Você está na página 1de 214

AB35049 AB35049

1004-4T 2012/04/24

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 158


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Long Engine 11 Crankshaft, Pistons & Connecting Rods 47


ACEA3763 ACHA0054

Long Engine 13 Cylinder Head 49


ACEA0681 ACHA0054

Short Engine 15 Crankshaft, Pistons & Connecting Rods 53


ACEA0681 ACHA0054

Engine Overhaul Kit 17 Timing Gear & Camshaft 55


ACKA2017 ACHA0054

Engine Overhaul Kit 21 Rocker Shaft 59


ACKA2017 ACHA0054

Thrust Washer Kit 25 Lubricating Oil Pump & Delivery 61


ACKA2017 Housing
ACHA0054

Valve Train Kit 27


ACKA2017 Fuel Injection Equipment (Diesel) 63
AFH02595

Valve Train Kit 29


ACKA2017 Fuel Injection Equipment (Diesel) 67
AFH02595

Long Engine 31
ACHA0054 Fuel Injection Equipment (Diesel) 71
AFH02595

Cylinder Block 33
ACHA0054 Fuel Injection Equipment (Diesel) 73
AFH02595

Cylinder Block 37
ACHA0054 Flywheel Housing 75
CDH00705

Crankshaft, Pistons & Connecting Rods 41


ACHA0054 Fan Drive 77
FBH00515

Crankshaft, Pistons & Connecting Rods 45


ACHA0054

Page 5
Engine Breakdown

Section Page Section Page

Lubricating Oil Sump 79 Water Pump, Thermostat & Heat 107


GBH01582 Exchanger
LBH01510

Lubricating Oil Filler & Breather 81


HBH01578 Water Pump, Thermostat & Heat 111
Exchanger
LBH01510
Lubricating Oil Filler & Breather 85
HBH01578
Water Outlet & Inlet 113
LDH00525
Cylinder Head Cover 87
HBH02381
Fan & Extension 115
MDH01070
Breather 89
HBH02381
Gear Drive Auxiliary Drive Option 117
QDH01016
Blanking Plates 91
HBH02381
Gear Drive Auxiliary Drive Option 119
QDH01016
Blanking Plates 93
HBH02381
Turbocharger, Manifolds & Air Charge 121
Cooler
Lubricating Oil Filter & Integral Oil 95 SBH00840
Cooler
JBH01310
Turbocharger, Manifolds & Air Charge 123
Cooler
Lubricating Oil Filter & Integral Oil 99 SBH00840
Cooler
JBH01310
Turbocharger, Manifolds & Air Charge 125
Cooler
Lubricating Oil Filter & Integral Oil 101 SBH00840
Cooler
JBH01310
Remote Air Charge Cooler 127
SDH00222
Lubricating Oil Filter & Integral Oil 103
Cooler
JBH01310 Low Pressure Fuel System 129
VBH01609

Front End Drive Input 105


KBH00535

Page 6
Engine Breakdown

Section Page Section Page

Low Pressure Fuel System 131 Lub. Oil Pressure Switch & Gauge 143
VBH01609 ZJH00362

Low Pressure Fuel System 133 Temperature Gauge & Sender 145
VBH01609 ZLH00008

Low Pressure Fuel System 135 Radiator & Cowling 147


VBH01609 ZMH00006

Cold Start System 137 Fuel Pre-Lift Pump 149


WDH00013 ZVH00404

Engine Lifting 139 Fuel Pre-Lift Pump 151


XBH00341 ZVH00404

Heater/Starter Switch 141 Application Miscellaneous & Auxiliaries 153


ZEH01296 ZZH00443

Joints & Gaskets - Top Service Kit 155


SACA0154

Joints & Gaskets - Bottom Service Kit 157


SGBA0136

Page 7
Engine Breakdown

Page 8
Symbols and Notes

Symbol Description

K From Engine Number

L Upto Engine Number

M Repairs and Replaces

N See Appropriate Section - Reference Number

O Alternative

P Order

Q Remanufactured Part

R New for Old Part

S Number of Teeth

T Thickness

U Bottom

V Top

W Left Hand

X Right Hand

Z Reference for Detailed Breakdown

Y Other Service Options Available

[ Cylinder Number

¥ See History Section

Page 9
Long Engine Plate A

ACEA3763

Parts kit instruction 21820214

Power Exchange Long Engines

This power exchange long engine is shipped with a sump, timing case and cover, cylinder head and
valve train with a protective cover and oil pump. The long engine is shipped with the number one
cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applications,
the fuel pump drive gear will need to be transferred to the new long engine.

In some applications the original engine will have a different sump and oil pickup tube. These should
be transferred to the new long engine and the components supplied shall be returned on the core
engine. A complete upper and lower gasket kit are supplied with each long engine to ease assembly.

A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long engine.
Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.010
undersize, B = 0.020 undersize, C = 0.030 undersize.

The assembled long engine is built to the latest specification and may have improved internal design
features when compared to the original engine. To identify components, the long engine number is
stamped on the engine serial number plate and must be used when the long engine components are
ordered.

To ensure that components moved from the original engine to the new long engine continue to be
correctly identified, it is important that the original engine serial number and TPL number are
stamped onto the long engine serial number plate when the engine is fully assembled.

For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps. The
0.8mm joint must only be used with cast sumps.

For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used with
aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with plastic
top covers.

Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley has a
groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use speedi-
sleeve part number 21820104, refer to the workshop manual.

End

Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of
Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press.
This Intruction is for technical information only and cannot be used as a basis for a warranty claim.

Page 10
Long Engine Plate A

ACEA3763

Item Part No. References Qty. Description Notes

1 ABL3763R ¥ a. 1 ENGINE - EXCHANGE


2 AB39792R 1 SHORT ENGINE - EXCHANGE
3 ZZ80220R 1 CYLINDER HEAD KIT - EXCH
4 ZZ90158 1 ROCKER SHAFT ASSEMBLY
5 3716C522 1 TIMING CASE
6 4142A171 1 TIMING COVER
7 4142X051 1 CYLINDER HEAD COVER
8 3717Y061 1 SUMP
9 3141F211 ¥ a. 1 CAMSHAFT

History
a.
1 ABL3763R 1 ENGINE - EXCHANGE
9 31415363 1 CAMSHAFT

Page 11
Long Engine Plate A

ACEA0681

Long Engine

Kit Moteur Long

Satz - Langer Motor

Kit Mot Completo

Equipo De Motor Largo

Page 12
Long Engine Plate A

ACEA0681

Item Part No. References Qty. Description Notes

1 U5MK0681 Q 1 LONG ENGINE - KIT


2 AB39792 Q 1 SHORT ENGINE - ASSEMBLY (A)
3 ZZ80220 Q 1 CYLINDER HEAD KIT
4 U5LT1178 1 GASKET KIT - TOP
5 U5LB1165 1 GASKET KIT - BOTTOM
6 21826404 1 GASKET - TIMING CASE COVER
7 3681K005 1 GASKET - SUMP
8 3681A032 1 GASKET - CYL. HEAD COVER
9 2418F436 1 SEAL - FRONT END OIL
Service Options
1 U5MK0681P 1 LONG ENGINE - KIT
2 AB39792P 1 SHORT ENGINE - EXCHANGE (A)
3 ZZ80220P Q 1 CYLINDER HEAD KIT - EXCH
3 ZZ80220R 1 CYLINDER HEAD KIT - EXCH

Footnotes

(A) ORDER PARTS BOOK AB39792PB FOR COMPLETE BREAKDOWN

Page 13
Short Engine Plate A

ACEA0681

Short Engine

Moteur Court

Kurzer Motor

Motore Corto

Motor Corto

Page 14
Short Engine Plate A

ACEA0681

Item Part No. References Qty. Description Notes

1 AB39792 Q 1 SHORT ENGINE - ASSEMBLY (A)


¥ a.
2 ZZ50306 Q 1 CYLINDER BLOCK ASSEMBLY
R
3 ZZ90238 Y 1 CRANKSHAFT KIT
¥ a.
4 U5LL0038 4 PISTON KIT
5 4181A026 4 PISTON RING KIT
6 4115C321 4 CON ROD ASSEMBLY
7 2418F703 1 SEAL - REOS HOUSING
Service Options
1 AB39792P 1 SHORT ENGINE - EXCHANGE (A)
2 ZZ50306P 1 CYLINDER BLOCK ASSEMBLY
2 ZZ50306R 1 CYLINDER BLOCK ASSEMBLY
3 ZZ90238R 1 CRANKSHAFT KIT - EXCHANGE

History
a.
1 AB39792 Q 1 SHORT ENGINE - ASSEMBLY (A)
3 ZZ90225 1 CRANKSHAFT ASSEMBLY

Footnotes

(A) ORDER PARTS BOOK AB39792PB FOR COMPLETE BREAKDOWN

Page 15
Engine Overhaul Kit Plate A

ACKA2017

Engine Overhaul Kit

Kit de Revision Moteur


Uberholungssatz

Kit Revisione Motore

Juego de Reparacion de Motor

Page 16
Engine Overhaul Kit Plate A

ACKA2017

Item Part No. References Qty. Description Notes

1 U5MK9211 L U993670H 1 ENGINE OVERHAUL KIT (A,B,C)


2 2654407 1 OIL FILTER
3 U5LB1163 1 GASKET KIT - BOTTOM
4 U5LL0047 4 PISTON KIT
5 U5LT1178 1 GASKET KIT - TOP
6 U5ME0034 Y 1 BIG END BEARING KIT (D)
7 2418F437 1 SEAL - FRONT END OIL
8 2418F475 1 SEAL - REAR END OIL
9 26561117 1 FUEL FILTER KIT
10 31134131 4 SMALL END BUSH
11 31134165 1 CAMSHAFT BUSH
12 31137551 Y 2 THRUST WASHER
13 31137561 Y 2 THRUST WASHER
14 3135X042 4 LINER - SLIP FIT (E)
15 3142A051 4 EXHAUST VALVE
16 3142L071 4 INTAKE VALVE
17 33221328 8 CON ROD NUT
18 3343F041 4 VALVE GUIDE
19 3343J021 4 VALVE GUIDE
20 4132F056 1 OIL PUMP
21 4181A026 4 PISTON RING KIT
22 3681K005 1 GASKET - SUMP
23 3681A032 1 GASKET - CYL. HEAD COVER
24 3142L072 4 INTAKE VALVE
25 U5MB0034 Y 1 MAIN BEARING KIT
41 U5MK9211K L U993670H 1 ENGINE OVERHAUL KIT (A,B,C)
26 U5MB0034 Y 1 MAIN BEARING KIT
27 2654407 1 OIL FILTER
28 U5LB1163 1 GASKET KIT - BOTTOM
29 U5LL0047 4 PISTON KIT
30 U5LT1178 1 GASKET KIT - TOP
31 U5ME0034 Y 1 BIG END BEARING KIT (D)
32 2418F437 1 SEAL - FRONT END OIL
33 2418F475 1 SEAL - REAR END OIL
34 26561117 1 FUEL FILTER KIT
35 31134131 4 SMALL END BUSH
36 31134165 1 CAMSHAFT BUSH
37 31137551 Y 2 THRUST WASHER
38 31137561 Y 2 THRUST WASHER
39 3135X041 Y 4 LINER - PRESS FIT (F)
40 3142A051 4 EXHAUST VALVE
41 3142L071 4 INTAKE VALVE
42 33221328 8 CON ROD NUT
43 3343F041 4 VALVE GUIDE
44 3343J021 4 VALVE GUIDE
45 4132F056 1 OIL PUMP
46 4181A026 4 PISTON RING KIT
47 3681K005 1 GASKET - SUMP

Page 17
Engine Overhaul Kit Plate A

ACKA2017

Engine Overhaul Kit

Kit de Revision Moteur


Uberholungssatz

Kit Revisione Motore

Juego de Reparacion de Motor

Page 18
Engine Overhaul Kit Plate A

ACKA2017

Item Part No. References Qty. Description Notes

48 3681A032 1 GASKET - CYL. HEAD COVER


49 3142L072 4 INTAKE VALVE
Service Options
6 U5ME0034A T (-)0.25MM X BIG END BRG KIT - U/S (D)
6 U5ME0034B T (-)0.50MM X BIG END BRG KIT - U/S (D)
6 U5ME0034C T (-)0.75MM X BIG END BRG KIT - U/S (D)
12 31137312 T (+)0.007" 2 THRUST WASHER
13 31137322 T (+)0.007" 2 THRUST WASHER
25 U5MB0034A T (-)0.25MM 1 MAIN BEARING KIT - U/S
25 U5MB0034B T (-)0.50MM 1 MAIN BEARING KIT - U/S
25 U5MB0034C T (-)0.75MM 1 MAIN BEARING KIT - U/S
26 U5MB0034A T (-)0.25MM 1 MAIN BEARING KIT - U/S
26 U5MB0034B T (-)0.50MM 1 MAIN BEARING KIT - U/S
26 U5MB0034C T (-)0.75MM 1 MAIN BEARING KIT - U/S
31 U5ME0034A T (-)0.25MM X BIG END BRG KIT - U/S (D)
31 U5ME0034B T (-)0.50MM X BIG END BRG KIT - U/S (D)
31 U5ME0034C T (-)0.75MM X BIG END BRG KIT - U/S (D)
37 31137312 T (+)0.007" 2 THRUST WASHER
38 31137322 T (+)0.007" 2 THRUST WASHER
39 3135X042 4 LINER - SLIP FIT (E)
39 3135X045 T (+) 0.010" 4 LINER - OVERSIZE (E)
39 3135X046 T (+)0.020" 4 LINER - OVERSIZE (F,G)

Footnotes

SERVICE OPTIONS ARE AVAILABLE AND MAY BE REQUIRED FOR YOUR SPECIFICATION, BUT ARE NOT CON-
(A)
TAINED WITHIN THIS OVERHAUL KIT
(B) FOR ENGINES POST U993671H CHANGE REOS BY REMOVING 2418F475 AND REPLACING WITH 2418F701
(C) THIS BUILD LIST REQUIRES TIMING CASE JOINT 3681P029 IN ADDITION TO THIS OVERHAUL KIT
(D) BEARING FITTING TOOL 27610233 IS NOT INCLUDED
(E) SLIP FIT
(F) PRESS FIT
(G) UNFINISHED

Page 19
Engine Overhaul Kit Plate A

ACKA2017

Engine Overhaul Kit

Kit de Revision Moteur


Uberholungssatz

Kit Revisione Motore

Juego de Reparacion de Motor

Page 20
Engine Overhaul Kit Plate A

ACKA2017

Item Part No. References Qty. Description Notes

1 U5MK0709 L U993670H 1 ENGINE OVERHAUL KIT (A,B,C,D)


2 U5LL0047 4 PISTON KIT
3 P U5LL0047 1 PISTON
4 P U5LL0047 1 PIN
5 2721A029 1 CIRCLIP
6 2721A029 1 CIRCLIP
7 4181A026 4 PISTON RING KIT
8 P 4181A026 1 PISTON RING
9 P 4181A026 1 PISTON RING
10 3135X042 4 LINER - SLIP FIT (E)
11 33221328 8 CON ROD NUT
12 U5LT1178 1 GASKET KIT - TOP
13 3311A042 4 SEAL
14 U5LB1163 1 GASKET KIT - BOTTOM
15 U5MK0641 1 GASKET KIT
16 3681P019 P U5MK0641 1 GASKET - TIMING COVER
17 3687H017 1 GASKET - FUEL INJ PUMP
18 3682H003 1 GASKET
19 3687H005 1 GASKET
20 3683H006 1 GASKET
21 21826415 1 SEAL - TIMING CASE
22 2418F437 1 SEAL - FRONT END OIL
23 2418F475 1 SEAL - REAR END OIL
24 3681K005 1 GASKET - SUMP
25 3681A032 1 GASKET - CYL. HEAD COVER
26 U5MK0709K L U993670H 1 ENGINE OVERHAUL KIT (F,B,C,D)
27 U5LL0047 4 PISTON KIT
28 P U5LL0047 1 PISTON
29 P U5LL0047 1 PIN
30 2721A029 1 CIRCLIP
31 2721A029 1 CIRCLIP
32 4181A026 4 PISTON RING KIT
33 P 4181A026 1 PISTON RING
34 P 4181A026 1 PISTON RING
35 P 4181A026 1 PISTON RING
36 3135X041 Y 4 LINER - PRESS FIT (G)
37 33221328 8 CON ROD NUT
38 U5LT1178 1 GASKET KIT - TOP
39 3311A042 4 SEAL
40 U5LB1163 1 GASKET KIT - BOTTOM
41 U5MK0641 1 GASKET KIT
42 3681P019 P U5MK0641 1 GASKET - TIMING COVER
43 3687H017 1 GASKET - FUEL INJ PUMP
44 3682H003 1 GASKET
45 3687H005 1 GASKET
46 3683H006 1 GASKET
47 21826415 1 SEAL - TIMING CASE
48 2418F437 1 SEAL - FRONT END OIL

Page 21
Engine Overhaul Kit Plate A

ACKA2017

Engine Overhaul Kit

Kit de Revision Moteur


Uberholungssatz

Kit Revisione Motore

Juego de Reparacion de Motor

Page 22
Engine Overhaul Kit Plate A

ACKA2017

Item Part No. References Qty. Description Notes

49 2418F475 1 SEAL - REAR END OIL


50 3681K005 1 GASKET - SUMP
51 3681A032 1 GASKET - CYL. HEAD COVER
Service Options
36 3135X042 4 LINER - SLIP FIT (E)
36 3135X045 T (+) 0.010" 4 LINER - OVERSIZE (E)
36 3135X046 T (+)0.020" 4 LINER - OVERSIZE (G,H)

Footnotes

(A) IN FRAME OVERHAUL KIT


SERVICE OPTIONS ARE AVAILABLE AND MAY BE REQUIRED FOR YOUR SPECIFICATION, BUT ARE NOT CON-
(B)
TAINED WITHIN THIS OVERHAUL KIT
(C) FOR ENGINES POST U993671H CHANGE REOS BY REMOVING 2418F475 AND REPLACING WITH 2418F701
(D) THIS BUILD LIST REQUIRES TIMING CASE JOINT 3681P029 IN ADDITION TO THIS OVERHAUL KIT
(E) SLIP FIT
(F) OUT OF FRAME OVERHAUL KIT
(G) PRESS FIT
(H) UNFINISHED

Page 23
Thrust Washer Kit Plate A

ACKA2017

Thrust Washer Kit


Jeu de Rondelles de Poussee
Anlaufschwibensatz
Kit Rasamenti
Juego de Arandela de Empuje

Oversize Thrust Washer Kit


Jeu de Rondelles de Poussee
Anlaufschwibensatz
Kit Rasamenti
Juego de Arandela de Empuje

Oversize Thrust Washer Kit


Jeu de Rondelles de Poussee
Anlaufschwibensatz
Kit Rasamenti
Juego de Arandela de Empuje

Page 24
Thrust Washer Kit Plate A

ACKA2017

Item Part No. References Qty. Description Notes

1 U5TW0002 1 THRUST WASHER KIT (A)


2 31137551 Y 2 THRUST WASHER
3 31137561 Y 2 THRUST WASHER
4 U5TW0002A 1 THRUST WASHER KIT - O/S (B)
5 31137551 Y 1 THRUST WASHER
6 31137561 Y 1 THRUST WASHER
7 31137312 T (+)0.007" 1 THRUST WASHER
8 31137322 T (+)0.007" 1 THRUST WASHER
9 U5TW0002B 1 THRUST WASHER KIT - O/S (C)
10 31137312 T (+)0.007" 2 THRUST WASHER
11 31137322 T (+)0.007" 2 THRUST WASHER
Service Options
2 31137312 T (+)0.007" 2 THRUST WASHER
3 31137322 T (+)0.007" 2 THRUST WASHER
5 31137312 T (+)0.007" 1 THRUST WASHER
6 31137322 T (+)0.007" 1 THRUST WASHER

Footnotes

(A) STANDARD
(B) STANDARD / OVERSIZE
(C) OVERSIZE

Page 25
Valve Train Kit Plate A

ACKA2017

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

11

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

Page 26
Valve Train Kit Plate A

ACKA2017

Item Part No. References Qty. Description Notes

1 U5VK0180 L U608300W 1 VALVETRAIN KIT (A)


2 3142L071 1 INTAKE VALVE
3 3343F041 1 VALVE GUIDE
4 3142A051 1 EXHAUST VALVE
5 3343J021 1 VALVE GUIDE
6 31745122 2 VALVE SPRING OUTER
7 31744133 2 VALVE SPRING INNER
8 33424107 2 CAP
9 33173108 4 VALVE COLLET (B)
10 33415118 2 VALVE SPRING WASHER
11 U5VK0181 L U608300W 1 VALVETRAIN KIT
12 3142L071 4 INTAKE VALVE
13 3343F041 4 VALVE GUIDE
14 3142A051 4 EXHAUST VALVE
15 3343J021 4 VALVE GUIDE
16 31745122 8 VALVE SPRING OUTER
17 31744133 8 VALVE SPRING INNER
18 33424107 8 CAP
19 33173108 16 VALVE COLLET (B)
20 33415118 8 VALVE SPRING WASHER

Footnotes

(A) SINGLE CYLINDER ONLY


(B) SERVICED IN PAIRS

Page 27
Valve Train Kit Plate B

ACKA2017

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

11

Valve Train Kit

Kit Soupapes
Ventilsatz
Kits Treno Valvole
Juego de Valvulas

Page 28
Valve Train Kit Plate B

ACKA2017

Item Part No. References Qty. Description Notes

1 U5VK0190 K U608301W 1 VALVETRAIN KIT (A)


2 3142L072 1 INTAKE VALVE
3 3343F041 1 VALVE GUIDE
4 3142A051 1 EXHAUST VALVE
5 3343J021 1 VALVE GUIDE
6 31745122 2 VALVE SPRING OUTER
7 31744133 2 VALVE SPRING INNER
8 33424107 2 CAP
9 33173108 4 VALVE COLLET (B)
10 33415118 2 VALVE SPRING WASHER
11 U5VK0191 K U608301W 1 VALVETRAIN KIT
12 3142L072 4 INTAKE VALVE
13 3343F041 4 VALVE GUIDE
14 3142A051 4 EXHAUST VALVE
15 3343J021 4 VALVE GUIDE
16 31745122 8 VALVE SPRING OUTER
17 31744133 8 VALVE SPRING INNER
18 33424107 8 CAP
19 33173108 16 VALVE COLLET (B)
20 33415118 8 VALVE SPRING WASHER

Footnotes

(A) SINGLE CYLINDER ONLY


(B) SERVICED IN PAIRS

Page 29
Long Engine Plate A

ACHA0054

Parts kit instruction 21820228

Assembled Long Engines 3.152 and 1000 Series 4 Cylinder

The Long engine is shipped with a sump, timing case and cover, cylinder head and valve train with top
cover and oil pump. The engine is fitted with a generic Top cover and Sump for transport purposes.

For some engine build lists the Top cover and Sump will be the correct part for the build list, refer to the
table below and SPI2 for the part numbers.
Assembled Long Fitted Top
Fitted Sump
Engine Engine Type Cover
Part Number
Part Number Part Number
CE30866 3.152 37188557 37172481
CE30868 3.152 37188571 37172481
CM30869 3.152 37188571 41424655
AA30867 1004 4142X051 4145H091
AA30870 1004 4142X047 3717J132
AA30871 1004 4142X051 4145H091
AA30872 1004 4142X164 3717Y061
AA30873 1004 4142X168 4145H091
AA30874 1004 4142X168 4145H097
Notes:
It is important that the original engine serial number and TPL number are transferred to the new long engine.

The oil filter can be fitted to the left or right side of the engine. If the filter is fitted to the right side of the engine,
the oil passes through a pipe connected between the relief valve and the right hand side of the cylinder block.
This long engine does not include the oil transfer pipe so it must be transferred from the existing engine if servicing
a right hand side oil filter location.

It is recommended that any components that are transferred across from the existing engine to this replacement
engine be thoroughly cleaned to avoid unwanted debris entering the engine. Failure to do this could result in
engine failure.
End
Issued by Perkins Engines Company Limited 2006, Peterborough PE1 5NA, England. © Proprietary information of Perkins Engines Company Limited 2006, all rights
reserved. The information is correct at the time of going to press. This Instruction is for technical information only and cannot be used as a basis for a warranty claim.

Instructions concernant le kit de pièces 21820228

Publié par Perkins Engines Company Ltd, Peterborough PE1 5NA, Angleterre. © Informations appartenant exclusivement à Perkins Engines Company Ltd 2006,
tous droits réservés. Ces informations étaient correctes à la date d'impression. Ce bulletin nest publié qu'à titre d'information technique et ne peut servir de base
à une réclamation sous garantie.

Istruzioni per kit parti di ricambio 21820228

Pubblicato da Perkins Engines Company Ltd, Peterborough PE1 5NA, Inghilterra. © Informazione commerciale in confidenza di proprietà della
Perkins Engines Company Ltd 2006, tutti i diritti riservati. Le informazioni sono corrette al momento della stampa. Queste istruzioni
sono valide solo quali informazioni tecniche e non possono essere usate come base per un reclamo di garanzia dopovendita.

Anleitungen für die Verwendung des Teilesatzes 21820228

Herausgegeben von Perkins Engines Company Limited, Peterborough PE1 5NA, England. © Perkins Engines Company Limited 2006, alle Rechte vorbehalten. Die
Informationen entsprechen dem Stand bei Drucklegung. Diese Mitteilung dient nur zu technischen Informationszwecken und kann nicht als Grundlage für einen
Rechtsanspruch verwendet werden.

Instrucciones de kit de piezas 21820228

Publicado por Perkins Engines Company Limited, Peterborough PE1 5NA, Inglaterra. © Información propiedad de Perkins Engines Company Limited 2006, todos los
derechos reservados. La información publicada es correcta en el momento de pasar a imprenta. Estas instrucciones contienen información técnica exclusivamente y no
pueden utilizarse como base para reclamaciones en garantía.

Page 30
Long Engine Plate A

ACHA0054

Item Part No. References Qty. Description Notes

1 AA30871 ¥ a. 1 LONG ENGINE - ASSEMBLY


2 AB39792 Q 1 SHORT ENGINE - ASSEMBLY (A)
3 ZZ80220 Q 1 CYLINDER HEAD KIT
4 3141F211 ¥ a. 1 CAMSHAFT
5 3716C522 1 TIMING CASE
6 ZZ90158 1 ROCKER SHAFT ASSEMBLY
7 4142X051 1 CYLINDER HEAD COVER
8 4145H091 1 SUMP
9 4132F056 1 OIL PUMP
10 4142A171 1 TIMING COVER
Service Options
2 AB39792P 1 SHORT ENGINE - EXCHANGE (A)
3 ZZ80220P Q 1 CYLINDER HEAD KIT - EXCH
3 ZZ80220R 1 CYLINDER HEAD KIT - EXCH

History
a.
1 AA30871 1 LONG ENGINE - ASSEMBLY
4 31415363 1 CAMSHAFT

Footnotes

(A) ORDER PARTS BOOK AB39792PB FOR COMPLETE BREAKDOWN

Page 31
Cylinder Block Plate AA

ACHA0054

36 19
14 39 11 20
34 3 15 2
35
12 16
22

17

13

25

23
24

21
18
10
32
7

4
9 26
38 28 33
8
29
27
37 30
5 31
6

Page 32
Cylinder Block Plate AA

ACHA0054

Item Part No. References Qty. Description Notes

1 ZZ50306 Q 1 CYLINDER BLOCK ASSEMBLY


R
¥ a.
2 P ZZ50306 1 CYLINDER BLOCK
3 3135X041 Y 4 LINER - PRESS FIT (A)
4 P ZZ50306 1 BEARING CAP
5 10 THIMBLE
6 32166329 10 SCREW
7 31134165 1 CAMSHAFT BUSH
8 0650710 5 PLUG
9 0650710 1 PLUG
10 32416119 1 PLUG
11 32417134 1 PLUG
12 2485A204 1 PLUG
13 32418122 2 PLUG
14 0650588 1 PLUG
15 0650588 1 PLUG
16 32418122 4 PLUG
17 3774A004 4 PLUG
18 32418124 1 PLUG
19 32168212 1 PLUG
20 2415D108 1 WASHER
21 32161114 1 PLUG
22 2114A046 2 DOWEL
23 36171131 1 PLATE
24 36832144 1 GASKET
25 2314H033 2 SCREW
26 3861A027 4 PISTON COOLING JET
27 4138A017 4 RELIEF VALVE
28 P 4138A017 1 VALVE BODY
29 P 4138A017 1 BALL
30 P 4138A017 1 SPRING
31 P 4138A017 1 RETAINER
32 3627P043 ¥ a. 1 BRIDGE PIECE
33 2311D039 2 SCREW
34 3623H008 1 PLATE
35 3686T006 1 GASKET - OIL FILTER HEAD
36 2314J033 4 SCREW
37 2182110 4 SCREW
38 0920469 4 SPACER
39 29990001 2 DOWEL (B)
Service Options
1 ZZ50306P 1 CYLINDER BLOCK ASSEMBLY
1 ZZ50306R 1 CYLINDER BLOCK ASSEMBLY
3 3135X042 4 LINER - SLIP FIT (C)
3 3135X045 T (+) 0.010" 4 LINER - OVERSIZE (C)
3 3135X046 T (+)0.020" 4 LINER - OVERSIZE (A,D)

Page 33
Cylinder Block Plate AA

ACHA0054

36 19
14 39 11 20
34 3 15 2
35
12 16
22

17

13

25

23
24

21
18
10
32
7

4
9 26
38 28 33
8
29
27
37 30
5 31
6

Page 34
Cylinder Block Plate AA

ACHA0054

Item Part No. References Qty. Description Notes

History
a.
1 ZZ50306 Q 1 CYLINDER BLOCK ASSEMBLY
R
32 3627P024 1 BRIDGE PIECE

Footnotes

(A) PRESS FIT


(B) LOCATING DOWELS
(C) SLIP FIT
(D) UNFINISHED

Page 35
Cylinder Block Plate A

ACHA0054

2 5
1

10

11

12

8 7

9 6

Page 36
Cylinder Block Plate A

ACHA0054

Item Part No. References Qty. Description Notes

1 2485A204 1 PLUG
2 32417134 1 PLUG
3 M 32417117 1 PLUG (A)
4 32418122 2 PLUG
5 32416119 M 32416117 1 PLUG
M 32416105
6 4142V066 1 SEAL - REOS HOUSING (B,C)
7 P 4142V066 1 SEAL - REOS HOUSING
8 2418F475 1 SEAL - REAR END OIL
9 3681T018 M 36817181 1 GASKET - OIL SEAL HOUSING
M 3681T013
M 36817157
10 2314H003 12 SCREW (D)
11 3212V002 K 01/02/94 2 SCREW
¥ c.
¥ c.
12 0350009 2 DOWEL

History
a.
ZZ50263 M ZZ50249 1 CYLINDER BLOCK KIT (E)
M ZZ50177
M ZZ50064
b.
3311R003 M 0920130 1 WASHER
c. General History Section
0650713 1 PLUG (F)
0650582 1 PLUG
31134164 M 31134163 1 CAMSHAFT BUSH
M 31134132
32416118 M 32418122 3 PLUG
32416118 3 PLUG
33112111 L 31/01/94 2 WASHER
2116A022 M 2116A023 1 DOWEL (G)
11 2311D060 L 31/01/94 2 SCREW (H)
11 2311D060 L 31/01/94 2 SCREW (I)
M 3212P001
4126X124 M 3536V001 4 JET
M 3536V002

Footnotes

(A) NO LONGER REQUIRED


(B) WAS 4142V061 USE 4142V064 WITH 2311D060 (2)
(C) WAS 4142V064.USE 4142V066,36817181,2314H003 (2), BRIDGE PIECE 3627P022
(D) USED ONLY WITH 4142V066
(E) CYLINDER BLOCKS FITTED AFTER ENGINE SERIAL NUMBER U707727A MUST BE USED WITH LOCATING DOWELS
(F) QUANTITY WAS 2
(G) INCLUDED IN ZZ50177 ONLY

Page 37
Cylinder Block Plate A

ACHA0054

2 5
1

10

11

12

8 7

9 6

Page 38
Cylinder Block Plate A

ACHA0054

Footnotes

(H) USED ONLY WITH 4142V064,4142V066


(I) USED ONLY WITH 4142V061

Page 39
Crankshaft, Pistons & Connecting Rods Plate A

ACHA0054

16 21

20
13 17

18
12 19
10

2
15

11
14

9
1

7 6
8

22

Page 40
Crankshaft, Pistons & Connecting Rods Plate A

ACHA0054

Item Part No. References Qty. Description Notes

1 ZZ90202 K U523962J 1 CRANKSHAFT KIT


Q
¥ a.
¥ b.
¥ c.
2 P ZZ90202 1 CRANKSHAFT
3 81558 Y 1 MAIN BEARING KIT (A)
4 U5ME0006 Y 1 BIG END BEARING KIT (A)
5 31137551 Y 1 THRUST WASHER
¥ d.
6 31137561 Y 1 THRUST WASHER
¥ d.
7 3242T001 1 THRUST BLOCK (B)
8 32186139 3 SCREW
9 ZZ90013 L U523962J 4 CON ROD ASSEMBLY
10 P ZZ90013 1 CON ROD
11 P ZZ90013 1 BEARING CAP
12 31134131 1 SMALL END BUSH
13 32762145 2 CON ROD BOLT
14 33221328 2 CON ROD NUT
15 2135A001 2 THIMBLE
16 U5LL0039 K U608301W 4 PISTON KIT (C)
¥ d.
17 P U5LL0039 1 PISTON
18 P U5LL0039 1 PIN
19 2721A029 1 CIRCLIP
20 2721A029 1 CIRCLIP
21 4181A026 K U608301W 4 PISTON RING KIT
¥ d.
22 3117C061 1 CRANKSHAFT GEAR
Service Options
1 ZZ90202P Q 1 CRANKSHAFT KIT - EXCHANGE
1 ZZ90202R 1 CRANKSHAFT KIT - EXCHANGE
3 81558A T (-)0.010" 1 MAIN BEARING KIT - U/S (A)
3 81558B T (-)0.020" 1 MAIN BEARING KIT - U/S (A)
3 81558C T (-)0.030" 1 MAIN BEARING KIT - U/S (A)
4 U5ME0006A T (-)0.010" 1 BIG END BRG KIT - U/S (A)
4 U5ME0006B T (-)0.020" 1 BIG END BRG KIT - U/S (A)
4 U5ME0006C T (-)0.030" 1 BIG END BRG KIT - U/S (A)
5 31137312 T (+)0.007" 1 THRUST WASHER
6 31137322 T (+)0.007" 1 THRUST WASHER

History
a. L U523961J
1 ZZ90225 K U284278J 1 CRANKSHAFT ASSEMBLY
b. L U284277J
1 ZZ90202 Q 1 CRANKSHAFT KIT
U5ME0006 Y 1 BIG END BEARING KIT (A)
c.
1 ZZ90094 M ZZ90088 1 CRANKSHAFT KIT

Page 41
Crankshaft, Pistons & Connecting Rods Plate A

ACHA0054

16 21

20
13 17

18
12 19
10

2
15

11
14

9
1

7 6
8

22

Page 42
Crankshaft, Pistons & Connecting Rods Plate A

ACHA0054

Item Part No. References Qty. Description Notes

M U5BG0044
d. General History Section
5 31137551 Y 2 THRUST WASHER
6 31137561 Y 2 THRUST WASHER
16 U5LL0013 L U608300W 4 PISTON KIT
M U5LL0013
M U5LL0012/09
21 4181A021 L U608300W 4 PISTON RING KIT

Footnotes

(A) PRE-FINISHED
(B) NOT ILLUSTRATED
(C) WAS U5LL0014 USE U5LL0039 IN ENGINE SETS ONLY.

Page 43
Crankshaft, Pistons & Connecting Rods Plate B

K U523962J L U523961J ACHA0054

Page 44
Crankshaft, Pistons & Connecting Rods Plate B

K U523962J L U523961J ACHA0054

Item Part No. References Qty. Description Notes

1 4115C321 4 CON ROD ASSEMBLY


2 P 4115C321 1 CON ROD
3 3112A006 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT (A)

Footnotes

(A) DO NOT RE-USE ONCE REMOVED

Page 45
Crankshaft, Pistons & Connecting Rods Plate B

K U523962J ACHA0054

Page 46
Crankshaft, Pistons & Connecting Rods Plate B

K U523962J ACHA0054

Item Part No. References Qty. Description Notes

1 ZZ90013 1 CON ROD ASSEMBLY


2 P ZZ90013 1 CON ROD
3 P ZZ90013 1 BEARING CAP
4 31134131 1 SMALL END BUSH
5 32762145 2 CON ROD BOLT
6 33221328 2 CON ROD NUT
7 2135A001 2 THIMBLE

Page 47
Cylinder Head Plate B

ACHA0054

22
21
14
29 28
13 20
12 19 27
11 18
10
23 17
9
16
8

2
30
26

5
6
24
3 25

7 15

Page 48
Cylinder Head Plate B

ACHA0054

Item Part No. References Qty. Description Notes

1 ZZ80220 K U608301W 1 CYLINDER HEAD KIT (A,B)


M ZZ80199
M ZZ80174
¥ b.
2 P ZZ80220 1 CYLINDER HEAD ASSEMBLY
3 3324E002 ¥ b. 4 INSERT
4 3314A121 ¥ b. 4 INSERT
5 0650710 1 PLUG
6 32417121 4 PLUG
7 3142L072 ¥ b. 4 INTAKE VALVE
8 3343F041 ¥ b. 4 VALVE GUIDE
9 33415118 4 VALVE SPRING WASHER
10 31745122 4 VALVE SPRING OUTER
11 31744133 4 VALVE SPRING INNER
12 33817117 4 SEAL - VALVE STEM
13 33424107 4 CAP
14 33173108 8 VALVE COLLET (C)
15 3142A051 4 EXHAUST VALVE
16 3343J021 4 VALVE GUIDE
17 33415118 4 VALVE SPRING WASHER
18 31745122 4 VALVE SPRING OUTER
19 31744133 4 VALVE SPRING INNER
20 33817117 4 SEAL - VALVE STEM
21 33424107 4 CAP
22 33173108 8 VALVE COLLET (C)
23 2431A054 4 PLUG
24 0650203 1 PLUG
25 2411157 1 WASHER
26 29990001 2 DOWEL (D)
27 32166222 2 SCREW
28 32166219 8 SCREW
29 32166221 12 SCREW
30 3681E037 ¥ a. 1 GASKET - CYLINDER HEAD
¥ b.
Service Options
1 ZZ80220P Q 1 CYLINDER HEAD KIT - EXCH
1 ZZ80220R 1 CYLINDER HEAD KIT - EXCH

History
a.
30 3681E033 1 GASKET - CYLINDER HEAD (E)
b. General History Section
1 ZZ80218 L U608300W 1 CYLINDER HEAD KIT (A,B)
M ZZ80196
M ZZ80134
3 3314A011 L U608300W 4 INSERT
4 3314A004 L U608300W 4 INSERT
7 3142L071 L U608300W 4 INTAKE VALVE
8 3343F041 K U608301W 4 VALVE GUIDE
M 3343F031

Page 49
Cylinder Head Plate B

ACHA0054

22
21
14
29 28
13 20
12 19 27
11 18
10
23 17
9
16
8

2
30
26

5
6
24
3 25

7 15

Page 50
Cylinder Head Plate B

ACHA0054

Item Part No. References Qty. Description Notes

30 3681E025 M 3681E017 1 GASKET - CYLINDER HEAD (F)


M 3681E009
ZZ80217 L U608300W 1 CYLINDER HEAD KIT (G,B)
M ZZ80133
Q

Footnotes

(A) MAJOR ASSEMBLY-SEE ITEM 32 FOR MINOR ASSEMBLY


(B) CYLINDER HEADS FITTED AFTER ENGINE SERIAL NUMBER U707727A MUST BE USED WITH LOCATING DOWELS
(C) SERVICED IN PAIRS
(D) LOCATING DOWELS
(E) USED ONLY WITH HEADS THAT REQUIRE LOCATING DOWELS.
(F) USED ONLY WITH HEADS THAT DO NOT REQUIRE LOCATING DOWELS.
(G) MINOR ASSEMBLY

Page 51
Crankshaft, Pistons & Connecting Rods Plate C

ACHA0054

3
4

Page 52
Crankshaft, Pistons & Connecting Rods Plate C

ACHA0054

Item Part No. References Qty. Description Notes

1 U5MK0245 L U608300W 4 LINER KIT (A)

Footnotes

(A) SLIP FIT

Page 53
Timing Gear & Camshaft Plate A

ACHA0054

5 1
27
2

12
13
14
7 15

16
17
3
9
4
8

18 21
10
11 20

22

25

23
19
30
29 26 24
28 31

Page 54
Timing Gear & Camshaft Plate A

ACHA0054

Item Part No. References Qty. Description Notes

1 3716C522 ¥ e. 1 TIMING CASE


2 21826415 ¥ g. 1 SEAL - TIMING CASE
3 2314H003 8 SCREW
4 2314H034 4 SCREW
5 3141F211 ¥ b. 1 CAMSHAFT
6 3112X011 ¥ a. 1 THRUST WASHER
¥ i.
7 2116053 1 DOWEL
8 3117L023 M 3117L021 1 CAMSHAFT GEAR
9 0500012 1 WOODRUFF KEY
10 2314J606 ¥ j. 1 SCREW (A)
11 3321A003 1 WASHER
12 33426161 1 HUB
13 4111A013 1 IDLER GEAR
14 P 4111A013 1 IDLER GEAR
15 0050345 ¥ j. 2 IDLER GEAR BUSH
16 3241A025 ¥ c. 1 PLATE (B)
¥ f.
17 2314J011 ¥ f. 3 SCREW
18 4142A171 M 4142A143 1 TIMING COVER
¥ d.
19 2418F437 ¥ d. 1 SEAL - FRONT END OIL
20 3681P019 M 3681P003 1 GASKET - TIMING COVER
21 2314H013 6 SCREW
22 2314H004 ¥ j. 7 SCREW (C,D)
23 2314F036 4 SCREW
24 3781N043 ¥ h. 1 SHIELD
25 3781N042 ¥ h. 1 DAMPER
26 2314F003 2 SCREW
27 2487Y005 ¥ j. 1 PLUG (D)
28 4152A002 M 3753R111 1 INSPECTION COVER
29 P 4152A002 1 VALVE COVER
30 2415A093 1 SEAL - O RING (E)
31 2314H034 2 SCREW

History
a.
6 33153121 1 THRUST PLATE
b.
5 31415363 M 31415361 1 CAMSHAFT (F)
c.
16 3241A021 1 PLATE
d.
18 4142A171 M 4142A143 1 TIMING COVER
19 2418F436 1 SEAL - FRONT END OIL
e.
1 3716C242 M 3716C033 1 TIMING CASE (G)
M 3716C032
M 3716C044

Page 55
Timing Gear & Camshaft Plate A

ACHA0054

5 1
27
2

12
13
14
7 15

16
17
3
9
4
8

18 21
10
11 20

22

25

23
19
30
29 26 24
28 31

Page 56
Timing Gear & Camshaft Plate A

ACHA0054

Item Part No. References Qty. Description Notes

f.
16 3241H009 M 0941082 1 PLATE
17 2314J010 3 SCREW
g.
2 3681P002 1 GASKET - TIMING CASE
h.
24 3781N013 M 3781N006 1 SHIELD
25 3781N005 1 DAMPER
i.
6 33153135 1 WASHER (H)
j. General History Section
10 2314J603 1 SCREW (I)
15 0050345 1 IDLER GEAR BUSH
2314H004 1 SCREW (J)
22 2314H005 6 SCREW (J)
27 2487A018 1 PLUG (J)

Footnotes

(A) USED ONLY WITH 31415363


(B) USED ONLY WITH 4111A034
(C) QUANTITY WAS 8
(D) USED ONLY WITH 3716C046,3716C044
(E) USED ONLY WITH 4152A002, USE JOINT 3682H003 WITH COVER 3753R111
(F) WAS 31415361 USE 31415363,2314J606
(G) WAS 3716C046.USE 3716C032,2487A018,2314H005 (6), 2314H004
(H) FROM ENG.NO.U747463B TO U758106B USE 33153157.ALSO REFER TO SERVICE BULLETIN 111 ISSUED AUGUST 1996
(I) USED ONLY WITH 31415361
(J) USED ONLY WITH 3716C032,3716C033

Page 57
Rocker Shaft Plate A

ACHA0054

23
24
15
22 16
14
16
13

1
5

10 21
11
12 9
3
2
4
18
8 7 17
5
6
5
10
11
10
9 11
12 9
7
8
6
20 19
8 7
5 6

10 25
13 11
9 27
26

8 7
6
28

Page 58
Rocker Shaft Plate A

ACHA0054

Item Part No. References Qty. Description Notes

1 ZZ90158 M ZZ90017 1 ROCKER SHAFT ASSEMBLY


M ZZ90026
2 ZZ90032 1 ROCKER SHAFT ASSY - MINOR
4 0650507 2 PLUG
6 4115R305 X 4 ROCKER ARM ASSEMBLY
M 41151484
M 41151482
8 2511425 1 ROCKER ARM BUSH (A)
9 4115R306 W 4 ROCKER ARM ASSEMBLY
M 41151483
M 41151481
11 2511425 1 ROCKER ARM BUSH (A)
12 31744123 2 ROCKER SHAFT SPRING
13 31743108 2 ROCKER SHAFT SPRING
14 3775E012 M 3775E011 1 CONNECTION (B)
15 2231236 1 SETSCREW (C)
15 2233022 1 SCREW (D)
16 33117426 2 SHIM
17 32114145 M 0720579 8 SCREW
18 0576052 8 NUT
19 33117434 2 WASHER
20 0170151 2 CIRCLIP
21 33811113 1 OLIVE
5 3818X901 M 3818X061 4 BRACKET
22 2313H331 3 STUD
23 2318A605 M 2318A210 3 NUT (E)
24 3311K009 3 WASHER (F)
25 2314J607 M 2314J608 1 SCREW
26 3311K009 1 WASHER (G)
27 31434307 8 PUSHROD
28 3142U031 M 31434163 8 TAPPET

Footnotes

(A) USED ONLY WITH LEVER 41151467,41151468,41151481,41151482,41151483,41151484


(B) WAS 3775E011 USE 3775E012,2233022.
(C) USED ONLY WITH 3775E011
(D) USED ONLY WITH 3775E012
(E) WAS 2318A210.USE 2318A605,3274P002 SEE CYLINDER HEAD COVER
(F) USED ONLY WITH 2318A210
(G) NO LONGER REQUIRED

Page 59
Lubricating Oil Pump & Delivery Housing Plate A

ACHA0054

18

17
2
8
22

20
19
20
21

1 29

28

24
4
5
23
3 25
6
7
26
10
13 11 27
12
14
15
16
9

Page 60
Lubricating Oil Pump & Delivery Housing Plate A

ACHA0054

Item Part No. References Qty. Description Notes

1 4132F056 M 4132F052 1 OIL PUMP


M 4132F045
M 4132F038
2 3271H004 M 3271H002 1 SHAFT
M 32716117
Y
3 4111A021 1 IDLER GEAR
4 P 4111A021 1 IDLER GEAR
5 2511437 1 BUSH
6 33123125 1 WASHER
7 2722A206 1 CIRCLIP
8 2314H005 3 SCREW
9 4138A054 ¥ a. 1 RELIEF VALVE
¥ b.
10 P 4138A054 1 VALVE BODY
11 P 4138A054 1 VALVE COVER
12 2314F907 3 SCREW
13 32712726 1 PLUNGER
14 3174A013 1 SPRING KIT
15 32712111 1 SEAT
16 2721130 1 CIRCLIP
17 2314J011 1 SCREW
18 33137409 M 33137408 1 THIMBLE
19 3343F012 1 PIPE - OIL PUMP DELIVERY
20 2415H201 2 SEAL - O RING
21 3748C011 1 FLANGE
22 2314H004 2 SCREW
23 4 VALVE (A)
24 1 BODY (A)
25 1 BALL (A)
26 1 SPRING (A)
27 1 RETAINER (A)
28 4 JET (A)
29 4 DOWEL (A)
Service Options
2 3271H005 T (+) 1.33MM 1 SHAFT (B,C)

History
a.
9 4138A049 1 RELIEF VALVE
b.
9 4138A039 1 RELIEF VALVE
3174L003 1 SPRING

Footnotes

(A) SEE CYLINDER BLOCK SECTION


(B) ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(C) REFER TO SERVICE BULLETIN NO.163

Page 61
Fuel Injection Equipment (Diesel) Plate C

AFH02595

28
12
25 22 27

14
10 11
24

16 21 5
18
4
15
29

1
17 13 3
19 2

20

30

31 32 8

Page 62
Fuel Injection Equipment (Diesel) Plate C

AFH02595

Item Part No. References Qty. Description Notes

1 2643U206 Q 1 FUEL INJECTION PUMP (A)


2 P 2643U206 1 FUEL INJECTION PUMP
3 26435149 1 SOLENOID KIT
4 31718104 1 SEAL
5 31718143 1 WIRE
6 2313M059 ¥ d. 3 STUD
7 2318A603 3 NUT
8 3117L052 1 FUEL INJECTION PUMP GEAR
9 3521K207 [ 1 1 FUEL INJECTION PIPE
10 3521K208 [ 2 1 FUEL INJECTION PIPE
11 3521K099 [ 3 1 FUEL INJECTION PIPE
12 3521K101 [ 4 1 FUEL INJECTION PIPE
13 2646E072 2 CLIP
14 2646E074 1 CLIP
15 2645L017 Q 4 INJECTOR
16 2645L304 1 HOLDER
17 2645L615 1 INJECTOR NOZZLE
18 33813129 4 SPACER
19 33813131 4 SEAL
20 0921173 4 INJECTOR WASHER
21 2314H006 8 SCREW
22 3558X019 1 PIPE - LEAK OFF
23 3355E005 K U561308K 1 CONNECTION
¥ a.
24 2411D007 K U561308K 1 WASHER
¥ a.
¥ c.
25 2411D007 K U561308K 1 WASHER
¥ a.
¥ c.
26 3218R039 K U561308K 3 BANJO BOLT
¥ a.
27 2411D007 K U561308K 3 WASHER
¥ a.
¥ c.
28 2411D007 K U561308K 3 WASHER
¥ a.
¥ c.
29 3662K002 4 CLAMP
30 2431131 1 PLUG (B)
31 2318A108 1 NUT
32 K134AF01 1 WASHER
Service Options
1 2643U206R 1 FUEL INJ PUMP - EXCH
15 2645L017R 4 INJECTOR - EXCHANGE

History
a. L U561307K
23 0201526 1 UNION
24 2415D052 1 WASHER

Page 63
Fuel Injection Equipment (Diesel) Plate C

AFH02595

28
12
25 22 27

14
10 11
24

16 21 5
18
4
15
29

1
17 13 3
19 2

20

30

31 32 8

Page 64
Fuel Injection Equipment (Diesel) Plate C

AFH02595

Item Part No. References Qty. Description Notes

25 2415D052 1 WASHER
26 0095315 3 BANJO BOLT
27 2415D052 3 WASHER
28 2415D052 3 WASHER
b.
3281M002 1 SLEEVE
c.
24 0921176 1 WASHER
25 0921176 1 WASHER
27 0921176 3 WASHER
28 0921176 3 WASHER
d.
6 3211P004 M 2313M059 3 STUD

Footnotes

(A) PLEASE ALSO REFER TO CFL FOR FUEL INJECTION PUMP IDLER SPEED SETTING.
(B) LOCATES IN INDUCTION MANIFOLD

Page 65
Fuel Injection Equipment (Diesel) Plate S

AFH02595

86 27
32 35
6 37 26
33 36
8 9 38 28
10 34 39 29
87 30
7 23 31
11 24
21
12 13
15
1 14
85
22

25
20

19
2
3 4 5
16 66
18 17
67 71
74 73 70
72

50 80
53 47 79
52 78
51 49 75
77
57 56 50 48
46
69 68 76
45 44 81
43 82
42 83
59 84
58 41
54 60 40
55
63
64 65 61
62

Page 66
Fuel Injection Equipment (Diesel) Plate S

AFH02595

Item Part No. References Qty. Description Notes

1 26435700 1 HOUSING
2 26435701 1 THRUST BEARING
3 26435702 1 WASHER
4 26435703 1 WASHER
5 26435704 1 RING
6 26435705 1 SHAFT
7 26435640 1 KEY
8 26435370 1 KIT
9 26435707 1 SEAL
10 26435708 1 SPACER
11 26435370 1 KIT
12 26435710 1 SCREW
12 26435013 1 SCREW (A)
12 26435014 1 SCREW (A)
12 26435015 1 SCREW (A)
12 26435016 1 SCREW (A)
12 26435017 1 SCREW (A)
13 26435711 1 SCREW
14 26435645 1 WASHER
15 26435006 1 SCREW
16 26435066 1 GASKET
17 26435064 1 COVER
18 26435795 2 SCREW
19 26435642 1 PLATE
20 26435644 2 SCREW
21 26435712 1 SEAL - O RING
22 26435006 1 SCREW
23 26435004 1 COVER
24 26435055 1 GASKET - FUEL INJ PUMP
25 26435149 1 SOLENOID KIT
26 26435098 2 TERMINAL
27 26435653 2 LOCKNUT
28 26435654 2 WASHER
29 26435670 2 NUT
30 26435671 2 WASHER
31 26435655 2 WASHER
32 26435056 3 SCREW
33 26435769 M 26435058 2 WASHER
34 26435715 2 WASHER
35 26435094 1 CONNECTOR
36 26435656 1 SEAL
37 26435057 1 SCREW
38 26435058 1 WASHER
39 26435059 1 WASHER
40 26435657 1 CAP
41 26435125 1 SCREEN
42 26435040 1 PLUG
43 26435038 1 SPRING

Page 67
Fuel Injection Equipment (Diesel) Plate S

AFH02595

86 27
32 35
6 37 26
33 36
8 9 38 28
10 34 39 29
87 30
7 23 31
11 24
21
12 13
15
1 14
85
22

25
20

19
2
3 4 5
16 66
18 17
67 71
74 73 70
72

50 80
53 47 79
52 78
51 49 75
77
57 56 50 48
46
69 68 76
45 44 81
43 82
42 83
59 84
58 41
54 60 40
55
63
64 65 61
62

Page 68
Fuel Injection Equipment (Diesel) Plate S

AFH02595

Item Part No. References Qty. Description Notes

44 26435039 1 SLEEVE AND PISTON


45 26435716 1 REGULATOR
46 26435659 1 SEAL (B)
47 26435658 1 PIN
48 26435660 1 RING
49 26435035 4 BLADE
50 26435661 2 SPRING
51 26435034 1 LINER - SLIP FIT
52 26435033 2 RETAINER
53 26435662 1 SEAL - O RING
54 26435717 1 RETAINER
55 26435718 6 WEIGHT
56 26435719 1 WASHER
57 26435720 1 SLEEVE
58 26435796 1 ARM
59 26435797 1 ARM
60 26435723 1 VALVE
61 26435724 1 SHIM
62 26435725 1 SPRING
63 26435726 6 CUSHION
64 26435727 3 RETAINER
65 26435728 3 CLIP
66 26435799 1 HEAD
67 P REF 66 1 HEAD
68 26435800 1 COVER
69 26435732 1 SCREW
70 26435800 2 COVER
71 26435732 1 SCREW
72 26435802 4 SHOE
73 26435018 4 ROLLER
74 26435803 1 RING
75 26435663 1 SEAL - O RING
76 P REF 66 1 ROTOR
77 26435737 4 CONNECTOR
78 26435668 1 SEAL - O RING
79 26435738 1 PLATE
80 26435739 1 SCREW
81 26435804 1 VALVE
82 26435742 1 SPRING
83 26435743 1 STOP
84 26435744 1 SCREW
85 26435673 1 SLEEVE

Footnotes

(A) FOR SETTING IN SERVICE, REFER TO SERVICE MANUAL


(B) ALSO INCLUDED IN REPAIR KIT

Page 69
Fuel Injection Equipment (Diesel) Plate T

AFH02595

1
7
8
2 9
10
4 11
3 13 12
14
6 5 15

16
17
18
19
20

21
22

43
40 44
24
34
23 26 49
33 36 35 41
32 42
31 37
30 38
29
25
28 39
27
45
46
48
47

Page 70
Fuel Injection Equipment (Diesel) Plate T

AFH02595

Item Part No. References Qty. Description Notes

1 26435805 1 ARM
2 26435048 1 SHAFT
3 26435022 1 NUT
4 26435746 1 SEAL - O RING (A)
5 26435022 1 NUT
6 26435746 1 SEAL - O RING (A)
7 26435748 1 SPRING
13 26435750 1 SPRING
14 26435751 1 SLEEVE AND PISTON
15 26435752 1 CYLINDER BARREL
16 26435753 1 TIE ROD
17 26435754 1 PIN
18 26435680 1 WASHER (A)
19 26435755 1 SPRING GUIDE
20 26435756 1 SEAL - O RING
21 26435757 1 CAP
22 26435758 1 CAP
23 26435810 1 SHAFT
24 26435811 1 SCREW
25 26435760 1 NUT
26 26435764 1 SCREW
27 26435760 1 NUT
28 26435683 1 SPACER
29 26435684 1 O RING (A)
30 26435084 1 LEVER
31 26435812 1 CLIP
32 26435684 1 O RING (A)
33 26435683 1 SPACER (A)
34 26435762 1 SHAFT

Footnotes

(A) ALSO INCLUDED IN REPAIR KIT

Page 71
Fuel Injection Equipment (Diesel) Plate U

AFH02595

22

23
16 21
20
14 18 19
17
13 17
11 15

7 12
10
39
9 25
5
8 24
3
4 26
1
2 27

6 28

40

33
32 30
29
31
42 41
34
36 35

38
37

Page 72
Fuel Injection Equipment (Diesel) Plate U

AFH02595

Item Part No. References Qty. Description Notes

1 26435813 1 HOOK
2 26435814 1 HOOK
3 26435690 1 SCREW
4 26435691 1 WASHER
5 26435692 1 LINK
6 26435052 1 SPRING
7 26435648 1 NUT
8 26435684 1 O RING (A)
9 26435699 1 SCREW
10 26435774 1 PLUG
11 26435775 1 SEAL - O RING
12 26435697 1 SEAL - O RING
13 26435135 1 SPRING GUIDE
14 26435776 1 SPRING
15 26435777 1 SPRING
16 26435771 1 SLEEVE AND PISTON
17 26435694 1 SEAL - O RING
18 26435131 1 RING
19 26435697 1 SEAL - O RING
20 26435779 1 SEAL - O RING
21 26435780 1 VALVE
22 26435781 2 SCREW
23 26435782 1 PLUG
24 26435783 1 SCREW
25 26435652 1 SEAL - O RING
26 26435784 1 PIN
27 26435650 1 SEAL - O RING
28 26435785 1 PLUG
39 26435794 1 GASKET KIT

Footnotes

(A) ALSO INCLUDED IN REPAIR KIT

Page 73
Flywheel Housing Plate B

CDH00705

8 9

5 4
2

10
6

Page 74
Flywheel Housing Plate B

CDH00705

Item Part No. References Qty. Description Notes

1 3713M049 ¥ a. 1 FLYWHEEL HOUSING (A)


2 36212132 1 PLATE
3 2314H102 M 2314H101 2 SCREW
4 36843154 1 SEAL
5 2487A452 ¥ b. 1 PLUG
6 2487204 3 PLUG
7 0350025 2 DOWEL
8 2314J204 M 2314J004 6 SCREW (A)
9 2314J603 2 SCREW
10 2487Y005 1 PLUG

History
a.
1 3713M042 1 FLYWHEEL HOUSING (A)
b.
5 2487402 M 2487382 1 PLUG

Footnotes

(A) REFER TO SERVICE BULLETIN NO.52

Page 75
Fan Drive Plate C

FBH00515

1
2
3
7 4
5

10
9

11
8

14
12

13

16 17

18

19

15

21

20

Page 76
Fan Drive Plate C

FBH00515

Item Part No. References Qty. Description Notes

9 4113H073 1 FAN DRIVE HOUSING


10 P REF.9 1 HOUSING
11 P REF.9 1 BEARING
12 P REF.9 1 HUB
13 2314J014 4 SCREW
15 3115C113 1 FAN DRIVE PULLEY

Page 77
Lubricating Oil Sump Plate A

GBH01582

20
13 15
18

10 21
12
11

14

19

16 23

5
4 7

17

22

3
1 2
8
9

Page 78
Lubricating Oil Sump Plate A

GBH01582

Item Part No. References Qty. Description Notes

1 3717Y061 ¥ b. 1 SUMP
2 32186405 2 PLUG
3 2415715 2 SEAL - O RING
4 3681K005 1 GASKET - SUMP
5 3627P043 K U176357H 1 BRIDGE PIECE
¥ a.
6 2311D039 2 SCREW
7 2314H031 2 SCREW
8 2314H002 4 SCREW
9 2314H002 13 SCREW
10 3575A018 1 OIL PIPE
11 36832137 1 GASKET
12 2314H007 2 SCREW
13 3824A021 1 BRACKET
14 2314H004 1 SCREW
15 0330807 1 SPACER
16 3577A128 1 TUBE (A)
17 33812116 1 OLIVE
18 3735A011 1 CLAMP
19 3178C088 1 DIPSTICK (B)
20 2314F016 2 SCREW
21 2318D802 2 NUT
22 2314H003 1 SCREW
23 33134418 ¥ c. 1 SPACER

History
a. L U176356H
5 3627P023 M 3627P022 1 BRIDGE PIECE
M 3627P021
b.
1 3717Y002 1 SUMP
c.
23 0920460 1 SPACER

Footnotes

(A) WAS 3577A121 USE 3577A128,3178C088


(B) WAS 3178C608 USE 3178C088,3577A128

Page 79
Lubricating Oil Filler & Breather Plate A

L U980628G HBH01578

3
5
16 4
6

10

8
15
11

13 14

12

Page 80
Lubricating Oil Filler & Breather Plate A

L U980628G HBH01578

Item Part No. References Qty. Description Notes

1 4142X051 M 4142X018 1 CYLINDER HEAD COVER


2 3681A032 ¥ c. 1 GASKET - CYL. HEAD COVER
3 4142X099 ¥ c. 1 OIL FILLER CAP
4 2415A131 ¥ c. 1 SEAL - O RING
5 3274A003 ¥ b. 3 NUT
¥ c.
6 33817135 3 SEAL (A)
7 2485A013 1 PLUG (B)
8 33872525 1 PIPE - BREATHER
9 3175P003 ¥ a. 1 SPRING
10 21825195 1 CLIP
11 36241123 1 SUPPORT BRACKET
12 3617A001 L 5YS04063 1 PLATE
L 6FK05296
L 4ZK08829
L U970521G
13 3683H006 L 5YS04063 1 GASKET
L 4ZK08829
L 6FK05280
L U970521G
14 2314H003 2 SCREW
15 32416118 M 32418122 1 PLUG (C)
16 33121416 ¥ c. 3 SHIM (D,E)
¥ c.

History
a.
9 31754119 1 SPRING
b.
5 3274P003 3 NUT (F)
c. General History Section
2 3681A028 1 GASKET - CYL. HEAD COVER (G)
3 3781A003 1 CAP (G)
4 3381J002 1 GASKET - OIL FILLER CAP (H)
5 3274P002 3 NUT
16 0920009 3 WASHER (I)
16 33121416 3 SHIM (D)

Footnotes

(A) WAS 33817132.USE 33817135,33121416


(B) NO LONGER AVAILABLE USE 3617A001,3683H006,2314H003 (2)
(C) CYLINDER BLOCK TAPPET CHAMBER REAR HOLE FITTED RIGHT HAND SIDE
(D) USED ONLY WITH 33817135
(E) USED ONLY WITH 3274P002
(F) WAS 3274P002 USE 3274P003/0920009
(G) USED ONLY WITH 4142X018
(H) USED ONLY WITH 3781A003

Page 81
Lubricating Oil Filler & Breather Plate A

L U980628G HBH01578

3
5
16 4
6

10

8
15
11

13 14

12

Page 82
Lubricating Oil Filler & Breather Plate A

L U980628G HBH01578

Footnotes

(I) USED ONLY WITH 3274P003

Page 83
Lubricating Oil Filler & Breather Plate X

L U980628G K U970522G HBH01578

1
3
2

Page 84
Lubricating Oil Filler & Breather Plate X

L U980628G K U970522G HBH01578

Item Part No. References Qty. Description Notes

1 4148K002 1 BLANKING PLATE


2 P 4148K002 1 BLANKING PLATE
3 2415B121 1 SEAL - O RING
4 2314H003 2 SCREW

Page 85
Cylinder Head Cover Plate A

K U980629G HBH02381

6
8 5
7

4 9

10

Page 86
Cylinder Head Cover Plate A

K U980629G HBH02381

Item Part No. References Qty. Description Notes

1 4142X051 1 CYLINDER HEAD COVER


2 P 4142X051 1 VALVE COVER
3 3681A032 1 GASKET - CYL. HEAD COVER
4 3687A507 1 GASKET - IND MANIFOLD
5 4142X099 1 OIL FILLER CAP
6 P 4142X099 1 OIL FILLER CAP
7 2415A131 1 SEAL - O RING
8 3274A003 3 NUT
9 0920009 3 WASHER
10 33817135 3 SEAL

Page 87
Breather Plate A

K U980629G HBH02381

Page 88
Breather Plate A

K U980629G HBH02381

Item Part No. References Qty. Description Notes

1 33872525 1 PIPE - BREATHER


2 3175P003 1 SPRING
3 2481877 1 HOSE CLIP
4 36241123 1 SUPPORT BRACKET

Page 89
Blanking Plates Plate A

K U980629G L U970521G HBH02381

3
2
1

Page 90
Blanking Plates Plate A

K U980629G L U970521G HBH02381

Item Part No. References Qty. Description Notes

1 3617A001 2 PLATE
2 3683H006 2 GASKET
3 2314H004 2 SCREW

Page 91
Blanking Plates Plate B

K U980629G K U970522G HBH02381

1
3
2

Page 92
Blanking Plates Plate B

K U980629G K U970522G HBH02381

Item Part No. References Qty. Description Notes

1 4148K002 1 BLANKING PLATE


2 P 4148K002 1 BLANKING PLATE
3 2415B121 1 SEAL - O RING
4 2314H003 2 SCREW

Page 93
Lubricating Oil Filter & Integral Oil Cooler Plate G

JBH01310

16

10
15 12
2
1
3

13
17 7
5
14
6

18
11

Page 94
Lubricating Oil Filter & Integral Oil Cooler Plate G

JBH01310

Item Part No. References Qty. Description Notes

1 K 10/09/93 1 FILTER HEAD


N JBH-S
¥ e.
2 1 FILTER HEAD
3 K 10/09/93 2 CONNECTOR
N JBH-S
¥ e.
4 3686T006 1 GASKET - OIL FILTER HEAD
5 K 10/09/93 1 OIL COOLER
N JBH-S
¥ e.
6 K 10/09/93 1 OIL COOLER
7 K 10/09/93 1 GASKET
N JBH-S
¥ e.
8 K 10/09/93 1 CONNECTOR
N JBH-S
¥ e.
9 2654407 1 OIL FILTER
10 2314J040 K 10/09/93 2 SCREW
K U980629G
¥ a.
¥ e.
11 3686T006 1 GASKET - OIL FILTER HEAD
12 2314H002 1 SCREW
13 2131A010 1 WASHER
14 2318A604 ¥ e. 1 NUT
15 2314J049 2 SCREW
16 2318A209 K 10/09/93 1 NUT
17 2415B363 1 SEAL - O RING
18 3773T103 ¥ c. 1 ADAPTOR
¥ c.

History
a. L U980628G
10 2314J040 K 10/09/93 1 SCREW
3346C008 1 ADAPTOR
2481863 1 CLIP
2481863 1 CLIP
2481863 4 CLIP
0650588 1 PLUG
3482A006 1 HOSE
4126E056 1 OIL PIPE
34821121 1 HOSE
4126K115 1 OIL PIPE
3383A001 1 HOSE
2441307 1 ELBOW
2313T088 1 STUD
0576117 1 NUT
0566008 1 OLIVE
3312K019 1 SPACER

Page 95
Lubricating Oil Filter & Integral Oil Cooler Plate G

JBH01310

16

10
15 12
2
1
3

13
17 7
5
14
6

18
11

Page 96
Lubricating Oil Filter & Integral Oil Cooler Plate G

JBH01310

Item Part No. References Qty. Description Notes

b.
21825195 1 CLIP
21825195 1 CLIP
21825195 4 CLIP
c.
18 3773T101 1 ADAPTOR
18 2431A054 1 PLUG
d.
3346C004 1 ADAPTOR
e. General History Section
1 3773K808 L 09/09/93 1 OIL FILTER HEAD
3 33286139 L 09/09/93 2 CONNECTION
5 2486A206 L 09/09/93 1 OIL COOLER
7 2486A211 L 09/09/93 1 GASKET
8 2486A209 L 09/09/93 1 CONNECTOR
10 2314J041 L 09/09/93 1 SCREW
14 2318A604 1 NUT
3746E001 L 09/09/93 1 CAP

Page 97
Lubricating Oil Filter & Integral Oil Cooler Plate K

JBH01310

67
66

24
38
65
36 48
23
35 39 59
22 58 31
37

28 26
60
29
25 63 30
49 61
53 54 32 50
21
20 27 62
33

9
13
34
68
69
10 19
17

64
18
12 51
11 15 43
16
6 3 14
2 1
57 40
8 4 45 70 41
42
47
56
7

52
5
46 44
55

Page 98
Lubricating Oil Filter & Integral Oil Cooler Plate K

JBH01310

Item Part No. References Qty. Description Notes

40 3766P092 1 ADAPTOR
41 3687W008 1 GASKET - OIL FILTER HEAD
42 3211P009 M 2313M081 1 STUD
43 2318A604 1 NUT
44 3211P017 M 2313T080 1 STUD
45 2318A604 1 NUT
46 3211P011 M 2313T082 1 STUD
47 2318A604 2 NUT

Page 99
Lubricating Oil Filter & Integral Oil Cooler Plate S

JBH01310

6
7

5 4
8
9
2
1
3

Page 100
Lubricating Oil Filter & Integral Oil Cooler Plate S

JBH01310

Item Part No. References Qty. Description Notes

1 4134E016 K U631077X 1 OIL FILTER HEAD


M 4134E018
2 P 4134E016 1 OIL FILTER HEAD
3 33554128 1 CONNECTION
4 2486A222 ¥ a. 1 OIL COOLER
5 P 2486A222 1 OIL COOLER
6 2486A228 ¥ b. 1 ADAPTOR
7 2411A524 ¥ b. 1 GASKET
8 2486A223 ¥ b. 1 SEAL - O RING
9 33813131 K U631077X 1 SEAL

History
a.
4 2638C019 K U631077X 1 OIL COOLER
b. General History Section
6 2638C018 K U631077X 1 CONNECTOR
7 24860176 K U631077X 1 GASKET
8 2486A211 K U631077X 1 GASKET

Page 101
Lubricating Oil Filter & Integral Oil Cooler Plate Z

K U980629G JBH01310

12
3

13

16 9
11
15 10

14

Page 102
Lubricating Oil Filter & Integral Oil Cooler Plate Z

K U980629G JBH01310

Item Part No. References Qty. Description Notes

1 3482V031 1 HOSE
2 2481D156 1 CLIP
3 2314H002 1 SCREW
4 0920497 1 WASHER
5 3346C008 1 ADAPTOR
6 2481863 1 CLIP
7 2481863 1 CLIP
8 3482V081 1 HOSE
9 2481D156 1 CLIP
10 2314H002 1 SCREW
11 0920497 1 WASHER
12 2447375 1 ELBOW
13 2481863 1 CLIP
14 2481863 1 CLIP
15 3831E014 1 BRACKET
16 3683H006 1 GASKET

Page 103
Front End Drive Input Plate A

KBH00535

2
3

Page 104
Front End Drive Input Plate A

KBH00535

Item Part No. References Qty. Description Notes

2 3241N001 1 BLOCK
3 32186137 3 BOLT
4 3115T051 1 CRANKSHAFT PULLEY

Page 105
Water Pump, Thermostat & Heat Exchanger Plate A

LBH01510

36

20
27 21
29 33
31
35 34
26 35 28
30
23
13 17

32
4
25 24 22
16
29
18
15

5
6 37
14

19

1
2
8
3
9
7

11

Page 106
Water Pump, Thermostat & Heat Exchanger Plate A

LBH01510

Item Part No. References Qty. Description Notes

1 N PLATE N 1 BODY
M 4131E012
M 4131E007
2 P REF.1 1 SHAFT
3 P REF.19 1 IMPELLER
4 1 WATER PUMP GEAR
5 2415B155 1 SEAL - O RING (A)
6 2418F405 1 SEAL - WATER PUMP (A)
7 M 2418M002 1 COVER (A)
M 2418M001
P REF 19
8 P REF.1 1 HOSE
M 3243C001
M 3243C002
9 3382P004 M 3382P003 1 GASKET - WATER PUMP (A)
11 2314F034 6 SCREW (B,C)
11 2314F033 6 SCREW (D)
11 2314M033 6 SCREW (E)
13 2415B152 1 O RING (A)
14 2313M068 3 STUD (F)
15 2318A603 3 NUT (F)
16 2314H015 1 SCREW
17 2314H006 1 SCREW
18 2314H006 1 SCREW
19 U7LW0149 M U7LW0071 1 REPAIR KIT - WATER PUMP (F,G)
M U7LW0034
¥ c.
¥ c.
20 3623K007 1 PLATE
21 3687M018 M 3685R005 1 GASKET
22 3771K111 M 3771K052 1 THERMOSTAT HOUSING
M 3771K051
23 3685F005 1 GASKET - THERMOSTAT HSG
24 2314J013 2 SCREW
25 2314H015 1 SCREW
26 2314H008 2 SCREW
27 2485613 1 THERMOSTAT
28 4133L012 M 3764E061 1 CONNECTION
M 3764E041
¥ a.
¥ b.
29 2415A076 ¥ b. 1 SEAL - O RING
¥ c.
30 4148K011 ¥ a. 1 PLUG
¥ c.
31 2314H004 M 2314H011 1 SCREW
32 2314H004 1 SCREW
33 U5MH0050 1 HOSE KIT
34 1 HOSE
35 0180067 ¥ c. 1 CLIP
36 2314H002 3 SCREW

Page 107
Water Pump, Thermostat & Heat Exchanger Plate A

LBH01510

36

20
27 21
29 33
31
35 34
26 35 28
30
23
13 17

32
4
25 24 22
16
29
18
15

5
6 37
14

19

1
2
8
3
9
7

11

Page 108
Water Pump, Thermostat & Heat Exchanger Plate A

LBH01510

Item Part No. References Qty. Description Notes

37 2314N043 M 2314H043 3 SCREW (G,H)

History
a.
28 4133L012 M 3764E061 1 CONNECTION
M 3764E041
30 3781A504 2 BLANKING PLUG
b.
28 4133L012 M 3764E061 1 CONNECTION
M 3764E041
29 2415A050 1 SEAL - O RING
c. General History Section
19 U7LW0149 M U7LW0071 X REPAIR KIT - WATER PUMP (H)
19 U7LW0149 M U7LW0071 X REPAIR KIT - WATER PUMP (F,G)
M U7LW0034
29 2415A076 1 SEAL - O RING
30 2431154 2 PLUG
35 21825192 M 0180067 2 CLIP
M 0180069
3683N004 1 GASKET (I)
U5MW0157 M 4131E012 1 WATER PUMP KIT
M 4131E007
M 4131E005

Footnotes

(A) ALSO INCLUDED IN REPAIR KIT


(B) WAS 2313M039-2318A602
(C) USE ONLY WITH 3753R091
(D) USED ONLY WITH 3243C001
(E) USED ONLY WITH 3243C002
(F) USED ONLY WITH 4131E005/4131E002
(G) USED ONLY WITH 4131E007
(H) USED ONLY WITH 4131E012
(I) USED ONLY WITH 3764E061

Page 109
Water Pump, Thermostat & Heat Exchanger Plate N

LBH01510

10

2
6
7
3
8
4
9
1

Page 110
Water Pump, Thermostat & Heat Exchanger Plate N

LBH01510

Item Part No. References Qty. Description Notes

1 U5MW0157 1 WATER PUMP KIT


2 N PLATE A 1 BODY
3 N PLATE A 1 SHAFT
4 N PLATE A 1 IMPELLER
5 N PLATE A 1 GEAR
6 N PLATE A 1 SEAL
7 N PLATE A 1 SEAL
8 N PLATE A 1 SEAL
9 N PLATE A 1 COVER
10 N PLATE A 1 SEAL
Service Options
1 U5MW0157R 1 WATER PUMP - EXCHANGE

Page 111
Water Outlet & Inlet Plate A

LDH00525

19 20
12
10

11

8 21
5
7
4
9
3 6

2
24 25

14 26
13
15 32
22
30
23
29
31

27
17
16 28
18

Page 112
Water Outlet & Inlet Plate A

LDH00525

Item Part No. References Qty. Description Notes

2 3684A004 1 GASKET - THERMOSTAT HSG (A)


4 2314H010 4 SCREW
5 2314H008 2 SCREW
13 4133L011 M 3771K044 1 CONNECTION (B)
14 1 CONNECTION
15 3687W017 M 3684A004 1 SEAL - WATER OUTLET (C,D)

Footnotes

(A) USED ONLY WITH 3771K044


(B) WAS 3771K044.USE 4133L011,3687W017
(C) USED ONLY WITH 4133L011
(D) WAS 3684A004 USE 3687W017,4133L011

Page 113
Fan & Extension Plate B

MDH01070

7 3

11 10

12

6
4
5

Page 114
Fan & Extension Plate B

MDH01070

Item Part No. References Qty. Description Notes

7 2313H238 4 STUD
8 2318D208 4 NUT
9 3748W243 1 EXTENSION

Page 115
Gear Drive Auxiliary Drive Option Plate A

QDH01016

3
1
4
2

7
6

Page 116
Gear Drive Auxiliary Drive Option Plate A

QDH01016

Item Part No. References Qty. Description Notes

1 3753V018 L U170759H 1 PLATE (A)


2 3687H019 L U170759H 1 GASKET
¥ b.
3 2314H032 M 2314H031 5 SCREW (B)
¥ c.
4 2314J002 ¥ c. 1 SCREW (B)
5 2431154 1 PLUG (C)
6 2314C049 1 SCREW (D)
7 2415D053 ¥ a. 1 WASHER
8 2314J004 1 SCREW (E)

History
a.
7 0920155 1 WASHER
b.
2 3687H005 1 GASKET
c. General History Section
3 2314H034 5 SCREW (F)
4 2314J004 1 SCREW (F)

Footnotes

(A) WAS 3753R121 USE 3753V018,2314H031 (5),2314J002


(B) USED ONLY WITH 3753V018
(C) LOCATES IN THERMOSTAT HOUSING
(D) LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE
(E) FRONT COVER TO TIMING CASE
(F) USED ONLY WITH 3753R121

Page 117
Gear Drive Auxiliary Drive Option Plate B

K U170760H QDH01016

1 2

Page 118
Gear Drive Auxiliary Drive Option Plate B

K U170760H QDH01016

Item Part No. References Qty. Description Notes

1 4148K016 ¥ a. 1 PLATE
2 P 4148K016 1 BLANKING PLATE
3 2415H549 1 SEAL - O RING

History
a.
1 4148K006 1 BLANKING PLATE
2415H503 1 SEAL - O RING

Page 119
Turbocharger, Manifolds & Air Charge Cooler Plate C

SBH00840

22
10
2

24 15
21 8

12 9
1

19 11 7
3

20 5
23
4
14

6
16 25

16

13
17

18

Page 120
Turbocharger, Manifolds & Air Charge Cooler Plate C

SBH00840

Item Part No. References Qty. Description Notes

1 3777E221 M 3777E145 1 INTAKE MANIFOLD


M 3777E142
2 2314J041 1 SCREW
3 2314J034 4 SCREW
4 2314J048 1 SCREW
5 3688C002 1 GASKET - IND MANIFOLD
6 3688C001 1 GASKET - IND MANIFOLD
7 3688C003 1 GASKET - IND MANIFOLD
8 3766P053 1 ELBOW
9 3684N009 1 GASKET
10 2314H004 4 SCREW
11 3383E003 1 HOSE
12 21825199 M 0180069 2 CLIP

Page 121
Turbocharger, Manifolds & Air Charge Cooler Plate AB

SBH00840

5
4
9
3

8
7
6

10

Page 122
Turbocharger, Manifolds & Air Charge Cooler Plate AB

SBH00840

Item Part No. References Qty. Description Notes

1 2674A076 Q 1 TURBOCHARGER
2 26740137 1 HOUSING
3 26740126 1 SEAL - O RING
4 26741082 3 CLAMP
5 26741083 6 BOLT
6 26740142 1 HOUSING
7 26740125 6 BOLT
8 26741024 3 CLAMP
9 26740129 1 HOUSING
10 26740135 X REPAIR KIT - TURBOCHARGER
Service Options
1 2674A076P 1 TURBOCHARGER - EXCHANGE

Page 123
Turbocharger, Manifolds & Air Charge Cooler Plate B

SBH00840

20
11

9
5 10
25 24 19

23
2
26 1
4
13 3
12 31

22
16
27
15
14 18
16
19 29
21 30
28 17

6
7

Page 124
Turbocharger, Manifolds & Air Charge Cooler Plate B

SBH00840

Item Part No. References Qty. Description Notes

1 3778H111 1 EXHAUST MANIFOLD


2 36862189 2 GASKET - EXHAUST MANIFOLD
3 2313C088 M 2313M088 2 STUD
4 2313C078 M 2313M078 2 STUD
5 2318A634 4 NUT
6 3766E004 1 ELBOW
7 3347A013 1 SLEEVE
8 3823P004 M 3823P003 1 BRACKET
9 2314H004 ¥ c. 1 SCREW (A)
10 2314J003 ¥ c. 2 SCREW (A)
11 2314J004 ¥ c. 3 SCREW (A)
12 3571C019 1 OIL PIPE
13 3683D006 M 36832151 1 GASKET
14 2314H003 2 SCREW
15 3383A023 ¥ b. 1 HOSE
16 21825195 M 0180064 2 CLIP
17 3571C021 1 OIL PIPE
18 36832144 1 GASKET
19 36832138 1 GASKET
20 2314H003 ¥ a. 2 SCREW
21 2314J001 1 SCREW
22 0920492 1 SPACER
23 36885008 1 GASKET - TURBOCHARGER
24 3211P007 M 2313C077 4 STUD
25 2318A634 4 NUT
26 4126X059 1 OIL PIPE
27 36568145 1 CLIP
28 0206008 1 UNION
29 0576116 1 NUT
30 0566007 1 OLIVE
31 2314H033 2 SCREW

History
a.
20 2314H004 2 SCREW
b.
15 33853123 M 33851126 1 HOSE
c. General History Section
9 2314H003 1 SCREW (B)
10 2314J002 2 SCREW (B)
11 2314J003 3 SCREW (B)

Footnotes

(A) USED ONLY WITH 3824V011


(B) USED ONLY WITH 3823P003,3823P004

Page 125
Remote Air Charge Cooler Plate A

SDH00222

1
11
10

12 9

13

8
5
7
2

3
6

Page 126
Remote Air Charge Cooler Plate A

SDH00222

Item Part No. References Qty. Description Notes

2 3623E006 1 FLANGE
3 3688C018 M 3681V504 1 GASKET - EXHAUST OUTLET
4 2313C077 3 STUD
5 2318A634 3 NUT

Page 127
Low Pressure Fuel System Plate A

VBH01609

7 2

Page 128
Low Pressure Fuel System Plate A

VBH01609

Item Part No. References Qty. Description Notes

1 ULPK0034 ¥ a. 1 LIFT PUMP KIT (A)


¥ b.
2 P ULPK0034 1 LIFT PUMP
3 U5MK0617 1 STRAINER
4 P U5MK0617 1 ADAPTOR
5 P U5MK0617 1 O RING
6 3685R007 ¥ a. 1 GASKET - LIFT PUMP
7 2314H033 4 SCREW

History
a.
1 ULPK0034 1 LIFT PUMP KIT (A)
6 36851123 1 GASKET - LIFT PUMP
b.
1 ULPK0005 M 2641A067 1 LIFT PUMP (B)
c. General History Section
36241316 L U658624Y 2 PLATE
3685R007 M 36851118 1 GASKET - LIFT PUMP (C)
M 36851113
ULPR0005 M 26410087 X REPAIR KIT - LIFT PUMP (C)

Footnotes

(A) NO SERVICED PARTS


(B) WAS 2641A057.USE 2641A067,36851123
(C) USED ONLY WITH FUEL LIFT PUMP 2641A057

Page 129
Low Pressure Fuel System Plate E

VBH01609

12
9

16

11

15 2
5
14
6
10 1

3
4

13

Page 130
Low Pressure Fuel System Plate E

VBH01609

Item Part No. References Qty. Description Notes

1 2656F808 1 FUEL FILTER KIT


9 3831E011 1 BRACKET
10 2314J002 2 SCREW
11 2314J004 2 SCREW
12 2318A604 2 NUT

Page 131
Low Pressure Fuel System Plate M

VBH01609

1
4
5 8
37
38
36

34
3
35

16 1
18 6
17 7 32
33

16
31

11 27
10 26
9 23

24
16 25 28 30
9 29
19
20 12

21 13

22
39
14
15

Page 132
Low Pressure Fuel System Plate M

VBH01609

Item Part No. References Qty. Description Notes

1 4124T013 1 PIPE - FUEL


2 36564422 1 CLIP
3 0180043 1 CLIP
4 33532128 1 NUT
5 33811113 1 OLIVE
6 33532128 1 NUT
7 33811113 1 OLIVE
8 2314H003 1 SCREW
9 4121C315 1 PIPE - FUEL
10 33532128 1 NUT
11 33811113 1 OLIVE
12 33225413 1 UNION NUT
13 33811115 1 OLIVE
14 33555372 1 CONNECTION
15 2411154 1 WASHER
16 4121C031 1 PIPE - FUEL
17 33532128 1 NUT
18 33811113 1 OLIVE
19 33225413 1 UNION NUT
20 33811113 1 OLIVE
21 33555372 1 CONNECTION
22 2411154 1 WASHER
23 3437H008 1 PIPE - FUEL
24 33225412 1 UNION NUT
25 33811112 1 OLIVE
26 33225412 1 UNION NUT
27 33811112 1 OLIVE
28 31726241 1 CONNECTION
29 3218R037 K 01/06/03 1 BANJO BOLT
¥ a.
30 2411D010 K 01/06/03 1 WASHER
¥ a.
31 2411D010 K 01/06/03 1 WASHER
¥ a.
32 0576112 1 NUT
33 0566003 1 OLIVE
34 3653R002 1 BRACKET
35 2314F002 1 SCREW
36 2314F006 1 SCREW
37 2318A602 1 NUT
38 0920496 1 WASHER
39 2481D301 1 CLIP

History
a. L 31/05/03
29 3218R013 1 BANJO BOLT
30 2415928 1 WASHER
31 2415928 1 WASHER

Page 133
Low Pressure Fuel System Plate N

VBH01609

6
1

12

11
10

Page 134
Low Pressure Fuel System Plate N

VBH01609

Item Part No. References Qty. Description Notes

1 2656F815 M 2656F808 1 FUEL FILTER ASSEMBLY


2 P REF.1 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560903 1 SEAL - O RING
8 26560143 M 26560919 1 FUEL FILTER
9 P REF.8 1 ELEMENT
10 26560912 1 DRAIN PLUG
11 26560911 1 WASHER
12 26560902 1 RING

Page 135
Cold Start System Plate A

WDH00013

1
3
4

5
8
9 6

Page 136
Cold Start System Plate A

WDH00013

Item Part No. References Qty. Description Notes

1 2666108 1 INTAKE HEATER

Page 137
Engine Lifting Plate A

XBH00341

5 16 10
8

6 19
3 4
20
18 17
1
7 23

13

14
24

11
15
21
12 24
22
25

Page 138
Engine Lifting Plate A

XBH00341

Item Part No. References Qty. Description Notes

5 3621X007 1 PLATE
6 2314J003 2 SCREW
8 3654W003 1 PLATE
9 2314J003 2 SCREW
10 2314J002 2 SCREW

Page 139
Heater/Starter Switch Plate B

ZEH01296

12

10
8
6 7
11 9
5

20 18 17
21 19

1
2
3

13 14 15 16

Page 140
Heater/Starter Switch Plate B

ZEH01296

Item Part No. References Qty. Description Notes

1 4124E101 1 PIPE - FUEL (A)


2 33532148 1 NUT
3 3381A002 1 OLIVE
5 3656M001 1 CLIP (B)
6 36564121 1 CLIP
7 33225412 1 UNION NUT
8 33811112 1 OLIVE

Footnotes

(A) WAS 4124E075 USE 4124E101,3766P053


(B) QUANTITY WAS 2 WHEN USED WITH 4124E075

Page 141
Lub. Oil Pressure Switch & Gauge Plate A

ZJH00362

10

7 3

9
8

Page 142
Lub. Oil Pressure Switch & Gauge Plate A

ZJH00362

Item Part No. References Qty. Description Notes

1 0650594 1 PLUG
2 2848062 1 OIL PRESSURE SWITCH (A)

Footnotes

(A) LOCATES IN LUBRICATING FILTER HEAD - SIDE HOLE

Page 143
Temperature Gauge & Sender Plate A

ZLH00008

Page 144
Temperature Gauge & Sender Plate A

ZLH00008

Item Part No. References Qty. Description Notes

1 0650203 1 PLUG
2 2411D016 K U561308K 1 WASHER
¥ a.

History
a. L U561307K
2 2411157 1 WASHER

Page 145
Radiator & Cowling Plate A

ZMH00006

6
7

Page 146
Radiator & Cowling Plate A

ZMH00006

Item Part No. References Qty. Description Notes

1 32161114 1 PLUG
2 32161114 1 PLUG

Page 147
Fuel Pre-Lift Pump Plate B

ZVH00404

8
6

4
12
11 5

3 1
2

10

13
14

Page 148
Fuel Pre-Lift Pump Plate B

ZVH00404

Item Part No. References Qty. Description Notes

1 2656F810 M 2656F807 1 PRE-FUEL FILTER ASSY (A)


2 0650204 1 PLUG
3 2411D013 K 01/06/2003 1 WASHER
¥ a.
4 0650204 1 PLUG
5 2411D013 K 01/06/2003 1 WASHER
¥ a.
6 3621X012 1 BRACKET
7 2318A604 1 NUT
8 2318A604 2 NUT
9 4121P007 1 PIPE - FUEL
10 3656M004 1 CLIP
11 33532128 1 NUT
12 33811113 1 OLIVE
13 33532128 1 NUT
14 33811113 1 OLIVE

History
a. L 31/05/2003
3 0920154 1 WASHER
5 0920154 1 WASHER

Footnotes

(A) FOR BREAKDOWN DETAILS SEE PLATE C

Page 149
Fuel Pre-Lift Pump Plate C

ZVH00404

2
8
7

1 9

11

14

15
16
10
17

18

20 13
19 12

Page 150
Fuel Pre-Lift Pump Plate C

ZVH00404

Item Part No. References Qty. Description Notes

1 2656F810 M 2656F807 1 PRE-FUEL FILTER ASSY (A)


2 P REF.1 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560909 1 PLUG
8 26560910 1 WASHER
9 26560903 1 SEAL - O RING
10 26560145 M 26560920 1 PRE-FUEL FILTER KIT
11 P REF.10 1 ELEMENT
12 26560912 1 DRAIN PLUG
13 26560911 1 WASHER
14 26560902 1 RING
15 26560918 1 SEAL - O RING
16 26560914 1 FUEL FILTER HEAD
17 26560916 1 SEAL
18 26560913 1 BOWL
19 26560915 1 BOLT
20 26560917 1 SEAL - O RING

Footnotes

(A) REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED

Page 151
Application Miscellaneous & Auxiliaries Plate A

ZZH00443

Page 152
Application Miscellaneous & Auxiliaries Plate A

ZZH00443

Item Part No. References Qty. Description Notes

1 2431154 ¥ a. 1 PLUG
2 0650586 1 PLUG

History
a.
1 2431A054 1 PLUG

Page 153
Joints & Gaskets - Top Service Kit Plate A

SACA0154

2 4

6 7

3 8 9

10 11
12 13

17 18 19

14 15 16
21
20

22 23 24 25

Page 154
Joints & Gaskets - Top Service Kit Plate A

SACA0154

Item Part No. References Qty. Description Notes

1 U5LT0195 1 TOP JOINT AND GASKET KIT (A)


2 3681E025 1 GASKET - CYLINDER HEAD
3 3681A032 1 GASKET - CYL. HEAD COVER
4 3687M018 1 GASKET
5 3685F005 1 GASKET - THERMOSTAT HSG
6 3688C001 1 GASKET - IND MANIFOLD
7 3688C002 1 GASKET - IND MANIFOLD
8 3688C003 1 GASKET - IND MANIFOLD
9 36862189 2 GASKET - EXHAUST MANIFOLD
10 3684A004 1 GASKET - THERMOSTAT HSG
11 3684N009 1 GASKET
12 3684N503 1 GASKET
15 0921173 4 INJECTOR WASHER
17 36885008 1 GASKET - TURBOCHARGER
18 36832138 1 GASKET
19 36832144 1 GASKET
20 3683D006 1 GASKET
21 36832151 1 GASKET
22 33817117 8 SEAL - VALVE STEM
23 33811113 10 OLIVE
24 33813131 4 SEAL
13 1 JOINT (B)
14 2 SEAL (B)
16 1 WASHER (B)

Footnotes

(A) ASBESTOS FREE


(B) NOT REQUIRED FOR THIS APPLICATION

Page 155
Joints & Gaskets - Bottom Service Kit Plate A

SGBA0136

25

2 6
5

4
7

10
11
9
13 28 19 21
20
12 22 23
14 15 16 17 18 26 27
24

Page 156
Joints & Gaskets - Bottom Service Kit Plate A

SGBA0136

Item Part No. References Qty. Description Notes

1 U5LB0151 1 BOTTOM JOINT AND GASKET (A)


2 3681K005 1 GASKET - SUMP
3 3685F006 1 GASKET - OIL COOLER
4 3681P009 Y 1 GASKET - TIMING CASE
5 3681P019 1 GASKET - TIMING COVER (B,C,D)
6 3681T012 M 3681T008 1 GASKET - OIL SEAL HOUSING
7 3682H003 1 GASKET
8 3687W008 1 GASKET - OIL FILTER HEAD
9 3687H005 1 GASKET
10 3685R007 1 GASKET - LIFT PUMP
11 3382P004 1 GASKET - WATER PUMP
12 3687H011 1 GASKET - FUEL INJ PUMP
13 3686A509 1 GASKET
14 3683N004 1 GASKET
15 36832137 1 GASKET
16 3683L005 1 GASKET
19 3685U002 1 GASKET - OIL FILTER HEAD
20 2415B135 1 SEAL - O RING
21 2415B148 1 SEAL - O RING
22 2415B152 1 O RING
24 32811408 2 GASKET
17 1 JOINT (E)
18 1 JOINT (E)
23 1 O RING (E)

Footnotes

(A) ASBESTOS FREE


(B) THIS KIT CONTAINS TIMING CASE COVER JOINT TO SUIT WABCO AIR COMPRESSORS ONLY (UP TO U661000Y)
TIMING CASE COVER JOINT TO SUIT BENDIX AIR COMPRESSORS MUST BE ORDERED SEPARATELY (FROM
(C)
U661001Y)
(D) ENGINES NOT FITTED WITH AIR COMPRESSOR ARE UNAFFECTED AND ARE SERVICED BY THE JOINT IN THIS KIT
(E) NOT REQUIRED FOR THIS APPLICATION

Page 157
Parts Index

Page 158
Parts Index

Description Part No. Page Description Part No. Page

ADAPTOR 2486A228 101 BOLT 26560915 151

3346C004 97 26740125 123

3346C008 95, 103 26741083 123

3766P092 99 32186137 105

3773T101 97 BOTTOM JOINT U5LB0151 157


AND GASKET KIT
3773T103 95
BOWL 26560913 151
ARM 26435796 69
BRACKET 3621X012 149
26435797 69
3653R002 133
26435805 71
3818X901 59
BANJO BOLT 0095315 65
3823P004 125
3218R013 133
3824A021 79
3218R037 133
3831E011 131
3218R039 63
3831E014 103
BIG END BEARING U5ME0006 41, 41
KIT BRIDGE PIECE 3627P023 79

U5ME0034 17, 17 3627P024 35

BIG END BRG KIT - U5ME0006A 41 3627P043 33, 79


U/S
BUSH 2511437 61
U5ME0006B 41
CAMSHAFT 31415363 11, 31, 55
U5ME0006C 41
3141F211 11, 31, 55
U5ME0034A 19, 19
CAMSHAFT BUSH 31134164 37
U5ME0034B 19, 19
31134165 17, 17, 33
U5ME0034C 19, 19
CAMSHAFT GEAR 3117L023 55
BLADE 26435035 69
CAP 26435657 67
BLANKING PLATE 4148K002 85, 93
26435757 71
4148K006 119
26435758 71
BLANKING PLUG 3781A504 109
26560906 135, 151
BLOCK 3241N001 105

Page 159
Parts Index

Description Part No. Page Description Part No. Page

33424107 27, 27, 2646E074 63


29, 29,
49, 49 36564121 141

3746E001 97 36564422 133

3781A003 81 36568145 125

CIRCLIP 0170151 59 3656M001 141

2721130 61 3656M004 149

2721A029 21, 21, CON ROD 4115C321 15, 45


21, 21, ASSEMBLY
41, 41
ZZ90013 41, 47
2722A206 61
CON ROD BOLT 3212V003 45
CLAMP 26741024 123
32762145 41, 47
26741082 123
CON ROD NUT 33221328 17, 17,
3662K002 63 21, 21,
41, 47
3735A011 79
CONNECTION 31726241 133
CLIP 0180043 133
33286139 97
0180067 107
33554128 101
21825192 109
33555372 133, 133
21825195 81, 97,
97, 97, 3355E005 63
125
3775E012 59
21825199 121
4133L011 113
2481863 95, 95,
4133L012 107, 109,
95, 103,
109
103, 103,
103 CONNECTOR 2486A209 97
2481D156 103, 103 2638C018 101
2481D301 133 26435094 67
26435728 69 26435737 69
26435812 71 COVER 26435004 67
2646E072 63 26435064 67

Page 160
Parts Index

Description Part No. Page Description Part No. Page

26435800 69, 69 DAMPER 3781N005 57

CRANKSHAFT ZZ90225 15, 41 3781N042 55


ASSEMBLY
DIPSTICK 3178C088 79
CRANKSHAFT 3117C061 41
GEAR DOWEL 0350009 37

CRANKSHAFT KIT ZZ90094 41 0350025 75

ZZ90202 41, 41 2114A046 33

ZZ90238 15 2116053 55

CRANKSHAFT KIT - ZZ90202P 41 2116A022 37


EXCHANGE
29990001 33, 49
ZZ90202R 41
DRAIN PLUG 26560912 135, 151
ZZ90238R 15
ELBOW 2441307 95
CRANKSHAFT 3115T051 105
2447375 103
PULLEY
3766E004 125
CUSHION 26435726 69
3766P053 121
CYLINDER BARREL 26435752 71
ENGINE - ABL3763R 11, 11
CYLINDER BLOCK ZZ50306 15, 33, 35
EXCHANGE
ASSEMBLY
ENGINE U5MK0709 21
ZZ50306P 15, 33
OVERHAUL KIT
ZZ50306R 15, 33
U5MK0709K 21
CYLINDER BLOCK ZZ50263 37
U5MK9211 17
KIT
U5MK9211K 17
CYLINDER HEAD 4142X051 11, 31,
COVER 81, 87 EXHAUST 3778H111 125
MANIFOLD
CYLINDER HEAD ZZ80217 51
KIT EXHAUST VALVE 3142A051 17, 17,
27, 27,
ZZ80218 49
29, 29, 49
ZZ80220 13, 31, 49
EXTENSION 3748W243 115
CYLINDER HEAD ZZ80220P 13, 31, 49
FAN DRIVE 4113H073 77
KIT - EXCH
HOUSING
ZZ80220R 11, 13,
31, 49

Page 161
Parts Index

Description Part No. Page Description Part No. Page

FAN DRIVE 3115C113 77 36832137 79, 157


PULLEY
36832138 125, 155
FLANGE 3623E006 127
36832144 33, 125,
3748C011 61 155

FLYWHEEL 3713M042 75 36832151 155


HOUSING
3683D006 125, 155
3713M049 75
3683H006 21, 21,
FUEL FILTER 26560143 135 81, 91,
103
FUEL FILTER 2656F815 135
ASSEMBLY 3683L005 157

FUEL FILTER HEAD 26560914 151 3683N004 109, 157

FUEL FILTER KIT 26561117 17, 17 3684N009 121, 155

2656F808 131 3684N503 155

FUEL INJ PUMP - 2643U206R 63 3686A509 157


EXCH
3687H005 21, 21,
FUEL INJECTION 3521K099 63 117, 157
PIPE
3687H019 117
3521K101 63
3687M018 107, 155
3521K207 63
GASKET - CYL. 3681A028 81
3521K208 63 HEAD COVER

FUEL INJECTION 2643U206 63 3681A032 13, 17,


PUMP 19, 21,
23, 81,
FUEL INJECTION 3117L052 63 87, 155
PUMP GEAR
GASKET - 3681E025 51, 155
GASKET 2411A524 101 CYLINDER HEAD
24860176 101 3681E033 49
2486A211 97, 101 3681E037 49
26435066 67 GASKET - 36862189 125, 155
EXHAUST
32811408 157
MANIFOLD
3682H003 21, 21,
GASKET - 3688C018 127
157
EXHAUST OUTLET

Page 162
Parts Index

Description Part No. Page Description Part No. Page

GASKET - FUEL INJ 26435055 67 3681P009 157


PUMP
GASKET - TIMING 21826404 13
3687H011 157 CASE COVER

3687H017 21, 21 GASKET - TIMING 3681P019 21, 21,


COVER 55, 157
GASKET - IND 3687A507 87
MANIFOLD GASKET - 36885008 125, 155
TURBOCHARGER
3688C001 121, 155
GASKET - WATER 3382P004 107, 157
3688C002 121, 155 PUMP
3688C003 121, 155 GASKET KIT 26435794 73
GASKET - LIFT 36851123 129 U5MK0641 21, 21
PUMP
GASKET KIT - U5LB1163 17, 17,
3685R007 129, 129, BOTTOM 21, 21
157
U5LB1165 13
GASKET - OIL 3685F006 157
COOLER GASKET KIT - TOP U5LT1178 13, 17,
17, 21, 21
GASKET - OIL 3381J002 81
FILLER CAP HEAD 26435799 69

GASKET - OIL 3685U002 157 HOLDER 2645L304 63


FILTER HEAD
HOOK 26435813 73
3686T006 33, 95, 95
26435814 73
3687W008 99, 157
HOSE 3383A001 95
GASKET - OIL SEAL 3681T012 157
HOUSING 3383A023 125

3681T018 37 3383E003 121

GASKET - SUMP 3681K005 13, 17, 33853123 125


17, 21,
34821121 95
23, 79,
157 3482A006 95
GASKET - 3684A004 113, 155 3482V031 103
THERMOSTAT HSG
3482V081 103
3685F005 107, 155
HOSE CLIP 2481877 89
GASKET - TIMING 3681P002 57
CASE HOSE KIT U5MH0050 107

Page 163
Parts Index

Description Part No. Page Description Part No. Page

HOUSING 26435700 67 LIFT PUMP ULPK0005 129

26740129 123 LIFT PUMP KIT ULPK0034 129, 129

26740137 123 LINER - OVERSIZE 3135X045 19, 23, 33

26740142 123 3135X046 19, 23, 33

HUB 33426161 55 LINER - PRESS FIT 3135X041 17, 21, 33

IDLER GEAR 4111A013 55 LINER - SLIP FIT 26435034 69

4111A021 61 3135X042 17, 19,


21, 23, 33
IDLER GEAR BUSH 0050345 55, 57
LINER KIT U5MK0245 53
INJECTOR 2645L017 63
LINK 26435692 73
INJECTOR - 2645L017R 63
EXCHANGE LOCKNUT 26435653 67

INJECTOR NOZZLE 2645L615 63 LONG ENGINE - AA30871 31, 31


ASSEMBLY
INJECTOR WASHER 0921173 63, 155
LONG ENGINE - KIT U5MK0681 13
INSERT 3314A004 49
U5MK0681P 13
3314A011 49
MAIN BEARING KIT 81558 41
3314A121 49
U5MB0034 17, 17
3324E002 49
MAIN BEARING KIT 81558A 41
INSPECTION 4152A002 55 - U/S
COVER
81558B 41
INTAKE HEATER 2666108 137
81558C 41
INTAKE MANIFOLD 3777E221 121
U5MB0034A 19, 19
INTAKE VALVE 3142L071 17, 17,
27, 27, 49 U5MB0034B 19, 19

3142L072 17, 19, U5MB0034C 19, 19


29, 29, 49
NUT 0576052 59
JET 4126X124 37
0576112 133
KEY 26435640 67
0576116 125
KIT 26435370 67, 67
0576117 95
LEVER 26435084 71
2318A108 63

Page 164
Parts Index

Description Part No. Page Description Part No. Page

2318A209 95 OIL FILTER 2654407 17, 17, 95

2318A602 133 OIL FILTER HEAD 3773K808 97

2318A603 63, 107 4134E016 101

2318A604 95, 97, OIL PIPE 3571C019 125


99, 99,
99, 131, 3571C021 125
149, 149
3575A018 79
2318A605 59
4126E056 95
2318A634 125, 125,
4126K115 95
127
4126X059 125
2318D208 115
OIL PRESSURE 2848062 143
2318D802 79
SWITCH
26435022 71, 71
OIL PUMP 4132F056 17, 17,
26435648 73 31, 61

26435670 67 OLIVE 0566003 133

26435760 71, 71 0566007 125

26560904 135, 151 0566008 95

3274A003 81, 87 33811112 133, 133,


141
3274P002 81
33811113 59, 133,
3274P003 81 133, 133,
133, 133,
33532128 133, 133, 149, 149,
133, 133, 155
149, 149
33811115 133
33532148 141
33812116 79
O RING 2415B152 107, 157
3381A002 141
26435684 71, 71, 73
PIN 26435658 69
OIL COOLER 2486A206 97
26435754 71
2486A222 101
26435784 73
2638C019 101
PIPE - BREATHER 33872525 81, 89
OIL FILLER CAP 4142X099 81, 87

Page 165
Parts Index

Description Part No. Page Description Part No. Page

PIPE - FUEL 3437H008 133 3623K007 107

4121C031 133 36241316 129

4121C315 133 3654W003 139

4121P007 149 3753V018 117

4124E101 141 4148K016 119

4124T013 133 PLUG 0650203 49, 145

PIPE - LEAK OFF 3558X019 63 0650204 149, 149

PIPE - OIL PUMP 3343F012 61 0650507 59


DELIVERY
0650582 37
PISTON COOLING 3861A027 33
JET 0650586 153

PISTON KIT U5LL0013 43 0650588 33, 33, 95

U5LL0038 15 0650594 143

U5LL0039 41 0650710 33, 33, 49

U5LL0047 17, 17, 0650713 37


21, 21
2431131 63
PISTON RING KIT 4181A021 43
2431154 109, 117,
4181A026 15, 17, 153
17, 21,
2431A054 49, 97,
21, 41
153
PLATE 26435642 67
2485A013 81
26435738 69
2485A204 33, 37
3241A021 55
2487204 75
3241A025 55
2487402 75
3241H009 57
2487A018 57
36171131 33
2487A452 75
3617A001 81, 91
2487Y005 55, 75
36212132 75
26435040 67
3621X007 139
26435774 73
3623H008 33

Page 166
Parts Index

Description Part No. Page Description Part No. Page

26435782 73 REPAIR KIT - 26740135 123


TURBOCHARGER
26435785 73
REPAIR KIT - U7LW0149 107, 109,
26560907 135, 151 WATER PUMP 109
26560909 151 RETAINER 26435033 69
32161114 33, 147, 26435717 69
147
26435727 69
32168212 33
RING 26435131 73
32186405 79
26435660 69
32416118 37, 37, 81
26435704 67
32416119 33, 37
26435803 69
32417121 49
26560902 135, 151
32417134 33, 37
ROCKER ARM 4115R305 59
32418122 33, 33, 37 ASSEMBLY
32418124 33 4115R306 59
3774A004 33 ROCKER ARM 2511425 59, 59
BUSH
4148K011 107
ROCKER SHAFT ZZ90158 11, 31, 59
PLUNGER 32712726 61
ASSEMBLY
PRE-FUEL FILTER 2656F810 149, 151
ROCKER SHAFT ZZ90032 59
ASSY
ASSY - MINOR
PRE-FUEL FILTER 26560145 151
ROCKER SHAFT 31743108 59
KIT
SPRING
PUSHROD 31434307 59
31744123 59
REGULATOR 26435716 69
ROLLER 26435018 69
RELIEF VALVE 4138A017 33
SCREEN 26435125 67
4138A039 61
SCREW 2182110 33
4138A049 61
2233022 59
4138A054 61
2311D039 33, 79
REPAIR KIT - LIFT ULPR0005 129
2311D060 37, 37
PUMP

Page 167
Parts Index

Description Part No. Page Description Part No. Page

2314C049 117 2314H033 33, 125,


129
2314F002 133
2314H034 55, 55,
2314F003 55 117
2314F006 133 2314H102 75
2314F016 79 2314J001 125
2314F033 107 2314J002 117, 125,
131, 139
2314F034 107
2314J003 125, 125,
2314F036 55
139, 139
2314F907 61
2314J004 117, 117,
2314H002 79, 79, 125, 131
95, 103,
2314J010 57
103, 107
2314J011 55, 61
2314H003 37, 55,
79, 81, 2314J013 107
85, 93,
125, 125, 2314J014 77
125, 133
2314J033 33
2314H004 55, 57,
61, 79, 2314J034 121
91, 107,
2314J040 95, 95
107, 121,
125, 125 2314J041 97, 121
2314H005 57, 61 2314J048 121
2314H006 63, 107, 2314J049 95
107
2314J204 75
2314H007 79
2314J603 57, 75
2314H008 107, 113
2314J606 55
2314H010 113
2314J607 59
2314H013 55
2314M033 107
2314H015 107, 107
2314N043 109
2314H031 79
26435006 67, 67
2314H032 117
26435013 67

Page 168
Parts Index

Description Part No. Page Description Part No. Page

26435014 67 26435659 69

26435015 67 26435707 67

26435016 67 26560916 151

26435017 67 31718104 63

26435056 67 3311A042 21, 21

26435057 67 33813131 63, 101,


155
26435644 67
33817135 81, 87
26435690 73
36843154 75
26435699 73
SEAL - FRONT END 2418F436 13, 55
26435710 67 OIL
26435711 67 2418F437 17, 17,
21, 21, 55
26435732 69, 69
SEAL - O RING 2415715 79
26435739 69
2415A050 109
26435744 69
2415A076 107, 109
26435764 71
2415A093 55
26435781 73
2415A131 81, 87
26435783 73
2415B121 85, 93
26435795 67
2415B135 157
26435811 71
2415B148 157
32114145 59
2415B155 107
3212V002 37
2415B363 95
32166219 49
2415H201 61
32166221 49
2415H503 119
32166222 49
2415H549 119
32166329 33
2486A223 101
32186139 41
26435650 73
SEAL 26435656 67
26435652 73

Page 169
Parts Index

Description Part No. Page Description Part No. Page

26435662 69 SHAFT 26435048 71

26435663 69 26435705 67

26435668 69 26435762 71

26435694 73 26435810 71

26435697 73, 73 3271H004 61

26435712 67 3271H005 61

26435746 71, 71 SHIELD 3781N013 57

26435756 71 3781N043 55

26435775 73 SHIM 26435724 69

26435779 73 33117426 59

26560903 135, 151 33121416 81, 81

26560905 135, 151 SHOE 26435802 69

26560917 151 SHORT ENGINE - AB39792 13, 15,


ASSEMBLY 15, 31
26560918 151
SHORT ENGINE - AB39792P 13, 15, 31
26740126 123 EXCHANGE
SEAL - REAR END 2418F475 17, 17, AB39792R 11
OIL 21, 23, 37
SLEEVE 26435673 69
SEAL - REOS 2418F703 15
HOUSING 26435720 69

4142V066 37 3281M002 65

SEAL - TIMING 21826415 21, 21, 55 3347A013 125


CASE
SLEEVE AND 26435039 69
SEAL - VALVE 33817117 49, 49, PISTON
STEM 155
26435751 71
SEAL - WATER 3687W017 113
OUTLET 26435771 73

SEAL - WATER 2418F405 107 SMALL END BUSH 3112A006 45


PUMP
31134131 17, 17,
SEAT 32712111 61 41, 47

SETSCREW 2231236 59 SOLENOID KIT 26435149 63, 67

Page 170
Parts Index

Description Part No. Page Description Part No. Page

SPACER 0330807 79 2313C078 125

0920460 79 2313C088 125

0920469 33 2313H238 115

0920492 125 2313H331 59

26435683 71, 71 2313M059 63

26435708 67 2313M068 107

3312K019 95 2313T088 95

33134418 79 3211P004 65

33813129 63 3211P007 125

SPRING 26435038 67 3211P009 99

26435052 73 3211P011 99

26435661 69 3211P017 99

26435725 69 SUMP 3717Y002 79

26435742 69 3717Y061 11, 79

26435748 71 4145H091 31

26435750 71 SUPPORT BRACKET 36241123 81, 89

26435776 73 TAPPET 3142U031 59

26435777 73 TERMINAL 26435098 67

3174L003 61 THERMOSTAT 2485613 107

31754119 81 THERMOSTAT 3771K111 107


HOUSING
3175P003 81, 89
THIMBLE 2135A001 41, 47
SPRING GUIDE 26435135 73
33137409 61
26435755 71
THRUST BEARING 26435701 67
SPRING KIT 3174A013 61
THRUST BLOCK 3242T001 41
STOP 26435743 69
THRUST PLATE 33153121 55
STRAINER U5MK0617 129
THRUST WASHER 3112X011 55
STUD 2313C077 127

Page 171
Parts Index

Description Part No. Page Description Part No. Page

31137312 19, 19, 26435780 73


25, 25,
25, 25, 41 26435804 69

31137322 19, 19, VALVE COLLET 33173108 27, 27,


25, 25, 29, 29,
25, 25, 41 49, 49

31137551 17, 17, VALVE GUIDE 3343F041 17, 17,


25, 25, 27, 27,
41, 43 29, 29,
49, 49
31137561 17, 17,
25, 25, 3343J021 17, 17,
41, 43 27, 27,
29, 29, 49
THRUST WASHER U5TW0002 25
KIT VALVE SPRING 31744133 27, 27,
INNER 29, 29,
THRUST WASHER U5TW0002A 25 49, 49
KIT - O/S
VALVE SPRING 31745122 27, 27,
U5TW0002B 25 OUTER 29, 29,
49, 49
TIE ROD 26435753 71
VALVE SPRING 33415118 27, 27,
TIMING CASE 3716C242 55 WASHER 29, 29,
49, 49
3716C522 11, 31, 55
VALVETRAIN KIT U5VK0180 27
TIMING COVER 4142A171 11, 31,
55, 55 U5VK0181 27
TOP JOINT AND U5LT0195 155 U5VK0190 29
GASKET KIT
U5VK0191 29
TUBE 3577A128 79
WASHER 0920009 81, 87
TURBOCHARGER 2674A076 123
0920154 149, 149
TURBOCHARGER - 2674A076P 123
EXCHANGE 0920155 117

UNION 0201526 63 0920496 133

0206008 125 0920497 103, 103

UNION NUT 33225412 133, 133, 0921176 65, 65,


141 65, 65

33225413 133, 133 2131A010 95

VALVE 26435723 69 2411154 133, 133

Page 172
Parts Index

Description Part No. Page Description Part No. Page

2411157 49, 145 3311K009 59, 59

2411D007 63, 63, 3311R003 37


63, 63
33123125 61
2411D010 133, 133
33153135 57
2411D013 149, 149
3321A003 55
2411D016 145
K134AF01 63
2415928 133, 133
WATER PUMP - U5MW0157R 111
2415D052 63, 65, EXCHANGE
65, 65
WATER PUMP KIT U5MW0157 109, 111
2415D053 117
WEIGHT 26435718 69
2415D108 33
WIRE 31718143 63
26435058 67
WOODRUFF KEY 0500012 55
26435059 67

26435645 67

26435654 67

26435655 67

26435671 67

26435680 71

26435691 73

26435702 67

26435703 67

26435715 67

26435719 69

26435769 67

26560910 151

26560911 135, 151

33112111 37

33117434 59

Page 173
F3231 F3231
1004-4T 2012/04/24

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 7

5. Parts Lists & Illustrations Pg. 9

6. Parts Index Pg. 38


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Engine Identification Labels 9 Alternator & Generator 23


ALH00646 NDH01932

Flywheel & Starter Ring 11 Remote Air Charge Cooler 25


DDH01085 SDH00251

Starter Motor 13 Mountings (Front & Rear) 27


EDH00527 ZCH00932

Starter Motor 15 Lub. Oil Pressure Switch & Gauge 29


EDH00527 ZJH00463

Fan & Extension 17 Temperature Gauge & Sender 31


MDH00956 ZLH00151

Alternator & Generator 19 Radiator & Cowling 33


NDH01932 ZMH00350

Alternator & Generator 21 Radiator & Cowling 35


NDH01932 ZMH00350

Radiator & Cowling 37


ZMH00350

Page 5
Engine Breakdown

Page 6
Symbols and Notes

Symbol Description

K From Engine Number

L Upto Engine Number

M Repairs and Replaces

N See Appropriate Section - Reference Number

O Alternative

P Order

Q Remanufactured Part

R New for Old Part

S Number of Teeth

T Thickness

U Bottom

V Top

W Left Hand

X Right Hand

Z Reference for Detailed Breakdown

Y Other Service Options Available

[ Cylinder Number

¥ See History Section

Page 7
Engine Identification Labels Plate A

ALH00646

Page 8
Engine Identification Labels Plate A

ALH00646

Item Part No. References Qty. Description Notes

1 1 IDENTITY PLATE (A)

Footnotes

(A) HIGH IDLE SETTING - 1890RPM

Page 9
Flywheel & Starter Ring Plate B

DDH01085

4
5

10

3 2

8
6

Page 10
Flywheel & Starter Ring Plate B

DDH01085

Item Part No. References Qty. Description Notes

1 4111D128 1 FLYWHEEL ASSEMBLY


2 P REF.1 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER

Page 11
Starter Motor Plate A

EDH00527

Page 12
Starter Motor Plate A

EDH00527

Item Part No. References Qty. Description Notes

1 2873K404 K U856359N 1 STARTER MOTOR (A)


¥ a.
2 2313C078 K U856359N 3 STUD
¥ a.
3 2318A604 3 NUT

History
a. L U856358N
1 2873B071 Q 1 STARTER MOTOR
2 2313C077 3 STUD

Footnotes

(A) BREAKDOWN OF 2873K404 NOT AVAILABLE.

Page 13
Starter Motor Plate B

L U856358N EDH00527

7
3
7

2
7 2

6
5

Page 14
Starter Motor Plate B

L U856358N EDH00527

Item Part No. References Qty. Description Notes

1 2873B071 Q 1 STARTER MOTOR


5 28730238 M 28730192 1 BUSH
6 28730193 1 BRAKE KIT
2 28730201 1 BRUSH KIT
4 28730267 1 DRIVE
5 28730238 1 BUSH
7 28730209 1 REPAIR KIT - STARTER MOTOR
Service Options
1 2873B071R 1 STARTER MOTOR - EXCHANGE

Page 15
Fan & Extension Plate A

MDH00956

Page 16
Fan & Extension Plate A

MDH00956

Item Part No. References Qty. Description Notes

1 2485C514 1 FAN

Page 17
Alternator & Generator Plate B

NDH01932

20
24
16

22 21 12

18 13
17
27 14

19
15
2 1

11
26

10
4
9
8 25 3

6 23

Page 18
Alternator & Generator Plate B

NDH01932

Item Part No. References Qty. Description Notes

1 1 ALTERNATOR SEE PLATE C


2 2614B656 1 BELT (A)
3 3827H021 1 BRACKET
4 2314J003 1 SCREW
5 3822A021 1 BRACKET
6 2314H013 2 SCREW
7 2314H003 2 SCREW
8 2314H006 1 SCREW
9 2318D208 1 NUT
10 2314H008 1 SCREW
11 2318D208 1 NUT
12 3861A013 1 BRACKET
13 2314H008 1 SCREW
14 2314H017 1 SCREW
15 2314H008 1 SCREW
16 3623X004 1 LEVER
17 2314H003 1 SCREW
18 0920497 1 WASHER
19 2314J004 1 SCREW
20 2318D240 1 NUT
21 2131A010 1 WASHER
22 2131A010 1 WASHER
23 2314J004 2 SCREW
24 2314H005 1 SCREW
25 2131A008 1 WASHER
26 2131A008 1 WASHER
27 0920007 1 WASHER

History
a.
3113H001 1 ALTERNATOR PULLEY

Footnotes

(A) SERVICED IN PAIRS

Page 19
Alternator & Generator Plate C

NDH01932

1 3
7

11
6

2 14
15
9

8 13
12
5
4

10

Page 20
Alternator & Generator Plate C

NDH01932

Item Part No. References Qty. Description Notes

1 2871A141 Q 1 ALTERNATOR
2 28710252 1 REGULATOR
3 28710355 M 28710253 1 RECTIFIER
4 28710254 1 BRACKET
5 28710255 1 ROTOR - ELECTRIC REPAIR
6 P REF.5 1 BEARING
7 P REF.1 1 COVER
8 28710258 1 STATOR
9 28710259 1 BOLT KIT
10 28710260 1 SUNDRY KIT
14 P REF.10 1 NUT
15 P REF.10 1 WASHER
11 28710261 1 TERMINAL KIT
12 28710364 1 FAN
13 1 PULLEY (A)
Service Options
1 2871A141R 1 ALTERNATOR

Footnotes

(A) NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER

Page 21
Alternator & Generator Plate Z

NDH01932

Page 22
Alternator & Generator Plate Z

NDH01932

Item Part No. References Qty. Description Notes

1 3113D001 1 1 GROOVE ALTERNATOR PUL-


2 2871W013 1 SPACER

Page 23
Remote Air Charge Cooler Plate D

SDH00251

12

8
3

2
4

18
15

16

19

20

14
17

Page 24
Remote Air Charge Cooler Plate D

SDH00251

Item Part No. References Qty. Description Notes

1 K U901465D 1 AIR FILTER ASSEMBLY


¥ a.
¥ b.
¥ c.
2 2652C110 1 AIR FILTER ASSEMBLY
3 P 2652C110 1 BODY
4 26510342 ¥ d. 1 MAIN AIR FILTER
5 26510343 ¥ d. 1 SAFETY AIR FILTER
6 26510326 1 COVER
7 26510327 1 VALVE
8 2652C827 1 BRACKET
9 2652C809 1 CAP
10 P 2652C809 1 CAP
11 0180073 1 CLIP
12 2652C806 1 INDICATOR
13 2652C828 1 CLIP
14 3648T009 K U901465D 1 BRACKET
¥ b.
¥ c.
15 2314H010 ¥ c. 2 SCREW
16 2314J009 2 SCREW
17 33246117 5 SPACER
18 3483H008 1 HOSE
19 2481908 1 CLIP
20 2481904 1 CLIP

History
a.
1 2652C122 K U901465D 1 AIR FILTER ASSEMBLY
b. L U901464D
1 2652C110 1 AIR FILTER ASSEMBLY
14 3648T003 1 BRACKET
2652C818 1 CLAMP
2652C809 1 CAP
2652C814 1 INDICATOR
c.
1 2652C107 1 AIR FILTER ASSEMBLY
2652C816 2 CLAMP
14 3831V005 1 BRACKET
15 2314H010 3 SCREW
d. General History Section
4 26510315 1 MAIN AIR FILTER
5 26510316 1 SAFETY AIR FILTER
26510320 1 NUT (A)

Footnotes

(A) PART NUMBER TO BE ADVISED

Page 25
Mountings (Front & Rear) Plate A

ZCH00932

Page 26
Mountings (Front & Rear) Plate A

ZCH00932

Item Part No. References Qty. Description Notes

1 2487207 ¥ a. 10 PLUG (A)


¥ b.
¥ c.

History
a.
1 2487207 8 PLUG (A)
b.
1 2487207 10 PLUG (A)
c.
1 2487208 10 PLUG (A)

Footnotes

(A) LOCATES IN FLYWHEEL HOUSING

Page 27
Lub. Oil Pressure Switch & Gauge Plate A

ZJH00463

Page 28
Lub. Oil Pressure Switch & Gauge Plate A

ZJH00463

Item Part No. References Qty. Description Notes

1 2848A013 1 OIL PRESSURE SWITCH

Page 29
Temperature Gauge & Sender Plate A

ZLH00151

2
1
6
7

10

5
11 4

14

3
8
13

12

Page 30
Temperature Gauge & Sender Plate A

ZLH00151

Item Part No. References Qty. Description Notes

10 2848A102 1 SENDER

Page 31
Radiator & Cowling Plate C

ZMH00350

2 5
1
4

22
6

17 21
20
9

14 8 7
13 3 12
16
15
18

10

19

11

Page 32
Radiator & Cowling Plate C

ZMH00350

Item Part No. References Qty. Description Notes

1 2485B267 ¥ c. 1 RADIATOR
2 24864003 1 RADIATOR CAP
3 24864005 1 PLUG
4 3482E012 1 HOSE
5 21825200 1 CLIP
6 21825200 1 CLIP
7 3482E013 1 HOSE
8 21825200 1 CLIP
9 21825200 1 CLIP
10 3828H005 1 BRACKET
11 2314J634 4 SCREW
12 2314J634 4 SCREW
13 33546 2 RUBBER
14 33124118 2 WASHER
15 0920471 2 WASHER
16 33115117 2 SPACER
17 2311F055 4 SCREW
18 2318A603 4 NUT
19 2314J008 K U670985Y 2 SCREW
¥ e.
20 3756V047 K U911527D 1 FAN GUARD
¥ a.
¥ b.
21 3756V048 K U897296D 1 GUARD
¥ b.
22 2314F003 ¥ d. 10 SCREW

History
a. L U911526D
20 3756V038 K U897296D 1 GUARD
b. L U897295D
20 3756V008 1 GUARD
21 3756V005 1 GUARD
c.
1 2485B253 M 2485B233 1 RADIATOR
d.
22 2314F002 10 SCREW
e. General History Section
2131A010 L U670984Y 1 WASHER
19 2314J008 L U670984Y 1 SCREW
2314J009 L U670984Y 1 SCREW
2318D240 L U670984Y 1 NUT

Page 33
Radiator & Cowling Plate D

ZMH00350

14 17 18 16

22
20 15
19 21
1

10
7 3
8 5
6 4

13
2

23
11
9
12

Page 34
Radiator & Cowling Plate D

ZMH00350

Item Part No. References Qty. Description Notes

1 3612T005 K U897296D 1 STAY


¥ a.
2 2634A115 1 MOUNTING
3 2318A209 1 NUT
4 2131A010 1 WASHER
5 2134A010 1 WASHER
6 2318A209 1 NUT
7 2131A010 1 WASHER
8 2134A010 1 WASHER
9 3621X011 1 BRACKET
10 2314H004 K U897296D 2 SCREW
¥ a.
11 2318A603 2 NUT
12 33135115 1 SPACER
13 2314K161 M 2314H011 2 SCREW
14 3612T005 K U897296D 1 STAY
¥ a.
15 2634A115 1 MOUNTING
16 2318A209 1 NUT
17 2131A010 1 WASHER
18 2134A010 1 WASHER
19 2318A209 1 NUT
20 2131A010 1 WASHER
21 2134A010 1 WASHER
22 2314H003 4 SCREW
23 3651A004 K U897296D 1 STAY
¥ a.
¥ a.

History
a. L U897295D
1 3823A009 1 BRACKET
10 2314H005 2 SCREW
14 3823A011 1 BRACKET
23 3641M004 1 STAY
23 3641X004 1 STAY

Page 35
Radiator & Cowling Plate N

L U897295D ZMH00350

2
4
9

Page 36
Radiator & Cowling Plate N

L U897295D ZMH00350

Item Part No. References Qty. Description Notes

1 2485B253 1 RADIATOR
2 P REF.1 1 CORE
3 24850049 1 TANK
4 24850052 1 GASKET
5 24850050 1 TANK
6 24850052 1 GASKET
7 24850056 1 BRACKET
8 24864009 1 COWL
9 24850058 W 1 BRACKET
9 24850055 X 1 BRACKET

Page 37
Parts Index

Page 38
Parts Index

Description Part No. Page Description Part No. Page

1 GROOVE 3113D001 23 BRUSH KIT 28730201 15


ALTERNATOR
PULLEY BUSH 28730238 15, 15

AIR FILTER 2652C107 25 CAP 2652C809 25, 25


ASSEMBLY
CLAMP 2652C816 25
2652C110 25, 25
2652C818 25
2652C122 25
CLIP 0180073 25
ALTERNATOR 2871A141 21
21825200 33, 33,
2871A141R 21 33, 33

ALTERNATOR 3113H001 19 2481904 25


PULLEY
2481908 25
BELT 2614B656 19
2652C828 25
BOLT KIT 28710259 21
COVER 26510326 25
BRACKET 24850055 37
COWL 24864009 37
24850056 37
DRIVE 28730267 15
24850058 37
FAN 2485C514 17
2652C827 25
28710364 21
28710254 21
FAN GUARD 3756V047 33
3621X011 35
FLYWHEEL 4111D128 11
3648T003 25 ASSEMBLY

3648T009 25 GASKET 24850052 37, 37

3822A021 19 GUARD 3756V005 33

3823A009 35 3756V008 33

3823A011 35 3756V038 33

3827H021 19 3756V048 33

3828H005 33 HOSE 3482E012 33

3831V005 25 3482E013 33

3861A013 19 3483H008 25

BRAKE KIT 28730193 15 INDICATOR 2652C806 25

Page 39
Parts Index

Description Part No. Page Description Part No. Page

2652C814 25 SCREW 0096803 11

LEVER 3623X004 19 2311F055 33

MAIN AIR FILTER 26510315 25 2314F002 33

26510342 25 2314F003 33

MOUNTING 2634A115 35, 35 2314H003 19, 19, 35

NUT 2318A209 35, 35, 2314H004 35


35, 35
2314H005 19, 35
2318A603 33, 35
2314H006 19
2318A604 13
2314H008 19, 19, 19
2318D208 19, 19
2314H010 25, 25
2318D240 19, 33
2314H013 19
26510320 25
2314H017 19
OIL PRESSURE 2848A013 29
SWITCH 2314J003 19

PLUG 24864005 33 2314J004 19, 19

2487207 27, 27, 27 2314J008 33, 33

2487208 27 2314J009 25, 33

RADIATOR 2485B253 33, 37 2314J634 33, 33

2485B267 33 2314K161 35

RADIATOR CAP 24864003 33 SENDER 2848A102 31

RECTIFIER 28710355 21 SPACER 2871W013 23

REGULATOR 28710252 21 33115117 33

REPAIR KIT - 28730209 15 33135115 35


STARTER MOTOR
33246117 25
ROTOR - ELECTRIC 28710255 21
STARTER MOTOR 2873B071 13, 15
REPAIR
2873K404 13
RUBBER 33546 33
STARTER MOTOR - 2873B071R 15
SAFETY AIR 26510316 25
EXCHANGE
FILTER

26510343 25

Page 40
Parts Index

Description Part No. Page

STARTER RING 31162121 11


GEAR

STATOR 28710258 21

STAY 3612T005 35, 35

3641M004 35

3641X004 35

3651A004 35

STUD 2313C077 13

2313C078 13

SUNDRY KIT 28710260 21

TANK 24850049 37

24850050 37

TERMINAL KIT 28710261 21

VALVE 26510327 25

WASHER 0920007 19

0920471 33

0920497 19

2131A008 19, 19

2131A010 19, 19,


33, 35,
35, 35, 35

2134A010 35, 35,


35, 35

33117127 11

33124118 33

Page 41