1006 Tag

YD51440 YD51440
YD 2010/03/09
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 160

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Long Engine 11 Atomisers 37

ACEY3749 AFHY4627
Cylinder Block 13 Control Unit 39

ACHY0417 AFHY4627
Cylinder Block 15 Control Unit 41

ACHY0417 AFHY4627
Crankshaft, Pistons & Connecting Rods 17 Boost Control Pipe 43

ACHY0417 AFHY4627
Crankshaft, Pistons & Connecting Rods 19 Fuel Leak-Off Pipe 45

ACHY0417 AFHY4627
Cylinder Head 21 Sensors 47

ACHY0417 AFHY4627
Rocker Shaft 23 Flywheel Housing 49

ACHY0417 CDH00892
Timing Gear & Camshaft 25 Flywheel & Starter Ring 51

ACHY0417 DDH00889
Lubricating Oil Pump & Delivery 29 Starter Motor 53

Housing EDH00936
ACHY0417
Fan Drive 55
Fuel Injection Pump 31 FBH00423
AFHY4627
Lubricating Oil Sump 57

Fuel Injection Pump Breakdown 33 GBH01780
AFHY4627
Lubricating Oil Sump 59

High Pressure Fuel Pipes 35 GBH01780
AFHY4627
Lubricating Oil Filler & Breather 61

HBH01970
Page 5
Engine Breakdown
Lubricating Oil Filler & Breather 63 Alternator Bracket & Fixings 89

HBH01970 NDHY2916
Lubricating Oil Filler & Breather 65 Pulleys 91

HBH01970 NDHY2916
Lubricating Oil Filter & Integral Oil 67 Blanking Plates 93

Cooler QDHY1165
JBH00933
Blanking Plugs 95
Lubricating Oil Filter & Integral Oil 71 QDHY1165
Cooler
JBH00933
Turbocharger 97
SBHY1490
Front End Drive Input 73
KBHY0626
Feed Pipes 99
SBHY1490
Water Pump, Thermostat & Heat 75
Exchanger
LBH01967 Leak-Off Pipes 101
SBHY1490
Water Pump, Thermostat & Heat 77

Exchanger Induction Manifold 103
LBH01967 SBHY1490
Water Outlet & Inlet 79 Pipework & Connections 105

LDH00519 SBHY1490
Fan 81 Exhaust Manifold 107

MDH01320 SBHY1490
Alternator 83 Pipework & Connections 109

NDHY2916 SBHY1490
Alternator Bracket & Fixings 85 Pipework & Connections 111

NDHY2916 SBHY1490
Alternator Bracket & Fixings 87 Air Filters 113

NDHY2916 SDH00400
Page 6
Engine Breakdown
Air Filters 115 Heater/Starter Switch 141

SDH00400 ZEH01325
Remote Air Charge Cooler 117 Lub. Oil Pressure Switch & Gauge 143
SDH00400 ZJH00479
Pipework 119 Temperature Gauge & Sender 145

SDH00400 ZLH00338
Lift Pump 121 Radiator & Cowling 147

VBHY2235 ZMH00385
Fuel Filter 123 Radiator & Cowling 149

VBHY2235 ZMH00385
Lift Pump to Filter Pipe 125 Radiator & Cowling 151

VBHY2235 ZMH00385
Filter to Injection Pump Pipe 127 Fuel Pre-Lift Pump 153

VBHY2235 ZVH00405
Injection Pump to Filter Pipe 129 Fuel Pre-Lift Pump 155

VBHY2235 ZVH00405
Leak Off Rail to Fuel Filter Pipe 131 Application Miscellaneous & Auxiliaries 157
VBHY2235 ZZH00338
Cold Start System 133 Joints & Gaskets - Bottom Service Kit 159
WDH00013 SGBY0139
Engine Lifting 135

XBH00356
Throttle & Stop Controls 137

ZAH00632
Engine Mounts 139

ZCHY1236
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Long Engine Plate A
ACEY3749
Parts kit instruction 218
Power Exchange Long Engines
This power exchange long engine is shipped with a sump, timing case and cover, cylinder hea
valve train with a protective cover and oil pump. The long engine is shipped with the number o
cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applic
the fuel pump drive gear will need to be transferred to the new long engine.
In some applications the original engine will have a different sump and oil pickup tube. These
be transferred to the new long engine and the components supplied shall be returned on the c
engine. A complete upper and lower gasket kit are supplied with each long engine to ease ass
A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long
Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.01
undersize, B = 0.020 undersize, C = 0.030 undersize.
The assembled long engine is built to the latest specification and may have improved internal
features when compared to the original engine. To identify components, the long engine numb
stamped on the engine serial number plate and must be used when the long engine compone
ordered.
To ensure that components moved from the original engine to the new long engine continue to
correctly identified, it is important that the original engine serial number and TPL number are
stamped onto the long engine serial number plate when the engine is fully assembled.
For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps.
0.8mm joint must only be used with cast sumps.
For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used w
aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with
top covers.
Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley h
groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use s
sleeve part number 21820104, refer to the workshop manual.
End
Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of
Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press.
This Intruction is for technical information only and cannot be used as a basis for a warranty claim.
Page 10
Long Engine Plate A
ACEY3749
Item Part No. References Qty. Description Notes
1 YDL3749R 1 ENGINE - EXCHANGE

2 YD39861 1 SHORT ENGINE (A)
3 ZZ80228R 1 CYLINDER HEAD KIT - EXCH
4 ZZ90057 1 ROCKER SHAFT ASSEMBLY
5 3716C522 1 TIMING CASE
6 4142A171 1 TIMING COVER
7 4142X021 1 CYLINDER HEAD COVER
8 4145H079 1 SUMP
9 31416307 1 CAMSHAFT
Footnotes
(A) ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN
Page 11
Cylinder Block Plate c
ACHY0417
30 26 16
17
14
31
12
11
4
15
10 13
9
7
8
2
3
25
5 18
6 20
24
21
28 19
22
1
27 23
29
Page 12
Cylinder Block Plate c
ACHY0417
1 ZZ50296 G 1 CYLINDER BLOCK ASSEMBLY

2 F ZZ50296 1 CYLINDER BLOCK
3 F ZZ50296 2 BEARING CAP
4 3135X063 P 6 LINER - PRESS FIT STD
5 33142111 14 THIMBLE
6 32166329 14 SCREW
7 32418122 5 PLUG
8 31134165 1 CAMSHAFT BUSH
9 0650710 3 PLUG
10 32418122 3 PLUG
11 3774A004 A 01/08/2001 6 PLUG
12 2485A204 1 PLUG
13 32417134 1 PLUG
14 32418122 1 PLUG
15 32416119 1 PLUG
16 32168212 1 PLUG
17 2415D108 1 WASHER
18 3861A027 6 PISTON COOLING JET
19 4138A017 6 RELIEF VALVE
20 F 4138A017 1 VALVE BODY
21 F 4138A017 1 BALL
22 F 4138A017 1 SPRING
23 F 4138A017 1 RETAINER
24 3271H004 P 1 SHAFT
25 2116087 1 PIN
26 29990001 2 DOWEL (A)
27 2182110 6 SCREW
28 0920469 6 SPACER
29 3211A005 2 PLUG
30 3627P043 1 BRIDGE PIECE
31 2311D039 2 SCREW
Service Options
1 ZZ50296P 1 CYLINDER BLOCK ASSEMBLY
1 ZZ50296R 1 CYLINDER BLOCK ASSEMBLY
4 3135X062 6 LINER - SLIP FIT SLIP FIT
4 3135X065 J (+)0.010" 6 LINER - OVERSIZE (B)
J (+)0.25MM
4 3135X066 J (+)0.020" 6 LINER - OVERSIZE (C)
J (+)0.50MM
24 3271H005 J (+) 1.33MM 1 SHAFT (D,E)
Footnotes
(A) LOCATING DOWELS

(B) SLIP FIT
(C) PRESS FIT
(D) ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(E) REFER TO SERVICE BULLETIN NO.163
Page 13
Cylinder Block Plate A
ACHY0417
1
2
Page 14
Cylinder Block Plate A
ACHY0417
1 2418F701 A U764752H 1 SEAL - REOS HOUSING

2 F 2418F701 1 REAR OIL SEAL
3 3211C002 A U764752H 10 METRIC BOLT
4 2116081 2 DOWEL (A)
Footnotes
(A) REFER TO SERVICE BULLETIN
Page 15
Crankshaft, Pistons & Connecting Rods Plate A
ACHY0417
9
11
14
13
10
12
18 16
8
19
17
1
2
4
5
7
6
15
Page 16
Crankshaft, Pistons & Connecting Rods Plate A
ACHY0417
1 ZZ90230 A U801518J 1 CRANKSHAFT ASSEMBLY (A)

2 F ZZ90230 1 CRANKSHAFT
3 U5MB0010 P 1 MAIN BEARING KIT
4 U5ME0025 1 BIG END BEARING KIT
5 31137551 P 2 THRUST WASHER
6 31137561 P 2 THRUST WASHER
7 0500012 1 WOODRUFF KEY
8 ZZ90146 B 14/08/2002 6 CON ROD ASSEMBLY
B U801517J
9 1 CONROD
10 1 CAP
11 3112E005 1 SMALL END BUSH
12 32186142 2 CON ROD BOLT
13 3246A001 2 DOWEL
14 4181A026 6 PISTON RING KIT
15 3117C061 1 CRANKSHAFT GEAR
16 U5LF0019 6 PISTON KIT GRADE .F
17 1 PISTON
18 1 PIN
19 2721332 1 CIRCLIP
Service Options
3 U5MB0010A J (-)0.25MM 1 MAIN BEARING KIT - U/S
3 U5MB0010B J (-)0.50MM 1 MAIN BEARING KIT - U/S
3 U5MB0010C J (-)0.75MM 1 MAIN BEARING KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
16 U5LF0020 6 PISTON KIT GRADE .G
16 U5LF0022 6 PISTON KIT GRADE .J
16 U5LF0023 6 PISTON KIT GRADE .K
16 U5LF0024 6 PISTON KIT GRADE .L
16 U5LF0021 6 PISTON KIT GRADE .H
Footnotes
(A) REFER TO SERVICE BULLETIN NO.86
Page 17
Crankshaft, Pistons & Connecting Rods Plate C
A U801518J C PPL032567 ACHY0417
Page 18
Crankshaft, Pistons & Connecting Rods Plate C
A U801518J C PPL032567 ACHY0417
1 4115C314 6 CON ROD ASSEMBLY GRADE J

2 F 4115C314 1 CON ROD
3 3112A005 1 SMALL END BUSH
4 3212V003 2 CON ROD BOLT
Page 19
Cylinder Head Plate A
ACHY0417
31
33
19
18 32
11
23
10 17
22 30
9
16
1
15
8
14
7
6 13
24 5 28
29
26
25
20
21
27
2 3
4 12
Page 20
Cylinder Head Plate A
ACHY0417
1 ZZ80228 C ZZ80188 1 CYLINDER HEAD KIT

C ZZ80171
2 3324E002 6 INSERT
3 3314A121 6 INSERT
4 3142L072 6 INTAKE VALVE
5 3343F041 6 VALVE GUIDE
6 33415118 6 VALVE SPRING WASHER
7 33817117 6 SEAL - VALVE STEM
8 31745122 6 VALVE SPRING OUTER
9 31744133 6 VALVE SPRING INNER
10 33424107 6 CAP
11 33173108 12 VALVE COLLET (A)
12 3142A051 6 EXHAUST VALVE
13 3343J021 6 VALVE GUIDE
14 33415118 6 VALVE SPRING WASHER
15 33817117 6 SEAL - VALVE STEM
16 31745122 6 VALVE SPRING OUTER
17 31744133 6 VALVE SPRING INNER
18 33424107 6 CAP
19 33173108 12 VALVE COLLET (A)
20 0650710 3 PLUG
21 32417156 6 PLUG
22 3212P002 1 PLUG
23 2431A054 6 PLUG
24 0650540 1 PLUG
25 29990001 2 DOWEL (B)
26 3681H208 1 GASKET - CYLINDER HEAD
27 2431154 1 PLUG
28 D LBH 1 COVER
29 D LBH 1 JOINT
30 6 SCREW (C)
31 32166222 2 SCREW
32 32166219 12 SCREW
33 32166221 18 SCREW
Service Options
1 ZZ80228P 1 CYLINDER HEAD KIT - EXCH
Footnotes
(A) SERVICED IN PAIRS

(B) LOCATING DOWELS
(C) REFER TO RELEVANT OPTION ACCESSORY PACKS
Page 21
Rocker Shaft Plate A
ACHY0417
4 3
20 13
8 17 8
10
11 9
10 7
5 6
12 17
11 14
9
9 11 7 10
10 9
19 11 7
10
16 21
9
65
18 10 15
7
11
11 22
9
Page 22
Rocker Shaft Plate A
ACHY0417
1 ZZ90057 C ZZ90040 1 ROCKER SHAFT ASSEMBLY

2 U7LR0003 1 ROCKER SHAFT ASSY - MINOR
3 F U7LR0003 1 SHAFT
4 0650507 2 PLUG
5 0170151 2 CIRCLIP
6 33117434 2 WASHER
7 31744123 4 ROCKER SHAFT SPRING
8 31743108 2 ROCKER SHAFT SPRING
9 3818X901 6 BRACKET
10 4115R305 6 ROCKER ARM ASSEMBLY
11 4115R306 6 ROCKER ARM ASSEMBLY
12 3775E012 1 CONNECTION
13 2233022 1 SCREW
14 33811113 1 OLIVE
15 32114145 12 SCREW
16 0576052 12 NUT
17 3311K015 2 SHIM
18 2313H331 4 STUD
19 2318A605 4 NUT
20 2314J607 C 2314J608 2 SCREW
21 31434307 12 PUSHROD
22 3142U031 C 31434163 12 TAPPET
Page 23
Timing Gear & Camshaft Plate A
ACHY0417
2
14
16 1
30
12
15
18 17
20 9
8
19
10 11
5
4
7
13
6 3
25
27
28
29
24 23 26
34
33
32 21
31
Page 24
ACHY0417
1 3716C522 1 TIMING CASE

2 3681P009 P 1 GASKET - TIMING CASE
3 4111A013 1 IDLER GEAR
4 0050345 2 IDLER GEAR BUSH
5 33426161 1 HUB
6 2314J011 3 SCREW
7 3272A033 R a. 1 PLATE (A)
8 4111A008 1 IDLER GEAR
9 2511437 1 BUSH
10 2722A206 1 CIRCLIP
11 33123125 1 WASHER
12 2314H003 8 SCREW
13 2314H004 4 SCREW
14 31416307 C 31416305 1 CAMSHAFT
15 2116053 1 DOWEL
16 33153121 1 THRUST PLATE
17 0500012 1 WOODRUFF KEY
18 3117L023 C 3117L021 1 CAMSHAFT GEAR
19 2314J606 1 SCREW
20 3321A003 1 WASHER
21 4142A143 1 TIMINGGEAR COVER
22 1 TIMINGGEAR COVER
23 F 4142A143 1 TIMINGGEAR COVER
24 2418F436 1 SEAL - FRONT END OIL
25 1 GASKET - TIMING COVER
26 2314H004 1 SCREW
27 2314H005 6 SCREW
28 2314H013 6 SCREW
29 2314F036 4 SCREW
30 2487A018 1 PLUG
31 2314H034 2 SCREW (B)
32 4152A002 C 3753R111 1 INSPECTION COVER
33 F 4152A002 1 VALVE COVER
34 2415A093 1 SEAL - O RING
Service Options
2 21826405 X GASKET - TIMING CASE (C)
History
a.
7 3241A025 1 PLATE (D)
b. B U891998S
3781N013 1 SHIELD
3781N005 1 DAMPER
2314F003 2 SCREW
Footnotes
(A) USED ONLY WITH 3117N061
Page 25
ACHY0417
2
14
16 1
30
12
15
18 17
20 9
8
19
10 11
5
4
7
13
6 3
25
27
28
29
24 23 26
34
33
32 21
31
Page 26
ACHY0417
Footnotes
(B) BOTTOM TWO HOLES

(C) ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
(D) USED ONLY WITH 4111A034
Page 27
Lubricating Oil Pump & Delivery Housing Plate A
ACHY0417
16
14
13
11
12
15
26
2
3
5 9
8
7
6
27 4
10 30
1
29 28
23
22
18 25
32
19 17
24 31
20
21
Page 28
Lubricating Oil Pump & Delivery Housing Plate A
ACHY0417
1 4132F057 1 OIL PUMP

2 2314H004 2 SCREW
3 2314H002 1 SCREW
4 4138A033 1 RELIEF VALVE
5 F REF.4 1 VALVE
6 32712726 1 PLUNGER
7 31744151 1 SPRING
8 32712111 1 SEAT
9 2721130 1 CIRCLIP
10 2314K161 2 SCREW
12 3571C045 C 3572V012 1 PIPE - OIL (A)
14 2314H004 2 SCREW
16 2314H004 2 SCREW
17 6 VALVE (B)
18 1 BOLT (B)
19 1 BALL (B)
20 1 PLUNGER (B)
21 1 SPRING (B)
22 6 JET (B)
23 6 DOWEL (B)
24 1 PLUG (B)
25 1 WASHER (B)
Footnotes
(A) WAS 3572V012 USE 3571C045 WITH 2314H004 (2)

(B) SEE CYLINDER BLOCK SECTION
Page 29
Fuel Injection Pump Plate A
AFHY4627
Page 30
Fuel Injection Pump Plate A
AFHY4627
1 2313M059 3 STUD
2 2318A603 3 NUT
3 3117L052 1 FUEL INJECTION PUMP GEAR
4 2318A108 1 NUT
5 K134AF01 1 WASHER
6 2314C034 1 SCREW
7 2415D051 1 WASHER
Page 31
Fuel Injection Pump Breakdown Plate A
AFHY4627
Page 32
Fuel Injection Pump Breakdown Plate A
AFHY4627
1 2643D641 1 FUEL INJECTION PUMP (A)
Footnotes
(A) COMPONENT PARTS TO BE ADVISED
Page 33
High Pressure Fuel Pipes Plate A
AFHY4627
5
4
10
Page 34
High Pressure Fuel Pipes Plate A
AFHY4627
1 3525A081 1 PIPE - FUEL INJ NO 1 CYL

7 2646E006 1 CLIP
8 2646E007 1 CLIP
9 2646E009 1 CLIP
10 2646E010 1 CLIP
Page 35
Atomisers Plate A
AFHY4627
8 2
7 1
Page 36
Atomisers Plate A
AFHY4627
1 2645A060 6 INJECTOR
2 2645A302 1 HOLDER
3 2645A621 1 INJECTOR NOZZLE
4 0921173 6 INJECTOR WASHER
5 33813129 6 SPACER
6 3311A043 R a. 6 SEAL - INJECTOR
7 3662K002 6 CLAMP
8 2314H006 12 SCREW
History
a.
6 3311A042 6 SEAL
Page 37
Control Unit Plate A
AFHY4627
Page 38
Control Unit Plate A
AFHY4627
1 U5MK0653 1 CONNECTION KIT

2 2900A001 1 ELECTRICAL CONNECTOR
3 2900A002 1 SOCKET
4 2900A003 1 WEDGE
5 2900A009 1 PIN
6 2900A011 1 PIN
7 F U5MK0653 1 LEAFLET
Page 39
Control Unit Plate B
AFHY4627
Page 40
Control Unit Plate B
AFHY4627
1 U5MK0669 1 ELECTRONIC GOVERNOR KIT

2 F U5MK0669 1 ELECTRIC GOVERNOR
3 2311E027 4 SCREW
4 2415H507 1 SEAL - O RING
Page 41
Boost Control Pipe Plate A
B U886679P AFHY4627
Page 42
Boost Control Pipe Plate A
B U886679P AFHY4627
1 2431131 1 PLUG
Page 43
Fuel Leak-Off Pipe Plate A
AFHY4627
4
2
Page 44
Fuel Leak-Off Pipe Plate A
AFHY4627
1 3558X021 1 PIPE - LEAK OFF

2 3218R039 5 BANJO BOLT
3 3355E005 1 CONNECTION
4 2411D007 12 WASHER
Page 45
Sensors Plate A
AFHY4627
Page 46
Sensors Plate A
AFHY4627
1 2868A006 1 SPEED SENSOR

2 33534129 1 ADAPTOR
Page 47
Flywheel Housing Plate A
CDH00892
9
8
6
1 2
3
4
Page 48
Flywheel Housing Plate A
CDH00892
1 36843154 1 SEAL
2 3713M049 1 FLYWHEEL HOUSING
3 36212132 1 PLATE
4 2314H102 C 2314H101 2 SCREW
5 0350025 2 DOWEL
6 2487204 3 PLUG
7 2487A452 1 PLUG
8 2314J004 6 SCREW
9 2314J603 2 SCREW
Page 49
Flywheel & Starter Ring Plate B
DDH00889
4
5
3 2
Page 50
Flywheel & Starter Ring Plate B
DDH00889
1 4111D128 1 FLYWHEEL ASSEMBLY

2 F 4111D128 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER
Page 51
Starter Motor Plate A
EDH00936
Page 52
Starter Motor Plate A
EDH00936
1 2873K621 1 STARTER MOTOR

2 2313C078 3 STUD
3 2318A604 3 NUT
Page 53
Fan Drive Plate C
FBH00423
1
2
3
7 4
5
10
9
11
8
14
12
13
16 17
18
19
15
21
20
Page 54
Fan Drive Plate C
FBH00423
15 3115C113 1 FAN DRIVE PULLEY

16 4113H074 1 FAN DRIVE HOUSING
17 F REF 16 1 HOUSING
18 F REF 16 1 BEARING
19 F REF 16 1 HUB
20 2314J015 4 SCREW
Page 55
Lubricating Oil Sump Plate L
GBH01780
21 23
22
20
19
3
13
14
27
28 4
6
24
2 5
18
1
8
12
10
7 26 16
11 25 15
9
17
Page 56
Lubricating Oil Sump Plate L
GBH01780
1 3787H403 1 SUMP
2 3681M005 1 GASKET - SUMP
3 3627P043 A U764752H 1 BRIDGE PIECE
4 2311D039 2 SCREW
5 2314H034 2 SCREW
6 33134113 2 WASHER
7 2314H020 4 SCREW
8 33134113 4 WASHER
9 2314H020 2 SCREW
10 33134113 2 WASHER
11 2314H004 20 SCREW
12 33134113 20 WASHER
13 32186405 1 PLUG
14 0920156 1 WASHER
15 3577A125 1 TUBE ASSEMBLY
16 F 3577A125 1 TUBE
17 33812116 1 OLIVE
18 3178C074 1 DIPSTICK
19 3575K015 R b. 1 PIPE - OIL SUCTION
20 3683H005 1 GASKET
21 2314H004 2 SCREW
22 2314H002 1 SCREW
23 2318A603 1 NUT
24 2487A018 R a. 1 PLUG
25 2487096 1 PLUG
26 2415715 1 SEAL - O RING
27 33534131 1 ADAPTOR
28 0920156 1 WASHER
History
a.
24 2431A016 1 PLUG
b.
19 3575K006 1 OIL PIPE
Page 57
Lubricating Oil Sump Plate Z
GBH01780
Page 58
Lubricating Oil Sump Plate Z
GBH01780
1 3641A005 1 BRACKET
2 2314H003 1 SCREW
3 0920433 1 WASHER
Page 59
Lubricating Oil Filler & Breather Plate A
HBH01970
14
15
12
10
1
13
16
3
11 9
5 4 6
Page 60
Lubricating Oil Filler & Breather Plate A
HBH01970
1 4142X021 1 CYLINDER HEAD COVER (A)

2 33881125 1 HOSE
3 21825196 2 CLIP
4 3617A001 B 1ML02905 1 PLATE
B U741030G
5 3683H006 B 1ML02905 1 GASKET
B U741030G
6 2314H003 2 SCREW
7 3573A006 1 PIPE - BREATHER
8 2485A013 1 PLUG
9 3571C014 1 OIL PIPE
10 36833148 1 GASKET
11 2314H003 2 SCREW
12 3274A003 4 NUT
13 33817135 4 SEAL
14 3781A003 1 CAP
15 2415731 1 SEAL - O RING
16 0920009 4 WASHER
Footnotes
(A) REFER TO PLATE "K"
Page 61
Lubricating Oil Filler & Breather Plate K
HBH01970
9
10 7
11
12
5
6
3
1
2
Page 62
Lubricating Oil Filler & Breather Plate K
HBH01970
1 4142X021 1 CYLINDER HEAD COVER

2 F 4142X021 1 VALVE COVER
3 3687A508 1 GASKET - IND MANIFOLD
4 3681C003 1 GASKET - CYL. HEAD COVER
5 4142X099 1 OIL FILLER CAP
6 2415A131 1 SEAL - O RING
7 4133J008 1 BREATHER
8 F 4133J008 1 BREATHER
9 3771K005 1 OIL SEPARATOR
10 2415H493 1 SEAL - O RING
11 F 4133J008 1 BREATHER
12 2415731 1 SEAL - O RING
Page 63
Lubricating Oil Filler & Breather Plate X
A U741031G HBH01970
1
3
2
Page 64
Lubricating Oil Filler & Breather Plate X
A U741031G HBH01970
1 4148K002 1 BLANKING PLATE

2 F 4148K002 1 BLANKING PLATE
3 2415B121 1 SEAL - O RING
4 2314H003 2 SCREW
Page 65
Lubricating Oil Filter & Integral Oil Cooler Plate A
JBH00933
35 34
6
10
9
16
17
20
22
19 8 48 18
7 14
23 15
49 47
21
11
27 46
13
25
26 45 50 51
28
60 12
24
37 52
36 31
40 38
43
41
30
29 42
4
59
39
1 2 5
44
57 53
54
33 58
3 55
32
56
Page 66
JBH00933
1 4134E031 C 3773P172 1 OIL FILTER HEAD (A)

C 3773P171
2 33554128 2 CONNECTION (B)
2 33286139 2 CONNECTION (C)
3 2654403 2 OIL FILTER
4 3687W003 1 GASKET - OIL FILTER HEAD
5 2314J003 5 SCREW
6 2486A972 B U647520C 1 OIL COOLER (D)
7 2415B436 2 SEAL - O RING (E)
7 2415H031 B U647520C 2 SEAL - O RING (F)
8 2415B402 B U647520C 4 SEAL - O RING
9 3771X113 C 3771X112 1 HOUSING (A,E)
9 3771X151 B U647520C 1 HOUSING (A,F)
10 3684R011 C 3684R004 1 GASKET - OIL COOLER
11 2314H005 B U647520C 8 SCREW
12 2314K159 C 2314H009 1 SCREW
13 2314H012 B U647520C 1 SCREW
14 2313M060 B U647520C 1 STUD
15 2318A603 B U647520C 1 NUT
16 2313M064 B U647520C 1 STUD
17 2318A603 B U647520C 1 NUT
18 2318A603 B U647520C 4 NUT
19 4138A035 C 4135A015 1 RELIEF VALVE (G)
20 3218V004 1 CAP (H)
20 3218V005 1 CAP (I)
21 3251A001 1 ROD (H)
21 3212V001 1 SCREW (I)
22 31744151 1 SPRING
23 3342A303 1 PLUNGER
24 2725108 1 CIRCLIP (H)
25 2411A024 1 WASHER (G)
26 2483A007 B U647520C 1 OIL PIPE (J)
C 3587T003
C 3588H003
27 3686A511 B U647520C 1 GASKET
28 2314K159 C 2314H009 3 SCREW (K)
C 2314H003
28 2314H010 B U647520C 3 SCREW (L)
29 3686A507 1 GASKET (A,M)
30 2314H019 C 2314H011 1 SCREW (A,K)
30 2314H004 1 SCREW (L)
31 2314H015 C 2314H010 2 SCREW (A,K)
31 2314H004 2 SCREW (L)
36 3623H006 1 SPACER (A,M)
37 3686A507 1 GASKET
38 3766P092 1 ADAPTOR
39 3686T004 1 GASKET - OIL FILTER HEAD
41 2314J007 1 SCREW
42 2314J003 3 SCREW
Page 67
JBH00933
35 34
6
10
9
16
17
20
22
19 8 48 18
7 14
23 15
49 47
21
11
27 46
13
25
26 45 50 51
28
60 12
24
37 52
36 31
40 38
43
41
30
29 42
4
59
39
1 2 5
44
57 53
54
33 58
3 55
32
56
Page 68
JBH00933
45 2483A006 B U647520C 1 OIL PIPE (J)

60 1861135 1 LOCTITE
Footnotes
(A) REFER TO SERVICE BULLETIN NO.2.

(B) USED ONLY WITH 4134E031
(C) USED ONLY WITH 3773P172,3773P171
(D) WAS 2486A959 USE 2486A972,3771X131,2415H031 (2)
(E) USED ONLY WITH 2486A959
(F) USED ONLY WITH 2486A972
(G) USED ONLY WITH 3771X131
(H) USED ONLY WITH 4138A015
(I) USED ONLY WITH 4138A035
(J) WAS 3587T004 USE 2483A007,2483A006 WITH 2314H004 (3), 2314H010 (3)
(K) USED ONLY WITH 3587T004,3587T003
(L) USED ONLY WITH 2483A007,2483A006
(M) USED ONLY WITH 3773P171,3588H003
Page 69
Lubricating Oil Filter & Integral Oil Cooler Plate V
JBH00933
9
5
6 13
11 12
4 3
10
2
7
Page 70
Lubricating Oil Filter & Integral Oil Cooler Plate V
JBH00933
1 2483A032 1 FLEXIBLE PIPE

2 2483A033 1 FLEXIBLE PIPE
3 3751K121 A U647521C 4 FLANGE
4 2418F603 2 SEAL - O RING
5 2486A990 A U786029J 1 HOUSING
6 2486A993 A U647521C 1 OIL COOLER
7 3688X008 A U647521C 2 SEAL - O RING
8 2318A603 A U647521C 4 NUT
9 3684N028 A U786029J 1 GASKET - OIL COOLER
10 2314H002 A U786029J 11 SCREW
11 2314H002 A U786029J 3 SCREW
12 2415D002 13 WASHER
13 2415D002 3 WASHER
Page 71
Front End Drive Input Plate A
KBHY0626
3
4
5
6
Page 72
Front End Drive Input Plate A
KBHY0626
1 3115T111 1 CRANKSHAFT PULLEY

2 3321A009 1 DAMPER
3 3311X002 1 SPACER
4 2417711 1 RING
5 32418313 1 THRUST PLATE
6 2415638 1 SEAL - O RING
7 2314J602 8 SCREW
8 32186137 3 BOLT
Page 73
Water Pump, Thermostat & Heat Exchanger Plate B
LBH01967
15
16
7
3
1
2
11
8
10
5 6
14
13
14
12
Page 74
Water Pump, Thermostat & Heat Exchanger Plate B
LBH01967
1 3771K121 1 THERMOSTAT HOUSING

2 3685F005 1 GASKET - THERMOSTAT HSG
3 2431154 2 PLUG
4 2314H015 1 SCREW
5 2314H008 2 SCREW
6 2314J013 2 SCREW
7 2485613 2 THERMOSTAT
8 4133L012 1 CONNECTION
9 2415A076 1 SEAL - O RING
10 4148K011 1 PLUG
11 2314H004 2 SCREW
12 U5MH0050 1 HOSE KIT
13 1 HOSE
14 0180067 1 CLIP
15 3623K007 1 PLATE
16 3687M018 1 GASKET
Page 75
Water Pump, Thermostat & Heat Exchanger Plate AC
LBH01967
11 10
13
9
12
4 2
3
5
6
14
Page 76
Water Pump, Thermostat & Heat Exchanger Plate AC
LBH01967
1 U5MW0160 1 WATER PUMP

2 F REF.1 1 BODY
3 F REF.14 1 SHAFT
4 2415B155 1 SEAL - O RING (A)
5 F REF.14 1 SEAL
6 F REF.14 1 IMPELLER
7 F REF.1 1 COVER
8 1 WATER PUMP GEAR
9 2415B152 1 O RING (A)
9 2415H494 1 SEAL - O RING (A)
10 2314H006 1 SCREW
11 2314N043 3 SCREW
12 2314H006 1 SCREW
13 2314H015 1 SCREW
14 U7LW0151 X REPAIR KIT - WATER PUMP
Service Options
1 U5MW0160R 1 WATER PUMP - EXCHANGE
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT
Page 77
Water Outlet & Inlet Plate A
LDH00519
19 20
12
10
11
8 21
5
7
4
9
3 6
2
24 25
14 26
13
15 32
22
30
23
29
31
27
17
16 28
18
Page 78
Water Outlet & Inlet Plate A
LDH00519
9 3684A004 1 GASKET - THERMOSTAT HSG (A)

11 2314H008 1 SCREW
12 2314H010 3 SCREW
13 4133L011 C 3771K044 1 CONNECTION (B)
14 F REF.13 1 CONNECTION
15 3687W017 C 3684A004 1 SEAL - WATER OUTLET (C)
Footnotes
(A) USED ONLY WITH 3771K044

(B) WAS 3771K044.USE 4133L011,3687W017
(C) USED ONLY WITH 4133L011
Page 79
Fan Plate A
MDH01320
Page 80
Fan Plate A
MDH01320
1 2485C527 1 FAN
2 2313H242 4 STUD
3 2318D208 4 NUT
4 3748W251 1 EXTENSION
Page 81
Alternator Plate A
NDHY2916
Page 82
Alternator Plate A
NDHY2916
1 2871A306 R a. 1 ALTERNATOR (A)
History
a.
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 83
Alternator Bracket & Fixings Plate A
NDHY2916
5
4
2 9
14
13
12
10
11
Page 84
Alternator Bracket & Fixings Plate A
NDHY2916
1 3828D019 1 ALTERNATOR BRACKET

2 2314H007 1 SCREW
3 2314H008 1 SCREW
4 2131A008 2 WASHER
5 2318D208 2 NUT
6 3641V014 1 ALTERNATOR BRACKET
7 2314H013 2 SCREW
8 2314H002 3 SCREW
9 2314J003 1 SCREW
10 3615A015 1 LEVER
11 2314J603 1 SCREW
12 3312K305 1 SPACER
13 2314H004 1 SCREW
14 2131A008 1 WASHER
Page 85
Alternator Bracket & Fixings Plate B
NDHY2916
Page 86
Alternator Bracket & Fixings Plate B
NDHY2916
1 2314H005 2 SCREW
2 2314H013 1 SCREW
Page 87
Alternator Bracket & Fixings Plate C
NDHY2916
Page 88
Alternator Bracket & Fixings Plate C
NDHY2916
1 2314J004 2 SCREW
Page 89
Pulleys Plate A
NDHY2916
Page 90
Pulleys Plate A
NDHY2916
1 3115A049 1 2 GROOVE ALTERNATOR PUL-

2 2614B660 R a. 1 BELT (A)
History
a.
2 2614B658 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 91
Blanking Plates Plate A
QDHY1165
1 2
Page 92
Blanking Plates Plate A
QDHY1165
1 4148K016 R a. 1 PLATE
2 F 4148K016 1 BLANKING PLATE
3 2415H549 1 SEAL - O RING
4 2314J002 1 SCREW
5 2314H032 5 SCREW
6 2314J004 1 SCREW
History
a.
1 4148K006 1 BLANKING PLATE
2415H503 1 SEAL - O RING
Page 93
Blanking Plugs Plate A
QDHY1165
2
1
Page 94
Blanking Plugs Plate A
QDHY1165
1 2314C049 1 SCREW (A)

2 2415D053 1 WASHER
3 0650586 1 PLUG
Footnotes
(A) LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE
Page 95
Turbocharger Plate A
SBHY1490
5
2
Page 96
Turbocharger Plate A
SBHY1490
1 2674A335 1 TURBOCHARGER
2 3688A006 1 GASKET - TURBOCHARGER
3 2313M377 2 STUD
4 2313M380 2 STUD
5 2318A634 4 NUT
Page 97
Feed Pipes Plate A
SBHY1490
Page 98
Feed Pipes Plate A
SBHY1490
1 4126X106 1 OIL PIPE

2 36832138 1 GASKET
3 2314H003 2 SCREW
4 0206008 1 UNION
5 0576116 1 NUT
6 0566007 1 OLIVE
Page 99
Leak-Off Pipes Plate A
SBHY1490
Page 100
Leak-Off Pipes Plate A
SBHY1490
1 3571C073 1 PIPE - TURBO OIL DRAIN

2 3683D006 1 GASKET
3 2314H003 1 SCREW
4 3383A024 1 HOSE
5 2481877 1 HOSE CLIP
Page 101
Induction Manifold Plate A
SBHY1490
3 1
Page 102
Induction Manifold Plate A
SBHY1490
1 3777U038 R a. 1 INTAKE MANIFOLD

R b.
2 3688C028 1 GASKET - IND MANIFOLD
3 2314J039 6 SCREW
4 2314J049 2 SCREW
History
a.
1 3777U036 1 INTAKE MANIFOLD
b.
1 3777U031 1 INTAKE MANIFOLD
Page 103
Pipework & Connections Plate A
SBHY1490
Page 104
Pipework & Connections Plate A
SBHY1490
1 3766T131 1 ELBOW
2 3684N008 1 GASKET
3 2314J019 2 SCREW
4 2314J003 2 SCREW
Page 105
Exhaust Manifold Plate A
SBHY1490
7
1
Page 106
Exhaust Manifold Plate A
SBHY1490
1 3778P051 1 EXHAUST MANIFOLD

2 3688C017 1 GASKET - EXHAUST MANIFOLD
3 36862191 2 GASKET - EXHAUST MANIFOLD
4 2313M378 2 STUD
5 2313M387 4 STUD
6 2313M380 2 STUD
7 2318A634 8 NUT
Page 107
Pipework & Connections Plate B
SBHY1490
Page 108
Pipework & Connections Plate B
SBHY1490
1 3661A067 1 HEATSHIELD
2 2314H102 2 SCREW
Page 109
Pipework & Connections Plate C
SBHY1490
2
15
14
1
11
13
12
3
8 5
9
6
10
Page 110
Pipework & Connections Plate C
SBHY1490
1 3767H071 1 ELBOW
2 3688C011 1 GASKET - TURBOCHARGER
3 2313F059 4 STUD
4 2313F068 2 STUD
5 2318A633 6 NUT
6 3651K017 1 BRACKET
7 2314H002 2 SCREW
8 36136122 1 CONNECTION
9 3218H006 1 SCREW
10 2318A633 1 NUT
11 3651H003 1 BRACKET
12 3218H006 1 SCREW
13 2318A633 1 NUT
14 2314J002 2 SCREW
15 0920467 2 WASHER
Page 111
Air Filters Plate A
SDH00400
1 4
Page 112
Air Filters Plate A
SDH00400
1 2652C131 1 AIR FILTER ASSEMBLY

2 F 2652C131 1 BODY
3 26510353 1 MAIN AIR FILTER
4 26510354 1 SAFETY AIR FILTER
5 26510355 1 COVER
6 26510357 1 VALVE
7 2652C814 1 INDICATOR
8 2652C810 1 CAP
Page 113
Air Filters Plate B
SDH00400
Page 114
Air Filters Plate B
SDH00400
1 3621A007 1 BRACKET
2 2314J002 4 SCREW
3 2314H010 3 SCREW
4 2314J009 2 SCREW
5 33246117 5 SPACER
Page 115
Remote Air Charge Cooler Plate A
SDH00400
Page 116
Remote Air Charge Cooler Plate A
SDH00400
1 3783R035 1 HOSE - AIR

2 2481873 R a. 1 HOSE CLIP
3 2481D076 1 HOSE CLIP
History
a.
2 2481878 1 HOSE CLIP
Page 117
Pipework Plate A
SDH00400
Page 118
Pipework Plate A
SDH00400
1 3743C001 1 FLANGE
2 33415356 1 RING
3 33427431 1 ADAPTOR
4 2313F079 3 STUD
5 2318A634 3 NUT
6 3767H112 1 ELBOW
Page 119
Lift Pump Plate A
VBHY2235
3
4
Page 120
Lift Pump Plate A
VBHY2235
1 ULPK0002 1 LIFT PUMP KIT

2 F ULPK0002 1 LIFT PUMP
3 3685R007 1 GASKET - LIFT PUMP
4 2314H005 4 SCREW
5 ULPR0002 1 REPAIR KIT - LIFT PUMP
Page 121
Fuel Filter Plate A
VBHY2235
8
7
1
6
Page 122
Fuel Filter Plate A
VBHY2235
1 2656F815 1 FUEL FILTER ASSEMBLY

2 F 2656F815 1 FILTER HEAD
3 26560143 1 FUEL FILTER
4 2314J003 2 SCREW
5 3818D018 1 BRACKET
6 2314J002 3 SCREW
7 0650204 1 PLUG
8 2411D013 A 01/06/2003 1 WASHER
Page 123
Lift Pump to Filter Pipe Plate A
VBHY2235
1 9
10 11
5
6
8 7
Page 124
Lift Pump to Filter Pipe Plate A
VBHY2235
1 4125V012 1 PIPE - LIFT PUMP TO FILTER

2 F 4125V012 1 PIPE - LIFT PUMP TO FILTER
3 3656P002 1 CLIP
4 3656P003 1 CLIP
5 33532129 1 NUT
6 33811114 1 OLIVE
7 33532129 1 NUT
8 33811114 1 OLIVE
9 2314H003 1 SCREW
10 2314H005 1 SCREW
11 33135413 1 SPACER
Page 125
Filter to Injection Pump Pipe Plate A
VBHY2235
1
4
3
2
Page 126
Filter to Injection Pump Pipe Plate A
VBHY2235
1 4122A049 1 PIPE - FILTER TO PUMP

2 F 4122A049 1 FUEL INJ PUMP RETURN PIPE
3 33532129 2 NUT
4 33811114 2 OLIVE
Page 127
Injection Pump to Filter Pipe Plate A
VBHY2235
7 5
2
1
3
Page 128
Injection Pump to Filter Pipe Plate A
VBHY2235
1 4122A048 1 FUEL INJ PUMP RETURN PIPE

2 F 4122A048 1 FUEL INJ PUMP RETURN PIPE
3 33532129 1 NUT
4 33811114 1 OLIVE
5 33225414 1 NUT
6 33811114 1 OLIVE
7 2481D302 1 CLIP
Page 129
Leak Off Rail to Fuel Filter Pipe Plate A
VBHY2235
2
3
9 6
8
5
Page 130
Leak Off Rail to Fuel Filter Pipe Plate A
VBHY2235
1 3435H012 1 FUEL PIPE

2 33225412 2 UNION NUT
3 33811112 2 OLIVE
4 3172T003 A 01/06/03 1 BANJO CONNECTION
5 3218R037 A 01/06/03 1 BANJO BOLT
6 2411D010 A 01/06/03 2 WASHER
7 2411D010 1 WASHER
8 0576113 1 NUT
9 0566004 1 OLIVE
Page 131
Cold Start System Plate A
WDH00013
1
3
4
5
8
9 6
Page 132
Cold Start System Plate A
WDH00013
1 2666108 1 INTAKE HEATER
Page 133
Engine Lifting Plate A
XBH00356
5 16 10
8
6 19
3 4
20
18 17
1
7 23
13
14
24
11
15
21
12 24
22
25
Page 134
Engine Lifting Plate A
XBH00356
5 3621X007 1 PLATE
6 2314J003 2 SCREW
8 3654W003 1 PLATE
10 2314J003 2 SCREW
15 2314J004 2 SCREW
Page 135
Throttle & Stop Controls Plate D
ZAH00632
9
8
6
10
5 15
4
12
16
3
11
13
1
14
21
17 20
19
18
Page 136
Throttle & Stop Controls Plate D
ZAH00632
1 3667A001 1 FORK
2 C 3271P003 1 PIN (A)
3 C 0610031 1 PIN (A)
4 C 2131A006 1 WASHER (A)
5 C 32722105 1 PIN (A)
6 C 0520463 1 BRACKET (A)
7 C 2318A603 1 NUT (A)
8 C 2314J001 1 SCREW (A)
9 C 0997195 1 ADJUSTER (A)
10 C 41415604 1 NIPPLE (A)
11 C 0610031 1 PIN (A)
12 C 3645A011 1 BRACKET (A)
13 C 31751116 1 SPRING (A)
14 C 2313M059 1 STUD (A)
15 2314H032 C 2314H031 1 SCREW (B)
16 0330819 1 SPACER
Footnotes
(A) NO LONGER SERVICED.

(B) SECURES PTO BLANKING PLATE
Page 137
Engine Mounts Plate A
ZCHY1236
Page 138
Engine Mounts Plate A
ZCHY1236
1 2487207 10 PLUG
Page 139
Heater/Starter Switch Plate C
ZEH01325
18
19
8 10
9
4
1
5
12
16
14
11 17
13
15
Page 140
Heater/Starter Switch Plate C
ZEH01325
1 4124E095 1 FUEL PIPE

2 3656M001 1 CLIP
3 3656M001 1 CLIP
4 3656M001 1 CLIP
5 3656M002 1 CLIP
6 33532148 1 NUT
7 3381A002 1 OLIVE
8 33225412 1 UNION NUT
9 33811112 1 OLIVE
10 2314H002 1 SCREW
Page 141
Lub. Oil Pressure Switch & Gauge Plate A
ZJH00479
14
1
3
2
15
4
10
5 7
8
13
9 12
11
Page 142
Lub. Oil Pressure Switch & Gauge Plate A
ZJH00479
4 0650594 1 PLUG
6 2848A013 1 OIL PRESSURE SWITCH
Page 143
Temperature Gauge & Sender Plate A
ZLH00338
Page 144
Temperature Gauge & Sender Plate A
ZLH00338
1 0650203 1 PLUG
2 2411D016 A 01/06/2003 1 WASHER
3 2848A102 1 SENDER
Page 145
Radiator & Cowling Plate L
ZMH00385
24
2 23
30 31 29
1 35
2827 25
26
20
3 4 18
17
19
34 22 16
21
11 10
13 9
8
14
15
32
12
33 6 7
Page 146
Radiator & Cowling Plate L
ZMH00385
1 2485B243 1 RADIATOR
2 24870013 1 RADIATOR CAP
3 24864010 1 PLUG
4 24864011 1 WASHER
5 3828H008 1 BRACKET
6 2314C369 8 SCREW
7 0920009 8 WASHER
8 33546 2 RUBBER
9 2 STUD (A)
10 2 NUT (B)
11 2311F055 4 SCREW
12 2318A603 4 NUT
13 33124118 2 WASHER
14 33115117 2 SPACER
15 0920471 2 WASHER
16 3621X011 1 BRACKET
17 2314K161 2 SCREW
18 3641V011 1 STAY
19 3641V012 1 STAY
20 2314H005 2 SCREW
21 2318A603 2 NUT
22 33135115 1 SPACER
23 3612T004 2 STAY
24 2314J001 4 SCREW
25 2634A115 2 MOUNTING
26 2318A209 2 NUT
27 2131A010 2 WASHER
28 2134A010 2 WASHER
29 2318A209 2 NUT
30 2131A010 2 WASHER
31 2134A010 2 WASHER
32 32161114 2 PLUG
33 2314J008 2 SCREW (C)
Footnotes
(A) WAS 2313M082 USE REF.33

(B) WAS 2318A603 USE REF.33
(C) WAS 2313M082/2318A603
Page 147
Radiator & Cowling Plate M
ZMH00385
9
8
10
7
5
4
2
1
6
14 15
7
12
11
13
16
Page 148
Radiator & Cowling Plate M
ZMH00385
1 3482E027 1 HOSE
2 21825200 C 0180071 1 CLIP
3 21825200 C 0180071 1 CLIP
4 3482T017 1 HOSE
5 21825200 C 0180071 1 CLIP
6 21825200 C 0180071 1 CLIP
7 3475X012 1 WATER PIPE
8 3384T002 1 HOSE
9 2481908 1 CLIP
10 2481908 2 CLIP
11 3384M004 1 HOSE
12 21825199 C 0180074 2 CLIP
13 21825199 C 0180074 1 CLIP
14 3756V127 R a. 1 GUARD
15 3756V128 R a. 1 GUARD
16 2314F003 11 SCREW
History
a.
14 3756V019 1 GUARD
15 3756V033 C 3756V018 1 GUARD
b.
3475X013 1 WATER PIPE
3384T002 1 HOSE
2481908 2 CLIP
2481908 2 CLIP
3384M003 1 HOSE
2481907 2 CLIP
2481907 1 CLIP
Page 149
Radiator & Cowling Plate N
ZMH00385
5 2
10
Page 150
Radiator & Cowling Plate N
ZMH00385
1 3475A002 1 PIPE - COOLANT

2 3615Y005 1 LEVER
3 2314H002 1 SCREW
4 2314H002 1 SCREW
5 3384T002 1 HOSE
6 2481908 1 CLIP
7 2481908 1 CLIP
8 3384M003 1 HOSE
9 2481907 1 CLIP
10 2481907 1 CLIP
Page 151
Fuel Pre-Lift Pump Plate A
ZVH00405
24
23
22
22
25
26
33
34 31
28
27 1
30
29
Page 152
Fuel Pre-Lift Pump Plate A
ZVH00405
1 2656F810 C 2656F807 1 PRE-FUEL FILTER ASSY

2 F 2656F810 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560909 1 PLUG
8 26560923 1 SEAL - O RING
9 26560903 1 SEAL - O RING
11 F 26560145 1 ELEMENT
12 F 26560145 1 VALVE (A)
13 F 26560145 1 WASHER (A)
14 26560924 1 KIT
15 F 26560924 1 RING
16 F 26560924 1 SEAL
17 F 26560924 1 RING
18 F 26560924 1 SEAL
19 F 26560924 1 BOWL
20 F 26560924 1 SEAL
21 F 26560924 1 BOLT
22 4122X004 1 FUEL PIPE
23 33532129 C 0571346 1 NUT
24 33811114 1 OLIVE
25 33532129 1 NUT
26 33811114 1 OLIVE
27 0650204 1 PLUG
28 2411D013 A 01/06/2003 1 WASHER
29 0650204 1 PLUG
30 2411D013 A 01/06/2003 1 WASHER
31 2314J004 2 SCREW
32 2314J003 2 SCREW
33 2136A001 1 CLIP
34 2481D302 1 CLIP
Footnotes
(A) REMOVE FROM ELEMENT WHEN BOWL IS FITTED
Page 153
Fuel Pre-Lift Pump Plate F
ZVH00405
2
8
7
1 9
11
14
15
16
10
17
18
20 13
19 12
Page 154
Fuel Pre-Lift Pump Plate F
ZVH00405
1 2656F810 C 2656F807 1 PRE-FUEL FILTER ASSY (A)

2 F REF.1 1 FILTER HEAD
3 26560904 1 NUT
4 26560906 1 CAP
5 26560905 1 SEAL - O RING
6 26560907 1 PLUG
7 26560909 1 PLUG
8 26560923 1 SEAL - O RING
9 26560903 1 SEAL - O RING
10 26560145 C 26560920 1 PRE-FUEL FILTER KIT
11 F REF.10 1 FILTER
12 26560912 1 DRAIN PLUG
13 26560911 1 WASHER
14 26560902 1 RING
15 26560918 1 SEAL - O RING
16 26560914 1 FUEL FILTER HEAD
17 26560917 1 SEAL - O RING
18 26560913 1 BOWL
19 26560915 1 BOLT
20 26560916 1 SEAL
Footnotes
(A) REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED
Page 155
Application Miscellaneous & Auxiliaries Plate A
ZZH00338
36
29 33
1 34
2 37
13 30
27 24
28 31 35
46 44 32 3
5
12 48
11 42
43
41 4
45 10
20
38
21
17
26 22
16
15
6
39
14
40 7
8
9
23 19
25
18
47
Page 156
Application Miscellaneous & Auxiliaries Plate A
ZZH00338
1 2431A054 1 PLUG
Page 157
Joints & Gaskets - Bottom Service Kit Plate A
SGBY0139
2 6
4 5
7
10
9
8
11
12 13
14
25
21 22 23 24
15 16 17 18 19 20
Page 158
Joints & Gaskets - Bottom Service Kit Plate A
SGBY0139
1 U5LB0153 1 BOTTOM JOINT AND GASKET (A)

2 3681M005 1 GASKET - SUMP
3 21826394 1 GASKET - OIL COOLER
4 3681P009 P 1 GASKET - TIMING CASE
5 3681P019 1 GASKET - TIMING COVER
6 3681T018 1 GASKET - OIL SEAL HOUSING
7 3687H005 1 GASKET
9 3687Y002 1 GASKET
11 3682H003 1 GASKET
12 3685R007 1 GASKET - LIFT PUMP
13 3382P004 1 GASKET - WATER PUMP
14 3687H011 1 GASKET - FUEL INJ PUMP
15 36833152 1 GASKET
16 36831127 1 GASKET - OIL PUMP
17 3683H006 1 GASKET
18 36832143 1 GASKET
19 3683H005 1 GASKET
20 36831122 1 GASKET
21 32811408 2 GASKET
22 2415B402 4 SEAL - O RING
23 2415B436 2 SEAL - O RING
24 2415B152 1 O RING
25 2415A093 1 SEAL - O RING
Service Options
4 21826405 X GASKET - TIMING CASE (B)
Footnotes
(A) ASBESTOS FREE

(B) ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY
Page 159
Parts Index
Page 160
Parts Index
Description Part No. Page Description Part No. Page
2 GROOVE 3115A049 91 3621X011 147

ALTERNATOR
PULLEY 3641A005 59
ADAPTOR 33427431 119 3651H003 111
33534129 47 3651K017 111
33534131 57 3818D018 123
3766P092 67 3818X901 23
AIR FILTER 2652C131 113 3828H008 147

ASSEMBLY
BREATHER 4133J008 63
ALTERNATOR 2871A301 83
BRIDGE PIECE 3627P043 13, 57
2871A306 83
BUSH 2511437 25
ALTERNATOR 3641V014 85
CAMSHAFT 31416307 11, 25
BRACKET
CAMSHAFT BUSH 31134165 13
3828D019 85
CAMSHAFT GEAR 3117L023 25
BANJO BOLT 3218R037 131
CAP 2652C810 113
3218R039 45
26560906 153, 155
BANJO 3172T003 131
CONNECTION 3218V004 67
BELT 2614B658 91 3218V005 67
2614B660 91 33424107 21, 21
BIG END BEARING U5ME0025 17 3781A003 61
KIT
CIRCLIP 0170151 23
BLANKING PLATE 4148K002 65
2721130 29
4148K006 93
2721332 17
BOLT 26560915 155
2722A206 25
32186137 73
2725108 67
BOTTOM JOINT U5LB0153 159
AND GASKET KIT CLAMP 3662K002 37
BOWL 26560913 155 CLIP 0180067 75

BRACKET 3621A007 115 2136A001 153
Page 161
Parts Index
21825196 61 4133L012 75
21825199 149, 149 CONNECTION KIT U5MK0653 39
21825200 149, 149, COVER 26510355 113

149, 149
CRANKSHAFT ZZ90230 17
2481907 149, 149, ASSEMBLY
151, 151
CRANKSHAFT 3117C061 17
2481908 149, 149, GEAR
149, 149,
151, 151 CRANKSHAFT 3115T111 73
PULLEY
2481D302 129, 153
CYLINDER BLOCK ZZ50296 13
2646E006 35 ASSEMBLY
2646E007 35 ZZ50296P 13
2646E009 35 ZZ50296R 13
2646E010 35 CYLINDER HEAD 4142X021 11, 61, 63

COVER
3656M001 141, 141,
141 CYLINDER HEAD ZZ80228 21
KIT
3656M002 141
CYLINDER HEAD ZZ80228P 21
3656P002 125 KIT - EXCH
3656P003 125 ZZ80228R 11
CON ROD 4115C314 19 DAMPER 3321A009 73
ASSEMBLY
3781N005 25
ZZ90146 17
DIPSTICK 3178C074 57
CON ROD BOLT 3212V003 19
DOWEL 0350025 49
32186142 17
2116053 25
CONNECTION 33286139 67
2116081 15
33554128 67
29990001 13, 21
3355E005 45
3246A001 17
36136122 111
DRAIN PLUG 26560912 155
3775E012 23
ELBOW 3766T131 105
4133L011 79
3767H071 111
Page 162
Parts Index
3767H112 119 FUEL INJECTION 2643D641 33

PUMP
ELECTRICAL 2900A001 39
CONNECTOR FUEL INJECTION 3117L052 31
PUMP GEAR
ELECTRONIC U5MK0669 41
GOVERNOR KIT FUEL PIPE 3435H012 131
ENGINE - YDL3749R 11 4122X004 153

EXCHANGE
4124E095 141
EXHAUST 3778P051 107
MANIFOLD GASKET 32811408 159
EXHAUST VALVE 3142A051 21 3682H003 159
EXTENSION 3748W251 81 36831122 159
FAN 2485C527 81 36832138 99
FAN DRIVE 4113H074 55 36832143 159

HOUSING
36833148 61
FAN DRIVE 3115C113 55
36833152 159
PULLEY
3683D006 101
FLANGE 3743C001 119
3683H005 57, 159
3751K121 71
3683H006 61, 159
FLEXIBLE PIPE 2483A032 71
3684N008 105
2483A033 71
3686A507 67, 67
FLYWHEEL 4111D128 51
ASSEMBLY 3686A511 67
FLYWHEEL 3713M049 49 3687H005 159
HOUSING
3687M018 75
FORK 3667A001 137
3687Y002 159
FUEL FILTER 26560143 123
GASKET - CYL. 3681C003 63
FUEL FILTER 2656F815 123 HEAD COVER
ASSEMBLY
GASKET - 3681H208 21
FUEL FILTER HEAD 26560914 155 CYLINDER HEAD
FUEL INJ PUMP 4122A048 129 GASKET - 36862191 107
RETURN PIPE EXHAUST
MANIFOLD
Page 163
Parts Index
3688C017 107 3688C011 111
GASKET - FUEL INJ 3687H011 159 GASKET - WATER 3382P004 159

PUMP PUMP
GASKET - IND 3687A508 63 GUARD 3756V019 149

MANIFOLD
3756V033 149
3688C028 103
3756V127 149
GASKET - LIFT 3685R007 121, 159
PUMP 3756V128 149
GASKET - OIL 21826394 159 HEATSHIELD 3661A067 109

COOLER
HOLDER 2645A302 37
3684N028 71
HOSE 3383A024 101
3684R011 67
3384M003 149, 151
GASKET - OIL 3686T004 67
3384M004 149
FILTER HEAD
3384T002 149, 149,
3687W003 67
151
3687W006 159
33881125 61
3687W008 159
3482E027 149
GASKET - OIL 36831127 159
3482T017 149
PUMP
HOSE - AIR 3783R035 117
GASKET - OIL SEAL 3681T018 159
HOUSING HOSE CLIP 2481873 117
GASKET - SUMP 3681M005 57, 159 2481877 101
GASKET - 3684A004 79 2481878 117
THERMOSTAT HSG
2481D076 117
3685F005 75
HOSE KIT U5MH0050 75
GASKET - TIMING 21826405 25, 159
CASE HOUSING 2486A990 71
3681P009 25, 159 3771X113 67
GASKET - TIMING 3681P019 159 3771X151 67

COVER
HUB 33426161 25
GASKET - 3688A006 97
TURBOCHARGER IDLER GEAR 4111A008 25
Page 164
Parts Index
4111A013 25 U5MB0010B 17
IDLER GEAR BUSH 0050345 25 U5MB0010C 17
INDICATOR 2652C814 113 METRIC BOLT 3211C002 15
INJECTOR 2645A060 37 MOUNTING 2634A115 147
INJECTOR NOZZLE 2645A621 37 NUT 0576052 23
INJECTOR WASHER 0921173 37 0576113 131
INSERT 3314A121 21 0576116 99
3324E002 21 2318A108 31
INSPECTION 4152A002 25 2318A209 147, 147

COVER
2318A603 31, 57,
INTAKE HEATER 2666108 133 67, 67,
67, 71,
INTAKE MANIFOLD 3777U031 103 147, 147
3777U036 103 2318A604 53
3777U038 103 2318A605 23
INTAKE VALVE 3142L072 21 2318A633 111, 111,
111
KIT 26560924 153
2318A634 97, 107,
LEVER 3615A015 85
119
3615Y005 151
2318D208 81, 85
LIFT PUMP KIT ULPK0002 121
26560904 153, 155
LINER - OVERSIZE 3135X065 13
3274A003 61
3135X066 13
33225414 129
LINER - PRESS FIT 3135X063 13
33532129 125, 125,
LINER - SLIP FIT 3135X062 13 127, 129,
153, 153
LOCTITE 1861135 69
33532148 141
MAIN AIR FILTER 26510353 113
O RING 2415B152 77, 159
MAIN BEARING KIT U5MB0010 17
OIL COOLER 2486A972 67
MAIN BEARING KIT U5MB0010A 17
- U/S 2486A993 71
Page 165
Parts Index
OIL FILLER CAP 4142X099 63 PIPE - FUEL INJ NO 3525A081 35

1 CYL
OIL FILTER 2654403 67
PIPE - FUEL INJ NO 3525A082 35
OIL FILTER HEAD 4134E031 67 2 CYL
OIL PIPE 2483A006 69 PIPE - FUEL INJ NO 3525A083 35
3 CYL
2483A007 67
3571C014 61
4 CYL
3575K006 57
4126X106 99 5 CYL
OIL PRESSURE 2848A013 143 PIPE - FUEL INJ NO 3525A086 35

SWITCH 6 CYL
OIL PUMP 4132F057 29 PIPE - LEAK OFF 3558X021 45
OIL SEPARATOR 3771K005 63 PIPE - LIFT PUMP 4125V012 125

TO FILTER
OLIVE 0566004 131
PIPE - OIL 3571C045 29
0566007 99
PIPE - OIL SUCTION 3575K015 57
33811112 131, 141
PIPE - TURBO OIL 3571C073 101
33811113 23 DRAIN
33811114 125, 125, PISTON COOLING 3861A027 13

127, 129, JET
129, 153,
153 PISTON KIT U5LF0019 17
33812116 57 U5LF0020 17
3381A002 141 U5LF0021 17
PIN 2116087 13 U5LF0022 17
2900A009 39 U5LF0023 17
2900A011 39 U5LF0024 17
PIPE - BREATHER 3573A006 61 PISTON RING KIT 4181A026 17
PIPE - COOLANT 3475A002 151 PLATE 3241A025 25
PIPE - FILTER TO 4122A049 127 3272A033 25

PUMP
3617A001 61
Page 166
Parts Index
36212132 49 3212P002 21
3621X007 135 32161114 147
3623K007 75 32168212 13
3654W003 135 32186405 57
4148K016 93 32416119 13
PLUG 0650203 145 32417134 13
0650204 123, 153, 32417156 21

153
32418122 13, 13, 13
0650507 23
3774A004 13
0650540 21
4148K011 75
0650586 95
PLUNGER 32712726 29
0650594 143
3342A303 67
0650710 13, 21
PRE-FUEL FILTER 2656F810 153, 155
2431131 43 ASSY
2431154 21, 75 PRE-FUEL FILTER 26560145 155

KIT
2431A016 57
PUSHROD 31434307 23
2431A054 21, 157
RADIATOR 2485B243 147
2485A013 61
RADIATOR CAP 24870013 147
2485A204 13
RELIEF VALVE 4138A017 13
24864010 147
4138A033 29
2487096 57
4138A035 67
2487204 49
REPAIR KIT - LIFT ULPR0002 121
2487207 139 PUMP
2487A018 25, 57 REPAIR KIT - U7LW0151 77
WATER PUMP
2487A452 49
RING 2417711 73
26560907 153, 155
26560902 155
26560909 153, 155
33415356 119
3211A005 13
Page 167
Parts Index
ROCKER ARM 4115R305 23 2314H003 25, 59,

ASSEMBLY 61, 61,
65, 99,
4115R306 23 101, 125
ROCKER SHAFT ZZ90057 11, 23 2314H004 25, 25,
ASSEMBLY 29, 29,
29, 57,
ROCKER SHAFT U7LR0003 23
57, 67,
ASSY - MINOR
67, 75, 85
ROCKER SHAFT 31743108 23
2314H005 25, 67,
SPRING
87, 121,
31744123 23 125, 147
ROD 3251A001 67 2314H006 37, 77, 77
RUBBER 33546 147 2314H007 85
SAFETY AIR 26510354 113 2314H008 75, 79, 85

FILTER
2314H010 67, 79,
SCREW 0096803 51 115
2182110 13 2314H012 67
2233022 23 2314H013 25, 85, 87
2311D039 13, 57 2314H015 67, 75, 77
2311E027 41 2314H019 67
2311F055 147 2314H020 57, 57
2314C034 31 2314H032 93, 137
2314C049 95 2314H034 25, 57
2314C369 147 2314H102 49, 109
2314F003 25, 149 2314J001 147
2314F036 25 2314J002 93, 111,

115, 123
2314H002 29, 57,
71, 71, 2314J003 67, 67,
85, 111, 85, 105,
141, 151, 123, 135,
151 135, 153
Page 168
Parts Index
2314J004 49, 89, 33817135 61

93, 135,
153 36843154 49
2314J007 67 SEAL - FRONT END 2418F436 25

OIL
2314J008 147
SEAL - INJECTOR 3311A043 37
2314J009 115
SEAL - O RING 2415638 73
2314J011 25
2415715 57
2314J013 75
2415731 61, 63
2314J015 55
2415A076 75
2314J019 105
2415A093 25, 159
2314J039 103
2415A131 63
2314J049 103
2415B121 65
2314J602 73
2415B155 77
2314J603 49, 85
2415B402 67, 159
2314J606 25
2415B436 67, 159
2314J607 23
2415H031 67
2314K159 67, 67
2415H493 63
2314K161 29, 147
2415H494 77
2314N043 77
2415H503 93
32114145 23
2415H507 41
3212V001 67
2415H549 93
32166219 21
2418F603 71
32166221 21
26560903 153, 155
32166222 21
26560905 153, 155
32166329 13
26560917 155
3218H006 111, 111
26560918 155
SEAL 26560916 155
26560923 153, 155
3311A042 37
3688X008 71
Page 169
Parts Index
SEAL - REOS 2418F701 15 STARTER RING 31162121 51

HOUSING GEAR
SEAL - VALVE 33817117 21, 21 STAY 3612T004 147

STEM
3641V011 147
SEAL - WATER 3687W017 79
OUTLET 3641V012 147
SEAT 32712111 29 STUD 2313C078 53
SENDER 2848A102 145 2313F059 111
SHAFT 3271H004 13 2313F068 111
3271H005 13 2313F079 119
SHIELD 3781N013 25 2313H242 81
SHIM 3311K015 23 2313H331 23
SHORT ENGINE YD39861 11 2313M059 31
SMALL END BUSH 3112A005 19 2313M060 67
3112E005 17 2313M064 67
SOCKET 2900A002 39 2313M377 97
SPACER 0330819 137 2313M378 107
0920469 13 2313M380 97, 107
33115117 147 2313M387 107
3311X002 73 SUMP 3787H403 57
3312K305 85 4145H079 11
33135115 147 TAPPET 3142U031 23
33135413 125 THERMOSTAT 2485613 75
33246117 115 THERMOSTAT 3771K121 75

HOUSING
33813129 37
THIMBLE 33142111 13
3623H006 67
THRUST PLATE 32418313 73
SPEED SENSOR 2868A006 47
33153121 25
SPRING 31744151 29, 67
THRUST WASHER 31137312 17
STARTER MOTOR 2873K621 53
Page 170
Parts Index
31137322 17 2411A024 67
31137551 17 2411D007 45
31137561 17 2411D010 131, 131
TIMING CASE 3716C522 11, 25 2411D013 123, 153,

153
TIMING COVER 4142A171 11
2411D016 145
TIMINGGEAR 4142A143 25
COVER 2415D002 71, 71
TUBE ASSEMBLY 3577A125 57 2415D051 31
TURBOCHARGER 2674A335 97 2415D053 95
UNION 0206008 99 2415D108 13
UNION NUT 33225412 131, 141 24864011 147
VALVE 26510357 113 26560911 155
VALVE COLLET 33173108 21, 21 33117127 51
VALVE GUIDE 3343F041 21 33117434 23
3343J021 21 33123125 25
VALVE SPRING 31744133 21, 21 33124118 147

INNER
33134113 57, 57,
VALVE SPRING 31745122 21, 21 57, 57
OUTER
3321A003 25
VALVE SPRING 33415118 21, 21
WASHER K134AF01 31
WASHER 0920009 61, 147 WATER PIPE 3475X012 149
0920156 57, 57 3475X013 149
0920433 59 WATER PUMP U5MW0160 77
0920467 111 WATER PUMP - U5MW0160R 77

EXCHANGE
0920471 147
WEDGE 2900A003 39
2131A008 85, 85
WOODRUFF KEY 0500012 17, 25
2131A010 147, 147
2134A010 147, 147
Page 171

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YD51440 YD51440

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 160

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Long Engine 11 Atomisers 37

Cylinder Block 13 Control Unit 39

Cylinder Block 15 Control Unit 41

Crankshaft, Pistons & Connecting Rods 17 Boost Control Pipe 43

Crankshaft, Pistons & Connecting Rods 19 Fuel Leak-Off Pipe 45

Cylinder Head 21 Sensors 47

Rocker Shaft 23 Flywheel Housing 49

Timing Gear & Camshaft 25 Flywheel & Starter Ring 51

Lubricating Oil Pump & Delivery 29 Starter Motor 53

Lubricating Oil Sump 57

Lubricating Oil Sump 59

Lubricating Oil Filler & Breather 61

Section Page Section Page

Lubricating Oil Filler & Breather 63 Alternator Bracket & Fixings 89

Lubricating Oil Filler & Breather 65 Pulleys 91

Lubricating Oil Filter & Integral Oil 67 Blanking Plates 93

Water Pump, Thermostat & Heat 77

Water Outlet & Inlet 79 Pipework & Connections 105

Fan 81 Exhaust Manifold 107

Alternator 83 Pipework & Connections 109

Alternator Bracket & Fixings 85 Pipework & Connections 111

Alternator Bracket & Fixings 87 Air Filters 113

Section Page Section Page

Air Filters 115 Heater/Starter Switch 141

Pipework 119 Temperature Gauge & Sender 145

Lift Pump 121 Radiator & Cowling 147

Fuel Filter 123 Radiator & Cowling 149

Lift Pump to Filter Pipe 125 Radiator & Cowling 151

Filter to Injection Pump Pipe 127 Fuel Pre-Lift Pump 153

Injection Pump to Filter Pipe 129 Fuel Pre-Lift Pump 155

Engine Lifting 135

Throttle & Stop Controls 137

Engine Mounts 139

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Parts kit instruction 218

Power Exchange Long Engines

Item Part No. References Qty. Description Notes

1 YDL3749R 1 ENGINE - EXCHANGE

(A) ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN

Item Part No. References Qty. Description Notes

1 ZZ50296 G 1 CYLINDER BLOCK ASSEMBLY

(A) LOCATING DOWELS

Item Part No. References Qty. Description Notes

1 2418F701 A U764752H 1 SEAL - REOS HOUSING

(A) REFER TO SERVICE BULLETIN