ITP For C5 Painting

AFCONS INFRASTRUCTURE LTD
PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

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REFERENCE SPECIFICATION: JIS K 5659:2008
CLIENT: KONKAN RAILWAY CORPORATION LIMITED

PROJECT -2629 CONTRACTOR: AFCONS INFRASTRUCTURE LTD
INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Inorganic Zinc slicate
Epoxy Mist Coat Epoxy Full Coat
Primer
Epomarine Primer for

Kansai Product Description SD Zinc 1500 A Epomarine HB(K)
Mist Coat
1 Drying Time
a). Surface Dry, Max at 30°C 30 minuts 2 hours 2 hours
b). Hard Dry, Max at 30°C 48 hours 16 hours 10 hours
2 Consistency Free Flowing 2000-4000 cps 80+ / -20 KU
3 Finish Smooth Smooth Smooth
Page 1 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
4 Colour Grey Red- Brown Red- Oxide
5 Dry Film Thickness/ Per Coat Min 75-85 Microns 25-30 Microns 100-120 Microns
6 Volume Solids, % min 62% +/-3 41% +/-3 52% +/-3
7 Scratch Hardness(1.5 Kg Load) NA NA Should Pass
Page 2 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
Should pass, Testing Should pass, Testing Should pass, Testing after
8 Flexibility & Adhesion (10.00mm Mandrel)
after 24 hrs after 24 hrs 24 hrs
Flash Point
9 not included in the Japane
10 Resistance to Salt Spray as full system** NA NA NA
Page 3 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
Protection Against Corrosion Under

11 NA NA NA
Condition of Condensation as full system**
12 Keeping Properties not included in the Japane
12 Mass in Kg / Ltr. 2.90 +/-0.3 1.37 +/-0.3 1.35 +/-0.3
13 Pot Life minimum at 30°C 6 hours 3 hours 3 hours
14 Fineness of Grind NA 50 > = 50 > =
Page 4 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
7.86 m²/liter at 75 12.66 m²/liter at 30

15 Theorotical Spreading Capacity minimum 4.90 m²/liter at 100 microns
microns microns
Viscosity (Efflux time by Ford cup no. 4 of

17 Paint i.e.. Mixture of two components at not included in the Japane
27±2°C (with 10% thinner).
Adhesion & Compatibility with Primer &

16 Passes 4B-5B Passes 4B-5B Passes 4A-5A
Finish Coat
17 Gloss Value at 60° Angle of Incidence, min NA NA NA
18 Acclerated Tests on full system**
Page 5 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
a) Resistance to 0.5% Sulphuric acid

19 NA NA NA
(Weight by Volume)
b) Resistance to 0.5% Calcium hydroxide

20 (Weight by Volume) NA NA NA
21 Durability Tests**
22 Accelerated weathering test.QUV A NA NA NA
23 Accelerated weathering test.QUV A NA NA NA
Page 6 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
24 Outdoor Exposure** NA NA NA
Resistance to Sulphur Dioxide (Tested at

22 not included in the Japane
complete systems)
25 Humidity Test (On full System) NA NA NA
24 % Silicon on Non-Volatile Binder Basis not included in the Japane
25 Gloss Retention Gloss retention property has been covered und
Page 7 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
No peel off or cracks in

No peel off in film when No peel off in film when
film when 500g weight
26 Direct Impact Resistance 300g weight is dropped 300g weight is dropped
is dropped from
from 500mm from 500mm
500mm
27 Zinc on dry Film More than 80 % NA NA
** These are Long Term Tests

a) Long term Performance test are required for product Qualification
b) Periodicity of conducting the long term test can be mutually agreed.
PREPARED BY
Page 8 of 27

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INSPECTION AND TE
ACCEPTANCE CRITERIA
Sl.no. ACTIVITIES
Primer
Signature
Name
Designation
Date
Page 9 of 27
DOCUMENT No: ITP/2629/PAIN
55,56,57,58,59,85,87 & 88 ON KATRA-DHARAM SECTION OF UDHAMPUR SRINAGAR-BARAMULLA RAIL
REV-00, Date:- 03/05/18

CTION AND TESTING PLAN (BR.NO 39 & 43) FOR PAINTS AT MANUFACTURER'S PREMISES
CRITERIA
Tets Method
PERFOMER AFCON (QA/QC)
Undercoat For Fluoro Guidline
Fluoro Resin Topcoat
resin paint
Celatect F Undercoat Celatect F Topcoat
2 hours 10 minuts
IS:101-86
100% Witness
(part-3/Sec 1)
10 hours 24 hours
IS:101-89
80+ / -20 KU 80+ / -20 KU 100% Witness
(Part1 / Sec 5)
IS:101-87
Smooth Smooth 100% Witness
(Part3 / Sec 4)
Page 10 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
resin paint
IS:101-89
Light Olive Green RAL 6003 100% Witness
(Part4 / Sec 2)
IS:101-89
25-30 Microns 25-30 Microns (Part 3 / Sec 2) 100% Witness
By Elcometer
53% +/-3 42% +/-3 ASTM- D2697 100% Witness
IS:101-88
(Part 5 / Sec 2) Blast clean
Should Pass Should Pass 100% Witness
MS panel to be used for
testing
Page 11 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
resin paint
IS:101-88
Should pass, Testing Should pass, Testing after 7 (Part5 / Sec 2) Blast clean
100% Witness
after 7 days days MS panel to be used for
testing
ed in the Japanese Specification 100% Witness
To be tested as system.
Should pass 4000 hrs, No sign
IS:101-88
NA of corrosion. Creep age of total 100% Witness
(Part 6 / Sec1)
5 mm max, either side of the X
cut is allowed.
Page 12 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
resin paint
To be tested as system, Should IS:101-88

NA 100% Witness
pass 4000 hrs. (Part 6 / Sec1)
IS:101-87
1.34 +/-0.3 1.22 +/-0.3 100% Witness
(Part1 / Sec7)
6 hours 2 hours IS:13213:1991 Annexure E 100% Witness
40 > = IS:101-87
10 > = 100% Witness
(Part1 / Sec7)
Page 13 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
resin paint
16.6 m²/liter at 30 Appendix I as per

15.6 m²/liter at 25 microns 100% Witness
microns M&C/PCN/129/2018
ASTM D-3359-97 &

Passes 4A-5A Passes 4A-5A 100% Witness
Appendix VII
IS:101-88
NA 70 units at 60° angle 100% Witness
(part 4/ Sec4)
Page 14 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
resin paint
NA Should pass after 168 hrs 100% Witness

IS: 13213-1991
Annexure F
NA Should pass after 168 hrs 100% Witness
NA 500h 60° gloss retention 90% ˂= 100% Witness
NA 200h 60° gloss retention 80% ˂= IS: 13213-1991 100% Witness

Annexure G
Page 15 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
Fluoro Resin Topcoat IS: 13213-1991
resin paint
Annexure G
No Cracking, Blistering,Peeling
NA in 24 months, Extent of gloss 100% Witness
retention 60% or more.
No sign of corrosion & no sign IS:101-87

NA 100% Witness
of deterioration up to 4000 hrs (Part 6 /Sec 1)
een covered under the Durability Tests ( Sr#.21 to 24 ) 100% Witness
Page 16 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
resin paint
No peel off in film when No Peel off in film when 300 g

300g weight is dropped weight is dropped from 500 IS:101-99 (Part 5 / Sec 3) 100% Witness
from 500 mm mm
IS 14946
NA NA 100% Witness
Annexure B
AFCONS
CHECKED BY TPAQA
CHECKED BY
Page 17 of 27
REV-00, Date:- 03/05/18

CRITERIA
Tets Method
resin paint
Page 18 of 27
DOCUMENT No: ITP/2629/PAINT/C-5/FAB/001
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS
100% Inspection & 100% Inspection &

Record Review Record Review
Clerance from KRCL

Clerance from KRCL

Clerance from KRCL
Page 19 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS

Clerance from KRCL
100% Inspection & 100% Inspection & Clerance from

Record Review Record Review KRCL

Clerance from KRCL

Clerance from KRCL
Page 20 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS

Clerance from KRCL

Clerance from KRCL

Clerance from KRCL
Page 21 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS

Clerance from KRCL

Clerance from KRCL

Clerance from KRCL

Clerance from KRCL

Clerance from KRCL
Page 22 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS

Clerance from KRCL

Clerance from KRCL

Clerance from KRCL

Clerance from KRCL
Page 23 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS


Clerance from KRCL


Page 24 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS


Clerance from KRCL

Clerance from KRCL

Clerance from KRCL

Clerance from KRCL
Page 25 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS

Clerance from KRCL

Clerance from KRCL
APPROVED BY KRCL
Page 26 of 27
REV-00, Date:- 03/05/18
TPAQA KRCL REMARKS
Page 27 of 27

ITP For C5 Painting

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AFCONS INFRASTRUCTURE LTD

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

Epomarine Primer for

a). Surface Dry, Max at 30°C 30 minuts 2 hours 2 hours

b). Hard Dry, Max at 30°C 48 hours 16 hours 10 hours

2 Consistency Free Flowing 2000-4000 cps 80+ / -20 KU

3 Finish Smooth Smooth Smooth

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

4 Colour Grey Red- Brown Red- Oxide

6 Volume Solids, % min 62% +/-3 41% +/-3 52% +/-3

7 Scratch Hardness(1.5 Kg Load) NA NA Should Pass

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

10 Resistance to Salt Spray as full system** NA NA NA

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

Protection Against Corrosion Under

12 Keeping Properties not included in the Japane

12 Mass in Kg / Ltr. 2.90 +/-0.3 1.37 +/-0.3 1.35 +/-0.3

13 Pot Life minimum at 30°C 6 hours 3 hours 3 hours

14 Fineness of Grind NA 50 > = 50 > =

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

7.86 m²/liter at 75 12.66 m²/liter at 30

Viscosity (Efflux time by Ford cup no. 4 of

Adhesion & Compatibility with Primer &

17 Gloss Value at 60° Angle of Incidence, min NA NA NA

18 Acclerated Tests on full system**

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

a) Resistance to 0.5% Sulphuric acid

b) Resistance to 0.5% Calcium hydroxide

22 Accelerated weathering test.QUV A NA NA NA

23 Accelerated weathering test.QUV A NA NA NA

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

Resistance to Sulphur Dioxide (Tested at

25 Humidity Test (On full System) NA NA NA

24 % Silicon on Non-Volatile Binder Basis not included in the Japane

25 Gloss Retention Gloss retention property has been covered und

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

No peel off or cracks in

27 Zinc on dry Film More than 80 % NA NA

** These are Long Term Tests

PROJECT : CONSTRUCTION OF BRIDGE.34,38,39,40,41,42,43,53,55,56,57,58,59,8

CLIENT: KONKAN RAILWAY CORPORATION LIMITED

55,56,57,58,59,85,87 & 88 ON KATRA-DHARAM SECTION OF UDHAMPUR SRINAGAR-BARAMULLA RAIL

REV-00, Date:- 03/05/18

Celatect F Undercoat Celatect F Topcoat

55,56,57,58,59,85,87 & 88 ON KATRA-DHARAM SECTION OF UDHAMPUR SRINAGAR-BARAMULLA RAIL

REV-00, Date:- 03/05/18

53% +/-3 42% +/-3 ASTM- D2697 100% Witness

55,56,57,58,59,85,87 & 88 ON KATRA-DHARAM SECTION OF UDHAMPUR SRINAGAR-BARAMULLA RAIL

REV-00, Date:- 03/05/18

ed in the Japanese Specification 100% Witness

55,56,57,58,59,85,87 & 88 ON KATRA-DHARAM SECTION OF UDHAMPUR SRINAGAR-BARAMULLA RAIL

REV-00, Date:- 03/05/18

To be tested as system, Should IS:101-88

ed in the Japanese Specification 100% Witness