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SERVICE BULLETIN

Kobelco Construction Machinery Co., Ltd.


Customer Support Department FS Group
Authorized by; Issued by;
CLASSIFICATION : TECHNICAL INFORMATION
Issue Date : August 23, 2005
Bulletin No. : S000-60-K005
Subject : Introducing bypass cable for stepping motor
Applicable Area : All
Applicable Model : All of 6 to 32ton class excavator (Mark III, Mark V and Mark VI series)
Applicable S/No. : Shown in below

1. Background of Information
The followings are the example of the typical trouble phenomenon concerning the engine control.
- The engine speed suddenly falls and then goes up (fluctuating)
- The governor motor stall from high speed range
- Unable to stop engine
Under these phenomenon, monitor display indicates error code of "Current NG" and or
"Step motor start point NG ".
And replacing the KPSS controller or the stepping motor might not work to solve the
problem if the error originated from coupler connection and damaged wire harnesses.
Primary troubleshooting would be to inspect the wire harness of the A and B coil (4P
coupler), and also the harness of the starting point (3P coupler) as an action.
In the case of the reconditioning the couplers and tracing up the damaged wire harness do
not work to solve the problem, then we recommend you to use "BY-PASS-CABLE"
connecting stepping motor directly to the KPSS controller.
We are introducing "BY-PASS-CABLEs" to ease your troubleshooting as service tool and
would be available from Kobelco Parts center.

2. Applicable models and P/No. of "BY-PASS-CABLE"


Cable and
Coupler Machine Cable P/No.
Maker

Sumitomo
SK60-1/SK100-1/SK120-1/SK200-1/SK220-1/SK300-2/SK400-2
Acera made YN33T00007F3
SK310-2/SK430-2/SK310-3/SK430-3
Sumitomo SK60-2/SK100-2/SK120-2/SK200-2/SK220-2
Super version YN33T00007F2
made SK60-3/SK100-3/SK120-3/SK200-3/SK220-3
Grand Beetle Sumitomo SK60SR/SK75UR/SK115SR/SK130UR/SK135SR/SK200SR/SK235SR
YN33T00007F1
Dynamic Acera made SK200-6/SK230-6/SK320-6
SK60SR-1E/SK70SR-1ES/SK75UR-3E(S)/SK115SR-1E(S)
Grand Beetle Mi/c AMP
SK130UR-1E(S)/SK135SR-1E(S)/SK200SR-1E(S)/SK235SR-1E(S) YN33T00007F4
made
Dynamic Acera Mi/c SK200-6E(S)/SK230-6E(S)

3. Rework Instruction

BY-PASS-CABLE
(Approx. 6m in

Stepping
KPSS Controller Motor

This bulletin is issued for information only and is not


an authorization for warranty claim submission.
1
Issue Date : August 23, 2005
4. Electric diagrams Bulletin No. : S000-60-K005

Acera series
Mark-III Series

Grounding cable of limit


switch (E1/B), tighten
together this at this point
Case of F3 (Acera)

774W 773R
Example of wiring for KPSS- 98V
controller side
SK200-1 (For other machine, refer
to Shop Manual).

KPSS-controller

771G
772B

2
Issue Date : August 23, 2005
Acera Super Version Bulletin No. : S000-60-K005
Mark-V Series

(20R) : Connect 24V directly


( 20 R)box
from fuse ヒ ュ ー ズ BOXか ら
直 接 24Vを つ な い で 下 さ い

Case of F2 (Acera Super Version)

Example of wiring for KPSS controller side


SK200-2 (For other machine, refer to Shop Manual).

KPSS-controller
Arrangement of pins

AMP made
Type: 1-178203-6
100P Connector AMP

CN11 : Plug housing 178201-6 (34P) AMP


CN12 : Plug housing 178199-6 (22P) AMP
CN13 : Plug housing 178198-6 (16P) AMP
CN14 : Plug housing 178200-6 (28P) AMP

CN13 Fitting face CN14 Fitting face

98V 774W 773R 772B 771G

3
Issue Date : August 23, 2005
Dynamic Acera Bulletin No. : S000-60-K005
Mark-VI Series

Grounding cable of limit switch (E1/B),


リ ミ ッ this
tighten ト ス イtogether
ッ チ の ア ー at
ス this
(E1/B)
point.
下 記 の 部 位 に 共 締 め

Case of F1 (Dynamic Acera and Grand Beetle)

Example of wiring for KPSS-controller


side
SK200-6 (For other machine, refer to
Shop Manual).

771G 772B SH Gr

544GB

773R 774W

4
Issue Date : August 23, 2005
Dynamic Acera (mi/c) Bulletin No. : S000-60-K005
Mark-VI Series (mi/c)

Grounding cable of limit switch


リ ミ ッ ト ス イ ッ チ の ア ー ス (E1/B)
(E1/B), tighten this together at
下 記 の 部 位 に共 締 め
this point

Case of F4 (Mi/c of Dynamic Acera and Grand Beetle

SK200-6E(S) / SK230- When controller has a grommet,


6E(S) wiring route differs from others.

Example of wiring for KPSS-


controller side
SK200-6E (Important---For other
machine, refer to Shop Manual).

771G 772B SH Gr 544GB

773R 774W