Diagram
• 3.Product Specification
• 4.List of TV Set Match
• 5.Introduce of PSU Board
• 6. Introduce of Diagram
• 7. List of PSU Part
• 8. SERVISING FLOW
• 9. SERVISING GUIDE&TYPE CASES
• 10.Diagram
 1 Tactic introduce of PSU

PE371C4 belongs to the ultrathin PSU of 11mm. It has the

same characteristic of common PSU that supplies Direct
Current 24V, Direct Current 54V and STB Direct Current 3.3V.

Electric circuit module contains Input module, PFC module

,STB module, PWM module, OCP/OVP module .
 2 General Frame Diagram
54V/1.0A
310V 390V
Main Isolated
E PFC PWM 隔离开
switch commute 24V/1.25A
100~240 transistor 整流滤
Vac M PFC
FAN7930 PWM
FSFR1 关变压 filtrate out
波输出
I 700XS 器
L
VCC Commutated and
Sampling then
Out feedback signal
OCP OVP
VCC 保护电路
PE371C4 检测
供电 Isolated
隔离光
parts
控制 耦元件 P_on
Power
ON/OFF

Commutated and
Sampling then
Out feedback signal
STB
辅助 Isolated 3.3V/0.2A
隔离开
Switch Commute
电源
PWM 整流滤
关变压
transistor Filtrate out
PW
VIPER17L 波输出
ST
M 器
 2.General Frame Diagram
(Input module)

• Input module consists of self-protected parts, EMI circuit,

bridge rectifier, filter circuit and so on.
Thermistor

Thermistor and fuse are the main self-protected parts

which is aimed to protect key components as MOSFET and
transistor costly.
 2.General Frame Diagram
(Input module)
Y Bridge
capacitor rectifier

EMI filter
inductor X
capacitor
 2.General Frame Diagram
(Input module)

EMI Circuit mainly contains X capacitor, Y capacitor and filter

which can filter noise and ripple from AC input line and high-
frequency noise from PSU.
Rectifier diodes of bridge structure are used to transform AC
power to DC power.
X-capacitor filters differential-mode noise from AC input line and
high-frequency noise from PSU.
Y-capacitor filters common-mode noise from AC input line and
high-frequency noise from PSU.
 2.General Frame Diagram
( STB module)
STB means standby module which can supply DC 3.3V to main
board. It uses IC VIPER17L to control operation of this part.
Power supply topology of this part is FLYBACK. If DC 3.3V is
abnormal, VIPER17L will start its protection function.

POINT：
FEED_BACK
&VDD
 2.General Frame Diagram
( PFC module)

The PFC circuit can be considered as the circuit that makes the
phase of input voltage and input current synchronous, and it’s
aimed to improve power factor, decrease aberrance of voltage
and current and increase efficiency. PFC IC of PE371C4 is
FAN7930, and it supplies over-voltage protection, over-current
protection and input voltage monitor function. In operating
FAN7930 will change it’s working frequency to regulate the
feedback signals that can keep the PFC output voltage stable.
It works at the critical mode.
2.General Frame Diagram
( PFC module)

PFC inductor

PFC IC

PFC diode

PFC MOSFET
 2.General Frame Diagram
( PFC module)

At different AC input the PFC inductance has the

following charged and discharged waves (critical mode)

~90V input, ~220v input, ~270v input,

frequency=80.7kHz frequency=152.9kHz frequency=161.6kHz
 2.General
PWMFrame Diagram
module
( LLC module)

LLC is brief name of LLC resonance converter. Its principle can

be considered that PFC output voltage will be modulated by
pulse signal with MOSFET and be transformed to lower DC
voltage by Transformer.
The main IC of LLC module of PE371C4 is FSFR1700XLS, and
it works in half-bridge resonant topology. In all condition it keeps
the duty of driving signal be stable 50%. It’s operating frequency
is 93KHz when full load and keeps during 90khz to 116KHz
when load changes from empty load to full load, especially it will
appears maximum frequency when low input voltage or empty
load.
 2.General Frame Diagram
(OCP/OVP module)

OCP at primary Transformer Winding is realized by control IC.

OVP circuit senses voltage by zener diode and flows through
delay circuit and self-locked circuit. If DC voltage goes high to
some degree abnormally, the self-locked circuit will output a
signal to pulls down P_ON signal to stop operation.
 3 SPECIFICATION

POWER
SPECIFICATION notice
PE371C4
Module number 08-PE371C5-PW200AA

First used model

Input voltage 120Vac—240Vac

24V—1.25A ；54V—1 A
Rated load current
3.3V—0.2A
Standby power loss ≤0.3W
Rate power 100W
Choose TV

Adaptive LED panel L42-phlips

Adaption
Small size
range
4 TV LIST

PE371C4 FOR TV
LIST
 5 Introduce of Diagram
(PE371C4 POWE MODULE PICTURE)
EMI, bridge rectifier, Filter PWM module STB module
STB IC:13-VIPER1-7LP

OCP,OVPmodule

LLC IC:13-FSFR17-00S LLC module

 5 Introduce of Diagram
(EMI filter& rectifier circuit)

RN1： Thermistor; it’s resistance is large when TV starts,

then becomes small when it’s hot，to avoid rush current.
CX1,CX2: restrain differential mode interference,
CY1,CY2: restrain common mode interference,
LF1，LF2,LF3: restrain common mode interference,
RD1~RD8： discharge after power been turned off
BD1~BD4: bridge rectifier diodes
C301: high frequency filter
 5 Introduce of Diagram
(STB module—STB assistant POWER)
Output sample1.25V
A

OVP

FEED BACK&
OWP

Opreation at 18V

Standby module uses IC VIPER17LN,flyback structure. When turning on

power, IC Pin 7, 8 charge C204 at Pin 2. When voltage of C204 exceeds 14V, IC
starts to work; the transformer exchange energy constantly and outputs 3.3V to
main board.
R219, R220 sample voltage from 3.3V, and sampling signal feeds back to IC
pin FB through TL431 and PC1. It is 3.3V pulse in FB when over current .
 5 Introduce of Diagram
(STB module—STB assistant POWER)
Function of viper17 pins
 5 Introduce of Diagram
Standby operation description

3.3VRate Load Pin 7、8

wave (A point)

Zoom wave (A point) 3.3V hiccup at null load (A point)

 5 Introduce of Diagram
(PFC Module—Power Factor)
C
B

Output sensing. You

had better to check if
this circuit is all right
when the capacitors
CE2&CE3 explode.

B
B
The current flowing from the
MOSFET will increase when
the input voltage decrease. So
we have to detect this current 390v
via the resistor to prevent
MOSFET destroyed

On semiconductor’s FAN7930 is used for PFC module, it operates on critical conduction

mode. The frequency of the MOSFET drive signal will increase and the duty cycle of the drive
signal will decrease when the input AC voltage increase or load decrease. When the input AC
voltage is over 275V, the PFC module will work intermittently ,at the same time the LP1 will
shout. Simply the PFC is a boost topology ,it makes the system look like a pure resistor, in
other words it makes the current’s wave shape & phase be the same as voltage’s.
 5 Introduce of Diagram
(FAN7930 PART FUNCTION )

Normal operation MOS bridge current in bridge current at null load

driving wave(point B in normal operation （C point in picture
picture)
 5 Introduce of Diagram
(LLC MODULE—PULSE MODULATE)

CURRENT OUTPUT
DETECTION SAMPLE (DC2.5V)
 5 Introduce of Diagram
(LLC MODULE—PULSE MODULATE)

The FSFR1700XLS of Fairchild company is used for LLC module. It is a

controller specific for half-bridge resonant topology. It provides 50%
complementary duty cycle: the high-side switch and the low-side switch
are driven ON/OFF 180°out-of-phase. Output voltage regulation is
obtained by modulating the operating frequency. Normally the frequency of
the drive signal is approximately 100KHz. A voltage about 2.5V is sampled
by R429&R430 which is fed back to the U401 PIN3 via U402&PC2. At light
load the IC may enter a controlled burst-mode operation that keeps the
converter input consumption to minimum. The peak-peak voltage of the
point FB’s waveform will increase, when the load turn heavy, we use the
R401,R402,R403&R410 and C410 to detect the load current. When you
face this status that the output 24V DC is ok at light load, but there is no
output DC24V at normal load. You’d better to check if the current detecting
circuit is ok and if the OCP circuit is triggered .
 5 Introduce of Diagram
(LLC MODULE—PULSE MODULATE)
Function of FSFR1700XLS pins:
 5 Introduce of Diagram
(LLC MODULE—PULSE MODULATE)

Double MOS midpoint wave at light load Double MOS midpoint wave at rate load
（D point wave） （D point wave）

Resonant capacitance wave

At rate load（F point）
 5 Introduce of Diagram
(power on module )

PFC IC&LLC IC
PS-ON
supply power
Power on process： When P_ON signal is on logic high level, Q407 turns on, then
the photo coupler turns on. The voltage of the dynatron(Q205)’B base has 18V
and the Q205 turns on. The voltage VC is transmitted to the LLC IC&PFC IC
respectively via R431& R305 and Q350, then PSU starts to work.
7 List of PSU Part

08-PE371C5-PW20
0AA BOM 工作表
 8 SERVISING FLOW
YES YES
load fail
＋3.3V OUTPUT ＋24V OUTPUT
Ok?

NO NO NO

YES NO
Check voltage of CE2
Check standy module Check voltage of vcc Check PFC module
395V±5V

NO YES

Check VCC circuit

Check PWM
module
 9 SERVISING GUIDE&TYPE CASES

The first thing of servicing PSU is locating the position of problem.

According to the phenomenon of problem, we can divide the
PSU(PE371C4)to 5 modules.
STANDBY module. If DC3.3V disappearing and the AC input
running, we can locate the failure happened in Standby module.
Please check the compents of D201,DS1,U202,PC1,D203, D206,
D212,D204,D207,U201,R201,R202 by Multimeter.
PFC module. If voltage of CE2、CE3 is low level. That maybe
have two reasons. One is VCC module failure.Another reason is PFC
modulefailure.CheckR314,Q306,Q205,U301,R302,R306, QW3, D30
3,CE1-CE3,R307-R310 by Multimeter when PFC module is failure.
 9 SERVISING GUIDE&TYPE CASES

LLC module. It has two reason: VCC circuit failure or LLC module failure
that +24V voltage has no output when +3.3V and voltage of CE2 are ok.
Check U401,R401,R403,R403,D406,PC2,U402,D401,DS4,DS3,L401, PC2
by millimeter to find the bad component.
VCC CIRCUIT. This part circuit is simple. It output voltage of +18V to
U301 and U401 through TS1,D204,C206 of standby module. VCC
is controlled by PC3. Check voltage of C206 and D204 to find the
reason of VCC circuit failure. P_ON signals can control VCC circuit.
 9 SERVISING GUIDE&TYPE CASES
+3.3V OUPUT FAILURE
Phenomenon：no +3.3V,no +24V， voltage of CE2 near to 310V
Analysis：
1st,Check voltage of C301 near 300V to make sure source input be ok.
2 nd, Check voltage of U201.PIN2 by oscillograph. we can make sure that driver part of
standby is ok when seeing that it’s waving between 4.8-26.8V (blue track) and driving
track (yellow track) of U201.PIN7&PIN8.
3rd,We can make sure overload protection
by checking track of U201.PIN4 over
3V(pink track).
4 th, We find DS1 opening by checking DS1
and C208.Failure disappeared by replace
DS1.
Summarize：
OLP (overload protection) is brought by DS1 opening.
 9 SERVISING GUIDE&TYPE CASES
+24V OUTPUT WHEN STANDBY
Phenomenon：voltage of +24V holding when standby (voltage of PS_ON=0V)
Analysis :
1st,Power of PWM module should turn off when standby. We find the voltage
of U401.PIN12 =13V.This phenomenon indicate VCC circuit failure.
2nd,What show Q205 failure
that(PC3.PIN3=18V)&(Q205.E=18V)&(Q205.C=18V)&(Q205.B=16V).
3rd,We find that Q205.C short to Q205.E.It indicate Q205 bad.
Summarize ：P_ON control vcc of PFC module and PWM module.
10 Diagram

PE371C4 SCH
THANKS！