5 Chemical Additives Organoleptic Agents to Biodegrade Polymers
Author John Allen Lake et al.
Patent Chemical additives to make polymeric materials biodegradable, U.S.
Title Patent Application 20130011906 (January 10, 2013)
Relevant Prior Patents by Author or Coauthors
Chemical additives to make polymeric materials biodegradable, U.S. Patent 8,222,316 (July 17, 2012) Biodegradable films and sheets suitable for use as coatings, wraps and packaging materials, U.S. Patent 7,297,394 (November 20, 2007) Biodegradable polymer blends for use in making films, sheets and other articles of manufacture, U.S. Patent 7,241,832 (July 10, 2007) Biodegradable polymeric mixtures based on thermoplastic starch, U.S. Patent 6,235,815 (May 22, 2001) Product Application The present invention describes a method to biodegrade commercially available polymers using non-toxic agents. Its key application is as a method of eliminating unwanted plastics. Significance of Current Application Chemical additives designed to biodegrade plastics using microbes attracted to an organoleptic agent have been successfully used to degraded polyethylene, polypropylene, polyvinyl acetate, poly (lactic acid), polycaprolactones, poly (glycolic acid), polyvinyl chloride, polystyrene, polyterethalate, polyesters, and polyamides. The additive is particularly useful in degrading selective plastics present in landfills since it remains active in the presence or absence of oxygen to initiate biodegradation. Organoleptic Agents Organoleptic additives designed to attract microbes to digest polymers are illustrated in (I) through (III). Figure 5.1 Organoleptic Carrier Resin Co-Components Seven carrier-resin co-components were blended with the organoleptic isometric additives 3,5-dimethyl-pentenyl-dihydro-2(3H)-furanones. The seven co-components are illustrated in (IV) through (X). Figure 5.2 Experimental 1. Preparation of organoleptic degradation additive blend. Twenty percent of the three isomeric organoleptic 3,5-dimethyl-pentenyl-dihydro-2(3H)-furanone organoleptic agents were blended with seven co-components, (IV) through (X). Each of the seven co- components was blended in approximate equal weight percentages. After the mixtures were thoroughly combined, they were then blended with poly(vinylchloride) foam and used immediately to biodegrade high-density polyethylene. 2. Degradation of polyethylene using the ten-component degradation additive blend. A sample of polyethylene was completely coated with the poly(vinylchloride) foam containing the ten-component degradation additive. The coating remained undisturbed on polyethylene for 24 hours at ambient temperature. The coating was then removed, and scanning electron microscopy was used to evaluate the extent of the polymer degradation. The same coating process was then repeated on polystyrene. Testing Results A. Polyethylene biodecomposition. After a 24-hour exposure to the ten-component additive mixture containing the three isometric organoleptic additives, SEM identified cracks, as well as both shallow and deep depressions present in the film. SEM also identified biofilms and colonies present in large continuous depressions of moderate depth that were assumed to be both Rhodococcus and B. borstelensis attracted by the organoleptic agent mixture containing the three isomeric organoleptic furanones. B. Polystyrene decomposition. Although polystyrene film was moderately degraded using the ten-component additive mixture containing the three isometric organoleptic additives, considerably more degradation was so observed when using either expanded polystyrene foam or polystyrene bubble wrap. Notes and Observations 1. In an earlier investigation by Lake,1 high-impact-polystyrene nursery plant labels were degraded using a ten-component additive that contained the isometric organoleptic agent mixture, 3,5-dimethyl-pentenyl-dihydro-2(3H)-furanones. The extensive degradation of high-density polystyrene was believed to be a result of the organoleptic agents attracting the polystyrene degradation microbe, C. violaceum. 2. Otome2 prepared an organoleptic mixture consisting of lemon perfume, curry powder, ginger powder, cinnamon powder, and an unspecified tea. When polyethylene succinate, polybutylene succinate adipate, or polyethylene succinate were coated with the organoleptic mixture, plastic packing material consisting of these polymers was completely degraded in one month. 3. Narula3 prepared four isomers of 2-oxa-bicyclo[2.2.2]octane, (XI), (XII), (XIII), and (XIV), which were effective as organoleptic agents. (See Fig. 5.3.) Figure 5.3 4. Bastioli4 prepared terpolymers consisting of Ecoflex® 0700, (XV), polybutylene- sebacate, (XVI), made from sebacic acid and butandiol, and 10% polylactic acid polymer, (XVII), which when blended together functioned as an organoleptic agent. (See Fig. 5.4.) Figure 5.4 References 1. John Allen Lake et al., Chemical additives to make polymeric materials biodegradable, U.S. Patent 8,222,316 (July 17, 2012) 2. Shigeo Otome, Packaging material, U.S. Patent Application 20050181157 (August 18, 2005) 3. Anubhav P. S. Narula et al., Organoleptic compounds, U.S. Patent 8,183,200 (May 22, 2012) 4. Catia Bastioli et al., Ternary mixtures of biodegradable polyesters and products manufactured from them, U.S. Patent 7,067,596 (June 27, 2006)