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Journal of Sol-Gel Science and Technology KL648-79-VOROTILOV November 2, 1998 17:40

Journal of Sol-Gel Science and Technology 13, 467–472 (1998)


°
c 1998 Kluwer Academic Publishers. Manufactured in The Netherlands.

Thin ORMOSIL Films with Different Organics

K.A. VOROTILOV, V.A. VASILJEV, M.V. SOBOLEVSKY AND A.S. SIGOV


Moscow State Institute of Radioengineering, Electronics and Automation, 117454, Vernadsky prosp.,
78, Moscow, Russia

Abstract. Structural, optical and electrical properties of silicate films modified by structure fragments containing
different organic groups were studied. The ORMOSILs were produced by a cohydrolysis of tetraethoxysilane with
different types of alkyl (aryl) substituted alkoxysilanes. Film structure and its evolution during heat treatment were
studied by ellipsometry and IR spectroscopy. For methyl- and phenyl-modified silicate films the shrinkage is lower
than for silicate ones in the range of annealing temperature from 200 to 500◦ C. The shrinkage of phenyl-modified
silicate film is more than three times lower than of methyl- and trimethyl-modified ones. The presence of single or
double C C bonds in the organic chain leads to an increase in the film shrinkage due to the thermodestruction of
the bond as it is confirmed by IR data. In the case of phenyl- and methyl-modified silicate films this process starts
from 500◦ C and it is accompanied by abrupt film shrinkage. The dielectric constant and the loss tangent of methyl
and phenyl groups decrease due to reduction of hydroxyl content and film density. Other groups are not effective
due to their thermodestruction at lower temperatures.

Keywords: organically modified silicates, thin films, structural properties, electrical properties

1. Introduction a growing interest in sol-gel processed films in micro-


electronics, optics, and many other areas. One of the
Recent research on sol-gel science has focussed on most important application of sol-gel films in micro-
inorganic-organic hybrid materials. In these materials electronics, discussed in this paper, is the process of
organic fragments are built into silicon-oxide networks planarization of multilevel metallization of very-large
(organically modified silicates—ORMOSILs) or, in the scale integration (VLSI) and ultra-LSI (ULSI) devices
general case, into metal-oxide networks (organically [4, 5].
modified ceramics—ORMOCER). A typical method It is clear that the type, concentration, and spatial
of producing such inorganic-organic hybrids is by a co- arrangement of organic groups within the metal-oxide
hydrolysis of an alkoxide and an alkyl(aryl)-substituted skeleton will substantially determine the material prop-
alkoxysilane (in the case of ORMOSILs). Alkyl(aryl) erties. Thus, practical applications of the inorganic-
groups, in contrast to alkoxy ones, do not undergo hy- organic hybrids require fundamental understanding of
drolysis and, as a result, are incorporated into growing their structural and physical peculiarities. The present
silicon-oxide gel network. work deals with the study of optical and electrical prop-
A combination of inorganic and organic networks erties of silicate films modified by structural fragments
facilitates the design of new engineering materials with containing different organic groups.
exciting properties for a range of applications (see, for
example, [1–3]). In addition inorganic-organic hybrids 2. Solution Preparation and Film
are of particular scientific interest as a new solid-state Coating Process
medium.
Thin films and coatings were the earliest and remain The ORMOSIL structures were produced by a co-
so far one of the most important applications of the hydrolysis in n-butanol of tetraethoxysilane with dif-
sol-gel technology. Recent years have been marked by ferent types of alkyl(aryl) substituted alkoxysilanes:
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468 Vorotilov et al.

Table 1. Some chemical and physical properties of solutions. Table 2. Film covering properties of ORMOSIL solutions.

Organics Viscosity Density Conductivity Refractive R/Si


R/Si = 0.5 (cPs) (g/cm3 ) (Ω−1 cm) index pH
0.15 0.3 0.6
Silicate 3.1 0.8615 8.0 ∗ 10−5 1.3938 1.1
Silicate Good
Me 3.0 0.8546 1.9 ∗ 10−4 1.3959 0.9
Me Good Good Good
3Me 2.8 0.8467 3.6 ∗ 10−5 1.3958 1.7
3Me Good Good Bad
Et 3.4 0.8544 3.1 ∗ 10−5 1.3965 4.3
Bad with APa
Vin 3.0 0.8596 1.4 ∗ 10−4 1.3985 1.0
Et Good Good Good
Hex 3.4 0.8559 3.0 ∗ 10−5 1.4020 6.5
Vin Good Good Good
Ph 3.5 0.8696 3.2 ∗ 10−5 1.4058 5.6
Allyl Middle — —
Hex Good Middle Bad
Good with APa
methyltriethoxysilane, trimethylethoxysilane, ethyltri- Ph Good Middle Middle
Good with APa
ethoxysilane,vinyltriethoxysilane,allyltriethoxysilane,
hexyltriethoxysilane, phenyltriethoxysilane (PTEOS), DPS Good Middle —
and diphenyl diethylhexyloxy diethoxy disiloxane a AP—adhesion promoter: γ -aminopropyltriethoxysilane

(DPS). The equivalent silicon content in the solutions NH2 CH2 CH2 CH2 Si(OC2 H5 )3 .
was 4 wt% and the molar ratio of components was
H2 O/HCl/[Si(OEt)4 + Rx Si(OEt)4−x ] = 4/0.04/1. The
number of organically modified bonds of each silicon 3. Evolution of Film Structure During
atom R/Si was varied between 0.15 and 0.6. Heat Treatment
All solutions were clear after mixing and suitable
for film deposition, except those with high allyl and Information concerning film structure and its evolution
hexyl content. Allyl-modified solutions had gelated during heat treatment was obtained from ellipsometry
after a few hours (12–15 h at R/Si = 0.3, and 3 h at and IR spectroscopy data. The film thicknesses and re-
R/Si = 0.6), whereas hexyl-modified ones (hexyl to sil- fractive indexes were measured at four points of each
icon ratio 0.6) strongly sedimented immediately after film (in a central part of the substrate) by multiangle
mixing. No gelation was observed in all the other solu- ellipsometry at 632,8 nm and at incident irradiation an-
tions for at least three months (the solutions remained gles from 45 to 70◦ [6]. The real and imaginary parts
clear, except for some sedimentation after 20 days in of the refractive index of the uncoated silicon substrate
the methyl- and vinyl-modified ones). Some charac- was determined to be 3.85 and −0.02, respectively.
teristics of the ORMOSIL solutions with an organic to The measurement errors were ±0.0005 for the refrac-
silicon ratio of 0.5 are given in Table 1. These prop- tive index, and ±0.5 nm for the film thickness. The
erties were measured 3 days after the preparation of deviation in the refractive index and the film thickness
solutions. It is important for film deposition that the for a given substrate were less than ±0.005 and ±5 nm,
nature of organic group has only a slight effect on the respectively.
solution viscosity. Figure 1 presents the dependence of the film thick-
The films were deposited on silicon substrates by a ness of the ORMOSIL films as a function of annealing
spin-on technique and were annealed at temperatures temperature. As described above, the initial solutions
from 200 to 900◦ C for 30 min. An important problem had the same concentration of silicon and practically
in ORMOSIL film deposition is a loss of film continu- same viscosity. Therefore, we can consider the change
ity as a result of nonwetting of the substrate surface. in the film thickness as an effect of the distortion of the
This problem usually arises in the case of high or- silicon-oxide network by the organic groups. This sug-
ganic to silicon ratios and extended organic groups (see gestion is confirmed by the fact that after annealing at
Table 2). high temperature (800◦ C) all the films have practically
γ -Aminopropyltriethoxysilane was used as an adhe- the same thickness (an increase in the film thickness
sion promoter and gave good results in all cases except for the films annealed at 900◦ C is due to oxidation of
for solutions prepared with trimethylethoxysilane. silicon substrate). Therefore, distortion of silicate
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Figure 1. The dependence of the thickness of ORMOSIL films with different organic groups (R/Si = 0.5) as a function of heat treatment
temperature.

Figure 2. The shrinkage of ORMOSIL films with different organic groups (R/Si = 0.5) as a function of heat treatment temperature.
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470 Vorotilov et al.

network is increased as the size of organic group in- confirmed by the IR data. In the case of phenyl-
creases (except in the case of vinyl-modified silicate). and methyl-modified silicate films this process starts
This effect is most pronounced in phenyl-modified sil- at 500◦ C and it is accompanied by abrupt film shrink-
icate films the thickness of which are two times the age. The process of thermodestruction is illustrated
thickness of unmodified silicate films. by the IR spectra of phenyl-modified silicate films (see
Film shrinkage as a function of annealing tempera- Fig. 3). An increase in the annealing temperature from
ture is shown in Fig. 2. Methyl- and phenyl-modified 450 to 600◦ C leads to disappearance of the absorption
silicate films have lower shrinkages for annealing tem- peaks of phenyl groups (475, 705, 750, 1140, 1440,
peratures between 200 and 500◦ C than silicate films. 3075 cm−1 ), as well as the shifting of the Si O band
The shrinkage of the phenyl-modified silicate film is from 1075 to 1080–1085 cm−1 . The latter shift is in-
more than three times lower than that of the methyl- dicative of a densification of the silicon oxide skeleton
and trimethyl-modified ones (less than 1% shrinkage during destruction of phenyl groups. It should be noted
from 200 to 400◦ C). The presence of single or double that the IR spectra of phenyl-modified silicate films af-
C C bonds in the organic chain leads to an increase ter the heat treatment at 600◦ C is different from the
in the film shrinkage due to its thermodestruction, as silicate spectra because of the presence of absorption

Figure 3. IR spectra of phenyl-modified silicate films annealed at different temperatures.


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Figure 4. The dependence of the refractive index of ORMOSIL films with different organic groups (R/Si = 0.5) as a function of heat treatment
temperature.

Figure 5. The shrinkage and the refractive index of phenyl-modified silicate films prepared from PTEOS and DPS.
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472 Vorotilov et al.

peaks resulting from the thermodestruction of phenyl shrinkage of the films prepared from PTEOS is due to
groups (e.g., absorption peaks at 1705 cm−1 and 1305 their greater effectiveness in blocking the polyconden-
cm−1 , conceivably CH3 COC6 H5 and C6 H5 CHO, re- sation reaction (at the same Ph/Si content the phenyl
spectively, [7]). A negative slope in the film shrink- groups in the PTEOS precursor are more uniformly dis-
age at 900◦ C is due to oxidation of the silicon tributed in silicon matrix, and block higher numbers of
substrate. polycondensation chains, than with the DPS precursor
The process of elimination of organic groups as a where the two phenyl groups are rigidly fixed.
result of thermodestruction is clearly seen in the tem-
perature dependence of refractive index, especially,
Acknowledgments
for phenyl-modified silicate films (see Fig. 4). The
refractive index of this film dramatically falls at an-
The research described in this work was made possi-
nealing temperature 600◦ C from 1.46 to 1.28 as a result
ble in part by grant N 97-02-17822 from the Russian
of thermodestruction of the phenyl group and void
Foundation for Basic Research and grant 218/68/1–2
production. Annealing at higher temperatures leads to
from the SSTP “Advanced Technologies and Devices
densification of the film structure due to viscous sinter-
of Micro- and Nanoelectronics.”
ing, so that the films annealed at 900◦ C have practically
the same refractive index (1.45).
Figure 5 illustrates how the phenyl to silicon content References
and the spatial distribution of phenyl groups affect the
refractive index and shrinkage of the films. The in- 1. H. Schmidt, J. Non-Cryst. Solids 73, 681 (1985).
crease in silicon to carbon bonds in the films blocks the 2. C.J. Brinker and G.W. Scherer, Sol-Gel Science: The Physics and
polycondensation reaction in some directions and thus Chemistry of Sol-Gel Processing (Academic Press, San Diego,
CA, 1990).
reduces film shrinkage. Films prepared from PTEOS- 3. J.D. Mackenzie, J. Sol-Gel Sci. Tech. 2, 81 (1994).
based solutions have a more dense structure and lower 4. A.S. Sigov, K.A. Vorotilov, A.S. Valeev, and M.I. Yanovskaya,
shrinkage than ones prepared from DPS. After comple- J. Sol-Gel Sci. Tech. 2, 563 (1994).
tion of hydrolysis of alkoxy-groups, the DPS molecule 5. K.A. Vorotilov, V.A. Vasiljev, M.V. Sobolevsky, and N.I.
differs from the PTEOS one by the presence of two Afanasyeva, Thin Solid Films 288, 57 (1996).
6. V.K. Grigor0ev, V.I. Petrovsky, and I.A. Shapova, Izmeritelnaja
phenyl groups bonded with two silicon atoms. Al- Technicka 1, 15 (1991) (in Russian).
though it is hard to obtain direct information concern- 7. L.J. Bellamy, The Infra-Red Spectra of Complex Molecules,
ing film structure, it would appear reasonable that lower (Methuen D Co., London, J. Wiley and Sons, NY, 1954).

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