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w w w . i i fi i r . o r g
Antoni Gil a, Eduard Oró a, Laia Miró a, Gerard Peiró a, Álvaro Ruiz b,
José Manuel Salmerón b, Luisa F. Cabeza a,*
a
GREA Innovació Concurrent, Universitat de Lleida, Edifici CREA, Pere de Cabrera s/n, 25001 Lleida, Spain
b
Grupo de Termotecnia, Universidad de Sevilla, Edificio Escuela de Ingenieros, Camino de los Descubrimientos s/n,
41092 Sevilla, Spain
Article history: This present paper is focused on the study of high temperature thermal energy storage
Received 18 April 2013 (TES) using phase change materials (PCM) to be applied on cooling and refrigeration sys-
Received in revised form tems by solar cooling. Thus, a pilot plant with a working temperature range between 150
21 May 2013 and 200 C was designed and built at the University of Lleida (Spain). Hydroquinone was
Accepted 24 May 2013 selected for the specific application from different PCM candidates as the most suitable
Available online 4 June 2013 material after a literature review and a differential scanning calorimetry (DSC) analysis.
This PCM has a phase change temperature range between 166 C and 173 C and a melting
Keywords: enthalpy of 225 kJ kg1. Two storage configurations were evaluated using the same PCM to
Solar energy have preliminary results before the final storage tank design. From the pilot plant results
Cooling and experience, a 5 Tn PCM storage tank was designed and built to work in a real solar
Thermal storage cooling installation in Seville (Spain).
Phase change ª 2013 Elsevier Ltd and IIR. All rights reserved.
Heat transfer
Fin
* Corresponding author. Tel.: þ34 973 003576; fax: þ34 973 003575.
E-mail address: lcabeza@diei.udl.cat (L.F. Cabeza).
0140-7007/$ e see front matter ª 2013 Elsevier Ltd and IIR. All rights reserved.
http://dx.doi.org/10.1016/j.ijrefrig.2013.05.013
96 i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 3 9 ( 2 0 1 4 ) 9 5 e1 0 3
1. Introduction
the different devices of the pilot plant are insulated using rock Table 2 shows the main characteristics of both storage tanks
wool. Synthetic thermal oil Therminol VP-01 was used as HTF. designs.
Measuring equipment has been integrated in the facility To minimize the heat losses from the storage tank to the
which is needed to control, to register and to measure the HTF surroundings, 24 cm of rock wool were installed on the lateral
flows, HTF pressures and HTF and PCM temperatures in the walls and on the top of the storage tanks while 45 cm of
boiler and storage tank, respectively. Fig. 2 shows the high Foamglass were installed between the bottom of the tank
temperature pilot plant built at the University of Lleida and the ground.
showing the main components. In order to analyse the thermal behaviour of the PCM
The design of the storage tanks was based on the concept under cycling, a total of 15 temperature sensors were
of a shell-and-tubes heat exchanger which consists on a installed along the main part of the storage tank (TPCM.1 to
vessel with a tube bundle inside. The PCM was located on the TPCM.15) as Fig.4 shows. These temperature sensors were
shell side of the tube bundle. This bundle was compound for implemented in three different heights, at 22 mm, 117 mm
49 tubes bended in U shape and distributed in square pitch; and 181 mm from the bottom and along the length of the
the distance between tubes centre is 30 mm. storage tanks. Moreover, the sensors in each zone had
In order to increase the heat transfer area and therefore different lengths: the sensors length located at the bottom,
the heat transfer rate between the HTF and the storage middle and top zone were 35 mm, 114 mm, and 194 mm,
material, an identical second storage tank incorporating 196 respectively. Fig. 4 shows the TES tank used in the experi-
transversal square fins of 0.5 mm of thickness was tested. mentation with the location and nomenclature of the PCM
Stainless steel 304 L was used to build the vessel, the tubes temperature sensors. Moreover, the PCM temperature
and the fins in order to avoid corrosion and compatibility located at the central part which is divided by a stainless
problems between the tank and the PCM. Notice that when steel plate and at the corners of the storage tank where also
fins were used in the storage system, the available volume measured using 12 sensors. Finally, the HTF inlet and outlet
to place PCM was decreased and therefore the PCM mass temperature (THTFin and THTFout) and the HTF flow rate were
used was lower, being 170 kg when no fins were used and measured during the experimentation. All the temperature
155 kg when the storage system incorporated fins. Fig. 3a sensors used were Pt-100 which were calibrated from 50
shows the storage tank without fins used in the experi- to 200 C in MICRICAL T100 equipment to an accuracy of
mentation partially filled with solid hydroquinone as PCM 0.1 K.
while Fig. 3b shows the storage tank with incorporating fins Notice that the main amount of PCM is stored at the tubes
full of liquid hydroquinone during the experimentation. bundle being 76%. However, there is some PCM (24% of the
total mass) which is stored at the central part and at the cor-
ners of the storage tank and hence the heat transfer from the
HTF to the PCM is slower due to the greater distance and the
low conductivity of the PCM. Fig. 5 shows the storage tank
without fins and the distribution of PCM in it. Moreover, Table
3 presents the amount of PCM in each part of both storage
tanks, with and without fins.
Fig. 3 e (a) Storage tank without fins, (b) storage tank with fins used in the experimentation.
charging and discharging processes were performed with two charging and the discharging processes the power given/
different HTF flow rates, low (Lfr) and high flow rate (Hfr), extracted to/from the system is higher when fins are
ensuring both laminar and turbulent flow rate in the HTF implemented to the storage tank but after a certain period
side. Both charging and discharging processes were stopped (around 2 h) the HTF power decreases and becomes lower
after 8 h. than the non-fins configuration since the temperature dif-
In order to discuss the results, and for better understand- ference between the HTF at the inlet and outlet of the tank
ing, only the PCM temperature at medium height of the tank is smaller.
(T.PCM 2, 5, 8, 11 and 14) which is the most representative due
to its location since the effect of the heat losses to the ambient Q_ HTF ¼ m
_ HTF $Cp$ THTF;in THTF;out (1)
are minimized. As example of the results obtained at pilot Even though the heat rate analysis can give important in-
plant scale, Fig. 6 shows the PCM temperature profile during a formation of the system, detailed study has to be performed in
complete cycle (charging and discharging) when the HTF flow order to evaluate the benefit of using fins or not, and here
rate was 1.4 m3 h1. As it can be seen, before the charging energy storage analysis could help. From DSC analysis during
process, the PCM was homogeneously at 145 C, and during melting, the specific heat capacity of the PCM used is
the PCM melting the HTF circulates inside the tubes at 187 C approximately 2.5 kJ kg1 K1 and the latent heat is 235 kJ kg1
during a period of 8 h. The discharging process was done at within the melting range between 163 and 173 C as Fig. 9
HTF temperature of 145 C. As expected, the melting process shows. In order to avoid problems with subcooling, the same
took more time than the solidification due to the lower DT phase change behaviour during both the solidification and the
between the phase change temperature of the PCM and the melting process is assumed.
HTF temperature, being approximately 17 C and 25 C, Tables 5 and 6 show the initial and the final average PCM
respectively. temperature for each area (main part, central and corners) of
Fig. 7 shows the PCM temperature profile comparing the both storage tanks with and without fins during the charging
storage tank with and without fins (w/o) during a charging and discharging process, respectively. Observe that when the
process with a HTF flow rate of 3 m3 h1 (high flow rate). As discharging process finishes (after 8 h) the PCM temperature at
expected, the implementation of fins increased the heat the central part and specially at the corners of the TES tank is
transfer rate between the HTF and the PCM and therefore not at desirable temperature values (around 145 C) but higher.
the charging/discharging process occurs faster. Moreover, See that during the charging the temperature increasing in
Fig. 8 shows the heat rate that the HTF (Q_ HTF ) gives to the those areas is between 40 and 50 C while during the dis-
system during a charging process which is calculated as Eq. charging that difference can be reduced to 25 C. The reason of
(1) shows. The results show that at the beginning of both the this phenomenon is because that the already solidified PCM
near the tubes bundle during its solidification reduce the heat
transfer from non-solidified PCM to the HTF circulating inside
Table 2 e Storage tank dimensions and other the tubes due to its low thermal conductivity. Therefore, the
characteristics. total amount of energy stored during the charging process
Units Tank without Tank with cannot be given back to the HTF during the discharging.
fins fins Moreover, notice that the PCM behaviour in the main part
of the storage tank is really similar in each experiment but not
Tank width [mm] 527 527
in the other areas, especially in the corners of the tank.
Tank height [mm] 273 273
Tank depth [mm] 1273 1273 Therefore, and in order to have a more comprehensive dis-
HTF pipes [mm] 2500 2500 cussion of the results, only the energy stored in the PCM
average length located in the main part of the storage tank is considered from
Heat transfer surface [m2] 6.6 26.7 now on (76% of the total PCM amount).
Dimensions of fins [mm] e 250 250 As expected, the addition of fins in the storage tank gives to
Thickness of fins [mm] e 0.5
the system higher heat transfer area and hence more power and
Distance between fins [mm] e 10
therefore energy can be stored quicker but only at the beginning
PCM mass [kg] 170 155
of the charging process. However, after a certain period (50 min
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 3 9 ( 2 0 1 4 ) 9 5 e1 0 3 99
Fig. 4 e PCM temperature sensors location and nomenclature in the storage tank.
for turbulent and 70 min for laminar HTF flow) the energy stored
during the charging process in the tank without fins is higher
than in the tank with fins due to the higher PCM mass stored in it
(Fig. 10). Notice that when comparing low against high HTF flow
rates, the energy stored in a specific period time is higher when
the flow rate of the HTF is higher due to its higher power.
For that reason it is necessary to analyse the energy stored
in the tank in function of the mass of PCM. Fig. 11 shows the
specific energy storage (energy stored divided by the PCM
mass) for all the charging processes performed. It is clear that
when fins were implemented in the storage tank configura-
tion, the specific energy stored was higher at the beginning of
the charging process but after certain time the value was the
same. In particular when low flow rate (laminar flow) was
experimented, after 160 min the specific energy stored was
the same while when a turbulent flow rate was used the time
needed decreased till 90 min. This phenomenon is because
when the HTF is circulating in turbulent flow the heat transfer
coefficient between the HTF and the tube and therefore to the
PCM is higher and therefore the benefit of using fins is not as
important as when the HTF is circulating in laminar flow.
Fig. 5 e Distribution of the PCM in the storage tank. Moreover, Fig.12 shows the specific energy released by the
PCM during the discharging process. See that in high flow
rates (turbulent flow) the energy released is higher when fins
were not used while in laminar flow rates the behaviour of
both configurations is similar at the beginning but different at
Table 3 e PCM mass distribution in both storage tanks used in the experimentation.
w/o fins Fins
Fig. 6 e PCM temperature during a charging and a discharging process. (For interpretation of the references to colour in this
figure legend, the reader is referred to the web version of this article.)
the end of the experimentation. This occurs due to the total both, the charging and the discharging processes, the imple-
heat realised in both configurations (with and without fins) is mentation of fins affects negatively the time needed to charge
the same even different amount of PCM was placed in each or release the heat, increasing the time needed. On the other
TES tank. hand, when the HTF flow rate was higher, the time was
Table 7 shows the time needed for each tank and experi- decreased.
ment configuration to store or release 90% of the total energy
of each charging and discharging process. Notice that during
Fig. 9 e Hydroquinone specific heat and enthalpy in Fig. 10 e Energy stored by the PCM in the main part of the
function of temperature. TES tank during the charging.
4. Conclusions Acknowledgements
The development of high temperature thermal energy The work is partially funded by the Spanish government
storage (TES) system for solar cooling applications with (ENE2011-22722). The authors would like to thank the Catalan
latent heat material as phase change materials (PCM) at Government for the quality accreditation given to their
pilot plant scale was done in order to design a TES tank for a research group GREA (2009 SGR 534). Antoni Gil would like to
real solar cooling application. A high temperature pilot plant thank the Col$legi d’Enginyers Industrials de Catalunya for his
was built at the University of Lleida (Spain), incorporating research appointment. Eduard Oró would like to thank the
two similar storage tanks based on shell-and-tubes heat University of Lleida for his research fellowship.
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