2018 01 10 KRC4 Training en

KR C4 Training courses
 Overview of training courses

 KUKA Automatisering + Robots N.V.
 2018-01-10 (replaces 2016-10-02)
 Valid for 2018
College
To ensure that the skills of the workforce keep pace The seminars are divided into basic,
with technical developments, training is necessary. advanced and application courses to
That is why KUKA Automatisering + Robots sees meet the needs and requirements
product training as a part of the robot system and of the students. An overview of the
offers everyone who works with robots - from seminars can be found in this
system operators to programmers, and from brochure.
maintenance personnel to designers of robotic cells
- expertise "ex works".
The training courses are organized in a fully
equipped training center.
Road map … see www.kuka.be

Hotels ......... see www.kuka.be
Experienced trainers, modern methods with 50 % Tel. +32 11 51 61 60

practical work and detailed documents make the Fax +32 11 52 67 94
KUKA trainings efficient. E-Mail : college@kuka.be
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Overview training courses KR C4
KUKA Automatisering + Robots
N.V. offers a large numbers of
training courses. The available
trainings courses are listed in the
figure on the left. The figure also
gives an indication of the
training course duration.
For several training courses a
basic level is required. For
example: for the training course
“Robot programming 2”, it is
required to have knowledge of
the training course “Robot
Programming 1”.
Contact
KUKA Automatisering +
Robots N.V.
Centrum-Zuid 1031
B-3530 HOUTHALEN
Tel. + 32 11 51 61 60
Fax + 32 11 52 67 94
E-mail : college@kuka.be

Training cells
Components
• KR16
• Table with contour
• Schunk gripper
• Anti collision device
• External tool
• Buffer station
• Operator panel
• Fence

Training cells
Components
 KR 60L45K + KL1000
 KUKA KR C4
 LVD PPEB-EFL
 80/25Gripper
 Thickness measurement
 Input stations
 Output stations
 Regrip station
 Angle meas. system
Components
 Quantec Robot KR150
R2700 Extra
 IBAG Milling tool 40.000
rpm (1.5Nm, 6kW at
40.000 rpm)
 Tool diameters up to
12mm
 Tool length up to 100mm
 KR C4

RO
Robot Operator
Seminar Goal Preconditions Length of seminar
The “Robot operator" seminar is made for the service Basic technical training. 2 days (8:30 until 16:30)
personnel of KUKA industrial robots. Computer knowledge and knowledge (Lunches included)
This seminar provides training with regard to the proper on MS Windows is helpful. Limitation
and safety-conscious operation of a robot in a production
environment, the modification and maintenance of robot Min. 4 participants
application programs, selection and execution of robot Final assessment Max. 10 participants
programs. The course ends with an achievement Date
test. On request
A certificate is issued on successful Language
Topics covered completion of the course. English
 Safety when working with KUKA robots
 Basic knowledge of the structure of a robot system Location
 Moving the robot manually KUKA Automatisering +
 Starting and executing robot programs manually and in Robots N.V.
automatic mode
 Reading and interpreting robot controller messages Contact
 Displaying the current robot position
 Principle of mastering and checking the mastering
Robots N.V.
 Gripper operation (KUKA.GripperTech)
Centrum-Zuid 1031
B-3530 HOUTHALEN
Tel. + 32 11 51 61 60
Fax + 32 11 52 67 94

P1
Robot Programming 1
Seminar goal Preconditions Length of seminar
The seminar “Robot Programming 1" is made for the Technical training. 5 days (8:30 until 16:30)
programming personnel of KUKA industrial robots. Computer knowledge and knowledge (Lunches included)
This seminar provides training with regard to of MS Windows is helpful.
 the proper and safety-conscious operation of a robot in a Limitation
production environment, Min. 4 participants
 the modification and maintenance of robot application Max. 10 participants
programs,
Final assessment
 the creation of linear application programs (without branching Date
The course ends with an achievement
and hierarchical structures).
test. On request
A certificate is issued on successful Language
Topics covered
completion of the course. English
 Structure and function of a KUKA robot system
 Moving the robot Location
 Starting up steps at the robot KUKA Automatisering +
 Executing robot programs Robots N.V.
 Working with program files
 Creating and modifying programmed motions Contact
 Programming spline motions KUKA Automatisering +
 Using logic functions in the robot program Robots N.V.
 Using technology packages Centrum-Zuid 1031
 Programming with external tools B-3530 HOUTHALEN
 Introduction to Expert level Tel. + 32 11 51 61 60
 Variables and declarations Fax + 32 11 52 67 94
 Using program execution control functions E-mail : college@kuka.be
 Working with a higher-level controller

P2
Robot Programming 2
Seminar goal Length of seminar
Preconditions
The aim of the seminar is to build on the basic skills taught 5 days (8:30 until 16:30)
Seminar: Robot Programming 1
previously and to learn the basics of the KUKA high-level (Lunches included)
programming language KRL and apply it in structured robot
programs. Limitation
Min. 4 participants
Max. 10 participants
Final assessment
The course ends with an achievement Date
Topics covered test. On request
 Programming with WorkVisual Language
A certificate is issued on successful
 Structured programming English
completion of the course.
 Introduction to Expert level
 Variables and declarations Location
 Subprograms and functions KUKA Automatisering +
 Customized messages programming with KRL Robots N.V.
 Motion programming with KRL Contact
 Working with system variables
 Interrupt programming
Robots N.V.
 Switching functions with KRL
Centrum-Zuid 1031
 Using the submit interpreter
B-3530 HOUTHALEN
 Working with analogue signals
Tel. + 32 11 51 61 60
Fax + 32 11 52 67 94

RR
Re-train Robot Programming

After this seminar experienced robot programmers are able to visit Expert knowledge in programming of 5 days (8:30 until 16:30)
other seminars of the KUKA college. This means all programming industrial robot systems (Lunches included)
seminars, all service seminars (electric & mechanic) and also the General knowledge industrial robots
entrance in the Certified Robot Professional is possible. Start-up knowledge (mastering, tool
and base creation) Limitation
Topics covered
Knowledge about coordinate systems Min. 4 participants
 Safety when working with KUKA robots Max. 10 participants
Knowledge about robot motions (point
 Advanced knowledge of the structure of a robot system to point, linear, circular)
 Executing robot programs manually, in automatic mode and via an General knowledge in programming Date
external controller Knowledge about cell concepts On request
 Human-machine communication
 Using technology packages (KUKA.GripperTech) Final assessment Language
The course ends with an achievement English
 Working with program files
test.
 Displaying and adapting saved values (variables) Location
A certificate is issued on successful
 Modifying existing or creating new programmed motions with macros KUKA Automatisering +
 Programming and applying logical functions in motion programs Robots N.V.
 Performing commissioning tasks on the robot Contact
 Successful programming with KRL (KUKA Robot Language) and KUKA Automatisering +
WorkVisual Robots N.V.
Centrum-Zuid 1031
 Working with variables B-3530 HOUTHALEN
 Creating and modifying programmed motions in KRL Tel. + 32 11 51 61 60
 Programming logical functions in KRL Fax + 32 11 52 67 94
 Linking robot programs E-mail : college@kuka.be
 Programming project: cycle time optimization using the example of a
palletizing application
SE
Electrical Servicing KR C4
The participants in this seminar are trained in the Basic electro-technical training. 4 days (8:30 until 16:30)
fundamentals of proper fault diagnosis and troubleshooting (Lunches included)
Seminar: “Robot Programming 1".
for the electrical equipment of the robot system KR C4 Computer knowledge and MS Limitation
including the necessary network basics for Windows knowledge is helpful. Min. 4 participants
recommissioning a KR C4 system after repair work. Max. 10 participants
Final assessment
Date
The course ends with an On request
Topics covered achievement test.
 Safety when working with KUKA training robots A certificate is issued on
Language
 Basic knowledge of the structure of a KR C4 controller English
successful completion of the
 Basic knowledge of the structure of a KR C4 control course.
computer Location
 Overview of the bus systems of the KR C4 controller KUKA Automatisering +
Robots N.V.
 Basic knowledge of networks
 Basic principles of Ethernet-based field buses of the KR C4 Contact
 Familiarization with passive components of the KR C4 KUKA Automatisering +
 Safety concept of the KR C4 Robots N.V.
 Software concept and data handling Centrum-Zuid 1031
 Diagnostic options and troubleshooting directly at the B-3530 HOUTHALEN
controller Tel. + 32 11 51 61 60
Fax + 32 11 52 67 94
 Trace function for troubleshooting
 Maintenance table and maintenance intervals
 Overview of WorkVisual and its potential use for diagnosis
SR
Safe Range Monitoring V3.x

The participants in this seminar are trained in the seminar: Robot Programming 1 1 day (8:30 until 16:30)
fundamentals of proper commissioning, fault diagnosis (Lunches included)
and troubleshooting for the option
SafeRangeMonitoring. Limitation
Min. 4 participants
Final assessment
test. Date
A certificate is issued on successful On request
Language
Topics covered English
 Safety SafeRangeMonitoring Location
 Description of SafeRangeMonitoring 3.x KUKA Automatisering +
 Installing and activating SafeRangeMonitoring 3.x Robots N.V.
 Programming a mastering test
Contact
 Programming the brake test
 Configuring safety parameters on the robot
Robots N.V.
 Configuration of SafeRangeMonitoring with WorkVisual Centrum-Zuid 1031
 Defining SafeRangeMonitoring system variables B-3530 HOUTHALEN
 Starting the diagnostic monitor Tel. + 32 11 51 61 60
Fax + 32 11 52 67 94

SO
SafeOperation V3.x
The participants in this seminar are trained in the Seminar: Robot Programming 1 3 days (8:30 until 16:30)
fundamentals of proper commissioning, fault diagnosis (Lunches included)
and troubleshooting for the option SafeOperation.
Final assessment Limitation
Min. 4 participants
test.
A certificate is issued on successful Date
completion of the course. On request
Language
English
Topics covered
 SafeOperation safety
Location
 SafeOperation 3.x overview KUKA Automatisering +
 Activating SafeOperation functionality Robots N.V.
 Programming the mastering test
 Programming the brake test Contact
 Configuring and testing all safety parameters in practice KUKA Automatisering +
 Creating a safety configuration with WorkVisual Robots N.V.
Centrum-Zuid 1031
 Defining the interface to a safety-PLC B-3530 HOUTHALEN
 Defining system variables for SafeOperation Tel. + 32 11 51 61 60
 SafeOperation Diagnosis overview Fax + 32 11 52 67 94

BT
KUKA.BendTech
Seminar goal Prerequisites Length of seminar
The seminar “BendTech" is made for programmers and Basic technical knowledge 4 days (8:30 until 16:30)
maintenance personal of robots at bending presses. Seminar: "Basic Robot (Lunches included)
The participant in the seminar will acquire a thorough Programming". Limitation
knowledge of the bend-technology. The robot system Min. 3 participants
is set up for communication with the bending press. Final assessment Max. 6 participants
Robot programs are made and optimized, first in The course ends with an achievement
simulation and next on a robot with a simulated press. test. Date
In addition, participants carry out diagnosis and A certificate is issued on successful On request
troubleshooting exercises for this application. completion of the course. Language
English
Topics covered
 Basis principles of robots at bending presses Location
 Technical requirements and factors KUKA Automatisering +
 Installation of the BendTech Software Robots N.V.
 Use of the BendTech software
Contact
 Configuration of grippers and vacuum channels
 Communication between robot and bending press
Robots N.V.
 Synchronization of robot and bending press Centrum-Zuid 1031
 Measurement of press, center table and pallets B-3530 HOUTHALEN
 Program creation on the robot controller Tel. + 32 11 51 61 60
 Optimizing the robot programs Fax + 32 11 52 67 94
 Alarms, error handling and fault diagnosis

CR
KUKA.CAMRob
The seminar “CAMRob" is made for programmers and Basic technical knowledge 4 days (8:30 until 16:30)
service personnel of milling robots. The participant in this (Lunches included)
Seminar: "Basic Robot
seminar will acquire a thorough working knowledge of Programming". Limitation
the CAMRob-technology. They will set up a robot system
Final assessment Min. 3 participants
for use as a milling system. Robot programs are made
The course ends with an achievement Max. 6 participants
using CNC files and executed on the milling robot. In
addition, participants carry out diagnosis and test.
Date
troubleshooting exercises on this application. A certificate is issued on successful
On request
Topics covered Language
 Basic principles of milling robots English
 Technical requirements and factors
 Installation of CAMRob PC and KRC software Location
 Use of CAMRob PC and KRC software
Robots N.V.
 Measurement of tool, work piece and external axis
 Generation of robot programs in CAMRob PC and Contact
transfer to the robot controller KUKA Automatisering +
 Simulation and evaluation of robot motions in CAMRob Robots N.V.
PC Centrum-Zuid 1031
 Optimizing robot programs B-3530 HOUTHALEN
 Control of the milling motor Tel. + 32 11 51 61 60
Fax + 32 11 52 67 94
 Interrupting and restarting robot programs

CT
KUKA.ConveyorTech
The seminar "ConveyorTech" is made for programmers Basic technical knowledge 2 days (8:30 until 16:30)
and service personal of robots working together with Seminar: "Basic Robot Programming". (Lunches included)
conveyor systems. The participant in this seminar will
acquire a thorough working knowledge of conveyor Limitation
technology. They will setup a robot system for use with Min. 2 participants
conveyors and create and optimize application Max. 4 participants
programs on a high speed conveyor belt. In addition,
Final assessment Date
participants carry out diagnosis and troubleshooting
exercises for this application. The course ends with an achievement On request
test. Language
A certificate is issued on successful English
Topics covered
 Basic principles of conveyor motions
Location
 Technical requirements and factors
 Installation of the ConveyorTech software Robots N.V.
 Operation of the ConveyorTech software
 Commissioning and calibration of the conveyor Contact
bases KUKA Automatisering +
 Program creation on the robot controller Robots N.V.
 Optimizing the robot programs Centrum-Zuid 1031
B-3530 HOUTHALEN
Tel. + 32 11 51 61 60
Fax + 32 11 52 67 94

SL
KUKA.Sim Layout
The "KUKA Sim Layout" seminar is made for the personnel Basic knowledge of CAD programming systems 1 day (8:30 until 16:30)
which is planning robot cells. is helpful. (Lunches included)
Computer knowledge and Windows knowledge
Topics covered is helpful. Limitation
Following topics are covered Basic knowledge of robot programming is Min. 2 participants
 Installation of software recommended. Max. 8 participants
 Licensing Date
 The component library Final assessment
On request
 Selection of robots The course ends with an achievement test.
 Building layouts with standard components A certificate is issued on successful completion Language
 Importing STEP files of the course. English
 Reachability of robots
 Simple robot motions Location
 Generate 3D PDF files KUKA Automatisering +
 Load data verification using KUKA.Load Robots N.V.
Contact
Note Robots N.V.
Centrum-Zuid 1031
The trainee is asked to bring along a notebook computer
B-3530 HOUTHALEN
on which KUKA Sim can be installed. See the website of
Tel. + 32 11 51 61 60
KUKA Sim for the system requirements.
Fax + 32 11 52 67 94

SP
KUKA.Sim Pro
Seminar goal Note Length of seminar
The "KUKA Sim Pro" seminar is made for the personnel which 4 days (8:30 until 16:30)
The trainee is asked to bring along a notebook
is planning robot cells and for robot programmers performing (Lunches included)
computer on which KUKA Sim can be installed.
off-line programming of KUKA robots. See the website of KUKA Sim for the system
requirements. Limitation
Topics covered Min. 2 participants
Preconditions
 Following topics are covered Max. 8 participants
 Installation of software Seminar: "Basic Robot Programming".
Date
 Licensing of the software Basic knowledge of CAD programming systems
is helpful. On request
 The component library
 Selection of robots Computer knowledge and Windows knowledge Language
 Building layouts is helpful. English
 Creating own libraries Final assessment
 Import and export geometries The course ends with an achievement test. Location
 Building kinematical components KUKA Automatisering +
A certificate is issued on successful completion
 Using external axes Robots N.V.
of the course.
 Creating robot programs
 Grasping and releasing objects
 Defining signals and interfaces
 Importing and exporting programs Contact
 Reachability of robots KUKA Automatisering +
 Generate 3D PDF files Robots N.V.
 Create 2D drawings Centrum-Zuid 1031
 Load data verification using KUKA.Load B-3530 HOUTHALEN
The seminar ends with a demonstration of several case Tel. + 32 11 51 61 60
studies. Fax + 32 11 52 67 94

College conditions
Confirmation Inclusive for trainings organized in Houthalen Length of seminars
Trainees are asked to report themselves in Manuals and documentation From 1 to 5 days
written form at least two weeks in The usage of the training cells Language
advance to the training course. A legal Coffee and soft drinks during the break times English
agreement arises from the moment KUKA Lunch
confirms the training course in a written
Inclusive for trainings on site Location
form.
Manuals and documentation KUKA Automatisering +
Robots N.V.
Training courses on site Liability
Training sessions which are organized at KUKA is not responsible for any damages during Dates
customer site are prone to additional the training courses, except for those resulting On request
conditions and tariffs. Contact KUKA for the from the correct observation of the training
conditions. instructions.
Course times Copyrights Contact

The training courses start at 8:30 and The documentation which is provided to the KUKA Automatisering +
end at 16:30. During the training on trainee is protected by international copyrights. Robots N.V.
site, the travel time is a decisive These shall not be reproduced or transmitted, in Centrum-Zuid 1031
factor in the start and end times of any form or by any means, and or used for B-3530 HOUTHALEN
the training course. training sessions without prior written Tel. + 32 11 51 61 60
permission of KUKA. Fax + 32 11 52 67 94


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KR C4 Training courses

 Overview of training courses

Road map … see www.kuka.be

Experienced trainers, modern methods with 50 % Tel. +32 11 51 61 60

M:\kuka_benelux\Presentaties\Training\KRC4_Training_EN.pptx | WP,JV | 2018-01-10 | www.kuka.be Page: 2

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Re-train Robot Programming

Safe Range Monitoring V3.x

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Course times Copyrights Contact

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