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Manuscript received August 30, 2004; revised September 30, 2005. Abstract B. Induction Coils
published on the Internet November 30, 2006.
F. Forest, S. Faucher, J.-J. Huselstein, and C. Joubert are with the Laboratoire
The “pancake” induction coils are currently the more typical
d’Electrotechnique de Montpellier, University of Montpellier, 34095 Montpel- [Fig. 1(a)]. They are designed for 20- to 100-kHz frequency op-
lier cedex, France (e-mail: forest@univ-montp2.fr). erations [9]. In some more advanced products, concentric two-
J.-Y. Gaspard and D. Montloup are with Magtech, 69400 Gleizé, France. winding coils have been introduced, with the aim to adjust par-
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. tially the coil to the vessel size, by only supplying the middle
Digital Object Identifier 10.1109/TIE.2006.888797 winding for the smaller vessels [Fig. 1(b)].
0278-0046/$25.00 © 2007 IEEE
442 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 54, NO. 1, FEBRUARY 2007
(a)
(a) (b)
Fig. 2. Multiwinding induction coils. (a) Elementary square coils. (b) Rectan-
gular elementary coils.
of the performances characterizing the current 600-V insulated III. FREQUENCY-SYNCHRONIZED TWO-BURNER MODULES
gate bipolar transistor (IGBT) devices, this topology leads to a Therefore, in the case of a two-burner module, the design
very good compromise between efficiency, technical simplicity, challenge is to optimize the use of the power available on a
and cost. Consequently, it is found in the main European prod- 230-V 16-A plug, in accordance with the separated adjustment
ucts and the different propositions of the following sections will of the power provided to each burner required by the function.
include it as a basic element. The association of a half-bridge to each burner is the most ob-
In the current two-burner modules, one half-bridge is asso- vious solution concerning this last point but it is not really op-
ciated with each burner. The main drawback of this choice is timal about the sizing (5–6 kW sizing for the two half-bridge,
the total power sizing of the electronics that can reach 6 kW (if four IGBT devices).
the maximal power of each burner is 3 kW), to be compared to In this section, original converters will be described. They are
the 3.6-kW maximal power value provided by a 16-A plug. This able to supply two coils in a frequency-synchronized mode and
question will be approached in one of next propositions. whose topology allow us to reduce the number of IGBT devices
or their stresses and sizing.
D. Power Control and Synchronization
The two main control parameters used to adjust the power de- A. Three-Switches Series-Resonant Half-Bridge
livered to a coil-vessel couple are, on the one hand, the switching This first topology only includes three IGBT devices for two
frequency of the resonant converters (typically, 20–100 kHz), coils (Fig. 4). It makes possible the power regulation on each
and on the other hand, a low-frequency modulation (a few hertz) coil with the same switching frequency. The three devices can
realizing ON–OFF cycles on integer numbers of ac network pe- be held in ZVS conditions in all the power range.
riods (ON, the converter is switching, OFF, all the switches are The operating mode is based on a master–slave principle. A
in OFF-state). Generally, the two parameters are simultaneously master coil and its resonant capacitor (for example, Coil 1) are
adjusted in order to cover all the power range required by the classically supplied by a symmetric voltage square wave, so the
two burners. power is adjusted by the variation of the switching frequency .
This control feature could certainly constitute the subject of The slave coil (Coil 2) and its capacitor are supplied by a voltage
numerous papers but it is not the aim of this paper. It must pulse, time-included in the previous one and whose width is
only be recalled as here a typical problem associated with the variable. So the power on Coil 2 is adjusted by a pulsewidth
simultaneous supply of two burners. If different switching fre- modulation (PWM) control mode (duty-cycle D), following the
quencies are present in the system, low-frequency beating in- switching frequency imposed by the master coil. Fig. 5 shows
terferences (a few kilohertz) could appear and be transformed the control sequence and the succession of the switches states.
by the coil-vessel couple in acoustic noise. This is not accept- To describe analytically the operating mode of this converter,
able in domestic applications and two options exist to solve this a simplified , model has been used for the coil-vessel couple,
problem. The first one is the insertion of filters between the dif- and a configuration with two identical couples has been consid-
ferent converters. The second one is the frequency synchroniza- ered. For the first coil, the resonant mode is classical and the
tion of the converters. This second option, more satisfactory but resolution is given in [11]. For the second coil, similar formula-
also more critical with resonant converters, will be adopted in tions are introduced and lead to four equations, corresponding
the following sections. to the variations of normalized current and on the
444 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 54, NO. 1, FEBRUARY 2007
with
(b)
Fig. 6. Available domains for P and P in ZVS mode. (a) Distribution of The initial and final conditions are obtained by solving the
power versus frequency and duty cycle. (b) Coupled distribution of powers P1
and P2. following:
and , on the
time-interval
two time intervals. The graph of Fig. 5 defines the main param- and ,
eters appearing in the calculus. on the time-interval .
On the time interval The analytic forms of these initial and final conditions, ob-
tained with a symbolic calculus tool, are very heavy and cannot
be detailed here. The resolution gives the complete equations of
current and voltage, so as the power and provided to the
coils, versus frequency, duty cycle, and damping factors. Fur-
thermore, it is interesting to determine the domain of power ,
in which are maintained the ZVS conditions for the three
switches, in case of simultaneous use of the two burners. These
conditions are as follows:
1) , S1 ZVS turn-ON and S3 turn-OFF, ;
2) , S3 ZVS turn-ON and S2 turn-OFF, ;
FOREST et al.: FREQUENCY-SYNCHRONIZED RESONANT CONVERTERS 445
3) , S2 ZVS turn-ON and S1 turn-OFF, (natural Nevertheless, it can be necessary to have a greater adapt-
operating mode when ). ability of the control and, so, to change the setting of the master
So, by introducing these conditions in the calculus of power coil. Fig. 7 shows the two control configurations corresponding
and , two configurations have been evaluated. The first to the master coil on the high side (Coil 1) or on the low side
one corresponds to identical resonant frequencies for the two (Coil 2).
burners; the second one uses two distinct resonant frequencies, At last, the power control modes using a low-frequency mod-
with . The results are given Fig. 6(a), with an abso- ulation (Section II-D) can be easily applied to this topology, as
lute frequency scale ( k, kHz) to facil- follows:
itate the lecture. The parameters of the burners are 1) By keeping S3 “ON” and by switching S1, S2, only Coil 1
and H. is supplied.
In the mode (curves on the left in Fig. 6(a) for 2) By keeping S1 “ON” and by switching S2, S3, only Coil 2
the two burners), stays often lower than . So, to reach a is supplied.
power domain where , the master and slave coils have The previous study can be only made with the simplified ,
to be inversed (cf., next paragraph). In the mode model and gives a satisfying qualitative-evaluation. It stays
(curves on the left in Fig. 6(a) for the master burner; curves on insufficient to determine accurately the power and in the
the right for the slave burner), the power domain includes the coils, and has been completed by simulations based on the six-
two operating zones ( , ) and the inversion can parameters model.
be eventually avoided. Fig. 6(b) shows another representation The simulation examples of Fig. 8, realized with the model
that defines the accessible surfaces for the couple in of two identical 180-mm pancake coils, loaded by two identical
the two configurations. reference vessels, illustrate the case of two different resonant
446 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 54, NO. 1, FEBRUARY 2007
Fig. 10. Example of a simplified control scheme for the three-switches resonant converter.
given power [16]. This solution can only be applied to the supply
of coils constituted of two symmetrical groups of windings, as
those depicted in Fig. 2.
Once more, the main problem is to adjust separately the
power on each burner. To reach that goal, the master–slave
principle is once again introduced. Each part of the master-coil
(Coil 1 and Coil 1 ) is supplied by a half-bridge while the
slave-coil (Coil 2 and Coil 2 ) is really supplied by the
full-bridge. Then, the added parameter necessary for a sepa-
rated power regulation on the two burners is the phase (0 or Fig. 13. “Total active surface” hotplate.
180 ) between the two output voltages and (Fig. 11).
448 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 54, NO. 1, FEBRUARY 2007
Fig. 14. Resonant converters association with commutated dc-link and configuration for Stage B.
The power provided to each part of the master coil is inde- The concept will introduce some news capabilities, as fol-
pendent of this phase and can be classically adjusted by the lows:
switching frequency. Conversely, the slave coil is supplied by 1) The number of vessels on the hot-plate is only limited by
the differential voltage , which is equal to zero for their total size. More than four little vessels can be used, as
the 0 -phase value and is a full square wave for the 180 -phase well a very large one.
value. Then, the slave coil power can be adjusted by the respec- 2) The adaptability to various shapes of vessel.
tive durations of the two configurations that could be a multiple The number and the unit power of the converters make the
of ac-network periods (low frequency modulation). design procedure quite different compared to the previous ones.
The main advantage of this topology is the minimization of Consequently, converter topologies or associations, specific to
the power sizing that can be directly adjusted to the maximal this particular need have to be studied. In this last section, two
power available on the ac-plug. So, one 3-kW full-bridge real- topologies having this aim and once again frequency-synchro-
izes the same function as two independent 3-kW half-bridge. nized, are proposed
The maximal current stress on the IGBT device is divided by
two and the losses can be significantly reduced. A. Commutated DC-Link
As in the previous case (Section III-A), it must be possible The first proposition (Fig. 14) is a generalization of the
to define any coil as the master one. The scheme of Fig. 12 three-switch half-bridge topology (Section III-A). It has some
allows us to change the configuration by the commutation of common features with the switched-dc link or the resonant
electromechanical switches. dc-link converter topologies that can be found in publications
In this section, two original solutions have been presented. about soft-switching PWM inverters[4], [7], [8].
Dedicated to the supply of the two-burner module, they lead The control sequence of the different switches can be deduced
to significant improvements of the current systems, either on from the three-switch half-bridge one (Fig. 5). The series-res-
number of power devices or on their sizing. They are based on onant half-bridges [ , ] supplying the coils operate in
the series-resonant half-bridge whose good matching to these a PWM mode synchronized on the S1 control pulse (constant
applications have been demonstrated for a long time. The fre- duty cycle ). The duty cycles are inde-
quency synchronization is another of their advantages. pendently adjustable. The master–slave concept is always ap-
plied but the master coil is replaced here by an auxiliary choke
IV. FREQUENCY-SYNCHRONIZED MULTICOILS SYSTEMS (fixed load), and the ZVS conditions of the switches are
preserved, in any operating mode, by the flow of the auxiliary
In Section III, the purpose to be achieved was principally
current that acts as the master coil current of the three-switch
the improvement of conventional current systems including two
converter. The value must be negative when the switches
or four localized burners. The association of supply converters
are simultaneously turned-OFF to the end of the switching pe-
using original control strategies with new multiwinding induc-
riod, that can be summarized by
tion coils is a good example of this working way. In the next few
years, this multiwinding coil approach will probably be the be-
ginning of a major evolution, the design of “total active surface”
hotplates, able to heat a vessel in any part of their area (Fig. 13). The current is generated by the group [S1, , Stage B]
The most natural solution in accordance with this new con- and various topologies are usable for the Stage B (Fig. 14).
cept is to constitute a matrix of small coils (for example, square The options and generate a current with a symmetric
elementary coils appearing in Fig. 2), each of them being sup- triangular waveform and fixed if the synchronization frequency
plied by its own converter. In that case, the elementary-converter is kept constant. The option generates an adjustable current
power will have to be lower, below 800 W if an elementary-coil , whose amplitude depends of the ON-state duration. This
size lower than a fourth part of a conventional coil is considered. additional current can be cancelled when the used coils are
FOREST et al.: FREQUENCY-SYNCHRONIZED RESONANT CONVERTERS 449
full-loaded. Then, this stage is adaptive but the counterpart is described in publications. In most of the cases, they apply
the hard-switching operating mode of and . quasi-resonant principles [5], inducing high voltage or/and
The simulation of Fig. 15 shows an example of operating current stresses on the power switches.
point, for a simplified two-coils configuration using Stage . The So, a PWM-series resonant converter (Fig. 16), directly de-
system is placed in low-power conditions, the most critical con- rived from the conventional series-resonant half-bridge, is pro-
cerning the ZVS mode of switches . By observing the , posed. The only difference is an additional clamping-diode
waveforms, the ZVS operating conditions of , can across the resonant capacitor but it significantly modifies the op-
be verified, despite the positive value of the coil currents when erating mode. The diode conduction, as the voltage reaches
they are turned-OFF. zero, allows us to keep a negative value of the current coil during
the S2 ON-state, thus to respect ZVS conditions, for any value
B. PWM Resonant Converters of the duty-cycle. Then, a constant frequency PWM mode be-
A second working option, natural in a synchronized-fre- comes applicable.
quency way, is the development of resonant converters able to The results of simulations of Fig. 16, always based on the
operate in constant frequency PWM mode. Unfortunately the model of a reference coil-vessel couple, show two operating
resonance principles are not easily compatible with a constant conditions, with, respectively, low and high duty-cycle. It must
frequency control. Their mixing generally leads to a no-respect be specified that the electrical stresses on the switches are not
of the soft-switching conditions in some parts of the power higher than those observed in the conventional series-resonant
range, and/or to an oversizing of the devices, two consequences half-bridge, for a given power.
that degrade the efficiency of the converters. Despite this Nevertheless, this topology has two drawbacks, especially
difficulty, some soft-switching PWM topologies have been critical in case of powerful burners. The first one is the asym-
450 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 54, NO. 1, FEBRUARY 2007
(a)
(b)
Fig. 16. PWM series-resonant converter. (a) Operating mode at low duty cycle (0,08). (b) Operating mode at high duty cycle (0,5).
metrical behavior due to diode, leading to the appearance of an large range of the power adjustment resulting of the duty cycle
average current in the coil, equal to the average current through control, at constant frequency (20 kHz, F). Finally, an
the diode. The second one is the added losses due to the diode example of electrical waveforms is given in Fig. 17(b).
conduction. In this last section, two original solutions, resulting in general
Conversely, these drawbacks seem widely acceptable for the and preliminary investigations about the supply of multicoils
low power converters discussed in this section. systems, have been presented. Their real characteristics have
Fig. 17 contains some experimental results concerning the to be more precisely evaluated but they seem really usable in
PWM-series resonant converter. Fig. 17(a) clearly shows the industrial applications.
FOREST et al.: FREQUENCY-SYNCHRONIZED RESONANT CONVERTERS 451
REFERENCES
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[2] Y. Cheron, H. Foch, and J. Salesses, “Study of a resonant converter
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[7] W. Melhem, K. Elloumi, F. Forest, J. Gonzalez, and H. Pouliquen,
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[8] ——, “A ZVS-PWM inverter using a current ripple principle,” in Proc.
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[9] D. Leschi, J. Y. Gaspard, and N. Burais, “Inductors modelling and
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ical Models to Industrial Applications. New York: Plenum, 1995, pp.
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[10] J. M. Burdio, A. Martinez, and J. R. Garcia, “A synthesis method for
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[11] F. Forest, E. Labouré, F. Costa, and J. Y. Gaspard, “Principle of a multi-
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(b) [13] D. Montloup, S. Lomp, E. Henon, E. Sambuis, and J. Soroka, “Texas in-
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or associations have been presented. They are evaluated for few
years in order to prepare the foreseeable evolutions required by François Forest, received the degree in electrical en-
the induction cooking market. gineering from Ecole Normale Supérieure de Cachan
One important point is the significant improvement of the cur- France, in 1982, and the Ph.D. degree from the Uni-
versity of Paris 6, in 1985.
rent appliances including two or four burners; another is the de- From 1989 to 1999, he was a Professor in the
velopment of really new systems as the “total active surface” Electrical Engineering Department, Ecole Normale
hotplate. It is obvious that the propositions described in the Supérieure de Cachan, and Manager of the Research
Power Electronics Group, Laboratoire Electricité,
paper will not be all applied in the future but it is an R&D ne- Signaux et Robotique [(LESiR) UMR CNRS 8029].
cessity to investigate various ways in order to choose next the Since 1999, he has been a Professor in the Mont-
best optimized solutions. pellier University of Sciences, Montpellier, France.
His research activities concern essentially soft-switching converters study from
A complementary aim of this paper is to emphasize the very low-power dc-to-dc stages to high-power PWM inverters, converters reliability,
interesting set of problems that induces this application field, passive components modeling.
452 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 54, NO. 1, FEBRUARY 2007
Sébastien Faucher received the M.S. degree in elec- Jean-Jacques Huselstein, received the degree
trical engineering from Ecole Normale Supérieure de in electrical engineering from Ecole Normale
Cachan France, in 2000, and the Ph.D. degree from Supérieure de Cachan, France, in 1988, and the
Montpellier University of Sciences, Montpellier, Ph.D. degree from Montpellier University of Sci-
France, in 2003. ences, France, in 1993.
He is currently working at the Laboratoire d’Elec- He is currently an Associate Professor at the
trotechnique de Montpellier (LEM), University University Montpellier II, Montpellier, France, and
of Montpellier, Montpellier, France. His fields of is working as a Researcher at the Laboratoire d’Elec-
interest are passive components modeling and planar trotechnique de Montpellier (LEM), University
hybrid integration for power electronics. of Montpellier, Montpellier, France. His research
activities concern IGBTs converters reliability, direct
ac–ac converters, and low-power direct drive wind power generation.