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CFC - R11
CFC - R12
HCFC - R22
ODP
GWP
CFC - R134a
HC - R290
HC - R600a
1,5 1,0 0,5 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5
•Explosion limits of isobutane R600a
pressure (abs.) 1 bar ambient temperature: 25 °C
specific volume of isobutane: 0,415 l/g
280
lower
240
explosion limit:
1,8 Vol. %
volume area (liter)
200
160
upper
120 explosion limit:
8,5 Vol. %
80
40
0
0 10 20 30 40 50
Capillary
It is realised a thermo-
dynamic process, which
Liquid Liquid
consists of the three
phases of compression,
Condenser High pressure Low pressure Evaporator condensation and
decompression.
Gas Gas
Compressor
•Cooling cycle
Isolation Evaporator
Condenser
Suction
tube Capillary
Gas leaves Compressor, temperature rises, hot gas goes to condenser loses temperature and
becomes liquid. Through capillary gas loses pressure. Then the gas condenses in evaporator
through the temperature inside of the cooling compartment. The gas will be soaked then from
evaporator to condenser, from there the hot vapor goes back to compressor.
•Pressure and Temperature
temperature
P = firmly
pressure
temperature
pressure
P = firmly
Entrance
Eintritt Evaporator
Verdampfer
Liquids + Vapor
Flüssigkeiten+ Dampf
Capillary
Kapillare
Overheated
Überhitzter Dampf
vapor
Capillary
Kapillare
Liquid accumulator Reverse
Tube
Rücklaufrohr
running
• Filter Dryer
Condenser Tube Running Tube
Grid
5 mm
Molecular Sieve
Direction of Refrigerant
Capillary
• Under Filling
Result:
Refrigerant is condensed, before
the evaporator is cooled entirely.
So the surface of the evaporator
is only partly cooled.
Consequences:
Appliances do not stop running
anymore.
Consequences:
Refrigerant condenses in
reversing tube.
Refrigerant freezes outside of
the cooling compartment.
Temperature
cooler
Suction tube
temperature
Ambiente
temperature
Voltage
gas
lequid
low optimal to much
Entire blocking
Compressor does not stop running
anymore.
TYPE
quantity in g
• Compressor
is signed with a yellow label
Type
TOOLS
• Vacuum-Pump (Whirlpool/Refco)
Use for R600a und R134a
There exists the possibility to refill R12 appliances with the replacement refrigerant Isceon 49.
• Lokring Service Case
Use for “Whirlpool“
Bruise pliers
Tube cutter
(„Lokring“)
Capillary cutter
Recycling and service
sting pliers
4812 817 18005
• Important service parts
Filter dryer
4819 526 48527
1 red hose
1 blue hose
2 yellow hoses
1 Recovery valve
1 Digital scale
Technical Data:
Capacity Power : ca. 30l/min
Motor Power : 0,2 kW
Max. Vacuum : 50 Microns
Oil Content : 0,25l
Shell-Tellus 32
SP - Number 4819 390 11007
• Additional tools and spare parts
In Case, the cooling circuit was opened for a longer time , like a
damage of condenser or evaporator, please use a Rinsing
process, to bring the humidity outside of cycle.
• Evacuation and refilling of cooling cycle, R600a
• 1. Evacuation
Vacuum
R600a R134a
Digital-scale
5 1
2 4
3
1.1 Connect the charging station, valve (E) and valve (K)
with connection hose (black with nuts 1/4“).
1.2 Connect red pump valve (C) to connection filter dryer, red
hose. (elbow side connect to Schrader valve)
1.3 Connect blue pump valve (A) with charging end on
compressor side, blue hose.
(elbow side connect to Schrader valve)
1.4 Connect on the back side of pump (D) the yellow recycling
hose.
C
A
INSTRUCTION FOR REPAIR, R134a
Physical Data:
1.0 Fix the piercing valve (F) on suction tube or on fill in end of
the compressor.
Remark: Fill end on compressor mostly cannot be used,
as this is often too short for further use of connections.
1.1 Connect the piercing valve (F) and the connection (C) to
manometer block with the red hose.
1.2 Connect Service-piercing pliers (F1) and connection (A) on
manometer block, blue hose.
1.3 Connect end (D) on vacuum pump and the valve (L) to
recovery bag (4812 817 18004) with the yellow hose.
1.4 Check that every valves (1-5) on manometer block are
closed.
1.5 Open pierce valve (F) and red valve (4) on manometer
block.
Open pierce valve (F1) and the blue valve (1). Open also
black valve (3). Switch on the vacuum pump.
1.6 Open slowly the yellow valve (2) on the manometer block.
1.7 If the pressure manometer shows less than 0 bar, open the
black valve (5) on vacuum manometer.
1.8 If the pressure manometer shows the maximum vacuum
possible, close the yellow valve (2).
1.9 If the pressure does not change, close the following valves:
- blue valve (1)
- yellow valve (2)
- red valve (4)
- black valve (5)
- black valve (3)
1.10 Switch off pump.
Remark: If the compressor is defective you can change it
now.
L
F1
C
F
A
• Evacuation and charging of the cooling cycle,
R134a
Attention: Whenever you pierce in the cooling cycle, the filter
dryer has always to be replaced.
Rinsing process:
2.1 After 10 minutes evacuation time, close the yellow valve (2)
on manometer block.
If the vacuum manometer shows increasing pressure, open
the yellow valve (2) again and extend evacuation time.
2.2 If the vacuum manometer shows the maximum vacuum
possible, close the yellow (2) valve and test vacuum for 1
minute.
During this time the pressure must not increase !
2.3 Close the following valves:
- blue valve (1) on manometer block
- yellow valve (2) on manometer block
- black valve (3) on manometer block
- red valve (4) on manometer block
- black valve (5) on vacuum manometer
2.4 Switch off the vacuum pump.
2.5 Put off the blue hose on filter dryer, close end of service
tube on filter dryer with special enclosed nut.
Filling procedure:
1. Open the black valve (3) and the red valve (4) on manometer
block. Open also evacuation valve (E) on the refrigerant bottle.
Put the bottle in the middle of the digital-scale.
2. Switch on the digital scale.
Bottle and scale must not be moved again !!
3. If the scale shows 0 g, open slowly the blue bullet valve (K).
4. Fill in the appropriate quantity of refrigerant (R134a) on the
suction side (F).
Switch on the compressor, as the refrigerant can be soaked
rightly inside.
5. If the right quantity is achieved, close the bullet valve (K).
Then close the evacuation valve (E), as well as the red valve
(4).
6. Switch off the digital scale.
7. Switch on the vacuum pump.
8. Open slowly the yellow valve (2) on manometer block and
recycle the remaining refrigerant from the filling hose.
The refrigerant will be recycled directly into the recovery bag.
9. Close the yellow valve (2) and the black valve (3) on manometer
block.
10. After checking the cooling function of the appliance,
remove the red hose. First on the appliance side, the from
side of the pump.
11. Switch off the vacuum pump.
12. Close the end of the suction of the filling side with the
appropriate nuts.
13. Remove the yellow hose on the recovery bag and close
the end with the nut. Then remove the hose from the side
of the pump.
LOKRING- TUBE CONNECTION
• Technique
The Lokring- coupling consists of two Lokrings and
one tubular joint for the acceptance of the two tube
endings.
tube Lokring joint Lokring
tube
Wrong:
Correct:
tube not inserted
to
to the stop.
Wrong:
Correct:
bending point too
close to the joint
ending