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TSG-001

Revision Number
19 July 1991
TECHNICAL SERVICE GUIDE Date
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Manual No: 6720653
The attached pages will revise the Technical Service Guide to include the current
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300 SERIES Contents, 300-2 300 SERIES Contents, 300-2


(Revised July 91)

500-9, 500-10 (Revised Dec. 90) 500-9 (Revised July 91),


500-10 (Revised July 91)
500-11, 500-12 500-11 (Revised July 91), 500-12
500-15 500-15 (Revised July 91)

600-7, 600-8 600-7, 600-8 (Revised July 91)


600-17, 600-18 600-17, 600-18 (Revised July 91)
600-21, 600-22 600-21, 600-22 (Revised July 91)

700 SERIES Contents, 700-2 700 SERIES Contents (Revised July 91),
700-2
700-7, 700-8 700-7, 700-8 (Revised July 91)
700-15 thru 700-23 700-15 thru 700-23 (Revised July 91)
(Revised Dec. 90) 700-24 thru 700-29 (Added July 91)

800 SERIES Contents, 800-2 800 SERIES Contents (Revised July 91),
800-2
800-3, 800-4 800-3, 800-4 (Revised July 91)
800-5, 800-6 800-5, 800-6 (Revised July 91)
800-7, 800-8 800-7, 800-8 (Revised July 91)
800-9 thru 800-13 800-9 thru 800-13 (Revised July 91)
800-14 thru 800-17 (Added July 91)

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TSG-002
Revision Number
10 January 1992
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
The attached pages will revise the Bobcat Loader - Technical Service Guide to include
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400 SERIES LOADER SPECS, 400-2 400 SERIES LOADER SPECS
(Rev. Jan. 92), 400-2
400-3, 400-4 400-3, 400-4 (Revised Jan. 92)
400-7 400-7, 400-8 (Added Jan. 92)
400-9 (Added Jan. 92)
500 SERIES LOADER SPECS., 500-2 500 SERIES LOADER SPECS.
(Rev. Jan. 92), 500-2
500-15 (Rev. July 91) 500-15 (Rev. July 91), 500-16 (Added
Jan. 92)
500-17 (Added Jan. 92)
600-3, 600-4 600-3 (Rev. Jan. 92), 600-4
600-5, 600-6 600-5 (Rev. Jan. 92), 600-6
600-19, 600-20 600-19 (Rev. Jan. 92), 600-20
600-21, 600-22 (Rev. July 91) 600-21 (Rev. Jan. 92), 600-22 (Rev. July 91)
700-21 (Rev. July 91) 700-21 (Rev. July 91)
700-22 (Rev. July 91) 700-22 (Rev. Jan. 92)
700-23 (Rev. July 91) 700-23 (Rev. Jan. 91)
700-24 (Added July 91) 700-24 (Rev Jan. 92)
700-25 (Added July 91) 700-25 (Added July 91)
700-26 (Added July 91) 700-26 (Rev. Jan. 92)
700-27 (Added July 91) 700-27 (Added July 91)
700-28 (Added July 91) 700-28 (Rev. Jan. 92)
700-29 (Added July 91) 700-29 (Rev. Jan. 92)
800-13 (Rev. July 91) 800-13 (Rev. July 91)
800-14 (Added July 91) 800-14 (Rev. Jan. 92)
800-15 (Added July 91) 800-15 (Rev. Jan. 92)
800-16 (Added July 91) 800-16 (Rev. Jan. 92)
800-17 (Added July 91) 800-17 (Rev. Jan. 92)
ART-13, ART-14 ART-13 (Rev. Jan. 92),
ART-14 (Rev. Jan. 92)
ART-15 ART-15 (Rev. Jan. 92)
TECHNICAL DATA, DATA-2 TECHNICAL DATA (Rev. Jan. 92), DATA-2
DATA-11 (Added Jan. 92)

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TSG-003
Revision Number
11 September 1992
TECHNICAL SERVICE GUIDE Date
REVISION
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400-5, 400-6 400-5, 400-6 (Rev. Sept. 92)

600-19 (Revised Jan. 92), 600-20 600-19 (Rev. Jan. 92),


600-20 (Rev. Sept. 92)

700 SERIES LOADER SPECS. 700 SERIES LOADER SPECS.


(Rev. July 91), 700-2 (Rev. Sept. 92), 700-2
700-17, 700-18 700-17 (Rev. Sept. 92)
700-18 (Rev. Sept. 92)
700-19, 700-20 (Rev. July 91) 700-19, 700-20 (Rev. Sept. 92)
700-25 (Added July 91) 700-25 (Added July 91)
700-26 (Rev. Jan. 92) 700-26 (Rev. Sept. 92)
700-27 (Added July 91) 700-27 (Rev. Sept. 92)
700-28 (Rev. June 92) 700-28 (Rev. Sept. 92)
700-29 (Rev. Jan. 92) 700-29 (Rev. Sept. 92)
700-30 (Added Sept. 92)
700-31 (Added Sept. 92)
700-32 (Added Sept. 92)
700-33 (Added Sept. 92)

800-13 (Rev. July 91) 800-13 (Rev. July 91)


800-14 (Rev. Jan. 92) 800-14 (Rev. Sept. 92)
800-15 (Rev. Jan. 92) 800-15 (Rev. Sept. 92)
800-16 (Rev. Jan. 92) 800-16 (Rev. Sept. 92)
800-17 (Rev. Jan. 92) 800-17 (Rev. Sept. 92)

900-13, 900-14 900-13, 900-14 (Rev. Sept. 92)

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TSG-004
Revision Number
16 April 1993
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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500-9 (Revised July 91), 500-9 (Revised July 91),
500-10 (Revised July 91) 500-10 (Revised April 93)
500-13, 500-14 500-13, 500-14 (Revised April 93)
500-17 (Added Jan. 92) 500-17 (Revised April 93)

700-31 (Added Sept. 92), 700-31 (Revised April 93),


700-32 (Added Sept. 92) 700-32 (Added Sept. 92)
700-33 (Revised Sept. 92) 700-33 (Revised April 93)

800-13 (Added July 91) 800-13 (Added July 91)


800-14 (Revised Sept. 92) 800-14 (Revised April 93)
800-15 (Revised Sept. 92) 800-15 (Revised April 93)
800-16 (Revised Sept. 92) 800-16 (Revised April 93)

ART LOADER SERIES INDEX, ART LOADER SERIES INDEX


(Revised April 93)
ART-2 ART-2
ART-13 (Revised Jan. 92), ART-13 (Revised Jan. 92),
ART-14 ART-14 (Revised April 93)
ART-15 (Revised Jan. 92) ART-15 (Revised Jan. 92),
ART-16 (Added April 93)
ART-17 (Added April 93)

DATA-9, DATA-10 DATA-9 (Revised April 93), DATA-10


DATA-11 (Added Jan. 92) DATA-11 (Revised April 93)

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TSG-005
Revision Number
2 August 1993
TECHNICAL SERVICE GUIDE Date
REVISION
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NOTICE Insert This Sheet With the Appropriate Manual For Future Reference.

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Manual No: 6720653
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400 SERIES LOADER INDEX 400 SERIES LOADER INDEX
(Revised Jan. 92) (Revised Aug. 93)
400-5, 400-6 (Revised Sept. 92) 400-5, 400-6 (Revised Aug. 93)
400-10, 400-11 (Added Aug. 93)

600-21 (Revised Jan. 92), 600-21 (Revised Jan. 92),


600-22 (Revised July 91) 600-22 (Revised Aug. 93)

700-31 (Revised April 93), 700-31 (Revised Aug. 93)


700-32 (Revised Sept. 92) 700-32 (Revised Aug. 93)

800-11 (Revised July 91) 800-11 (Revised July 91)


800-12 (Revised July 91) 800-12 (Revised Aug. 93)

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TSG-006
Revision Number
6 July 1995
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
The attached pages will revise the Bobcat Loader - Technical Service Guide to include
the current specifications.

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400 SERIES LOADER SPECS. 400 SERIES LOADER SPECS.
(Revised Aug. 93), 400-2 (Revised July 95), 400-2
400-11, 400-12 (Added July 95)
400-13 thru 400-15 (Added July 95)

500 SERIES LOADER SPECS. 500 SERIES LOADER SPECS.


(Revised Jan. 92), 500-2 (Revised July 95),500-2
500-17, 500-18 (Added July 95)
500-19 (Added July 95)

700 SERIES LOADER SPECS. 700 SERIES LOADER SPECS.


(Revised Sept. 92), 700-2 (Revised July 95), 700-2
700-33, 700-34 (Added July 95)
700-35 thru 700-45 (Added July 95)

800 SERIES LOADER SPECS., 800 SERIES LOADER SPECS.


(Revised July 91), 800-2 (Revised July 95), 800-2

900 SERIES LOADER SPECS., 900-2 900 SERIES LOADER SPECS.


(Revised July 95), 900-2
900-15, 900-16 (Added July 95)
900-17 (Added July 95)

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TSG-007
Revision Number
11 April 1996
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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400-3 thru 400-6 400-3 thru 400-6 (Rev. Apr. 96)
400-11 thru 400-15 400-11 thru 400-15 (Rev. Apr. 96)

700-15 thru 700-22 700-15 thru 700-22 (Rev. Apr. 96)


700-25 thru 700-45 700-25 thru 700-45 (Rev. Apr. 96)

800 SERIES LOADER SPECS. Page, 800 SERIES LOADER SPECS. Page,
800-2 800-2 (Revised Apr. 96)
800-7, 800-8 800-7, 800-8 (Rev. Apr. 96)
800-13 thru 800-19 800-13 thru 800-19 (Rev. Apr. 96)
800-20, 800-21 (Added Apr. 96)

TECHNICAL DATA Page, DATA-2 TECHNICAL DATA Page (Rev. Apr. 96),
DATA-2
DATA-9 thru DATA-11 DATA-9 thru DATA-11 (Rev. Apr. 96)

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TSG-008
Revision Number
3 November 1997
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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400 SERIES LOADER SPECS. Page 400 SERIES LOADER SPECS. Page
(Revised Aug. 93), 400-2 (Revised Nov. 97), 400-2
400-5 thru 400-8 400-5 thru 400-8 (Revised Nov. 97)
400-11 thru 400-17 400-11 thru 400-17 (Revised Nov. 97)

700 SERIES LOADER SPECS. Page 700 SERIES LOADER SPECS. Page
(Revised Sept. 92), 700-2 (Revised Nov. 97), 700-2
700-15 thru 700-45 700-15 thru 700-49 (Revised Nov. 97)

800-13 thru 800-21 800-13 thru 800-21 (Revised Nov. 97)

900 SERIES LOADER SPECS. Page, 900 SERIES LOADER SPECS. Page
900-2 (Revised Nov. 97), 900-2
900-5 thru 900-15 900-5 thru 900-19 (Revised Nov. 97)

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TSG-009
Revision Number
20 January 1998
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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Contents Page Contents Page
500-19 500-19
500-20, 500-21 (Added Jan. 98)

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TSG-010
Revision Number
17 June 1998
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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700-31 thru 700-32 700-31 thru 700-32
700-35 thru 700-48 700-35 thru 700-48

Content Page thru 800-2 Content Page thru 800-2


800-17 thru 800-21 800-17 thru 800-25

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TSG-011
Revision Number
1 March 2000
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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Content Page thru 700-2 Content Page thru 700-2
700-31 thru 700-49 700-31 thru 700-57

Content Page thru 800-2 Content Page thru 800-2


800-17 thru 800-25 800-17 thru 800-31

Content Page thru 900-2 Content Page thru 900-2


900-7 thru 900-19 900-7 thru 900-21

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TSG-012
Revision Number
9 October 2001
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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400-3 thru 400-6 400-3 thru 400-6
400-13 thru 400-17 400-13 thru 400-19

500-17 thru 500-21 500-17 thru 500-21

Content Page thru 700-2 Content Page thru 700-2


700-15 thru 700-57 700-15 thru 700-59

Content Page thru 800-2 Content Page thru 800-2


800-13 thru 800-31 800-13 thru 800-33

900-9 thru 900-12 900-9 thru 900-12

Content Page thru TRACK-5

Content Page thru AWS-3

Content Page thru DATA-11 Content Page thru DATA-11

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TSG-013
Revision Number
8 January 2003
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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Content Page thru 400-2 Content Page thru 400-2
400-19 400-19 thru 400-22

Content Page thru 500-2 Content Page thru 500-2


500-21 500-21 thru 500-24

Content Page thru 700-2 Content Page thru 700-2


700-41 thru 700-59 700-41 thru 700-64

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TSG-014
Revision Number
1 March 2004
TECHNICAL SERVICE GUIDE Date
REVISION
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Model:
Manual No: 6720653
Please discard your old Loader Technical Service Guide 6720653 with Revisions 001
thru 013 and replace it with the revised Loader Technical Service Guide including
Revisions 001 thru 014.

This Loader Technical Service Guide is in a new format with added updates.

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TSG-015
Revision Number
6 February 2006
TECHNICAL SERVICE GUIDE Date
REVISION
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Manual No: 6720653
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400 Series Content Page 400 Series Content Page
400-41 thru 400-44

500 Series Content Page 500 Series Content Page


500-45 thru 500-52

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TSG-016
Revision Number
5 May 2006
TECHNICAL SERVICE GUIDE Date
REVISION
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Model:
Manual No: 6720653
Please discard your old Loader Technical Service Guide 6720653 with Revisions 001
thru 015 and replace it with the revised Loader Technical Service Guide including
Revisions 001 thru 016.

DO NOT DISCARD YOUR TABS

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300 SERIES LOADER SPECIFICATIONS

310 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 300-1

313 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 300-5

371 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 300-9

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Bobcat Loader
Technical Service Guide
33 of 470
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Bobcat Loader
Technical Service Guide
34 of 470
310 LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 1cylinder, K341-QS
Horsepower 15.4 H.P. (11,5kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2600 RPM 28.2 ft. -lbs. (38,2 Nm)
Bore/Stroke 3.75/3.25” (95,3/82,6mm)
Misplacement 36 cu.in. (590 cu.cm.)
Lubrication Splash
Low Idle 1000 RPM
High Idle 3150 RPM
Engine Oil Type Use SAE Chart, Page DATA-1
Ignition 12 volt, battery ignition w/breaker & coil
Spark Plug Gap 0.025” (0,6 mm)
Breaker Point Gap 0.020” (0,51mm)
Carburetor Float Setting 11/64” (4,4mm) from casting to bottom of
float

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Firing Order 1
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 90 PSI (620 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0.203mm)
Exhaust 0.017” (0.43mm)

ENGINE TORQUES
Cylinder Head Bolts 25-30 ft.-lbs. (34-41 Nm)
Oil Pan Bolts 25 ft.-lbs. (34 Nm)
Spark Plug 18-22 ft.-lbs. (24-30 Nm)
Starter Bolts 25-28 ft.-lbs. (34-38 Nm)

Bobcat Loader
300-1- Technical Service Guide
35 of 470
LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolt 220-245 298-332
Crankshaft Electric Clutch Bolt 45 61
Hydraulic Pump Sheave Bolt 20-25 27-34
Steering Lever Bushing Nut 130 176
5/8” Clutch Pin Lock Nut 60 81
Engine Shock Support Rod Lock Nut 15-18 20-24
Final Drive Idler Bolt 13/16” Nut 120 163
3/4” Nut 80 108

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM (low Range) *3.8 GPM (14,4 L/min.)

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(High Range) *7.3 GPM (27,6 L/min.)
System Main Relief @ Quick Couplers 1150-1250 PSI (7929-8619 kPa)
Filter P/N (S/N 13695 & Below) (10 Micron) 6515541
(S/N 13696 & Above) (33 Micron) 6516722
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height (Low Range) 8.5 Sec.
(High Range) 4.9 Sec.
Lower Lift Arms from Max. Height (Low Range) 6.6 Sec.
(High Range) 3.7Sec.
Move Bucket to Dump Position (Low Range) 5.5 Sec.
(High Range) 3.2 Sec.
Move Bucket to Retracted Position (Low Range) 4.0 Sec.
(High Range) 2.5 Sec.

* See Loader Service Manual for the correct Procedure.

Conversion Kit is available, See Service Bulletin No. 300-002 July 79

Bobcat Loader
300-2- Technical Service Guide
36 of 470
ELECTRICAL
Alternator Output 15 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Instrument harness
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission 2-speed, electric clutch controlled by
manual switch
Final Drive Clutches, 4 (2 each side) single disc, oil
lubricated in sealed reservoir
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil 2.0 Qts. (1,9 L.)

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Fuel 5.5 Gals. (21 L.)
Hydraulic Reservoir 1.5 Gals. (6 L.)
Hydraulic System 4.5 Gals. (17 L.)
Chaincase Reservoir 8.0 Gals. (30 L.)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 38-42 PSI (262-290 kPa)
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure 34-36 PSI (234-248 kPa)
Wheel Nut Torque 40-45 ft.-lbs. (54-61 Nm)

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300-3- Technical Service Guide
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Bobcat Loader
300-4- Technical Service Guide
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313 LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 2cylinder, ZB600C-BA
Horsepower 12.5 H.P. (9,3 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2600 RPM 23.9 ft. -lbs. (32,4 Nm)
Bore/Stroke 2.83/2.76” (71,9/70,1 mm)
Displacement 34.8 cu.in. (570,3 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1000 RPM
High Idle 3250 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1600 RPM 42-56 PSI (290-386 kPa)
Fuel Pump Pressure 3.0-4.0 PSI (21-28 kPa)

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Injector Working Pressure 1900-2133 PSI (13100-14707 kPa)
Firing Order 1-2
Timing 25-26° B.T.D.C. 1FI mark
Location of Timing Marks Flywheel housing
Location of #1 Cylinder Farthest from flywheel
Crankshaft Rotation (Facing Flywheel) Counterclockwise
Compression @ 400 RPM 470-480 PSI (3241-3310 kPa)
Valve Tappet Clearance (Cold) Intake 0.005” to 0.007” (0.13 mm to 0.18 mm)
Exhaust 0.005” to 0.007” (0.13 mm to 0.18mm)
Radiator Cap Pressure 12.8 PSI (88 kPa)

ENGINE TORQUES
Cylinder Head Bolts 43-47 ft.-lbs. (58-64 Nm)
Flange Head 48-51 ft.-lbs. (65-69 Nm)
Flywheel Nut 216-253 ft.-lbs. (293-343 Nm)
General Bolts:
12 mm 57-66 ft.-lbs. (77-89 Nm)
10 mm 35-41 ft.-lbs. (47-56 Nm)
8 mm 17-20 ft.-lbs. (23-27 Nm)
6 mm 7-8 ft.-lbs. (9,5-10,8 Nm)

Bobcat Loader
300-5- Technical Service Guide
39 of 470
LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolt 220-245 298-332
Crankshaft Electric Clutch Bolt 45 61
Hydraulic Pump Sheave Bolt 20-25 27-34
Steering Lever Bushing Nut 130 176
5/8” Clutch Pin Lock Nut 60 81
Engine Shock Support Rod Lock Nut 15-18 20-24
Final Drive Idler Bolt 13/16” Nut 120 163
3/4” Nut 80 108

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM (Low Range) *3.8 GPM (14,4 L/min.)
(High Range) *7.3 GPM (27,6 L/min.)
System Main Relief @ Quick Couplers 1150-1250 PSI (7929-8619 kPa)

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Filter 10 Micron
Filter P/N (S/N 13695 & Below) 6515541
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height (Low Range) 8.5 Sec.
(High Range) 4.9 Sec.
Lower Lift Arms from Max. Height (Low Range) 6.6 Sec.
(High Range) 3.7Sec.
Move Bucket to Dump Position (Low Range) 5.5 Sec.
(High Range) 3.2 Sec.
Move Bucket to Retracted Position (Low Range) 4.0 Sec.
(High Range) 2.5 Sec.

* See Loader Service Manual for the correct procedure.

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300-6- Technical Service Guide
40 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission 2-speed, electric clutch controlled by
manual switch
Final Drive Clutches, 4 (2 each side) single disc, oil
lubricated in sealed reservoir
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% water & Anti-Freeze) 3.3 Qts. (3,1 L)
Engine Oil W/Filter 3.3 Qts. (1,9 L)
Fuel 5.5 Gals. (21 L)
Hydraulic Reservoir 1.5 Gals. (6 L)
Hydraulic System 4.5 Gals. (17 L)
Chaincase Reservoir 8.0 Gals. (30 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 38-42 PSI (262-290 kPa)
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure 34-36 PSI (234-248 kPa)
Wheel Nut Torque 40-45 ft.-lbs. (54-61 Nm)

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300-7- Technical Service Guide
41 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
300-8- Technical Service Guide
42 of 470
371 LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 1 cylinder, K321-S
Horsepower 13 H.P. (9,7 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2600 RPM 23.3 ft. -lbs. (32 Nm)
Bore/Stroke 3.5/3.25” (89/83 mm)
Displacement 31.3 cu.in. (513 cu.cm.)
Lubrication Splash
Low Idle 1000 RPM
High Idle 3150 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Fuel Pump Pressure 3.5 PSI (24 kPa)
Ignition 12 volt, battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.020’’ (0,6 mm)
Breaker Point Gap 0.020” (0,5 mm)
Carburetor Float Setting 11/64” (4,4 mm) from casting to bottom of
float
Firing Order 1
Timing “S” mark in timing sight hole
Location of Timing Marks Flywheel “S” mark
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 65-75 PSI (448-517 kPa)
Valve Tappet Clearance (Cold) Intake 0.005” (0.13mm)
Exhaust 0.017” (0,43 mm)

ENGINE TORQUES
Cylinder Head Bolts 25-30 ft.-lbs. (34-41 Nm)
Oil Pan Bolts 25 ft.-lbs. (34 Nm)
Spark Plug 18-22 ft.-lbs. (24-30 Nm)
Starter Bolts 25-28 ft.-lbs. (34-38 Nm)

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300-9- Technical Service Guide
43 of 470
LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolt 220-245 298-332
Crankshaft Electric Clutch Bolt 45 61
Hydraulic Pump Sheave Bolt 20-25 27-34
Steering Lever Bushing Nut 130 176
5/8” Clutch Pin Lock Nut 60 81
Engine Shock Support Rod Lock Nut 15-18 20-24
Final Drive Idler Bolt 13/16” Nut 120 163
3/4” Nut 80 108

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *5.0 GPM (18,9 L/min.)

Dealer Copy -- Not for Resale


System Main Relief @ Quick Couplers 1000 PSI (6895 kPa)
Filter P/N (S/N 13696 & Above) 33 Micron
Filter P/N 6516722
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height N/A Sec.
Lower Lift Arms from Maximum Height N/A Sec.
Move Bucket to Dump Position N/A Sec.
Move Bucket to Retracted Position N/A Sec.

* See Loader Service Manual for the correct procedure.

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300-10- Technical Service Guide
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ELECTRICAL
Alternator Output 15 Amps.
Battery 12 volt, 200 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Instrument harness
Fuse Size 30 Amps

DRIVE SYSTEM
Transmission V-belt drive
Final Drive Clutches, 4 (2 each side) single disc, oil
lubricated in sealed reservoir
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil 2.0 Qts. (1,9 L)

Dealer Copy -- Not for Resale


Fuel 5.5 Gals. (21 L)
Hydraulic Reservoir 7.0 Gals. (27 L)
Chaincase Reservoir 7.0 Gals. (27 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 38-42 PSI (262-290 kPa)
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure 34-36 PSI (234-248 kPa)
Wheel Nut Torque 40-45 ft.-lbs. (54-61 Nm)

Bobcat Loader
300-11- Technical Service Guide
45 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
300-12- Technical Service Guide
46 of 470
400 SERIES LOADER SPECIFICATIONS

440 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 400-1

440B LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 400-9


(S/N 20484 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400-9

443 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 400-13

444 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 400-17

450 BICS™ LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 400-21


(S/N 561711001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400-21

453 BICS™ LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 400-25


(S/N 561811001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400-25
(S/N 515011001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400-29

463BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 400-33


(S/N 520011001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400-33

Dealer Copy -- Not for Resale


463AF LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 400-37
(S/N 522211001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400-37

463 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 400-41


(S/N 538911001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400-41

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Technical Service Guide
47 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
48 of 470
440 LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 2cylinder, KT-17QS
Horsepower 16 H.P. (12 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2350 RPM 29 ft. -lbs. (40 Nm)
Bore/Stroke 3.125/2.75” (89,4/69,8 mm)
Displacement 42.2 cu.in. (691 cu.cm.)
Lubrication Pressure system
Low Idle 1200 RPM
High Idle 3200RPM
Engine Oil Type Use SAE API Class SG
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1200 RPM
(S/N 11363 & Below) 5 PSI (34 kPa)
(S/N 11364 & Above) 40-50 PSI (276-345 kPa)
Fuel Pump Pressure 3.5 PSI (24 kPa)

Dealer Copy -- Not for Resale


Ignition 12 volt, battery ignition w/breaker points &
coil
Spark Plug Gap 0.025” (0,6 mm)
Breaker Point Gap 0.017-0.023” (0,43--0,58 mm)
Carburetor Float Setting 11/64” (4,4 mm) from casting to bottom of
float
Firing Order Slave ignition (fires both plugs at once)
Timing (“S” Mark in Sight Hole) 23° B.T.D.C.
Location of Timing Marks Flywheel
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression- Cranking Speed 100-120 PSI (690-827 kPa)
Not less then 90 PSI (621 kPa)
Valve Tappet clearance (Cold) Intake 0.003-0.006* (0,08-0,15 mm)
Exhaust 0.011-0.014” (0,28-0,36 mm)

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400-1 Technical Service Guide
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ENGINE TORQUES
Closure Plate Bolts 13 ft.-lbs. (17 Nm)
Cylinder Head Bolt 15-20 ft.-lbs. (20-27 Nm)
Cylinder Barrel Stud Nuts 30 ft.-lbs. (41 Nm)
Flywheel 40 ft.-lbs. (54 Nm)
Manifold Bolts 13 ft.-lbs. (17 Nm)
Spark Plug 10-15 ft.-lbs. (14-20 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 65-70 88-95
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54

Dealer Copy -- Not for Resale


Main Frame Mounting Bolts 65-70 88-95
Pivot Pin Retainer Bolt 18-20 24-27

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *6.8 GPM (25,7L/min.)
System Main Relief @ Quick Couplers 1300-1350 PSI (8962-9307 kPa)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in pressure switch port
Filter 10 Micron
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.5 Sec.

* See Loader Service Manual for the correct procedure.

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400-2- Technical Service Guide
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ELECTRICAL
Alternator Output 13 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Instrument harness
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 1.5 Qts. (1,4 L)
Fuel 6.5 Gals. (25 L)
Hydraulic Reservoir 5.3 Gals. (5,0 L)
Hydraulic System 4.0 Gals. (15 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 38-42 PSI (262-290 kPa)
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure 34-36 PSI (234-248 kPa)
Wheel Nut Torque 40-45 ft.-lbs. (54-61 Nm)

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400-3 Technical Service Guide
51 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-4- Technical Service Guide
52 of 470
440B/FARMBOY LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 2cylinder, M18-QS
Horsepower 16.5 H.P. (12.2 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2350 RPM 30-5 ft.-lbs. (41,4 Nm)
Bore/Stroke 3.123/2.75” (79,4,4/69,8 mm)
Displacement 42.2 cu.in. (691 cu.cm.)
Lubrication Pressure system
Low Idle 1200 RPM
High Idle 3200RPM
Engine Oil Type Use SAE API Class SG
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1200 RPM 40-50 PSI (276-345 kPa)
Fuel Pump Pressure 3.5-4.0 PSI (24-28 kPa)
Ignition 12 volt, electronic magneto system
Spark Plug Gap 0.035” (0,89 mm)

Dealer Copy -- Not for Resale


Breaker Point Gap 0.010” (0,25 mm)
Carburetor Float Setting 0.69-0.72” (17,5-18,2 mm) from casting to
bottom of float
Firing Order Slave ignition (fires both plugs at once)
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression @ Cranking Speed Not less then 90 PSI (621 kPa)
Valve Tappet Clearance (Cold) Intake 0.003-0.008 (0,08-0,2 mm)
Exhaust 0.011-0.014” (0,3-0,4 mm)

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400-5 Technical Service Guide
53 of 470
ENGINE TORQUES
Cylinder Barrel Nuts
3’’ (76 mm) Extension 18 ft.-lbs. (24 Nm)
2’’ (51 mm) Extension 19 ft.-lbs. (26 Nm)
Cylinder Head Bolt 15-20 ft.-lbs. (20-27 Nm)
Flywheel Bolts 40 ft.-lbs. (54 Nm)
Intake/Exhaust Manifold 13 ft.-lbs. (18 Nm)
Spark Plug 10-15 ft.-lbs. (14-20 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 65-70 88-95
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54

Dealer Copy -- Not for Resale


Main Frame Mounting Bolts 65-70 88-95
Pivot Pin Retainer Bolt 18-20 24-27

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *6.8 GPM (25,7L/min.)
System Main Relief @ Quick Couplers 1435-1490 PSI (9894-10274 kPa)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in pressure switch port
Filter 10 Micron
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.5 Sec.

* See Loader Service Manual for the correct procedure.

*S L d S i M lf th tP d

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400-6- Technical Service Guide
54 of 470
ELECTRICAL
Alternator Output 15 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Front Panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 4 Pts. (1,9 L)
Fuel 6.5 Gals. (25 L)
Hydraulic Reservoir 5.3 Gals. (5,0 L)
Hydraulic System 4.0 Gals. (15 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 38-42 PSI (262-290 kPa)
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure 34-36 PSI (234-248 kPa)
Wheel Nut Torque 40-45 ft.-lbs. (54-61 Nm)

Bobcat Loader
400-7 Technical Service Guide
55 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-8- Technical Service Guide
56 of 470
440B LOADER SPECIFICATIONS
(S/N 20484 & Above)
ENGINE
Make & Model Kohler, 2cylinder, M18-QS
Horsepower 16.5 H.P. (12.2 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2350 RPM 30-5 ft.-lbs. (41,4 Nm)
Bore/Stroke 3.125/2.75” (82,6,4/76,2 mm)
Displacement 42.2 cu.in. (691 cu.cm.)
Lubrication Pressure system
Low Idle 1200 RPM
High Idle 3200RPM
Engine Oil Type Use SAE API Class SG
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1200 RPM 40-50 PSI (276-345 kPa)
Fuel Pump Pressure 3.5-4.0 PSI (24-28 kPa)
Ignition 12 volt, electronic magneto system

Dealer Copy -- Not for Resale


Spark Plug Gap 0.035” (0,89 mm)
Breaker Point Gap 0.010” (0,25 mm)
Carburetor Float Setting 0.69-0.72” (17,5-18,2 mm) from casting to
bottom of float
Firing Order Slave ignition (fires both plugs at once)
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression @ Cranking Speed Not less then 90 PSI (621 kPa)
Valve Tappet Clearance (Cold) Intake 0.003-0.008” (0,08-0,2 mm)
Exhaust 0.011-0.014” (0,3-0,4 mm)

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400-9 Technical Service Guide
57 of 470
ENGINE TORQUES
Cylinder Barrel Nuts
3’’ (76 mm) Extension 18 ft.-lbs. (24 Nm)
2’’ (51 mm) Extension 19 ft.-lbs. (26 Nm)
Cylinder Head Bolts 15-20 ft.-lbs. (20-27 Nm)
Flywheel Bolts 40 ft.-lbs. (54 Nm)
Intake/Exhaust Manifold 13 ft.-lbs. (18 Nm)
Spark Plug 10-15 ft.-lbs. (14-20 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 65-70 88-95
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54

Dealer Copy -- Not for Resale


Main Frame Mounting Bolts 65-70 88-95
Pivot Pin Retainer Bolt 18-20 24-27

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *6.8 GPM (25,7L/min.)
System Main Relief @ Quick Couplers 1435-1490 PSI (9894-10274 kPa)
Charge Pressure @ Fluid Temp. 140°F (60°C)
Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in pressure switch port
Filter 10 Micron
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.5 Sec.

* See Loader Service Manual for the correct Procedure.

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400-10- Technical Service Guide
58 of 470
ELECTRICAL
Alternator Output 15 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Front Panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 4 Pts. (1,9 L)
Fuel 6.5 Gals. (25 L)
Hydraulic Reservoir 5.3 Gals. (5,0 L)
Hydraulic System 4.0 Gals. (15 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 38-42 PSI (262-290 kPa)
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure 34-36 PSI (234-248 kPa)
Wheel Nut Torque 40-45 ft.-lbs. (54-61 Nm)

Bobcat Loader
400-11 Technical Service Guide
59 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-12- Technical Service Guide
60 of 470
443 LOADER SPECIFICATIONS

ENGINE
Make & Model Kubota 3 cylinder, D-750B
Horsepower 15 H.P. (11 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2350 RPM 31.1 ft.-lbs. (42,2 Nm)
Bore/Stroke 2.68/2.76” (68/70 mm)
Displacement 46.5 cu.in. (762 cu.cm.)
Lubrication Pressure System W/Filter
Low Idle 800 RPM
High Idle 3200RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 800 RPM 10 PSI (69 kPa)
3000 RPM 28-64 PSI (193-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5,2-14,7 kPa)
Ignition Nozzle Opening Pressure 1900-2133 PSI (13100-14707 kPa)

Dealer Copy -- Not for Resale


Glow Plug Resistance 1.6 Ohms
Firing Order 1-2-3
Timing 23-25° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Flywheel) Counterclockwise
Compression @ 300 RPM 450 PSI (3103 kPa)
Valve Tappet clearance (Cold) Intake 0.006-0.008* (0,15-0,20 MM)
Exhaust 0.006-0.008” (0,15-0,20 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 203°F. (95°C.)

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400-13 Technical Service Guide
61 of 470
ENGINE TORQUES
Crankshaft Nut 101-116 ft.-lbs. (137-157 Nm)
Cylinder Head Nuts & Bolts 29-33 ft.-lbs. (40-45 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 40-43 ft.-lbs. (54-58 Nm)
Fuel Injection Tubeline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent Screw 10-13 ft.-lbs. (14-18 Nm)
Nozzle Holder 22-36 ft.-lbs. (30-49 Nm)
Oil Switch 11-15 ft.-lbs. (15-20 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 65-70 88-95
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42

Dealer Copy -- Not for Resale


Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54
Main Frame Mounting Bolts 65-70 88-95
Pivot Pin Retainer Bolt 18-20 24-27

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *6.8 GPM (25,7 L/min.)
System Main Relief @ Quick Couplers 1435-1490 PSI (9894-10274 kPa)
Charge Pressure @ Full RPM in Neutral Fluid 55-85 PSI (379-586 kPa)
Temp. 140°F (60°C)
Check Charge Pressure *Install gauge in pressure switch port
Filter 10 Micron
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.5 Sec.
* See Loader Service Manual for the correct Procedure.

Bobcat Loader
400-14- Technical Service Guide
62 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Instrument Panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% water & 50% Anti- 7.0 Qts. (6,6 L)
freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 6.5 Gals. (25 L)
Hydraulic Reservoir 5.3 Gals. (5,0 L)
Hydraulic/Hydrostatic System 4.0 Gals. (15 L)
Chaincase Reservoir 4.0 Gals. (15 L.)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 38-42 PSI (262-290 kPa)
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure 34-36 PSI (234-248 kPa)
Wheel Nut Torque 40-45 ft.-lbs. (54-61 Nm)

Bobcat Loader
400-15 Technical Service Guide
63 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-16- Technical Service Guide
64 of 470
444 LOADER SPECIFICATIONS

ENGINE
Make & Model Onan, 2cylinder,Super CCk
Horsepower 15.5 HP (11,6 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 1800 RPM 29ft. -lbs. (39 Nm)
Bore/Stroke 3.25/3.00” (82,6/76,2 mm)
Displacement 49.8 cu.in. (816,2 cu.cm.)
Lubrication Pressure W/Filter
Low Idle 800 RPM
High Idle 3000RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1000 RPM 20-35 PSI (138-241 kPa)
Fuel Pump Pressure 2.0-3.5 PSI (14-24 kPa)
Ignition 12Volt, battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap (Gas) 0.025” (0,64 mm) (L.P.) 0.018”
(0,46 mm)
Breaker Point Gap 0.020” (0,51 mm)
Carburetor Float Setting 5/16” (7,9 mm) [1/4”(6,4 mm) w/styrofoam]
measured between bowl cover gasket &
float end
Timing 25° B.T.D.C.
Location of Timing Marks Flywheel
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 95-115 PSI (655-793 kPa)
Valve Tappet clearance (Cold) Intake 0.006-0.008* (0,15-0,20 MM)
Exhaust 0.006-0.008” (0,15-0,20 mm)

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400-17 Technical Service Guide
65 of 470
ENGINE TORQUES
Cylinder Head Bolts 29-31 ft.-lbs. (40-42 Nm)
Cylinder Block Nuts 10-12 ft.-lbs. (14-16 Nm)
Rear Bearing Plate Nuts 20-25 ft.-lbs. (27-34 Nm)
Connecting Rod- Aluminum 24-26 ft.-lbs. (33-35 Nm)
Forged Steel 11-19 ft.-lbs. (15-26 Nm)
Flywheel Bolts 15-18 ft.-lbs. (20-24 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Housing to Chaincase 50-55 68-75
Axle Hub Mounting Nuts 10-12 14-16
Clutch Pin Holding Nuts 225 305
Gearcase Cover Mounting Bolts 30 41
Hydraulic Filter Hosing Nut 12 16
Main Frame Mounting Bolts 150 203

Dealer Copy -- Not for Resale


Upright Mounting Bolts 150 203
Variable Speed Drive Sheave Retaining Nut 130 176

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *8.2 GPM (31 L/min.)
System Main Relief @ Quick Couplers 1700 PSI (11722 kPa)
Variable Speed Holding Pressure 750-755 PSI (5171-5205 kPa)
Filter 33 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.1 Sec.
Lower Lift Arms from Maximum Height 2.5 Sec.
Move Bucket to Dump Position 2.6 Sec.
Move Bucket to Retracted Position 1.9 Sec.

* See Loader Service Manual for the correct Procedure.

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400-18- Technical Service Guide
66 of 470
ELECTRICAL
Generator Output 30 Amps.
Battery 12 volt, 70 cold crank amps. @ 0°F. (-
18°C.)
Location of Fuses In wiring harness
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Variable sheave
Clutches 4(2each side) single disc pressure
lubricated
Final Drive #60 HS roller chain & sprockets in sealed
chaincase
Drive Chain Final Chain @ 15 lbs. (67 N) 1/4” (6,4 mm)
movement
Secondary Chain @ 15 lbs. (67 N) 1/4” (6,4

Dealer Copy -- Not for Resale


mm) movement
Primary Chain @ 10 lbs. (45 N) 1/4” (6,4
mm) movement
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil 4.0 Qts. (3,8 L)
Fuel (Gas) 12.4 Gals. (46,9 L.)
(L.P.) 33 lbs. (15 kg)
Hydraulic Reservoir & Chaincase 17.0 Gals. (64 L)
Hydraulic System Overall Capacity 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5 x 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
400-19 Technical Service Guide
67 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-20- Technical Service Guide
68 of 470
450 BICS™ LOADER SPECIFICATIONS
(S/N 561711001 & Above)
ENGINE
Make & Model Kohler, 2cylinder,M18-QS
Horsepower 16.3 HP (12.2 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2200 RPM 30.5ft. -lbs. (41,4 Nm)
Bore/Stroke 3.125/2.75” (79,4/69,8mm)
Displacement 42.19 cu.in. (691.4 cu.cm.)
Lubrication Pressure System
Low Idle 1200 RPM
High Idle 3200RPM
Engine Oil Type Use SAE API Class SG
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1200 RPM 40-50 PSI (276-345 kPa)
Fuel Pump Pressure 3.5-4.0 PSI (24-28 kPa)
Ignition 12Volt, electrinic magneto system

Dealer Copy -- Not for Resale


Spark Plug Gap 0.035” (0,89 mm)
Coil Shoe Air Gap 0.010” (0,25 mm)
Carburetor Float Setting 0.69-0.72” (17,5-18,2 mm) from casting to
bottom of float
Firing Order Slave ignition (fires both plugs at once)
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression @ Cranking Speed Not less than 90 PSI (621 kPa)
Valve Tappet clearance (Cold) Intake 0.003-0.006* (0,08-0,15 mm)
Exhaust 0.011-0.014” (0,3-0,4 mm)

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400-21 Technical Service Guide
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ENGINE TORQUES
Cylinder Barrel Nuts
3’’ (76 mm) Extension 18 ft.-lbs. (24 Nm)
2’’ (51 mm) Extension 19 ft.-lbs. (26 Nm)
Cylinder Head Bolts 15-20 ft.-lbs. (20-27 Nm)
Flywheel Bolts 40 ft.-lbs. (54 Nm)
Intake/Exhaust Manifold Bolts 13 ft.-lbs. (18 Nm)
Spark Plug 10-15 ft.-lbs. (14-20 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 65-70 88-95
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54

Dealer Copy -- Not for Resale


Main Frame Mounting Bolts 65-70 88-95
Pivot Pin Retianer Bolt 18-20 24-27

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *6.8 GPM (25,7 L/min.)
System Main Relief @ Quick Couplers 1400-1450 PSI (9652-996 kPa)
Charge Pressure @ Fluid Temp 140°F (60°C)
Full RPM in Neutral 85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in pressure switch port
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-
2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.5 Sec.

* See Loader Service Manual for the correct Procedure.

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400-22- Technical Service Guide
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ELECTRICAL
Alternator Output 15 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F. (-18°C.)
Location of Fuses Engine Compartment, Left Side upright
above heat shield
Fuse Size Plug-in

DRIVE SYSTEM
Transmission Variable sheave
Clutches 4(2each side) single disc pressure
lubricated
Final Drive #60 HS roller chain & sprockets in sealed
chaincase
Drive Chain Final Chain @ 15 lbs. (67 N) 1/4” (6,4 mm)
movement
Secondary Chain @ 15 lbs. (67 N) 1/4” (6,4
mm) movement
Primary Chain @ 10 lbs. (45 N) 1/4” (6,4

Dealer Copy -- Not for Resale


mm) movement
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil W/Filter 4 Pts. (1,9 L)
Fuel 6.5 Gals. (25 L.)
Hydraulic Reservoir 5.3 Qts. (5,0 L)
Hydraulic/Hydrostatic System 4.0 Gals. (15 L)
Chaincase Reservoir 4.0 Gals. (15,1 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure Inflate tires to the maximum pressure
shown on the sidewall of the tire
Flotation 23:00 x 8:50 x 12, 4 ply rating
Pressure Inflate tires to the maximum pressure
shown on the sidewall of the tire
Wheel Nut Torque 40-45 ft.-lbs. (54-61Nm)

PERFORMANCE
Rated Operating Capacity (SAE) 600 lbs.
Operating Weight 2195 lbs. (996 kg)
Travel Speed 0-5.2 MPH (8,4 km/hr.)

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400-23 Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
400-24- Technical Service Guide
72 of 470
453 BICS™ LOADER SPECIFICATIONS
(S/N 561811001 & Above)
ENGINE
Make & Model Kubota, 3cylinder, D-750B
Horsepower/Displacement 15.7 HP (11,7 kW) 46.5 cu. in. (762 cu. cm.)
Ignition Type Diesel-Compression
Low Idle 800 RPM
High Idle 3200 RPM
Engine Oil Pressure @ 800 RPM 10 PSI (69kPa)
3000 RPM 28-64 PSI (193-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5,2-14,7 kPa)
Injector Nozzle Opening Pressure 1900-2133 PSI (13100-14707 kPa)
Glow Plug resistance 1.6 Ohms
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 18-20° B.T.D.C.
Location of Timing Marks Flywheel pulley

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Flywheel) Counterclockwise
Compression @ Cranking Speed 450 PSI (3103 kPa)
Valve Tappet clearance (Cold) Intake 0.006-0.008 in. (0,15-0,20 mm)
Exhaust 0.006-0.008 in. (0,15-0,20 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 7-8 in,-lbs. (9,8-11,3 mm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (48 kPa)
Thermostat Fully open @ 203°.F (95°C.)

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400-25 Technical Service Guide
73 of 470
LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 65-70 88-95
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54
Main Frame Mounting Bolts 65-70 88-95
Wheel Nut 40-45 54-61

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 3000 RPM *6.8 GPM (25,7 L/min.)
System Main Relief @ Quick Couplers 1400-1450 PSI (9652-9996 kPa)
Charge Pressure @ Fluid Temp 140°F (60°C)
Full RPM in Neutral 55-85 PSI (379-586 kPa)

Dealer Copy -- Not for Resale


Check Charge Pressure *Install gauge in pressure switch port
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.5 Sec.

* See Loader Service Manual for the correct Procedure.

CAPACITIES
Cooling System 7.0 Qts. (6,6 L)
Engine Oil W/Filter 3.4 Qts. (3,2 L.)
Fuel Reservoir 6.5 Gals. (24.6 L)
Hydraulic Reservoir 5.3 Qts. (5,0 L)
Hydraulic/Hydrostatic System 4.0 Gals. (15 L)
Chaincase Reservoir 3.0 Gals. (11.4 L)

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400-26- Technical Service Guide
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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 40 Amps.
Location of Fuses Engine compartment, right side upright
Battery 12 Volt, 530 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 600 lbs. (272 kg)
Operating Weight 2501 lbs. (1134.5 kg)
Travel Speed 0-5.2 MPH (8,4 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
400-27 Technical Service Guide
75 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-28- Technical Service Guide
76 of 470
453 BICS™ LOADER SPECIFICATIONS
(S/N 515011001 & Above)
ENGINE
Make & Model Kubota, 3 cylinder, D-722E
Horsepower/Displacement 15.7 HP (11,7 kW) 44.01 cu. in. (719 cu. cm.)
Ignition Type Diesel-Compression
Low Idle 1150 RPM
High Idle 3000 RPM
Engine Oil Pressure @ Low Idle 10 PSI (69 kPa)
High Idle 28-64 PSI (193-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5,2-14,7 kPa)
Injector Nozzle Opening Pressure 1900-2133 PSI (13721-14705 kPa)
Glow Plug Resistance 1.6 Ohms
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 20-22° B.T.D.C.
Location of Timing Marks Flywheel pulley

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Flywheel) Counterclockwise
Compression @ Cranking Speed 337-448 PSI (2324-3089 kPa)
Valve Tappet clearance (Cold) Intake 0.006-0.008 in. (0,15-0,20 mm)
Exhaust 0.006-0.008 in. (0,15-0,20 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 34.8-51.6 in,-lbs. (47-70 mm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (48 kPa)
Thermostat Fully open @ 203°.F (95°C.)

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400-29 Technical Service Guide
77 of 470
LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 65-70 88-95
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54
Main Frame Mounting Bolts 65-70 88-95
Wheel Nut 40-45 54-61

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 3000 RPM *6.8 GPM (25,7 L/min.)
System Main Relief @ Quick Couplers 1400-1450 PSI (9652-9996 kPa)
Charge Pressure @ Fluid Temp 140°F (60°C)
Full RPM in Neutral 75-85 PSI (517-586 kPa)

Dealer Copy -- Not for Resale


Check Charge Pressure *Hydraulic Filter Block, Pressure Switch
Port
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.5 Sec.

* See Loader Service Manual for the correct Procedure.

CAPACITIES
Cooling System 7.0 Qts. (6,6 L)
Engine Oil W/Filter 3.4 Qts. (3,2 L.)
Fuel Reservoir 6.5 Gals. (24.6 L)
Hydraulic Reservoir 5.3 Qts. (5,0 L)
Hydraulic/Hydrostatic System 4.0 Gals. (15 L)
Chaincase Reservoir 3.0 Gals. (11.4 L)

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400-30- Technical Service Guide
78 of 470
LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 40 Amps.
Location of Fuses Engine compartment, right side upright
Battery 12 Volt, 530 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 600 lbs. (272 kg)
Operating Weight 2501 lbs. (1134.5 kg)
Travel Speed 0-5.2 MPH (8,4 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
400-31 Technical Service Guide
79 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-32- Technical Service Guide
80 of 470
463BICS™ LOADER SPECIFICATIONS
(S/N 520011001 & Above)

ENGINE
Make & Model Kubota, 3cylinder, D-722E
Horsepower/Displacement 15.7 HP (11,7 kW) 44.01 cu. in. (719 cu. cm.)
Ignition Type Diesel-Compression
Low Idle 1150RPM
High Idle 3200 RPM
Engine Oil Pressure @ Low Idle 10 PSI (69 kPa)
High Idle 28-64 PSI (193-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5,2-14,7 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)
Glow Plug Resistance 1.6 Ohms
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 20-22° B.T.D.C.
Location of Timing Marks Flywheel pulley

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Flywheel) Counterclockwise
Compression @ Cranking Speed 337-448 PSI (2324-3089 kPa)
Valve Tappet clearance (Cold) Intake 0.006-0.008 in. (0,15-0,20 mm)
Exhaust 0.006-0.008 in. (0,15-0,20 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 34.8-51.6 in,-lbs. (47-70 mm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (90 kPa)
Thermostat Fully open @ 203°.F (95°C.)

Bobcat Loader
400-33 Technical Service Guide
81 of 470
LOADER TORQUES FT.-LBS. NEWTON-METRE
Bob-Tach Pivot Pin Retainer Bolt 175-190 240-255
Tilt Cylinder Pivot Pin Retainer Bolt 8-10 11-13
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolts 27-31 37-42
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54
Main Frame Mounting Bolts 65-70 88-95
Wheel Nut 40-45 54-61

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle *10 GPM (37,8 L/min.)
System Main Relief @ Quick Couplers 2450 PSI (16890 kPa)
Charge Pressure @ Fluid Temp 140°F (60°C)

Dealer Copy -- Not for Resale


Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in pressure switch port
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.3 Sec.
Move Bucket to Dump Position 2.0 Sec.
Move Bucket to Retracted Position 1.8 Sec.
*See Loader Service Manual for the correct procedure.

CAPACITIES
Cooling System 7.0 Qts. (6,6 L)
Engine Oil W/Filter 3.4 Qts. (3,2 L.)
Fuel Reservoir 6.5 Gals. (24.6 L)
Hydraulic Reservoir 5.3 Qts. (5,0 L)
Hydraulic/Hydrostatic System with Reservoir 4.0 Gals. (15 L)
Chaincase Reservoir 3.0 Gals. (11.4 L)

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400-34- Technical Service Guide
82 of 470
LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 40 Amps.
Location of Fuses Engine Compartment, right side upright
Battery 12 Volt, 530 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 700 lbs. (318 kg)
Operating Weight 2708 lbs. (1229 kg)

Dealer Copy -- Not for Resale


Travel Speed 0-6.2 MPH (10 km/hr.)

Bobcat Loader
400-35 Technical Service Guide
83 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-36- Technical Service Guide
84 of 470
463AF LOADER SPECIFICATIONS
(S/N 522211001 & Above)

ENGINE
Make & Model Kubota, 3 cylinder, D1005E
Horsepower/Displacement 24.0 HP (17.9 kW) 61.08 cu. in. (1 L.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 3125-3175 RPM
Engine Oil Pressure @ Low Idle 7 PSI (48,3 kPa)
High Idle 24-64 PSI (196-441 kPa)
Fuel Lift Pump Pressure NA
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)
Glow Plug Resistance 0.9 Ohms
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 18° ± 1° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 412-469 PSI (2840,7-3233,8 kPa)
Valve Tappet Clearance (Cold) 0.005-0.007 in. (0,12-0,18 mm)

ENGINE TORQUES
Engine Oil Drain Hose Cap 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 18-25 ft.-lbs. (24,4-33,9 Nm)
Glow Plugs 5-10 ft.-lbs. (6,8-13,6 Nm)
Injection Pump Mounting Bolts 16-20 ft.-lbs. (22-27 Nm)
Valve Cover Nuts 61-78 in.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (88 kPa)
Thermostat Fully Open @ 185°F (85°C)

Bobcat Loader
400-37 Technical Service Guide
85 of 470
LOADER TORQUES FT.-LBS. NEWTON-METRE
Bob-Tach Pivot Pin Retainer Bolt 175-190 240-255
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 25-28 34-38
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 35-40 47-54
Main Frame Mounting Bolts 65-70 88-95
Wheel Nut 40-45 54-61

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 3000 RPM: 9.8 GPM (37.1 L/min)
System Main Relief @ Quick Couplers 2000 PSI (13788 kPa)
Auxiliary Relief Valve @ Quick Couplers 3000 PSI (20682 kPa)

Dealer Copy -- Not for Resale


Charge Pressure @ High Idle Fluid Temp at 75-85 PSI (241-586 kPa)
140°F (60°C):
Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.6 Sec.
Lower Lift Arms from Maximum Height 2.5 Sec.
Move Bucket to Dump Position 2.3 Sec.
Move Bucket to Retracted Position 2.1 Sec.

CAPACITIES
Cooling System W/O Heater (Includes 6 Qts. (5,7 L)
Recovery Bottle)
Engine Oil W/Filter 5 Qts. (4.7 L)
Fuel Tank 6.5 Gals. (116 L)
Hydraulic/Hydrostatic Reservoir 5.3 Gals. (20 L)
Hydraulic/Hydrostatic System 4 Gals. (15.1 L)
Transmission (Final Drive) 3.0 Gals. (11.3 L)

Bobcat Loader
400-38- Technical Service Guide
86 of 470
LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 65 Amps
Location of Fuses Engine compartment
Battery 12 Volt, 530 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 700 lbs. (318 kg)
Operating Weight 2708 lbs. (1229 kg)

Dealer Copy -- Not for Resale


Travel Speed 0-6.5 MPH (10,4 km/hr.)

Bobcat Loader
400-39 Technical Service Guide
87 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
400-40- Technical Service Guide
88 of 470
463 LOADER SPECIFICATIONS
(S/N 538911001 & Above)
ENGINE
Make & Model Kubota, 3 cylinder, D1005-E2B-BC-3
Horsepower 22.5 H.P. (16,8 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2200 RPM 43 ft. -lbs. (58,3 N•m)
Low Idle 1125-1175 RPM
High Idle 6125-3220 RPM
Bore/Stroke 2.99/2.90” (76,0/73,6 mm)
Displacement 61.1 cu.in. (1,0 L)
Lubrication Pressure system
Engine Oil Type Use SAE API Class CD, CF4, CG4
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ FULL RPM 28-64 PSI (1.9-4.4 bar)
Fuel Pump Pressure 1991 PSI (135 bar)
Ignition Diesel-Compression
Firing Order 1-2-3

Dealer Copy -- Not for Resale


Timing 17°-19° B.T.D.C.
Location of Timing Mark Flywheel
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression- Cranking Speed 412-469 PSI (28,4-32,3 bar)
Valve Tappet clearance (Cold) In. & Ex. 0.0057-0.0073 (0,145-0,185 mm)

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Revised Feb. 06 400-41 Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolt 47-50 ft.-lb. (63-68 N•m)
Main Bearing Bolts 36-40 ft.-lb. (49-54 N•m)
Connecting Rod Bolts 30-34 ft.-lb. (41-46 N•m)
Glow Plugs 6-11 ft.-lb. (8-15 N•m)
Flywheel Bolts 40-45 ft.-lb. (54-61 N•m)
Crankshaft Bolt 101-116 ft.-lb. (137-157 N•m)
Nozzle Holder 36-50 ft.-lb. (49-69 N•m)

LOADER TORQUES FT.-LB. N•M


Bob-Tach Pivot Pin Retainer Bolt 175-190 240-255
Control Valve Mounting Bolts 25-28 34-38
Hydraulic Pump Mounting Bolts 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Bolt 35-40 47-54

Dealer Copy -- Not for Resale


Main Frame Mounting Bolts 65-70 88-95
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM 9.8 GPM (37,1L/min.)
System Main Relief @ Quick Couplers 3000 PSI (206,9 bar)
Charge Pressure @ Full RPM in Neutral 75-85 PSI (5,1-5,7 bar)
Check Charge Pressure *Install gauge in pressure switch port
Filter 10 Micron
Fluid Type See Fluid specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.60 Sec.
Lower Lift Arms from Maximum Height 2.50 Sec.
Move Bucket to Dump Position 2.30 Sec.
Move Bucket to Retracted Position 2.10 Sec.

* See Loader Service Manual for the correct procedure.

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Revised Feb. 06 400-42- Technical Service Guide
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ELECTRICAL
Alternator Output 65 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Engine Compartment

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 5.0 Qts. (4,7 L)
Fuel 6.5 Gals. (24,6 L)
Hydraulic Reservoir 5.3 Gals. (5,0 L)
Hydraulic System 4.0 Gals. (15 L)
Chaincase Reservoir 3.0 Gals. (11,4 L)
Engine Cooling System 6.0 Qts. (5.7 L)

TIRES
Standard 23:00 x 5:70 x 12, 4 ply rating
Flotation 23:00 x 8:50 x 12, 6 ply rating
Turf 23:00 x 8:50 x 12, 8 ply rating
Wheel Nut Torque Inflate tires to MAXIMUM pressure shown
on the side wall of the tire.

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Revised Feb. 06 400-43 Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
Revised Feb. 06 400-44- Technical Service Guide
92 of 470
500 SERIES LOADER SPECIFICATIONS

500 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 500-1

530 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 500-5

533 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 500-9

540 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 500-13


(S/N 11999 & Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-13
(S/N 12001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-17

542B LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 500-21

543 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 500-25


(S/N 11999 & Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-25
(S/N 515011001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-29

543B LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 500-29

553BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 500-33

Dealer Copy -- Not for Resale


553 BICS™ LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 500-37
(S/N 516311001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-37

553AF LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 500-41


(S/N 520311001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-41

553 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 500-45


(S/N 528011001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-45
(S/N 539411001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500-49

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Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
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500 LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 2 cylinder, K-662
Horsepower 24 H.P. (117,9 kW)
Maximum Governed Engine Speed 3200 RPM
Torque @ 2300 RPM 44.5ft.-lbs. (60,3 Nm)
Bore/Stroke 3.63/3.25” (92/82,6 mm)
Displacement 67.6cu.in. (1101 cu.cm.)
Lubrication Pressure W/Filter
Low Idle 1000 RPM
High Idle 3200 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 3600 RPM 35-60 PSI (241-414 kPa)
Fuel Pump Pressure (Electric) 1.75 PSI (12,1 kPa)
Ignition Distributor Magneto
Magneto Braker Gap 0.015” (0,38 mm)

Dealer Copy -- Not for Resale


Spark Plug Gap 0.025” (0,64 mm)
Caruretor Float Setting 1-13/64” (30,6 mm) from top of float to
machines surface of carburetor body
Timing “SP” mark in sight hole
Location of Timing Marks Flywheel
Location of #1 Cylinder Closest to Flywheel
Crankshaft Rotation (Facing Crankshaft) Clockwise
Compression 110-120 PSI (758-827 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,20 mm)
Exhaust 0.015” (0,38 mm)

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500-1- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts 50 ft.-lbs. (68 Nm)
Connecting Rod Bolts 35 ft.-lbs. (47 Nm)
Closure Plate Bolts 50 ft.-lbs. (68 Nm)
Crankshaft Nut 40 ft.-lbs. (54 Nm)
Oil Pan Bolts 45 ft.-lbs. (61 Nm)
Flywheel Bolts 130 ft.-lbs. (176 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt (Grade 8) 50-55 68-75
Axle Hub Mounting Nuts 55 75
Clutch Pin Holding Nuts 225 305
Gearcase Cover Mounting Bolts 30 41
Hydraulic Filter Housing Nut 12 16
Main frame Mounting bolts 150 203

Dealer Copy -- Not for Resale


Upright Mounting Bolts 150 203
Variable Speed Drive Sheave Retaining Nut 130 176

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *8.2 GPM (31 L/min.)
System Main Relief @ Quick Couplers 1700 PSI (11722 kPa)
Cartridge Relief Valve (Lift/Auxiliary Valve) *1800-1850 PSI (12411-12756 kPa)
Variable Speed Raising Pressure 550 PSI (3792 kPa) or sheave to close
in 4 seconds
Variable Speed Holding Pressure 750-755 PSI (5171-5205 kPa)
Filter 33 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.1 Sec.
Lower Lift Arms from Maximum Height 3.5 Sec.
Move Bucket to Dump Position 2.6Sec.
Move Bucket to Retracted Position 1.9Sec.

* See Loader Service Manual for the correct Procedure.

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500-2- Technical Service Guide
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ELECTRICAL
Alternator Output 30 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses In the wiring harness
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Variable sheave
Clutches 4 (2 each side) single disc pressure
lubricated
Final Drive #60 HS Roller & Sprockets in sealed
chaincase
Drive Chain Tension
Final Drive @ 40 lbs. (178 N) 1/4” (6,4 mm) Movement
Secondary Chain @ 15lbs. (67 N) 1/4’ (6,4 mm) Movement

Dealer Copy -- Not for Resale


Primary Chain @10lbs. (45 N) 1/4” (6,4 mm) Movement
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil W/Filter 4.0 Qts.(3,8 L)
Fuel 10.0 Gals. (38 L.)
Hydraulic Reservoir & Chaincase 17.0 Gals. (64 L)
Hydraulic/Hydrostatic System 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5 x 15, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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500-3- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-4- Technical Service Guide
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530 LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 2cylinder,K582
Horsepower 19 HP (14 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @ 2500 RPM 41ft. -lbs. (55 Nm)
Bore/Stroke 3.5/3.0” (89/76 mm)
Displacement 57.7 cu.in. (946 cu.cm.)
Lubrication Pressure System
Low Idle 900 RPM
High Idle 2725 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1100 RPM 40-50 PSI (276-345 kPa)
Fuel Pump Pressure 3.5-4.0 PSI (24-28 kPa)
Ignition 12 volt battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.035” (0,89 mm)
Breaker Point Gap 0.018 -0.022” (0,46-0,56 mm)
Carburetor Float Setting (W/O Gasket) Float must be parallel to gasket surface to
the carburetor body
Firing Order Slave ignition (fires both plugs at once)
Timing “SP” mark in sight hole
Location of Timing Mark Flywheel “SP”
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 100-120 PSI (690-827 kPa)
Valve Tappet Clearance (Cold) Intake 0.008-0.010* (0,02-0,25 mm)
Exhaust 0.017-0.020” (0,4 - 0,51 mm)

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500-5- Technical Service Guide
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ENGINE TORQUES
Closure Plate Bolts 30 ft.-lbs. (41 Nm)
Cylinder Head Bolts 35 ft.-lbs. (47 Nm)
Engine Mounts 35 ft.-lbs. (47 Nm)
Flywheel Retaining Nut 115 ft.-lbs. (156 Nm)
Manifold Bolts 25 ft.-lbs. (34 Nm)
Oil Pan Bolts 30 ft.-lbs. (41 Nm)
Pump Coupler to Shaft 30-35 ft.-lbs. (41-47 Nm)
Spark Plug 10-15 ft.-lbs. (14-20 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Motor Sprocket Nut 115 156

Dealer Copy -- Not for Resale


Hydrostatic Pump to Engine Fastening Nuts 65-70 88-95
Lower Lift Arm Pivots to Bucket Bolts 125-140 170-190
Main Frame Bolts 95-120 129-163
Pump High Pressure “Banjo” Fitting 150 203

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 3500 RPM *8.3 GPM (31,4 L/min.)
System Main Relief @ Quick Couplers 1575-1675 PSI (10860-11549 kPa)
Charge Pressure @ Full RPM in Neutral
(S/N 13999 & Below) 55-75 PSI (379-517 kPa)
(S/N 14001 & Above) 45-65 PSI (310-448)
Check Charge Pressure *Install gauge on return side of filter
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 2.5 Sec.

* See Loader Service Manual for the correct Procedure.

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500-6- Technical Service Guide
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ELECTRICAL
Alternator Output 15 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive Chains & sprockets in sealed chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil W/Filter 4 Pts.(3,8 L)

Dealer Copy -- Not for Resale


Fuel 11.0 Gals. (25 L.)
Hydraulic Reservoir 4 Gals. (15 L)
Hydraulic/Hydrostatic System 5.5 Gals. (21 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 27:00 x 8:50 x 15, 4 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 55-65 ft.-lbs. (75-88 Nm)

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500-7- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-8- Technical Service Guide
102 of 470
533 LOADER SPECIFICATIONS

ENGINE
Make & Model Isuzu, 2cylinder, 2AA1
Horsepower 19 H.P. (14 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @ 2000 RPM 40 ft.-lbs. (54 Nm)
Bore/Stroke 3.38/3.30” (86/84 mm)
Displacement 60 cu.in. (983cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 750 RPM
High Idle 2750 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 57 PSI (393 kPa)
Fuel Pump Pressure 20 PSI (138 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 1706 PSI (11763 kPa)
Firing Order 1-2
Timing 18° B.T.D.C.
Location of Timing Mark Hole in timing gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 300 PSI (2069 kPa)
Valve Tappet Clearance (Cold) Intake 0.018” (0,46 mm)
Exhaust 0.018” (0,46 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermpstat Rating Fully open @ 194°F. (90°C.)

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500-9- Technical Service Guide
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ENGINE TORQUES
Closure Plate Bolts 30 ft.-lbs. (41 Nm)
Cylinder Head Bolts 60 ft.-lbs. (81 Nm)
Crankshaft Pulley Bolt 108 ft.-lbs. (146 Nm)
Flywheel Bolt 58 ft.-lbs. (79 Nm)
Injector Nozzle Mounting Bolts 54 ft.-lbs. (73 Nm)
Manifold Bolts 25 ft.-lbs. (34 Nm)
Oil Pan Bolts 6 ft.-lbs. (8,1 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydro. Motor Mounting Nuts 70-85 95-115
Hydro. Motor Sprocket Nuts 300-400 407-542
Hydro. Pump to Engine Fastening Nuts 65-70 88-95

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bucket Bolts 125-140 170-190
Main Frame Bolts 95-120 129-163
Pump High Pressure “Banjo” Fitting 150 203

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 3500 RPM *8.3 GPM (31,4 L/min.)
System Main Relief @ Quick Couplers 1575-1675 PSI (10860-11549 kPa)
Charge Pressure @ Full RPM in Neutral
(S/N 12999 & Below) 55-75 PSI (379-517 kPa)
(S/N 13001 & Above) 45-65 PSI ( 310-448 kPa)
Check Charge Pressure *Install gauge on return side of filter
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 2.5 Sec.
* See Loader Service Manual for the correct Procedure.

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500-10- Technical Service Guide
104 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive Chains & sprockets in sealed chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% Anti- 9.0 Qts. (8,5 L.)

Dealer Copy -- Not for Resale


Freeze)
Engine Oil W/Filter 4.0 Qts.( 3,8 L)
Fuel 10.0 Gals. (38 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 5.5 Gals. (21 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 27:00 x 8:50 x 15, 4 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 55-65 ft.-lbs. (75-88 Nm)

Bobcat Loader
500-11- Technical Service Guide
105 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
500-12- Technical Service Guide
106 of 470
540 LOADER SPECIFICATIONS
(S/N 11999 & Below)
ENGINE
Make & Model Kohler, 2cylinder, K582S
Horsepower 19 H.P. (14 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @ 2200 RPM 41 ft.-lbs. (56 Nm)
Bore/Stroke 3.5/3.0” (89/76 mm)
Displacement 57.7cu.in. (946cu.cm.)
Lubrication Pressure System W/Filter
Low Idle 900 RPM
High Idle 2725 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1000 RPM 40-50 PSI (276-345 kPa)
Fuel Pump Pressure 2.5-3.5 PSI (17-24 kPa)
Ignition 12 Volt, battery ignition w/breaker points &

Dealer Copy -- Not for Resale


coil
Spark Plug Gap 0.035” (0,89 mm)
Breaker Point Gap 0.018-0.022” (0,46-0,56 mm)
Carburetor Float Setting Float must be parallel to gasket surface of
the carburetor body
Firing Order Slave ignition (fires both plugs at once)
Timing “SP” mark in sight hole
Location of Timing Marks Flywheel
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression @ Cranking Speed 100-120 PSI (690-827 kPa)
Valve Tappet Clearance (Cold) Intake 0.0108-0.010” (0,2-025 mm)
Exhaust 0.017-0.020” (0,4-0.51 mm)

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500-13- Technical Service Guide
107 of 470
ENGINE TORQUES
Closure Plate Bolts 30 ft.-lbs. (41 Nm)
Cylinder Head Bolts 35 ft.-lbs. (47 Nm)
Engine Mounts 35 ft.-lbs. (47 Nm)
Flywheel Bolt 115 ft.-lbs. (156 Nm)
Manifold Bolts 25 ft.-lbs. (34 Nm)
Oil Pan Bolts 30 ft.-lbs. (41 Nm)
Spark Plug 35 ft.-lbs. (47 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydro. Motor Mounting Nuts 70-85 95-115
Hydro. Motor Sprocket Nuts 300-400 407-542
Hydro. Pump to Engine Fastening Nuts 65-70 88-95

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bucket Bolts 125-140 170-190
Main Frame Bolts 95-120 129-163
Pump High Pressure “Banjo” Fitting 150 203

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 3500 RPM *8.7 GPM (32,9 L/min.)
System Main Relief @ Quick Couplers 1575-1675 PSI (10860-11549 kPa)
Charge Pressure @ Full RPM in Neutral 45-65 PSI (310-448 kPa)
Check Charge Pressure *Install gauge on return side of filter
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 2.0 Sec.

* See Loader Service Manual for the correct Procedure.

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500-14- Technical Service Guide
108 of 470
ELECTRICAL
Alternator Output 15 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 4.0 Qts.(3,8 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 27:00 x 8:50 x 15, 4 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 55-65 ft.-lbs. (75-88 Nm)

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500-15- Technical Service Guide
109 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
500-16- Technical Service Guide
110 of 470
540 LOADER SPECIFICATIONS
(S/N 12001 & Above)
ENGINE
Make & Model Kohler, 2cylinder, K582S
Horsepower 22.5 H.P. (16,8 kW)
Maximum Governed Engine Speed 3200 RPM
Torque @ 2200 RPM 35 ft.-lbs. (47 Nm)
Bore/Stroke 3.5/3.0” (89/76 mm)
Displacement 57.7cu.in. (946cu.cm.)
Lubrication Pressure System W/Filter
Low Idle 900-1000 RPM
High Idle 3400 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1000 RPM 40-50 PSI (276-345 kPa)
Fuel Pump Pressure 2.5-3.5 PSI (17-24 kPa)
Ignition 12 Volt, battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.035” (0,89 mm)
Breaker Point Gap 0.018-0.022” (0,46-0,56 mm)
Carburetor Float Setting Float must be parallel to gasket surface of
the carburetor body
Firing Order Slave ignition (fires both plugs at once)
Timing “SP” mark in sight hole
Location of Timing Marks Flywheel
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression @ Cranking Speed 100-120 PSI (690-827 kPa)
Valve Tappet Clearance (Cold) Intake 0.0108-0.010” (0,2-0,25 mm)
Exhaust 0.017-0.020” (0,4-0.51 mm)

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500-17- Technical Service Guide
111 of 470
ENGINE TORQUES
Closure Plate Bolts 30 ft.-lbs. (41 Nm)
Cylinder Head Bolts 35 ft.-lbs. (47 Nm)
Flywheel Bolt 115 ft.-lbs. (156 Nm)
Manifold Bolts 25 ft.-lbs. (34 Nm)
Oil Pan Bolts 30 ft.-lbs. (41 Nm)
Spark Plug 35 ft.-lbs. (47 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydro. Motor Mounting Nuts 70-85 95-115
Hydro. Motor Sprocket Nut 300-400 407-542
Hydro. Pump to Engine Fastening Nuts 65-70 88-95
Lower Lift Arm Pivots to Bucket Bolts 125-140 170-190

Dealer Copy -- Not for Resale


Main Frame Bolts 95-120 129-163
Pump High Pressure “Banjo” Fitting 150 203

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3200 RPM *8.5 GPM (32,2 L/min.)
System Main Relief @ Quick Couplers 1575-1675 PSI (10860-11549 kPa)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in switch port on top of
hydro. pump tee fitting
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.1 Sec.
Lower Lift Arms from Maximum Height 3.5 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 1.9Sec.

* See Loader Service Manual for the correct Procedure.

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ELECTRICAL
Alternator Output 30 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS Chains & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 4.0 Qts.( 3,8 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 27:00 x 8:50 x 15, 4 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 55-65 ft.-lbs. (75-88 Nm)

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500-19- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-20- Technical Service Guide
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542B LOADER SPECIFICATIONS

ENGINE S/N 11999 & BELOW S/N 12001 & ABOVE


Make & Model Ford, 4 cylinder Ford, 4 cylinder
VSG-411 VSG-411 DIS
Horsepower 25 HP (19 kW) 25 HP (19 kW)
Maximum Governed Engine Speed 3000 RPM 3000 RPM
Torque @ 1600 RPM 51 ft.-lbs. (69 Nm) 51 ft.-lbs. (69 Nm)
Bore/Stroke 2.91/2.56” (74/65 mm) 2.70/2.97” (68,0/75,5)
Displacement 67 cu. in. (1100 cu. cm.)
Lubrication Pressure System W/Filter
Low Idle 750-800 RPM 750-850 RPM
High Idle 3150-3250 RPM 3150-3250 RPM
Engine Oil Type Use SAE API Class SG
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2200 RPM Minimum 21 PSI (145 kPa)
Fuel Pump Pressure 3.5-5.5 PSI (24-38 kPa)

Dealer Copy -- Not for Resale


Ignition Solid state breaker-less Distributorless
Spark Plug Gap 0.030” (0,76 mm) 0.039” (1,0 mm)
Spark Plug P/N 6649572 6654353
Coil P/N 6640706 N/A
Carburetor Float Setting Float must be parallel to gasket surface of the
carburetor body
Firing Order 1-2-3-4
Timing 6° B.T.D.C. N/A
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Clockwise
Crankshaft Pulley)
Compression @ Cranking Speed Lowest reading within 75% of highest reading
Valve Tappet Clearance (Cold) Intake 0.009” 90,23 mm)
Exhaust 0.023” (0,58 mm) 0.013” (0.32 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating 192°F. (89°C.)

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ENGINE TORQUES S/N 11999 & BELOW S/N 12001 & ABOVE
Belt Shield Mounting Bolts 16-20 ft.-lbs. (22-27 Nm) 16-20 ft.-lbs. (22-27 Nm)
*Cylinder Head Bolts (4 Step) 74-81 ft.-lbs. (100-110 Nm)
*Cylinder Head Bolts (+90°, +90°) 22 ft.-lbs. (30 Nm)
(Preload)
Exhaust Manifold 15-18 ft.-lbs. (20-24 Nm) 15-18 ft.-lbs. (20-24 Nm)
Flywheel Bolts 47-52 ft.-lbs. (64-71 Nm) 47-52 ft.-lbs. (64-71 Nm)
Intake Manifold 12-15 ft.-lbs. (16-20 Nm) 12-15 ft.-lbs. (16-20 Nm)
Oil Pan Plug 15-20 ft.-lbs. (20-27 Nm) 15-20 ft.-lbs. (20-27 Nm)
Spark Plug 11-15 ft.-lbs. (15-20 Nm) 11-15 ft.-lbs. (15-20 Nm)
Water Pump Mounting Bolts 5-8 ft.-lbs. (6,8-10,8 Nm) 5-8 ft.-lbs. (6,8-10,8 Nm)

LOADER TORQUES S/N 11999 & BELOW S/N 12001 & ABOVE
Axle Sprocket Bolt 300-330 ft.-lbs. (410-450 Nm) 300-330 ft.-lbs. (410-450 Nm)

Control Valve Mounting Bolts 15-17 ft.-lbs. (21-23 Nm) 15-17 ft.-lbs. (21-23 Nm)
Hydro. Motor Mounting Bolts

Dealer Copy -- Not for Resale


90-100 ft.-lbs. (122-136 Nm) 90-100 ft.-lbs. (122-136 Nm)

Hydro. Motor Sprocket Nut 280 ft.-lbs. (380 Nm) 280 ft.-lbs. (380 Nm)
Main Frame Mounting Bolts 90-100 ft.-lbs. (122-136 Nm) 90-100 ft.-lbs. (122-136 Nm)

Lower Lift Arm Pivots to Bucket 125-140 ft.-lbs. (170-190 Nm) 125-140 ft.-lbs. (170-190 Nm)
Bolts

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *8.5 GPM (32,2 L/min.)
System Main Relief @ Quick Couplers 1575-1675 PSI (10860-11549 kPa)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in switch port on top of
hydro. pump tee fitting
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.1 Sec.
Lower Lift Arms from Maximum Height 3.5 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 2.9 Sec.
* See Loader Service Manual for the correct Procedure.

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500-22- Technical Service Guide
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ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS Chains & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% Anti- 9.0 Qts. (8,5 L.)

Dealer Copy -- Not for Resale


Freeze
Engine Oil W/Filter 3.5 Qts.(3,3 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 27:00 x 8.50 x 15, 4 ply rating
Pressure 30-35 PSI 207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (140-156 Nm)

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500-23- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-24- Technical Service Guide
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543 LOADER SPECIFICATIONS
(S/N 11999 & Below)
ENGINE
Make & Model Isuzu, 2cylinder, 2AA1
Horsepower 19 H.P. (14 kW)
Maximum Governed Engine Speed 2500 RPM
Torque 40 ft.-lbs. (54 Nm)
Bore/Stroke 3.38/3.30” (86/84 mm)
Displacement 60cu.in. (983cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 750 RPM
High Idle 2750RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 57 PSI (393 kPa)
Fuel Pump Pressure 20 PSI (138 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 1709 PSI (11763 kPa)
Firing Order 1-2
Timing 18° B.T.D.C.
Location of Timing Marks Hole in timing gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 300 PSI (2069 kPa)
Valve Tappet Clearance (Cold) Intake 0.018” (0,46mm)
Exhaust 0.018” (0,46 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat rating Fully open @ 194°F. (90°C)

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ENGINE TORQUES
Closure Plate Bolts 30 ft.-lbs. (41 Nm)
Crankshaft Pulley Bolt 108 ft.-lbs. (146 Nm)
Cylinder Head Bolts 60 ft.-lbs. (81 Nm)
Flywheel Retainer Nut 115 ft.-lbs. (156 Nm)
Injector Nozzle Mounting Bolts 54 ft.-lbs. (73 mm)
Manifold Bolts 25 ft.-lbs. (34 mm)
Oil Pan Bolts 30 ft.-lbs. (41 mm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydro. Motor Mounting Nuts 70-85 95-115
Hydro. Motor Sprocket Nuts 300-400 407-542
Hydro. Pump to Engine Fastening Nuts 65-70 88-95

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bucket Bolts 125-140 170-190
Main Frame Bolts 95-120 129-163
Pump High Pressure “Banjo” Fitting 150 203

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *8.5 GPM (32,3 L/min.)
System Main Relief @ Quick Couplers 1575-1675 PSI (10860-11549 kPa)
Charge Pressure @ Full RPM in Neutral 45-65 PSI (310-448 kPa)
Check Charge Pressure *Install gauge on return line from filter
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 2.0 Sec.

*See Loader Service Manual for the correct procedure.

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500-26- Technical Service Guide
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ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS Chains & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% Anti- 9.0Qts. (8,5 L.)

Dealer Copy -- Not for Resale


Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 5:70 x 15, 4 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 27:00 x 8:50 x 15, 4 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 55-65 ft.-lbs. (75-88 Nm)

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500-27- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-28- Technical Service Guide
122 of 470
543 LOADER SPECIFICATIONS
(S/N 515011001 & Above)
543B LOADER SPECIFICATIONS
ENGINE
Make & Model Kubota, 3cylinder, D950B
Horsepower 21.5 H.P. (16 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @ 2200 RPM 41 ft.-lbs. (56 Nm)
Bore/Stroke 2.95/2.76” (75/70 mm)
Displacement 56.6cu.in. (928 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1150 RPM
High Idle 3150-3250 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 3000 RPM 28-64 PSI (193-441 kPa)

Dealer Copy -- Not for Resale


Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Working Pressure 1990-2133 PSI (13721-14707 kPa)
Firing Order 1-2-3
Timing 25° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 300 450 PSI (3103 kPa)
Valve Tappet Clearance (Cold) Intake 0.005-0.007” (0,13-0,18 mm)
Exhaust 0.005-0.007” (0,13-0,18 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat rating Fully open @ 203°F. (95°C)

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500-29- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts 48-51 ft.-lbs. (65-69 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 40-43 ft.-lbs. (54-58 Nm)
Fuel High Pressure Tubeline Fitting 11-19 ft.-lbs. (15-26 mm)
Glow Plugs 15-18 ft.-lbs. (20-24 mm)
Nozzle Holders 22-26 ft.-lbs. (30-49 mm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydro. Motor Mounting Nuts 70-85 95-115
Hydro. Motor Sprocket Nut 300-400 407-542
Hydro. Pump to Engine Fastening Nuts 65-70 88-95

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bucket Bolts 125-140 170-190
Main Frame Bolts 95-120 129-163

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *8.5 GPM (32,2 L/min.)
System Main Relief @ Quick Couplers 1575-1675 PSI (10860-11549 kPa)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in switch port on top of
the hydro. pump tee fitting
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.1 Sec.
Lower Lift Arms from Maximum Height 3.5 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 1.9Sec.

* See Loader Service Manual for the correct Procedure.

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500-30- Technical Service Guide
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ELECTRICAL
Alternator Output (Delco) 37 Amps.
(Melroe) 55 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS Chains & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 9.0Qts. (8,5 L.)
Freeze)
Engine Oil W/Filter 4.0 Qts.(3,8 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 27:00 x 8.50 x 15, 4 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque (1/2”) 55-65 ft.-lbs. (75-88 Nm)
(9/16”) 105-115 ft.-lbs. (142-156 Nm)

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500-31- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-32- Technical Service Guide
126 of 470
553BICS™ LOADER SPECIFICATIONS

ENGINE
Make & Model Kohler, 3 cylinder, D950-B
Horsepower 19.4 H.P. (14.5 kW)
Maximum Governed Engine Speed 3000 RPM
Torque @1800 RPM 42.5 ft.-lbs. (57.7 Nm)
Bore/Stroke 2.95/2.75” (74.9/70.1 mm)
Displacement 56.6 cu.in. (927 cu.cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 3200 RPM
Engine Oil Type Use SAE API Class CE
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 3000 RPM 28-64 PSI (193-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)

Dealer Copy -- Not for Resale


Ignition Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)
Firing Order 1-2-3
Timing 25° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 2 300 RPM 450 PSI (3103 kPa)
Valve Tappet Clearance (Cold) Intake 0.005-0.007” (0,13-0.18 mm)
Exhaust 0.005-0.007” (0,13-0,18 mm)
Radiator Cap Pressure 13 PSI (48 kPa)
Thermostat Rating Fully Open @ 203°F (95°C)

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ENGINE TORQUES
Cylinder Head Bolts 48-51 ft.-lbs. (65-69 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
drain Plug 30-36 ft.-lbs. (41-49 Nm)
FLywheel Bolts 40-43 ft.-lbs. (54-58 Nm)
Fuel High Pressure Tubeline Fittings 11-19 ft.-lbs. (15-26 mm)
Glow Plugs 15-18 ft.-lbs. (20-24 mm)
Nozzles Holders 22-26 ft.-lbs. (30-49 mm)

LOADER TORQUES FT.-LBS. NEWTON-METRE


Axle Sprocket Bolt (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydrostatic Motor Mounting Nuts 70-85 95-115
Hydrostatic Motor Sprocket Nut 300-400 407-542
Hydrostatic Pump to Engine Fastening Nuts 65-70 88-95

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bucket Bolts 125-140 170-190
Main Frame Bolts 95-120 129-163

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 3000 RPM *8.0GPM (30,3 L/min.)
System Main Relief @ Quick Couplers 1575 PSI (10860 kPa)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure *Install gauge in switch port on top of
the hydro. pump tee fitting
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.6 Sec.
Lower Lift Arms from Maximum Height 3.2 Sec.
Move Bucket to Dump Position 2.9Sec.
Move Bucket to Retracted Position 3.0Sec.
*See Loader Service Manual for the correct procedure.

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500-34- Technical Service Guide
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ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Under engine coolant recovery bottle
Fuse Type Plug-in

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS Roller chains & sprockets in
sealed chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% water & 50% Anti- 9.0Qts. (8,5 L.)
Freeze)
Engine Oil W/Filter 4.0 Qts.(3,8 L)
Fuel 10.0 Gals. (38 L.)
Hydraulic Reservoir 2.3 Gals. (8,7 L)
Hydraulic/Hydrostatic System 4.8 Gals. (18,2 L)
Chaincase Reservoir 4.0 Gals. (15 L)

TIRES
Standard 27:00 x 8.50 x 15, 4 ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

PERFORMANCE
Rated Operating Capacity (SAE) 850 lbs. (386 kg)
Operating Weight 3622 lbs. (1643 kg)
Travel Speed 0-6.0 MPH (9,6 km/hr)

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500-35- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-36- Technical Service Guide
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553 BICS™ LOADER SPECIFICATIONS
(S/N 516311001 & Above)

ENGINE
Make & Model Kohler,3 cylinder, D1005-B
Horsepower/Displacement 22.5HP (16,8 kW) 61.01 cu. in. (1000 cu. in.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 3100-3200 RPM
Oil Pressure @ Low Idle 7 PSI (48,3kPa)
High Idle 28-64PSI (196-441 kPa)
Fuel Lift Pump Pressure N/A
Ignition Nozzle Opening Pressure 1991-2133 PSI (13727-14705 kPa)
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 18-20° B.T.D.C.
Location of Timing Marks Flywheel
Crankshaft Rotation (Facing Crankshaft) Clockwise

Dealer Copy -- Not for Resale


Compression @ Cranking Speed 412-469 PSI (2840,7-3233,8 kPa)
Valve Tappet Clearance (Cold) Intake 0.057-0.072” (0,1448-0.1829 mm)
Exhaust 0.057-0.072” (0,1448-0,1829 mm)

ENGINE TORQUES
Engine Oil Drain Hose Gap 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 18-25 ft.-lbs. (24,4-33,9 Nm)
Glow Plugs 5-10 ft.-lbs. (6,8-13,6 Nm)
Injection Pump Vent NA
Valve Cover Nuts 61-78 in.-lbs. (6,9-8,8 mm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (90 kPa)
Thermostat Fully open @ 185°.F (85°C.)

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LOADER TORQUES FT.-LBS. NEWTON-METRE
Bob-Tach Pivot Pin Retainer Bolt 300-330 260
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivots Pin retainer Bolt 6-7.5 8-12
Control Valve Mounting Bolts 17 23
Hydraulic Pump Mounting Bolts 25-28 34-38
Hydrostatic Motor Mounting Nuts 65-70 89-94
Hydrostatic Pump Drive Coupler Bolt 25-28 34-37
Main Frame Mounting Bolts 95-120 129-163
Flywheel Bolts 40-43 54-59
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle 8.5 GPM (32 L/min.)

Dealer Copy -- Not for Resale


System Main Relief @ Quick Couplers 2000 PSI (13790 kPa)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (379-586 kPa)
Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.7 Sec.
Lower Lift Arms from Maximum Height 3.5 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.

CAPACITIES
Cooling System 9.0 Qts. (8.5 L.)
Engine Oil W/Filter 5.4 Qts.( 5,1L)
Fuel Tank 10.0 Gals. (38 L.)
Hydraulic Reservoir 2.3 Gals. (8,7 L)
Hydraulic/Hydrostatic System with Reservoir 4.8 Gals. (18,2 L)
Chaincase Reservoir 4.0 Gals (15L)

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500-38- Technical Service Guide
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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 40 Amps.
Location of Fuses Engine compartment
Battery 12 Volt, 530 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 950 lbs. (431 kg)
Operating Weight 3664 lbs. (1662 kg)

Dealer Copy -- Not for Resale


Travel Speed 0-6.0 MPH (9,7 km/hr.)

Bobcat Loader
500-39- Technical Service Guide
133 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
500-40- Technical Service Guide
134 of 470
553AF LOADER SPECIFICATIONS
(S/N 520311001 & Above)

ENGINE
Make & Model Kohler, 3 cylinder, D1105B
Horsepower/Displacement 25.0 NP (18.6 kW) 68.5 cu. in. (1.12L)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 3125-3175 RPM
Oil Pressure @ Low Idle 7 PSI (14.7.1 kPa)
High Idle 28-64 PSI (196-441 kPa)
Fuel Lift Pump Pressure 2.84 PSI (19,6 kPa)
Ignition Nozzle Opening Pressure 1990-2133 PSI (13,721-14,707 kPa)
Glow Plug Resistance 0.9 Ohms
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 18°-20° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 412-469 PS (2840-3234 kPa)
Valve Tappet Clearance (Cold) 0.0057-0.0072” (0,145-0.185 mm)

ENGINE TORQUES
Engine Oil Drain Plug 23.9-27.6 ft.-lbs. (32,3-37,2 Nm)
Fuel Injection Tubeline Nuts 18.1-25.3 ft.-lbs. (6,8-13,6 Nm)
Glow Plugs 5-10 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 16-20 ft.-lbs. (22-27 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (88 kPa)
Thermostat Fully Open @ 203°F (95°C)

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LOADER TORQUES FT.-LBS. NEWTON-METRE
Bob-Tach Pivot Pin Retainer Bolt 300-330 260
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 17 23
Hydraulic Pump Mounting Bolt 25-28 34-38
Hydrostatic Motor Mounting Nuts 65-70 89-94
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 3000 RPM 11GPM (41,6L/min.)
System Main Relief @ Quick Couplers 3000 PSI (208 Bar)
Charge Pressure @ High Idle Fluid Temp at 55-85 PSI (379-586 kPa)
140°F (60°C)

Dealer Copy -- Not for Resale


Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.9 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 2.4 Sec.
Move Bucket to Retracted Position 1.8 Sec.

CAPACITIES
Cooling System W/O Heater (includes 9 Qts. (8.5 L)
Recovery Bottle)
Engine Oil W/Filter 5.4 Qts.(5,1 L)
Fuel Tank 10 Gals. (38 L)
Hydraulic Reservoir 2.3 Gals. (8,7 L)
Hydraulic/Hydrostatic System with Reservoir 4.8 Gals. (18,2 L)
Chaincase Reservoir 4.0 Gals (15L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 40 Amps
Location of Fuses Left Side of Engine
Battery 12 Volt, 530 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 950 lbs. (431 kg)
Operating Weight 3704 lbs. (1680 kg)

Dealer Copy -- Not for Resale


Travel Speed 0-6.4 MPH (10,3 km/hr.)

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500-43- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-44- Technical Service Guide
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553 LOADER SPECIFICATIONS
(S/N 528011001 & Above)

ENGINE
Make & Model Kohler/D1005-E2B
Horsepower/Displacement 25.0 HP (18,6 kW) 68.5 cu. in. (1,1 L)
Torque @ 2100 RPM 52 ft.-lbs. (70,5 N•m)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 3125-3275 RPM
Oil Pressure @ Low Idle 7 PSI (.47 BAR)
High Idle 28-64PSI (1.9-4.3 bar)
Fuel Lift Pump Pressure N/A
Ignition Nozzle Opening Pressure 1991-2134 PSI (135-145 bar)
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 17-19° B.T.D.C.
Location of Timing Marks Flywheel

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft) Clockwise
Compression @ Cranking Speed 412-469 PSI (28-32 bar)
Valve Tappet Clearance (Cold) 0.0057-0.0072” (0,145-0.185 mm)

ENGINE TORQUES
Engine Oil Drain Hose Gap 24-28 ft.-lb. (33-37 N•m)
Fuel Injection Tubeline Nuts 18-25 ft.-lb. (24-34 N•m)
Glow Plugs 5-10 ft.-lb. (6,8-13,6 N•m)
Injection Pump Mounting Bolts 16-20 ft.-lb. (22-27 N•m)
Valve Cover Nuts 5-8 ft.-lb. (7-11 N•m)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure N/A
Thermostat Fully open @ 185°.F (85°C.)

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LOADER TORQUES FT.-LB. NEWTON-METRE
Bob-Tach Pivot Pin Retainer Bolt 300-330 406-447
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivots Pin retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 17 23
Hydraulic Pump Mounting Bolts 25-28 34-38
Hydrostatic Motor Mounting Nuts 65-70 89-94
Hydrostatic Pump Drive Coupler Bolt 25-28 34-37
Main Frame Mounting Bolts 95-120 129-163
Flywheel Bolts 40-43 54-59

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle 11 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (208 bar)
Charge Pressure @ Full RPM in Neutral 55-85 PSI (3.7-5.7 bar)

Dealer Copy -- Not for Resale


Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.9 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 2.4 Sec.
Move Bucket to Retracted Position 1.8 Sec.

CAPACITIES
Cooling System 2.25 Gals. (8.5 L.)
Engine Oil W/Filter 5.4 Qts.( 5,1L)
Fuel Tank 10.0 Gals. (38 L.)
Hydraulic Reservoir 2.3 Gals. (8,7 L)
Hydraulic/Hydrostatic System with Reservoir 4.8 Gals. (18,2 L)
Chaincase Reservoir 4.0 Gals. (15L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 40 Amps.
Location of Fuses Engine compartment
Battery 12 Volt, 600 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 950 lbs. (431 kg)
Operating Weight 3704 lbs. (1680 kg)

Dealer Copy -- Not for Resale


Travel Speed 0-6.0 MPH (9,7 km/hr.)

TIRES
Floatation 27 X 8.50-15, 4 Ply
Floatation 27 X 10.50-15, 6 Ply
Heavy Duty 27 X 8.50-15, 6 Ply
Recommended Pressure Inflate to MAXIMUM pressure shown
on the side wall of the tire.

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500-47- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-48- Technical Service Guide
142 of 470
553 LOADER SPECIFICATIONS
(S/N 539411001 & Above)

ENGINE
Make & Model Kohler, 3 cylinder, D1105-E2B
Horsepower/Displacement 25.0 NP (18.6 kW) 68.5 cu. in. (1.12L)
Torque @ 2100 RPM 52 ft.-lbs. (70,5 N•m)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 3125-3175 RPM
Oil Pressure @ Low Idle 7 PSI (.47 BAR)
High Idle 28-64 PSI (1.9-4.3 bar)
Fuel Lift Pump Pressure N/A
Ignition Nozzle Opening Pressure 1991-2134 PSI (135-145 bar)
Firing Order 1-2-3
Location of #1 Cylinder Closest to water pump
Timing 17°-19° B.T.D.C.
Location of Timing Marks Flywheel

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft) Clockwise
Compression @ Cranking Speed 412-469 PS (28-32 bar)
Valve Tappet Clearance (Cold) 0.0057-0.0072” (0,145-0.185 mm)

ENGINE TORQUES
Engine Oil Drain Plug 24-28 ft.-lb. (33-37 N•m)
Fuel Injection Tubeline Nuts 18-25 ft.-lb. (24-33 N•m)
Glow Plugs 5-10 ft.-lb. (6,8-13,6 N•m)
Injection Pump Mounting Bolts 16-20 ft.-lb. (22-27 N•m)
Valve Cover Nuts 5-8 ft.-lb. (7-11 N•m)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure N/A
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LB. NEWTON-METRE
Bob-Tach Pivot Pin Retainer Bolt 300-330 406-447
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 17 23
Hydraulic Pump Mounting Bolt 25-28 34-38
Hydrostatic Pump Drive Coupler Bolt 25-28 34-37
Hydrostatic Motor Mounting Nuts 65-70 89-94
Main Frame Mounting Bolts 95-120 129-163

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High RPM 11GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (208 bar)
Charge Pressure @ High RPm in Neutral 55-85 PSI (3,7-5,7 bar)

Dealer Copy -- Not for Resale


Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.9 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 2.4 Sec.
Move Bucket to Retracted Position 1.8 Sec.

CAPACITIES
Cooling System W/O Heater (includes 2.4 Gals. (9,2 L)
Recovery Bottle)
Engine Oil W/Filter 5.4 Qts. (5,1 L)
Fuel Tank 10 Gals. (38 L)
Hydraulic Reservoir 2.3 Gals. (8,7 L)
Hydraulic/Hydrostatic System with Reservoir 4.8 Gals. (18,2 L)
Chaincase Reservoir 4.0 Gals. (15L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 40 Amps
Location of Fuses Engine Compartment
Battery 12 Volt, 600 cold crank Amps. @ 0°F.
(-18°C.)

MISC.
Rated Operating Capacity (SAE) 950 lbs. (431 kg)
Operating Weight 3704 lbs. (1680 kg)

Dealer Copy -- Not for Resale


Travel Speed 0-6.4 MPH (10,3 km/hr.)

TIRES
Floatation 27 X 8.50-15, 4 Ply
Floatation 27 X 10.50-15, 6 Ply
Heavy Duty 27 X 8.50-15, 6 Ply
Recommended Pressure Inflate to MAXIMUM pressure shown
on the side wall of the tire.

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500-51- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
500-52- Technical Service Guide
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600 SERIES LOADER SPECIFICATIONS
600 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 600-1

610 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 600-5

620 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 600-9

630 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 600-13

631 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 600-17


(S/N 499711001 Thru 12130) . . . . . . . . . . . . . . . . . . . . . . . . . 600-17
(S/N 500511001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600-21

632 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 600-25

641 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 600-29

642 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 600-33

Dealer Copy -- Not for Resale


642B LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 600-37

643 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 600-41

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Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
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600 LOADER SPECIFICATIONS

ENGINE
Make & Model Wisconsin, 4 cylinder, VF4D
Horsepower 25 H.P. (18,6 kW)
Maximum Governed Engine Speed 2400 RPM
Torque @1800 RPM 58 ft.-lbs. (79 Nm)
Bore/Stroke 3.25/3.25” (83/83 mm)
Displacement 107.7cu.in. (1765 cu.cm.)
Lubrication Pressure/Spray W/Filter
Low Idle 1000 RPM High
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2400 RPM 4-5 PSI (28-34 kPa)
Fuel Pump Pressure 2-3 PSI (14-21 kPa)
Ignition 12 Volt battery ignition w/breaker points &
coil
Spark Plug Gap 0.030” (0,76 mm)

Dealer Copy -- Not for Resale


Breaker Point Gap 0.018-0.022” (0m46-0,56 mm)
Carburetor Float Setting 1-5/32” (29,4 mm) from top of floats to
machined surface of carburetors body
Firing Order 1-3-4-2
Timing 27° B.T.D.C.
Location of Timing Marks Flywheel screen
Location of #1 Cylinder Stamped on engine shroud below spark
plug
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 85 PSI (586 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,2 mm)
Exhaust 0.016” (0,41 mm)

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ENGINE TORQUES
Cylinder Head Bolts 22-24 ft.-lbs. (30-33 Nm)
Cylinder Block Nuts 40-50 ft.-lbs. (52-68 Nm)
Gear Cover Bolts 14-18 ft.-lbs. (19-24 Nm)
Manifold Mounting Nuts 14-18 ft.-lbs. (19-24 Nm)
Oil Pan Bolts 6-9 ft.-lbs. (8,1-12,2 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Housing to Chaincase 50-55 68-75
Axle hub Mounting Nuts 65 88
Clutch Pin Holding Nuts 225 305
Gearcase Cover Mounting Bolts 30 41
Hydraulic Filter Mounting Bolts 12 16
Main Frame Mounting Bolts 150 203

Dealer Copy -- Not for Resale


Upright Mounting Bolts 150 203
Variable Speed Drive Sheave Retaining Nut 130 176

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2400 RPM *9.5GPM (36 L/min.)
System Main Relief @ Quick Couplers 1700PSI (11722 kPa)
Cartridge Relief Valve
(Lift/Auxiliary Valve) *1800-1850 PSI (12411-12756 kPa)
Variable Speed Raising Pressure 550 PSI (3792 kPa) or Sheave to close
in 4 seconds
Variable Speed Holding Pressure 750-755 PSI (5171-5205 kPa)
Filter 33 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.1 Sec.
Lower Lift Arms from Maximum Height 2.5 Sec.
Move Bucket to Dump Position 2.6Sec.
Move Bucket to Retracted Position 1.9Sec.

*See Loader Service Manual for the correct procedure.

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ELECTRICAL
Alternator Output (Flywheel) 30 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses In the wiring harness
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Variable sheave
Clutchs 4 (2 each side) single disc pressure
lubricated
Final Drive #60 HS Roller chain & Sprockets in sealed
chaincase
Drive Chain Tension-Final Drive @ 40 lbs. 1/4” (6,4 mm) movement
(178 N)
Secondary Chain @ 15 lbs. (67 N) 1/4” (6,4 mm) Movement

Dealer Copy -- Not for Resale


Primary Chain @ 10 lbs. (45 N) 1/4” (6,4 mm) Movement
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 10.0 Gals. (38 L.)
Hydraulic Reservoir & Chaincase 17.0 Gals. (64 L)
Hydraulic/Hydrostatic System 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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600-3- Technical Service Guide
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Dealer Copy -- Not for Resale

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600-4- Technical Service Guide
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610 LOADER SPECIFICATIONS

ENGINE
Make & Model Wisconsin, 4 cylinder, VH4D
Horsepower 30 H.P. (22 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1800 RPM 66 ft.-lbs. (89 Nm)
Bore/Stroke 3.25/3.25” (83/83 mm)
Displacement 107.7cu.in. (1765 cu.cm.)
Lubrication Pressure/Spray W/Filter
Low Idle 1000 RPM
High Idle 2920 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2800 RPM 4-5 PSI (28-34 kPa)
Fuel Pump Pressure 2-3 PSI (14-21 kPa)
Ignition 12 Volt battery ignition w/breaker points &

Dealer Copy -- Not for Resale


coil
Spark Plug Gap 0.030” (0,76 mm)
Breaker Point Gap 0.018-0.022” (0,46-0,56 mm)
Carburetor Float Setting 1-5/32” (29,4 mm) from top of floats to
machined surface of carburetor body
Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Flywheel screen
Location of #1 Cylinder Stamped on engine shroud below spark
plug
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 85-95 PSI (586-655 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,2 mm)
Exhaust 0.016” (0,41 mm)

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ENGINE TORQUES
Cylinder Head Bolts 22-24 ft.-lbs. (30-33 Nm)
Cylinder Block Nuts 40-50 ft.-lbs. (54-68 Nm)
Gear Cover Bolts 14-18 ft.-lbs. (19-24 Nm)
Manifold Mounting Nuts 14-18 ft.-lbs. (19-24 Nm)
Oil Pan Bolts 6-9 ft.-lbs. (8,1-12,2 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Housing to Chaincase 50-55 68-75
Axle hub Mounting Nuts 65 88
Clutch Pin Holding Nuts 225 305
Gearcase Cover Mounting Bolts 30 41
Hydraulic Filter Mounting Bolts 12 16
Main Frame Mounting Bolts 150 203
Upright Mounting Bolts 150 203

Dealer Copy -- Not for Resale


Variable Speed Drive Sheave Retaining Nut 130 176

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2400 RPM 11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 1700 PSI (11722 kPa)
Cartridge Relief Valve
(Lift/Auxiliary Valve) *1800-1850 PSI (12411-12756 kPa)
Variable Speed Raising Pressure 550 PSI (3792 kPa ) or closes in 4
seconds
Variable Speed Holding Pressure 750-755 PSI (5171-5205 kPa)
Filter 33 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.6 Sec.
Lower Lift Arms from Maximum Height 2.2 Sec.
Move Bucket to Dump Position 1.2Sec.
Move Bucket to Retracted Position 1.2Sec.
* See Loader Service Manual for the correct Procedure.

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ELECTRICAL
Alternator Output 22 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Circuit Breaker Instrument panel

DRIVE SYSTEM
Transmission Variable sheave
Clutchs 4 (2 each side) single disc pressure
lubricated
Final Drive #60 HS Roller chain & Sprockets in sealed
chaincase
Drive Chain Tension-Final Drive @ 40 lbs. 1/4” (6,4 mm) movement
(178 N)
Secondary Chain @ 15 lbs. (67 N) 1/4” (6,4 mm) Movement
Primary Chain @ 10 lbs. (45 N) 1/4” (6,4 mm) Movement

Dealer Copy -- Not for Resale


Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Oil W/Filter 4.0 Qts.(3,8 L)
Fuel 11.0 Gals. (42 L.)
Hydraulic Reservoir & Chaincase 17.0 Gals. (64 L)
Hydraulic System Overall Capacity 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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600-7- Technical Service Guide
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Dealer Copy -- Not for Resale

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600-8- Technical Service Guide
156 of 470
620 LOADER SPECIFICATIONS

ENGINE
Make & Model Wisconsin, 4 cylinder, VH4D
Horsepower 27 H.P. (20 kW)
Maximum Governed Engine Speed 2400 RPM
Torque @1800 RPM 66 ft.-lbs. (89 Nm)
Bore/Stroke 3.25/3.25” (83/83 mm)
Displacement 107.7cu.in. (1765 cu.cm.)
Lubrication Pressure/Spray W/Filter
Low Idle 1000 RPM
High Idle 2685 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2400 RPM 4-5 PSI (28-43kPa)
Fuel Pump Pressure 2-3 PSI (14-21 kPa)
Ignition 12 Volt battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.030” (0,76 mm)
Breaker Point Gap 0.018-0.022” (0,46-0,56 mm)
Carburetor Float Setting 1-5/32” (29,4 mm) from top of floats to
machined surface of carburetor body
Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Flywheel screen
Location of #1 Cylinder Stamped on engine shroud below spark
plug
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 85-95 PSI (586-655 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,2 mm)
Exhaust 0.016” (0,41 mm)

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600-9- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts 22-24 ft.-lbs. (30-33 Nm)
Cylinder Block Nuts 40-50 ft.-lbs. (54-68 Nm)
Gear Cover Bolts 14-18 ft.-lbs. (19-24 Nm)
Manifold Mounting Nuts 14-18 ft.-lbs. (19-24 Nm)
Oil Pan Bolts 6-9 ft.-lbs. (8,1-12,2 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Anchoring Nuts 400 542
Engine to Mount-to-Frame Bolts 35 47
Final Drive Adjusting Lock Nut 100 136
Gearcase Cover Mounting Bolts 30 41

HYDRAULIC/HYDROSTATIC SYSTEM

Dealer Copy -- Not for Resale


Pump Vane
Pump Capacity @ 2400 RPM *10.0 GPM (37,9 L/min.)
System Main Relief @ Quick Couplers 1700 PSI (11722 kPa)
Charge Pressure 55-65 PSI (379-448 kPa)
Check Charge Pressure *See Photo
Filter - Hydraulic 25 Micron
Hydrostatic 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.9 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 1.4 Sec.
Move Bucket to Retracted Position 1.4 Sec.

* See Loader Service Manual for the correct Procedure.

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600-10- Technical Service Guide
158 of 470
ELECTRICAL
Alternator Output (Belt Drive) 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil W/Filter 4.0 Qts.( 3,8 L)
Fuel 12.5 Gals. (47 L.)
Hydraulic Reservoir & Chaincase Capacity 17.0 Gals. (64 L)
Hydraulic/Hydrostatic System 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
600-11- Technical Service Guide
159 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
600-12- Technical Service Guide
160 of 470
630 LOADER SPECIFICATIONS

ENGINE
Make & Model Wisconsin, 4 cylinder, VH4D
Horsepower 28 H.P. (21 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @1800 RPM 66 ft.-lbs. (89 Nm)
Bore/Stroke 3.25/3.25” (83/83 mm)
Displacement 107.7cu.in. (1765 cu.cm.)
Lubrication Pressure/Spray W/Filter
Low Idle 1000 RPM
High Idle 2685 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 4-5 PSI (28-43kPa)
Fuel Pump Pressure 2-3 PSI (14-21 kPa)
Ignition 12 Volt battery ignition w/breaker points &

Dealer Copy -- Not for Resale


coil
Spark Plug Gap 0.030” (0,76 mm)
Breaker Point Gap 0.018-0.022” (0,46-0,56 mm)
Carburetor Float Setting (W/O Gasket) 31/32” (10,3 mm)
Firing Order 1-3-4-2
Timing @ 1800 RPM 23° B.T.D.C.
Location of Timing Marks Flywheel shroud timing sight hole
Location of #1 Cylinder Stamped on engine shroud below spark
plug
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 85-95 PSI (586-655 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,20 mm)
Exhaust 0.016” (0,41 mm)

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600-13- Technical Service Guide
161 of 470
ENGINE TORQUES
Cylinder Head Bolts 22-24 ft.-lbs. (30-33 Nm)
Cylinder Block Nuts 40-50 ft.-lbs. (54-68 Nm)
Gear Cover Bolts 14-18 ft.-lbs. (19-24 Nm)
Manifold Mounting Nuts 14-18 ft.-lbs. (19-24 Nm)
Oil Pan Bolts 6-9 ft.-lbs. (8,1-12,2 Nm)

LOADER TORQUES FT.-LBS. NM


Axle SProcket Bolts 225 305
Hydro. Motor Sprocket Nut 300-400 407-542
Lower Lift Arm Pivot to Bob-Tach Bolts 125-140 170-190
Main Frames to Chaincase (Regular Bolts) 65-70 88-95
Oil Pan Bolts 6-9 8,1-12,2

Dealer Copy -- Not for Resale


HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36L/min.)
System Main Relief @ Quick Couplers 1950 PSI (13445 kPa)
Filter 10 Micron
Check Charge Pressure *See Photo
S/N 12999 & Below
Charge Pressure 80-90 PSI (552-621 kPa)
Brass Filter, Port Block 90 Micron
S/N 13000 & Above
Charge Pressure 120-200 PSI (827-1379 kPa)
Brass Filter, Port Block 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 2.5 Sec.
Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 1.6 Sec.

* See Loader Service Manual for the correct Procedure.

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600-14- Technical Service Guide
162 of 470
ELECTRICAL
Alternator Output (Flywheel) 18 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 HS chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Engine Oil 4.0 Qts. (3,8 L)
Fuel 12.5 Gals. (38 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 65-70 ft.-lbs. (88-95 Nm)

Bobcat Loader
600-15- Technical Service Guide
163 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
600-16- Technical Service Guide
164 of 470
631 LOADER SPECIFICATIONS
(S/N 499711001 Thru 12130)
ENGINE
Make & Model Deutz, 2 cylinder, F2L411D
Horsepower 27 H.P. (20 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @2000 RPM 57.6 ft.-lbs. (78.1Nm)
Bore/Stroke 3.62/4.13” (92/105 mm)
Displacement 85cu.in. (1393 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1050RPM
High Idle 2675 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1800 RPM Minimum 28 PSI (193 kPa)
Fuel Pump Pressure 2-5 PSI (28-34 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure - Used 2488 PSI (17155 kPa)
New 2560 PSI (17654 kPa)
Firing Order 2-1
Timing (Starting of Injection) 25° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation Clockwise
Crankshaft V-Belt Rotates Counterclockwise
Compression (Within 25 PSI (241 kPa) of 355-575 PSI (2448-3965 kPa)
each Other)
Valve Tappet Clearance (Cold) Intake 0.006” (0,15 mm)
Exhaust 0.006” (0,15 mm)

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600-17- Technical Service Guide
165 of 470
ENGINE TORQUES
Blower Mounting Bolts 25 ft.-lbs. (34 Nm)
Cylinder Head Bolts (Pre-Load) 22 ft.-lbs. (34 Nm)
30° - 60° - 60°
Cylinder Head Brass Plug 59 ft.-lbs. (80 Nm)
Flywheel Bolts 22 ft.-lbs. (30 Nm)
Injector Hold Down 20 ft.-lbs. (30 Nm)
Intake Manifold 11 ft.-lbs. (15 Nm)
V-Belt Pulley 22 ft.-lbs. (30 Nm)

LOADER TORQUES FT.-LBS. NM


Axle SProcket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Hydro. Motor Sprocket Nut 300-400 407-542
Lower Lift Arm Pivot to Bob-Tach Bolts 125-140 170-190

Dealer Copy -- Not for Resale


Main Frames to Chaincase (Regular Bolts) 65-70 88-95
U-Joint Bolts (LoTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36L/min.)
System Main Relief @ Quick Couplers 1950 PSI (13445 kPa)
Charge Pressure 120-200 PSI (827-1379 kPa)
Check Charge Pressure *Port block on top of pump
Filter 10 Micron
Brass Filter, Port Block 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.4 Sec.

* See Loader Service Manual for the correct Procedure.

Bobcat Loader
600-18- Technical Service Guide
166 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 HS Roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 4.0 Qts. ( 3,8 L)
Fuel 10.0 Gals. (38 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 65-70 ft.-lbs. (88-95 Nm)

Bobcat Loader
600-19- Technical Service Guide
167 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
600-20- Technical Service Guide
168 of 470
631 LOADER SPECIFICATIONS
(S/N 500511001 & Above)
ENGINE
Make & Model Deutz, 2 cylinder, F2L511
Horsepower 28.5 H.P. (21,3 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @2000 RPM 65.6 ft.-lbs. (88.1Nm)
Bore/Stroke 3.97/4.14” (101/105 mm)
Displacement 101 cu.in. (1655 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1050 RPM
High Idle 2625-2675 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1800 RPM 60-85 PSI (414-586 kPa)
Fuel Pump Pressure 4-5 PSI (28-34 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure - Used 2500 PSI (17238 kPa)
New 2600 PSI (17927 kPa)
Firing Order 2-1
Timing (Starting of Injection) 25° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation Clockwise
Crankshaft V-Belt Rotates Counterclockwise
Compression ( Within 35 PSI (241 kPa) of 355-575 PSI (2448-3965 kPa)
each Other)
Valve Tappet Clearance (Cold) Intake 0.006” (0,15 mm)
Exhaust 0.006” (0,15 mm)

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600-21- Technical Service Guide
169 of 470
ENGINE TORQUES
Blower Mounting Bolts 25 ft.-lbs. (34 Nm)
Cylinder Head Bolts (Pre-Load) 22 ft.-lbs. (34 Nm)
45° -45°- 45° - 30°
Flywheel Bolts 22 ft.-lbs. (30 Nm)
Injector Hold Down 22 ft.-lbs. (30 mm)
Intake Manifold 11 ft.-lbs. (15 mm)
V-Belt Pulley 22 ft.-lbs. (30 mm)

LOADER TORQUES FT.-LBS. NM


Axle SProcket Bolts (Grade 5 ) 225 305
(Grade 8) 300 407
Hydro. Motor Sprocket Nut 300-400 407-542
Lower Lift Arm Pivot to Bob-Tach Bolts 125-140 170-190
Main Frames to Chaincase (Regular Bolts) 65-70 88-95

Dealer Copy -- Not for Resale


U-Joint Bolts (LoTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36L/min.)
System Main Relief @ Quick Couplers 1950 PSI (13445 kPa)
Charge Pressure 120-200 PSI (827-1379 kPa)
Check Charge Pressure *Port block on top of pump
Filter 10 Micron
Brass Filter, Port Block 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.4 Sec.

*See Loader Service Manual for the correct procedure.

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600-22- Technical Service Guide
170 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 HS Chains & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil W/Filter 4.0 Qts. (3,8 L.)
Fuel 10.0 Gals. (38 L)
Hydraulic Reservoir 3.5 Gals. (13 L.)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 65-70 ft.-lbs. (88-95 Nm)

Bobcat Loader
600-23- Technical Service Guide
171 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
600-24- Technical Service Guide
172 of 470
632 LOADER SPECIFICATIONS

ENGINE
Make & Model Ford, 4 cylinder, I4-98
Horsepower 30 H.P. (22 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @1800 RPM 71 ft.-lbs. (96 Nm)
Bore/Stroke 3.18/3.06” (80,8/77,7mm)
Displacement 98 cu.in. (1606 cu.cm.)
Lubrication Pressure/Spray W/Filter
Low Idle 800 RPM
High Idle 2675 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 35-40 PSI (241-276kPa)
Fuel Pump Pressure 3.5-5.0 PSI (24-34 kPa)
Ignition 12 Volt battery ignition w/breaker points &
coil
Spark Plug Gap 0.026-0.028” (0,6-0,7 mm)

Dealer Copy -- Not for Resale


Breaker Point Gap -0.025” (0,46 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 48-52 degrees
Connected)
Carburetor Float Setting (W/O Gasket) 1-5/32” (29,4 mm)
Firing Order 1-2-4-3
Timing @ 1800 RPM 12° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 85-95 PSI (586-655 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,2 mm)
Exhaust 0.018” (0,46 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 195° F. (90°C.)

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600-25- Technical Service Guide
173 of 470
ENGINE TORQUES
Cylinder Head Bolts (Step 1) 20-30 ft.-lbs. (27-41 Nm)
(Step 2) 50-55 ft.-lbs. (68-75 Nm)
(Step 3) 65-70 ft.-lbs. (88-95 Nm)
Carburetor Fastening Nuts 12-15 ft.-lbs. (16-20 Nm)
Distributor To Cylinder Block 5-7 ft.-lbs. (6,8-9,5 mm)
Manifold Nuts 15-18 ft.-lbs. (20-24 mm)
Flywheel Bolts 45-50 ft.-lbs. (61-68 mm)
Fuel Pump Bolts 12-15 ft.-lbs. (16-20 mm)
Oil Drain Plug 20-25 ft.-lbs. (27-34 mm)
Spark Plug 22-28 ft.-lbs. (30-38 mm)

LOADER TORQUES FT.-LBS. NM


Axle SProcket Bolts 300 407
Hydro. Motor Sprocket Nut 300-400 407-542
Lower Lift Arm Pivot to Bob-Tach Bolts 125-140 170-190
Main Frames to Chaincase (Regular Bolts) 65-70 88-95

Dealer Copy -- Not for Resale


U-Joint Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36L/min.)
System Main Relief @ Quick Couplers 1950 PSI (13445 kPa)
Filter 10 Micron
Check Charge Pressure *Port block on top of hydro. pump
S/N 12999 & Below
Charge Pressure 80-90 PSI (552-621 kPa)
Brass Filter, Port Block 90 Micron
S/N 1300 & Above
Charge Pressure 120-200 PSI (827-1379 kPa)
Brass Filter, Port Block 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 2.5 Sec.
Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 1.6 Sec.

* See Loader Service Manual for the correct Procedure.

Bobcat Loader
600-26- Technical Service Guide
174 of 470
ELECTRICAL
Alternator Output (Flywheel) 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 10.0 Qts. (9,5 L.)
Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 10.0Gals. (38 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L.)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 65-70 ft.-lbs. (88-95 Nm)

Bobcat Loader
600-27- Technical Service Guide
175 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
600-28- Technical Service Guide
176 of 470
641 LOADER SPECIFICATIONS

ENGINE
Make & Model Deutz , 4 cylinder, F2L511
Horsepower 27.6 H.P. (21 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @2000 RPM 65 ft.-lbs. (88 Nm)
Bore/Stroke 3.97/4.14” (101/105mm)
Displacement 101 cu.in. (1655 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1050 RPM
High Idle 2625-2675 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1800 RPM 60-85 PSI (214-586 kPa)
Fuel Pump Pressure 4-5 PSI (28-34 kPa)
Injector Working Pressure -Used 2500 PSI (17238 kPa)

Dealer Copy -- Not for Resale


New 2600 PSI (17927 kPa)
Firing Order 2-1
Timing (Start of Injection) 25° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to Flywheel
Crankshaft Rotation Clockwise
Compression
(Within 35 PSI (241 kPa) of each other) 355-575 PSI (2448-3965 kPa)
Valve Tappet Clearance (Cold) Intake 0.006” (0,15 mm)
Exhaust 0.006” (0,15 mm)

ENGINE TORQUES
Blower Mounting Bolts 25 ft.-lbs. (34 Nm)
Cylinder Head Bolts (Pre-Load) 22 ft.-lbs. (30 Nm)
45°- 45°- 45°-30°
Flywheel Bolts 22 ft.-lbs. (30 Nm)
Injector Hold Down 22 ft.-lbs. (30 mm)
Intake Mainifold 11 ft.-lbs. (15 mm)
V-Belt Pulley 22 ft.-lbs. (30 mm)

Bobcat Loader
600-29- Technical Service Guide
177 of 470
LOADER TORQUES FT.-LBS. NEWTON-METRE
Axle Sprocket Bolts (Grade 5) 225 305
(Grade 6) 300 407
Hydro. Motor Sprocket Nut 300-400 407-542
Lower Lift Arm Pivot to Bob-Tach Bolts 125-140 170-190
Main Frames to Chaincase (Regular Bolts) 65-70 88-95
U-Joint Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36 L/min.)
System Main Relief @ Quick Couplers 1850-1950 PSI (12756-13445 kPa)
S/N 13208 & Below
Charge Pressure *140-170 PSI (965-1172 kPa)
Check Charge Pressure *Remove temp. switch from port block

Dealer Copy -- Not for Resale


Filter 10 Micron
Brass Filter, Port Block 40 Micron
S/N 13209 & Above
Charge Pressure 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from elbow on top of
hydro.pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift
Allowed W/O Bucket (10 Min.) 1.3” (33 mm)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.2 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.

*See Loader Service Manual for the correct procedure.

Bobcat Loader
600-30- Technical Service Guide
178 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Type 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chains & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications,Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil W/Filter 4.0 Qts. ( 3,8 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L.)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque (1/2”) 65-70 ft.-lbs. (88-95 Nm)
(9/16”) 105-115 ft.lbs (142-156 Nm)

Bobcat Loader
600-31- Technical Service Guide
179 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
600-32- Technical Service Guide
180 of 470
642 LOADER SPECIFICATIONS

ENGINE
Make & Model Ford, 4 cylinder, I4-98
Horsepower 32 H.P. (24 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @1600 RPM 72.8 ft.-lbs. (98,7 Nm)
Bore/Stroke 3.19/3.06” (81/77,7mm)
Displacement 98 cu.in. (1606 cu.cm.)
Lubrication Pressure System W/Filter
Low Idle 800 RPM
High Idle 2500 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 35-40 PSI (241-276 kPa)
Fuel Pump Pressure 3.5-5.0 PSI (24-34 kPa)
Ignition 12 volt battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.026-0.028” (0,6-0,7 mm)
Breaker Point Gap 0.025” (0,64 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 48-52 degrees
Connected)
Carburetor Float Setting (W/O Gasket) 1-5/32” (29,4)
Firing Order 1-2-3-4
Timing @ 700 RPM (W/Vacuum Line Off) 12° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to Water Pump
Crankshaft Rotation Clockwise
Compression 105-140 PSI (724-965 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,2 mm)
Exhaust 0.018” (0,46 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 195°F. (90°C.)

Bobcat Loader
600-33- Technical Service Guide
181 of 470
ENGINE TORQUES
Cylinder Head Bolts (Step 1) 20-30 ft.-lbs. (41-49 Nm)
(Step 2) 50-55 ft.-lbs. (24,4-33,9 Nm)
(Step 3) 65-70 ft.-lbs. (6,8-13,6 Nm)
Carburetor Fastening Nuts 12-15 ft.-lbs. (16-20 Nm)
Distributor To Cylinder Block 5-7 ft.-lbs. (6,8-9,5 Nm)
Manifold Nuts 15-18 ft.-lbs. (20-24 Nm)
Flywheel Bolts 45-50 ft.-lbs. (61-68 Nm)
Fuel Pump Bolts 12-15 ft.-lbs. (16-20 Nm)
Oil Drain Plug 20-25 ft.-lbs. (27-34 Nm)
Spark Plug 22-28 ft.-lbs. (30-38 Nm)

LOADER TORQUES FT.-LBS. NEWTON-METRE


Axle Sprocket Bolts 300 407
Hydro. Motor Sprocket Nut 300-400 407-542
Lower Lift Arm Pivot to Bob-Tach Bolts 125-140 170-190

Dealer Copy -- Not for Resale


Main Frames to Chaincase (Regular Bolts) 65-70 88-95
U-Joint Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36 L/min.)
System Main Relief @ Quick Couplers 1850-1950 PSI (12756-13445 kPa)
S/N 12524 & Below
Charge Pressure 140-170 PSI (965-1172 kPa)
Check Charge Pressure *Remove temp. switch from port block
Filter 10 Micron
Brass Filter, Port Block 40 Micron
S/N 12524 & Above
Charge Pressure 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from elbow on top of
hydro.pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.2 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.

Bobcat Loader
600-34- Technical Service Guide
182 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°C.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 Roller chain & Sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 11.0 Qts. (10,4 L.)
Freeze
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L.)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque (1/2”) 65-70 ft.-lbs. (88-95 Nm)
(9/16”) 105-115 ft.lbs (142-156 Nm)

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600-35- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
600-36- Technical Service Guide
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642B LOADER SPECIFICATIONS

ENGINE
Make & Model Mitsubishi, 4 cylinder, 4G32
Horsepower 32 H.P. (24 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @2000 RPM 73 ft.-lbs. (99 Nm)
Bore/Stroke 3.03/3.34” (77/85mm)
Displacement 95.6 cu.in. (1567 cu.cm.)
Lubrication Pressure System W/Filter
Low Idle 700-800 RPM
High Idle 2600-2675 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 57-71 PSI (393-490 kPa)
Fuel Pump Pressure 3.7-5.7 PSI (26-39 kPa)
Ignition 12 volt battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.028-0.031” (-0,7-0,8 mm)
Breaker Point Gap 0.018-0.022” (0,64-0,56 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 49-55 degrees
Connected)
Carburetor Float Setting Mark in sight glass
Firing Order 1-3-4-2
Timing @ 750 RPM (W/Vacuum Line Off) 5° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to Water Pump
Crankshaft Rotation Clockwise
Compression 120-150 PSI (827-1034 kPa)
Valve Tappet Clearance (Cold) Intake 0.006” (0,15 mm)
Exhaust 0.010” (0,25mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Starts to open @ 190°F. (88°C.)

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600-37- Technical Service Guide
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ENGINE TORQUES
Belt Tensioner Mounting Nut 16-21 ft.-lbs. (22-28 Nm)
Crankshaft Pulley Nut 80-94 ft.-lbs. (108-127 Nm)
Cylinder Head Bolts (Cold) 51-54 ft.-lbs. (69-73 Nm)
Flywheel Bolts 55-60 ft.-lbs. (75-81 Nm)
Front Case Bolts 11-13 ft.-lbs. (15-18 Nm)
Manifold Mounting Nuts 11-14 ft.-lbs. (15-19 Nm)
Oil Pan Drain Plug 36-4 ft.-lbs. (49-58 Nm)
Spark Plug 18-22 ft.-lbs. (24-30 Nm)
Starter Mounting Bolts 16-23 ft.-lbs. (22-31 Nm)

LOADER TORQUES FT.-LBS. NEWTON-METRE


Axle Sprocket Bolts 300 407
Hydro. Motor Sprocket Nut 300-400 407-542
Lower Lift Arm Pivot to Bob-Tach Bolts 125-140 170-190

Dealer Copy -- Not for Resale


Main Frames to Chaincase (Regular Bolts) 65-70 88-95
U-Joint Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36 L/min.)
System Main Relief @ Quick Couplers 1850-1950 PSI (12756-13445 kPa)
Charge Pressure 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from top of the hydro.
pump tee fitting
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.2 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.

* See Loader Service Manual for the correct procedure.

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600-38- Technical Service Guide
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ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°C.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 Roller chain & Sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% water & 50% Anti- 11.0 Qts. (10,4 L.)
Freeze
Engine Oil W/Filter 4.2 Qts. (4,0 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L.)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque (9/16”) 105-115 ft.lbs (142-156 Nm)

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600-39- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
600-40- Technical Service Guide
188 of 470
643 LOADER SPECIFICATIONS

ENGINE
Make & Model Kubota, 3 cylinder, V1402-BA
Horsepower 28.5 H.P. (21,3 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @1600 RPM 63 ft.-lbs. (85 Nm)
Bore/Stroke 3.35/3.23” (85/82 mm)
Displacement 85.1 cu.in. (1395 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1150 RPM
High Idle 2700-2850 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 3000 RPM 42-64 PSI (290-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Working Pressure 1990-2130 PSI (13721-14686 kPa)
Firing Order 1-2-3

Dealer Copy -- Not for Resale


Timing 23°-25° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to Water Pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression Minimum; 320-352 PSI (2206-2427 kPa)
Maximum; 427-469 PSI (2944-3234 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.009” (0,18-0,23 mm)
Exhaust 0.007-0.009” (0,18-0,23 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 203°F. (95°C.)

ENGINE TORQUES
Cylinder Head Bolts
Flange Head Bolt 65-68 ft.-lbs. (88-92 Nm)
Bolt and Washer 58-61 ft.-lbs. (79-83 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 40-43 ft.-lbs. (54-58 Nm)
Fuel High Pressure Tubeline Fittings 11-19 ft.-lbs. (15-26 Nm)
Fuel Injection Pump Mounting Nuts 17-20 ft.-lbs. (23-27 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Nozzle Holders 22-36 ft.-lbs. (30-49 Nm)

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600-41- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolts (Grade 8) 240-300 325-407
Control Valve Mounting Bolts 12-16 16-22
Hydro. Motor Mounting Nuts 70-85 95-115
Hydro. Motor Sprocket Nut 300-400 407-542
Hydro. Pump to Engine Fastening Nuts 65-70 88-95
Lower Luff Arm Pivots to Bucket Bolts 125-140 170-190
Main frame Bolts 95-120 129-163

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2500 RPM *9.5 GPM (36 L/min.)
System Main Relief @ Quick Couplers 1850-1950 PSI (12756-13445 kPa)
S/N 13405 & Below
Charge Pressure @ Full RPM in Neutral 140-170 PSI (965-1172 kPa)

Dealer Copy -- Not for Resale


Check Charge Pressure *Remove temp. switch from port block
Filter 10 Micron
Brass Filter, Port Block 40 Micron
S/N 13406 & Above
Charge Pressure 2 Full RPM in Neutral 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from elbow on top of
hydro.pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(5 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.2 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.

* See Loader Service Manual for the correct procedure.

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600-42- Technical Service Guide
190 of 470
ELECTRICAL
Alternator Output (Delco) 37 Amps.
(Melroe) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #60 Roller chain & Sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 11.0 Qts. (10,4 L.)
Freeze
Engine Oil W/Filter 7.0 Qts. (6,6 L)
Fuel 13.0 Gals. (49 L.)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 5.0 Gals. (19 L.)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque (1/2”) 65-70 ft.lbs (88-95 Nm)
(9/16”) 105-115 ft.lbs (142-156 Nm)

Bobcat Loader
600-43- Technical Service Guide
191 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
600-44- Technical Service Guide
192 of 470
700 SERIES LOADER SPECIFICATIONS

700/720 LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . 700-1

721 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 700-5

722 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 700-9

730 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-13

731 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-17


(S/N 500611001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-17

732 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-21

741 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-25

742 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-29


(S/N 501811001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-29
(S/N 507423001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-33
(S/N 509411001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-37

Dealer Copy -- Not for Resale


742B LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 700-41
(S/N 509418001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-41

743 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-45


(S/N 501911001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-45

743B LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 700-49


(S/N 509311001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-49
(S/N 509318001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-53

751 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-57


(S/N 514711001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-57
(S/N 515711001 - 515729999) . . . . . . . . . . . . . . . . . . . . . . . . 700-61
(G Series) (S/N 515730001 & Above) . . . . . . . . . . . . . . . . . . . 700-65

753 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 700-69


(Non BICS™) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-69
(S/N 512716001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-73
(S/N 515811001 - 515829999) . . . . . . . . . . . . . . . . . . . . . . . . 700-77
(S/N 515830001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-81

753H BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . 700-85


(S/N 512716001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-73

753L/763 BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . 700-89


Continued On Next Page

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Technical Service Guide
193 of 470
700 SERIES LOADER SPECIFICATIONS

763H BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . 700-93

763 BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 700-97


(S/N 512250001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700-97

773 BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . 700-101


(G Series) (S/N 517611001 & Above) . . . . . . . . . . . . . . . . . . 700-105

773T AND 773T 500K BICS™. . . . . . . . . . . . . . . . . . . . . . . . . . . 700-109


(G Series) (S/N 519011001 & Above) . . . . . . . . . . . . . . . . . . 700-109
(S/N 500K 11001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . 700-109

7753 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 700-113

Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
194 of 470
700/720 LOADER SPECIFICATIONS

ENGINE
Make & Model Wisconsin, 4 cylinder, VH4D
Horsepower 28H.P. (21 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @1600 RPM 66 ft.-lbs. (89 Nm)
Bore/Stroke 3.25/3.25” (83/83 mm)
Displacement 107.7 cu.in. (1765 cu.cm.)
Lubrication Pressure/Spray W/Filter
Ignition Diesel - Compression
Low Idle 1000 RPM
High Idle 2650 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart,
Oil Pressure @ 2500 RPM 4-5 PSI (28-34 kPa)
Feul Pump Pressure 2-3 PSI (14-21 kPa)
Ignition 12 Volt battery ignition w/Breaker points &

Dealer Copy -- Not for Resale


coil
Spark Plug Gap 0.030” (0,76 mm)
Breaker Point Gap 0.018” (0,76 mm)
Injector Working Pressure-Used 2500 PSI (17238 kPa)
New 2600 PSI (17927 kPa)
Firing Order 2-1
Timing (Start of Injection) 25° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to Flywheel
Crankshaft Rotation Clockwise
Crankshaft V-Belt Rotates Counterclockwise
Compression (Within 35 PSI (241 kPa) of 355-575 PSI (2448-3968 kPa)
each other)
Valve Tappet Clearance (Cold) Intake 0.006” (0,15 mm)
Exhaust 0.006” (0,15 mm)

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700-1- Technical Service Guide
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ENGINE TORQUES
Cylinder Block Nuts 40-50 ft.-lbs. (54-68 Nm)
Cylinder Head Bolts 22-24 ft.-lbs. (30-33 Nm)
Flywheel Nuts 75 ft.-lbs. (102 Nm)
Gear Cover Bolts 14-18 ft.-lbs. (19-24 Nm)
Manifold Mounting Nuts 14-18 ft.-lbs. (19-24 Nm)
Oil Pan Bolts 6-9 ft.-lbs. (8,1-12,2 Nm)
Timing Gear Cover 14-18 ft.-lbs. (19-24 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Housing to Chaincase 50-55 68-75
Final Drive Adjustor Lock Nut 100 136
Hydro. Pump Mounting Bolts 65-70 34-38
Motor Sprocket Bolt 25-28 34-38
Secondary Drive Adjustor Lock Nut 60 81

Dealer Copy -- Not for Resale


HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2400 RPM *10.0 GPM (37,9 L/min.)
System Main Relief @ Quick Couplers 2150-2250 PSI (14825-15514 kPa)
Charge Pressure (700 All Loader) 55 PSI (379 kPa)
(720-S/N 12130 & Below) 55 PSI (379 kPa)
(700 -S/N 2090 & Above) Gas 80 PSI (552 kPa)
(700- S/N 1001 & Above) LP 80 PSI (552 kPa)
Check Charge Pressure *See Photo
Filter - Hydraulic 25 Micron
Hydrostatic 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(5 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.7 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 1.4 Sec.
Move Bucket to Retracted Position 1.4 Sec.

*See Loader Service Manual for the correct procedure.

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700-2- Technical Service Guide
196 of 470
ELECTRICAL
Alternator Output (Flywheel) 22 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Instrument Panel

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase
Drive Chain Tension-Final Drive (Finger 1/2” (12,7 mm) movement
Pressure)
Secondary Chain (Finger Pressure) 1/4” (6,4 mm) Movement
Primary Chain (Finger Pressure) 1/4” (6,4 mm) Movement
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Engine Oil W/Filter 4.0 Qts.(3,8 L)
Fuel - Steel Tank 13.5 Qts. (51 L)
Plastic Tank 16.5 Gals. (63 L)
Hydraulic Reservoir & Chaincase 17.0 Gals. (64 L)
Reservoir
Hydraulicc System Overall Capacity 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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700-3- Technical Service Guide
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Dealer Copy -- Not for Resale

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700-4- Technical Service Guide
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721 LOADER SPECIFICATIONS

ENGINE
Make & Model Deutz , 2 cylinder, F2L411D
Horsepower 26H.P. (19 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @2000 RPM 58 ft.-lbs. (79 Nm)
Bore/Stroke 3.62/4.13” (92/105 mm)
Displacement 85 cu.in. (1393 cu.cm.)
Lubrication Pressure/System W/Filter
Ignition Diesel - Compression
Low Idle 950 RPM
High Idle 2575 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1800 RPM Minimum 28 PSI (193 kPa)
Fuel Pump Pressure 4-5 PSI (28-34 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure-Used 2500 PSI (17238)
New 2600 PSI (17927)
Firing Order 2-1
Timing (Start of Injection) 25° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to Flywheel
Crankshaft Rotation Clockwise
Crankshaft V-Belt Rotates Counterclockwise
Compression (Within 35 PSI (241 kPa) of 355-575 PSI (2448-3968 kPa)
each other)
Valve Tappet Clearance (Cold) Intake and 0.006” (0,15 mm)
Exhaust

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700-5- Technical Service Guide
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ENGINE TORQUES
Blower Mounting Bolts 25 ft.-lbs. (34 Nm)
Cylinder Head Bolts (Pre-Load) 22 ft.-lbs. (30 Nm)
(Step 1) 30°
(Step 2) 60°
(Step 3) 60°
Flywheel Bolts 22 ft.-lbs. (30 Nm)
Injector Hold Down 22 ft.-lbs. (30 Nm)
Intake Manifold 11 ft.-lbs. (15 Nm)
V-Belt Pulley 22 ft.-lbs. (30 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Housing to Chaincase 50-55 68-75
Final Drive Adjustor Lock Nut 100 136
Hydro. Pump Mounting Bolts 65-70 34-38

Dealer Copy -- Not for Resale


Motor Sprocket Bolt 25-28 34-38
Secondary Drive Adjustor Lock Nut 60 81

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2400 RPM *10.0 GPM (37,9 L/min.)
System Main Relief @ Quick Couplers 2150-2250 PSI (14825-15514 kPa)
Charge Pressure (S/N 12090 & Below) 55 PSI (379 kPa)
(S/N 12091 & Above) 80 PSI 9552 kPa)
Check Charge Pressure *See Photo
Filter - Hydraulic 25 Micron
Hydrostatic 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(5 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.9 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 1.4 Sec.
Move Bucket to Retracted Position 1.4 Sec.

* See Loader Service Manual for the correct Procedure.

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700-6- Technical Service Guide
200 of 470
ELECTRICAL
Alternator Output 22 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F.
(-18°C.)
Location of Circuit Breaker Instrument panel

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase
Drive Chain Tension-Final Drive (Finger 1/2” (12,7 mm) movement
Pressure)
Secondary Chain (Finger Pressure) 1/4” (6,4 mm) Movement
Primary Chain (Finger Pressure) 1/4” (6,4 mm) Movement
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Engine Oil W/Filter 4.0 Qts.(3,8 L)
Fuel - Steel Tank 13.5 Qts. (51 L)
Plastic Tank 16.5 Gals. (63 L)
Hydraulic Reservoir & Chaincase 17.0 Gals. (64 L)
Reservoir
Hydraulicc System Overall Capacity 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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700-7- Technical Service Guide
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Dealer Copy -- Not for Resale

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700-8- Technical Service Guide
202 of 470
722 LOADER SPECIFICATIONS

ENGINE
Make & Model Ford, 4 cylinder, I4-98
Horsepower 30H.P. (22 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @1800 RPM 71 ft.-lbs. (96Nm)
Bore/Stroke 3.18/3.06” (80.8/77.7 mm)
Displacement 98 cu.in. (1606 cu.cm.)
Lubrication Pressure System W/Filter
Low Idle 800 RPM
High Idle 2675 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 35-40 PSI (241-276 kPa)
Fuel Pump Pressure 3.5-5.0 PSI (24-34 kPa)
ignition 12 volt battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.026-0.028” (0,6-0,7 mm)
Breaker Point Gap 0.025” (0,64 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 48-52 degrees
Connected)
Carburetor Float Setting (W/O Gasket) 1-5/32” (29,4 mm)
Firing Order 1-2-4-3
Timing @750 RPM (W/Vacuum Line Off) 12° B.T.D.C.
Location of Timing Marks Crankshaft pulley
Location of #1 Cylinder Closest to Water Pulley
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression Min.; 105 PSI (724 kPa): Max.: 140 PSI
(965 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,2 mm)
Exhaust 0.018” (48 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 195°F. (90°C)

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700-9- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts (Step 1) 22-24 ft.-lbs. (30-33 Nm)
(Step 2) 55-55 ft.-lbs. (68-75Nm)
(Step 3) 65-70 ft.-lbs. (88-95 Nm)
Carburetor Fastening Nuts 12-15 ft.-lbs. (16-20 Nm)
Distributor to Cylinder Block 5-7 ft.-lbs. (6,8-9,5 Nm)
Manifold Nuts 15-18 ft.-lbs. (20-24 Nm)
Flywheel Bolts 45-50 ft.-lbs. (61-68 Nm)
Fuel Pump Bolts 12-15 ft.-lbs. (16-20 Nm)
Oil Drain Plug 20-25 ft.-lbs. (27-34 Nm)
Spark Plug 22-28 ft.-lbs. (30-38 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Housing to Chaincase 50-55 68-75
Final Drive Adjustor Lock Nut 100 136
Hydro. Pump Mounting Bolts 65-70 34-38

Dealer Copy -- Not for Resale


Motor Sprocket Bolt 25-28 34-38
Secondary Drive Adjustor Lock Nut 60 81

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2400 RPM *10.0 GPM (37,9 L/min.)
System Main Relief @ Quick Couplers 2150-2250 PSI (14825-15514 kPa)
Charge Pressure (S/N 12076 & Below) 55 PSI (379 kPa)
(S/N 12077 & Above) 80 PSI (552 kPa)
Check Charge Pressure *See Service Manual
Filter - Hydraulic 25 Micron
Hydrostatic 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(5 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.7 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 1.4 Sec.
Move Bucket to Retracted Position 1.4 Sec.

* See Loader Service Manual for the correct Procedure.

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700-10- Technical Service Guide
204 of 470
ELECTRICAL
Alternator Output (Belt Drive) 22 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Instrument Panel

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase
Drive Chain Tension-Final Drive (Finger 1/2” (12,7 mm) movement
Pressure)
Secondary Chain (Finger Pressure) 1/4” (6,4 mm) Movement
Primary Chain (Finger Pressure) 1/4” (6,4 mm) Movement
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 8.0 Qts. (7,7 L)
Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel - Steel Tank 13.5 Qts. (51 L)
Plastic Tank 16.5 Gals. (63 L)
Hydraulic Reservoir & Chaincase 17.0 Gals. (64 L)
Reservoir
Hydraulic System Overall Capacity 20.0 Gals. (76 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
700-11- Technical Service Guide
205 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-12- Technical Service Guide
206 of 470
730 LOADER SPECIFICATIONS

ENGINE
Make & Model Wisconsin, 4 cylinder, VH4D
Horsepower 30H.P. (22 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1800 RPM 66 ft.-lbs. (89 Nm)
Bore/Stroke 3.25/3.25” (80.8/77.7 mm)
Displacement 107.7 cu.in. (1765 cu.cm.)
Lubrication Pressure/System W/Filter
Low Idle 1000 RPM
High Idle 2950 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 4-5 PSI (28-43 kPa)
Fuel Pump Pressure 2-3PSI (14-21 kPa)
ignition 12 volt battery ignition w/breaker points &

Dealer Copy -- Not for Resale


coil
Spark Plug Gap 0.030” (0,76 mm)
Breaker Point Gap 0.018-0.022” (0,64-0,56 mm)
Carburetor Float Setting (W/O Gasket) 31/32” (10,3 mm)
Firing Order 1-3-4-2
Timing @ 1800 RPM 23° B.T.D.C.
Location of Timing Marks Flywheel shroud timing sight hole
Location of #1 Cylinder Stamped on engine shroud below spark
plug
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 85-95 PSI (586-655 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,20 mm)
Exhaust 0.016” (0,41 mm)

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700-13- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts 22-24 ft.-lbs. (30-33 Nm)
Carburetor Fastening Nuts 40-50 ft.-lbs. (54-68 Nm)
Gear Cover Bolts 14-18 ft.-lbs. (19-24 Nm)
Manifold Mounting Nuts 14-18 ft.-lbs. (19-24 Nm)
Oil Pan Bolts 6-9 ft.-lbs. (8,1-12,2 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102
(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

Dealer Copy -- Not for Resale


HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2200-2400 PSI (15169-16548 kPa)
Charge Pressure 120-200 PSI (827-1379 kPa)
Check Charge Pressure *Remove sender from port block
Filter 10 Micron
Brass Filter, Port Block 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.6 Sec.
Lower Lift Arms from Maximum Height 2.4 Sec.
Move Bucket to Dump Position 2.0 Sec.
Move Bucket to Retracted Position 1.0 Sec.

* See Loader Service Manual for the correct Procedure.

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700-14- Technical Service Guide
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ELECTRICAL
Alternator Output (Flywheel) 20 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 HS chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 4.0 Qts. (3,8 L)
Fuel 10.0 Gals. (38 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 7.75 Gals. (29 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
700-15- Technical Service Guide
209 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-16- Technical Service Guide
210 of 470
731 LOADER SPECIFICATIONS
(S/N 500611001 & Above)
ENGINE
Make & Model Deutz, 2 cylinder, F2L511
Horsepower 32 H.P. (24 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @2000 RPM 58 ft.-lbs. (79 Nm)
Bore/Stroke 3.97/4.14” (101/105 mm)
Displacement 101 cu.in. (1655 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1050 RPM
High Idle 3000 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1800 RPM Minimum 28 PSI (193 kPa)
Fuel Pump Pressure 4-5 PSI (28-34 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure - Used 2500 PSI (28-24 kPa)
New 2600 PSI (17927 kPa)
Firing Order 2-1
Timing (Start of Injection) 25° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation Clockwise
Crankshaft V-Belt Rotates Counterclockwise
Compression (Within 35 PSI (241 kPa) of 355-575 PSI (2448-3965 kPa)
each other)
Valve Tappet Clearance (Cold) Intake 0.006” (0,15 mm)
Exhaust 0.006” (0,15 mm)

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700-17- Technical Service Guide
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ENGINE TORQUES
Blower Mounting Bolts 25 ft.-lbs. (34 Nm)
Cylinder Head Bolts (Pre-Load) 22 ft.-lbs. (30 Nm)
(Step 1) 40°
(Step 2) 45°
(Step 3) 45°
(Step 4) 30°
Flywheel Bolts 22 ft.-lbs. (30 Nm)
Injector Hold Down 22 ft.-lbs. (30 Nm)
Intake Manifold 11 ft.-lbs. (15 Nm)
V-Belt Pulley 22 ft.-lbs. (30 Nm)

LOADER TORQUES FT.-LBS. NM


Axle SProcket Bolts (Grade 5) 225 305
(Grade 8) 300 407

Dealer Copy -- Not for Resale


Main Frame to Chaincase (Regular Bolt) 65-70 88-102
(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2200-2400 PSI (15169-16548 kPa)
Charge Pressure 120-200 PSI (827-1379 kPa)
Check Charge Pressure *Remove sender from port block
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.6 Sec.
Lower Lift Arms from Maximum Height 2.4 Sec.
Move Bucket to Dump Position 2.0 Sec.
Move Bucket to Retracted Position 1.0 Sec.

* See Loader Service Manual for the correct Procedure.

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700-18- Technical Service Guide
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ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 600 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 HS Roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Engine Oil 4.0 Qts. ( 3,8 L)
Fuel 10.0 Gals. (38 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 7.75 Gals. (29 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-19- Technical Service Guide
213 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-20- Technical Service Guide
214 of 470
732 LOADER SPECIFICATIONS

ENGINE
Make & Model Ford, 4 cylinder, I4-98
Horsepower 30 H.P. (22 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @ 1800 RPM 71 ft.-lbs. (96 Nm)
Bore/Stroke 3.19/3.06” (81/77,7 mm)
Displacement 98 cu.in. (1606 cu.cm.)
Lubrication Pressure System W/Filter
Low Idle 800 RPM
High Idle 2975 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 35-40 PSI (241-276 kPa)
Fuel Pump Pressure 3.5-5.0 PSI (28-34 kPa)
Ignition 12 Volt battery ignition w/breaker points &
coil

Dealer Copy -- Not for Resale


Spark Plug Gap 0.026-0.028” (24-24 kPa)
Breaker Plug Gap 0.025” (0,64 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 48-52 degrees
Connected)
Carburetor Float Setting (W/O Gasket) 1-5/32” (29,4 mm)
Firing Order 1-2-4-3
Timing @ 700 RPM (W/Vacuum Line Off) 12° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Flywheel) Clockwise
Compression 105-140 PSI (724-965 kPa)
Valve Tappet Clearance (Cold) Intake 0.008” (0,2 mm)
Exhaust 0.018” (0,46 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 195°F. (90°C.)

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700-21- Technical Service Guide
215 of 470
ENGINE TORQUES
Cylinder Head Bolts (Step 1) 20-30 ft.-lbs. (27-41 Nm)
(Step 2) 50-55 ft.-lbs. (68-75 Nm)
(Step 3) 65-70 ft.-lbs. (88-95 Nm)
Carburetor Fastening Nuts 12-15 ft.-lbs. (16-20 Nm)
Distributor To cylinder Block 5-7 ft.-lbs. (6,8-9,5 Nm)
Manifold Nuts 15-18 ft.-lbs. (20-24 Nm)
Flywheel Bolts 45-50 ft.-lbs. (61-68 Nm)
Fuel Pump Bolts 12-15 ft.-lbs. (16-20 Nm)
Oil Drain Plug 20-25 ft.-lbs. (27-34 Nm)
Spark Plug 22-28 ft.-lbs. (30-38 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5 ) 225 305
(Grade 8) 300 407

Dealer Copy -- Not for Resale


Main Frame to Chaincase (Regular Bolt) 65-70 88-102
(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2125 PSI (14652 kPa)
Charge Pressure 120-200 PSI (827-1379 kPa)
Check Charge Pressure *Remove sender from port block
Filter 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.6 Sec.
Lower Lift Arms from Maximum Height 2.4 Sec.
Move Bucket to Dump Position 2.0 Sec.
Move Bucket to Retracted Position 1.0 Sec.

*See Loader Service Manual for the correct procedure.

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700-22- Technical Service Guide
216 of 470
ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 HS Chains & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% Water & 50% Anti- 12.0 Qts. (11,4 L)
Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 10.0 Gals. (38 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 7.75 Gals (29 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-23- Technical Service Guide
217 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-24- Technical Service Guide
218 of 470
741 LOADER SPECIFICATIONS

ENGINE
Make & Model Deutz , 2 cylinder, F2L511
Horsepower 30 H.P. (22 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @ 2000 RPM 65 ft.-lbs. (88 Nm)
Bore/Stroke 3.97/4.14” (101/105 mm)
Displacement 101 cu.in. (1655 cu.cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1050 RPM
High Idle 2950 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 1600 RPM 60-85 PSI (448-586 kPa)
Fuel Pump Pressure 4-5 PSI (28-34 kPa)
Injector Working Pressure- Used 2500 PSI (17238 kPa)
New 2600 PSI (17927 kPa)

Dealer Copy -- Not for Resale


Firing Order 2-1
Timing (Start of Injection) 25° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to Flywheel
Crankshaft Rotation Clockwise
Crankshaft V-Belt Rotates Counterclockwise
Compression (Within 35 PSI (241 kPa) of 355-575 PSI (2448-3965 kPa)
each other)
Valve Tappet Clearance (Cold) Intake 0.006” (0,15 mm)
Exhaust 0.006” (0,15 mm)

ENGINE TORQUES
Blower Mounting Bolts 25 ft.-lbs. (34 Nm)
Cylinder Head Bolts (Pre-Load) 22 ft.-lbs. (30 Nm)
(Step 1) 40°
(Step 2) 45°
(Step 3) 45°
(Step 4) 30°
Flywheel Bolts 22 ft.-lbs. (30 Nm)
Injector Hold Down 22 ft.-lbs. (30 Nm)
Intake Manifold 11 ft.-lbs. (15 Nm)
V-Belt Pulley 22 ft.-lbs. (30 Nm)

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700-25- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102
(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2200-2400 PSI (15169-16548 kPa)
S/N 14999 & Below
Charge Pressure *140-170 PSI (965-1172 kPa)
Check Charge Pressure *Remove temp. switch from port block

Dealer Copy -- Not for Resale


Filter 10 Micron
Brass Filter, Port block 40 Micron
S/N 15001 & Above
Charge Pressure 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from elbow on top of
hydro. pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.

* See Loader Service Manual for the correct Procedure.

Bobcat Loader
700-26- Technical Service Guide
220 of 470
ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Engine Oil W/Filter (Early Production) 4.0 Qts. (3,8 L)
(Later Production) 4.75 Qts. (4,5 L)
Fuel 13.0 Qts. (49 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-27- Technical Service Guide
221 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-28- Technical Service Guide
222 of 470
742 LOADER SPECIFICATIONS
(S/N 501811001 & Above)
ENGINE
Make & Model Ford, 4 cylinder, 14-98
Horsepower 36 H.P. (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1600 RPM 73 ft.-lbs. (99 Nm)
Bore/Stroke 3.19/3.06” (81/77,7 mm)
Displacement 98 cu. in. (1606 cu. cm.)
Lubrication Pressure System W/Filter
Low Idle 850-950 RPM
High Idle 2900-2975 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 35-40 PSI (241-276 kPa)
Fuel Pump Pressure 3.5-5.0 PSI (24-34 kPa)
Ignition 12 volt battery ignition w/breaker points &
coil
Spark Plug Gap 0.026-0.028” (0,6-0,7 mm)

Dealer Copy -- Not for Resale


Breaker Point Gap 0.025” (0,64 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 45-52 degrees
Connected)
Carburetor Float Setting (W/O Gasket) 1-5/32” (29,4 mm)
Firing Order 1-2-4-3
Timing @ 700 RPM (W/Vacuum Line Off) 12° B.T.D.C.
Location of Timing Mark Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 105-140 PSI (724-965 kPa)
Valve Tappet Clearance (Hot) Intake 0.0068” (0,2 mm)
Exhaust 0.0108” (0,46mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 195°F. (90°C)

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700-29- Technical Service Guide
223 of 470
ENGINE TORQUES
Cylinder Head Bolts (Step 1) 20-30 ft.-lbs. (27-41 Nm)
(Step 2) 50-55 ft.-lbs. (68-75 Nm)
(Step 3) 65-70 ft.-lbs. (88-95 Nm)
Carburetor Fastening Nuts 12-15 ft.-lbs. (16-20 Nm)
Distributor To Cylinder Block 5-7 ft.-lbs. (6,8-9,5 Nm)
Manifold Nuts 15-18 ft.-lbs. (20-24 Nm)
Flywheel Bolts 45-50 ft.-lbs. (61-68 Nm)
Fuel Pump Bolts 12-15 ft.-lbs. (16-20 Nm)
Oil Drain Plug 20-25 ft.-lbs. (27-34 Nm)
Spark Plug 22-28 ft.-lbs. (30-38 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102

Dealer Copy -- Not for Resale


(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2200-2400 PSI (15169-16548 kPa)
S/N 14999 & Below
Charge Pressure 140-170 PSI (965-1172 kPa)
Check Charge Pressure *Remove temp. switch from port block
Filter 10 Micron
S/N 15001 & Above
Charge Pressure 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from elbow on top of
hydro. pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.
* See Loader Service Manual for the correct Procedure.

Bobcat Loader
700-30- Technical Service Guide
224 of 470
ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 12.0 Qts. (11,4 L)
Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 10.0 Qts. (38 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-31- Technical Service Guide
225 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-32- Technical Service Guide
226 of 470
742 LOADER SPECIFICATIONS
(S/N 507423001 & Above)
ENGINE
Make & Model Mitsubishi, 4 cylinder, 4G32
Horsepower 34 H.P. (25 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1600 RPM 73 ft.-lbs. (99 Nm)
Bore/Stroke 3.03/3.34” (77/85 mm)
Displacement 95.6 cu. in. (1567cu. cm.)
Lubrication Pressure System W/Filter
Low Idle 850-950 RPM
High Idle 2900-2975 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 57-71 PSI (393-490 kPa)
Fuel Pump Pressure 3.7-5.7 PSI (26-39 kPa)
Ignition 12 volt battery ignition w/breaker points &
coil
Spark Plug Gap 0.028-0.031” (0,7-0,8 mm)

Dealer Copy -- Not for Resale


Breaker Point Gap 0.018-0.022” (0,64-0,56 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 49-55 degrees
Connected)
Carburetor Float Setting Mark in sight glass
Firing Order 1-3-4-2
Timing @ 750 RPM (W/Vacuum Line Off) 5° B.T.D.C.
Location of Timing Mark Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 120-150 PSI (827-1034 kPa)
Valve Tappet Clearance (Hot) Intake 0.003” (0,076 mm)
Exhaust 0.007” (0,177mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 190°F. (90°C)

Bobcat Loader
700-33- Technical Service Guide
227 of 470
ENGINE TORQUES
Belt Tensioner Mounting Nut 16-21 ft.-lbs. (22-28 Nm)
Crankshaft Pulley Nut 80-94 ft.-lbs. (108-127 Nm)
Cylinder Head Bolts (Cold) 51-54 ft.-lbs. (69-73 Nm)
Flywheel Bolts 55-60 ft.-lbs. (75-81 Nm)
Front Case Bolts 11-13 ft.-lbs. (15-18 Nm)
Manifold Mounting Nuts 11-14 ft.-lbs. (15-19 Nm)
Oil Pan Drain Plug 36-43 ft.-lbs. (49-58 Nm)
Spark Plug 18-22 ft.-lbs. (24-30 Nm)
Starter Mounting Bolts 16-23 ft.-lbs. (22-31 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102
(Flanged Head) 90-100 122-136

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2200-2400 PSI (15169-16548 kPa)
Charge Pressure 95-155 PSI (655-793 kPa)
Check Charge Pressure *Remove temp. switch from elbow on
top of hydro. pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.

* See Loader Service Manual for the correct Procedure.

Bobcat Loader
700-34- Technical Service Guide
228 of 470
ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 11.0 Qts. (10,4 L)
Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 13.0 Qts. (49 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (22 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-35- Technical Service Guide
229 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-36- Technical Service Guide
230 of 470
742 LOADER SPECIFICATIONS
(S/N 509411001 & Above)
ENGINE
Make & Model Mitsubishi, 4 cylinder, 4G32
Horsepower 36 H.P. (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1600 RPM 73 ft.-lbs. (99 Nm)
Bore/Stroke 3.03/3.34” (77/85 mm)
Displacement 95.6 cu. in. (1567cu. cm.)
Lubrication Pressure System W/Filter
Low Idle 850-950 RPM
High Idle 2900-2975 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 57-71 PSI (393-490 kPa)
Fuel Pump Pressure 3.7-5.7 PSI (26-39 kPa)
Ignition 12 volt battery ignition w/breaker points &
coil
Spark Plug Gap 0.028-0.031” (0,7-0,8 mm)

Dealer Copy -- Not for Resale


Breaker Point Gap 0.018-0.022” (0,64-0,56 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 49-55 degrees
Connected)
Carburetor Float Setting Mark in sight glass
Firing Order 1-3-4-2
Timing @ 750 RPM (W/Vacuum Line Off) 5° B.T.D.C.
Location of Timing Mark Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 120-150 PSI (827-1034 kPa)
Valve Tappet Clearance (Hot) Intake 0.006” (0,015 mm)
Exhaust 0.010” (0,25mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 190°F. (88°C)

Bobcat Loader
700-37- Technical Service Guide
231 of 470
ENGINE TORQUES
Belt Tensioner Mounting Nut 16-21 ft.-lbs. (22-28 Nm)
Crankshaft Pulley Nut 80-94 ft.-lbs. (108-127 Nm)
Cylinder Head Bolts (Cold) 51-54 ft.-lbs. (69-73 Nm)
Flywheel Bolts 55-60 ft.-lbs. (75-81 Nm)
Front Case Bolts 11-13 ft.-lbs. (15-18 Nm)
Manifold Mounting Nuts 11-14 ft.-lbs. (15-19 Nm)
Oil Pan Drain Plug 36-44 ft.-lbs. (49-58 Nm)
Spark Plug 18-22 ft.-lbs. (24-30 Nm)
Starter Mounting Bolts 16-23 ft.-lbs. (22-31 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102
(Flanged Head) 90-100 122-136

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2850 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2250-2400 PSI (15514-16548 kPa)
Charge Pressure 95-155 PSI (655-793 kPa)
Check Charge Pressure *Remove temp. switch from top of
hydro. pump tee fitting
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.

* See Loader Service Manual for the correct Procedure.

Bobcat Loader
700-38- Technical Service Guide
232 of 470
ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 11.0 Qts. (10,4 L)
Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 13.0 Qts. (49 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (22 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-39- Technical Service Guide
233 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-40- Technical Service Guide
234 of 470
742B LOADER SPECIFICATIONS
(S/N 509418001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, 4G32
Horsepower 36 H.P. (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1600 RPM 73 ft.-lbs. (99 Nm)
Bore/Stroke 3.03/3.34” (77/85 mm)
Displacement 95.6 cu. in. (1567cu. cm.)
Lubrication Pressure System W/Filter
Low Idle 850-950 RPM
High Idle 2900-2975 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 57-71 PSI (393-490 kPa)
Fuel Pump Pressure 3.7-5.7 PSI (26-39 kPa)
Ignition 12 volt battery ignition w/breaker points &
coil
Spark Plug Gap 0.028-0.031” (0,7-0,8 mm)

Dealer Copy -- Not for Resale


Breaker Point Gap 0.018-0.022” (0,64-0,56 mm)
Dwell Angle @ 700 RPM (W/Vacuum Line 49-55 degrees
Connected)
Carburetor Float Setting Mark in sight glass
Firing Order 1-3-4-2
Timing @ 750 RPM (W/Vacuum Line Off) 5° B.T.D.C.
Location of Timing Mark Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 120-150 PSI (827-1034 kPa)
Valve Tappet Clearance (Hot) Intake 0.006” (0,015 mm)
Exhaust 0.010” (0,25mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 190°F. (88°C)

Bobcat Loader
700-41- Technical Service Guide
235 of 470
ENGINE TORQUES
Belt Tensioner Mounting Nut 16-21 ft.-lbs. (22-28 Nm)
Crankshaft Pulley Nut 80-94 ft.-lbs. (108-127 Nm)
Cylinder Head Bolts (Cold) 51-54 ft.-lbs. (69-73 Nm)
Flywheel Bolts 55-60 ft.-lbs. (75-81 Nm)
Front Case Bolts 11-13 ft.-lbs. (15-18 Nm)
Manifold Mounting Nuts 11-14 ft.-lbs. (15-19 Nm)
Oil Pan Drain Plug 36-44 ft.-lbs. (49-58 Nm)
Spark Plug 18-22 ft.-lbs. (24-30 Nm)
Starter Mounting Bolts 16-23 ft.-lbs. (22-31 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102
(Flanged Head) 90-100 122-136

Dealer Copy -- Not for Resale


Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2850 RPM *12.1GPM (48,5 L/min.)
System Main Relief @ Quick Couplers 2250-2400 PSI (15514-16548 kPa)
Charge Pressure 95-155 PSI (655-793 kPa)
Check Charge Pressure *Remove temp. switch from elbow on
top of hydro. pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.

* See Loader Service Manual for the correct Procedure.

Bobcat Loader
700-42- Technical Service Guide
236 of 470
ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 11.0 Qts. (10,4 L)
Freeze)
Engine Oil W/Filter 4.0 Qts. (3,8 L)
Fuel 13.0 Qts. (49 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (22 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-43- Technical Service Guide
237 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-44- Technical Service Guide
238 of 470
743 LOADER SPECIFICATIONS
(S/N 501911001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V1702-B
Horsepower 36 H.P. (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1600 RPM 80 ft.-lbs. (108 Nm)
Bore/Stroke 3.23/3.23” (82/82 mm)
Displacement 105.7cu. in. (1732 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 700-1000 RPM
High Idle 2860-3000 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 3000 RPM 42-64 PSI (290-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2130 PSI (13721-14686 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing 23°-25° B.T.D.C.
Location of Timing Mark Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression Minimum; 320-350 PSI (2206-2413 kPa)
Maximum; 425-470 PSI (2930-3241 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.009” (0,18-0,23 mm)
Exhaust 0.007-0.009” (0,18-0,23 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 203°F. (95°C)

Bobcat Loader
700-45- Technical Service Guide
239 of 470
ENGINE TORQUES
Cylinder Head Bolts
Flange Head Bolt 65-68 ft.-lbs. (88-92 Nm)
Bolt and Washer 58-61 ft.-lbs. (79-83 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 72-80 ft.-lbs. (98-108 Nm)
Fuel High Pressure Tubeline Fittings 11-19 ft.-lbs. (15-26 Nm)
Fuel Injection Pump Mounting Nuts 17-20 ft.-lbs. (23-27 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Nozzle Holders 22-36 ft.-lbs. (30-49 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102

Dealer Copy -- Not for Resale


(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2200-2400 PSI (15169-16548 kPa)
S/N 14999 & Below
Charge Pressure 140-170 PSI (965-1172 kPa)
Check Charge Pressure *Remove temp. switch from port block
Filter 10 Micron
S/N 15001 & Above
Charge Pressure 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from elbow on top of
hydro. pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.
* See Loader Service Manual for the correct Procedure.

Bobcat Loader
700-46- Technical Service Guide
240 of 470
ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 13.0 Qts. (12,3 L)
Freeze)
Engine Oil W/Filter 9.0 Qts. (8,5L)
Fuel 13.0 Qts. (49 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-47- Technical Service Guide
241 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-48- Technical Service Guide
242 of 470
743B LOADER SPECIFICATIONS
(S/N 509311001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V1702-BA
Horsepower 36 H.P. (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1600 RPM 80 ft.-lbs. (108 Nm)
Bore/Stroke 3.23/3.23” (82/82 mm)
Displacement 105.7cu. in. (1732 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 700-1000 RPM
High Idle 2860-3000 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 42-64 PSI (290-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2130 PSI (13721-14686 kPa)
Firing Order 1-3-4-2

Dealer Copy -- Not for Resale


Timing 23°-25° B.T.D.C.
Location of Timing Mark Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression Minimum; 320-352 PSI (2206-2413 kPa)
Maximum; 425-470 PSI (2930-3241 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.009” (0,18-0,23 mm)
Exhaust 0.007-0.009” (0,18-0,23 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 203°F. (95°C)

Bobcat Loader
700-49- Technical Service Guide
243 of 470
ENGINE TORQUES
Cylinder Head Bolts
Flange Head Bolt 65-68 ft.-lbs. (88-92 Nm)
Bolt and Washer 58-61 ft.-lbs. (79-83 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 72-80 ft.-lbs. (98-108 Nm)
Fuel High Pressure Tubeline Fittings 11-19 ft.-lbs. (15-26 Nm)
Fuel Injection Pump Mounting Nuts 17-20 ft.-lbs. (23-27 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Nozzle Holders 22-36 ft.-lbs. (30-49 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102

Dealer Copy -- Not for Resale


(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2850 RPM *11.0 GPM (41,6 L/min.)
System Main Relief @ Quick Couplers 2200-2400 PSI (15169-16548 kPa)
Charge Pressure 95-115 PSI (655-793 kPa)
Check Charge Pressure *Remove temp. switch from elbow on
top of hydro. pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3“ (33mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.

* See Loader Service Manual for the correct Procedure.

Bobcat Loader
700-50- Technical Service Guide
244 of 470
ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 13.0 Qts. (12,3 L)
Freeze)
Engine Oil W/Filter 9.0 Qts. (8,5L)
Fuel 13.0 Qts. (49 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-51- Technical Service Guide
245 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-52- Technical Service Guide
246 of 470
742B LOADER SPECIFICATIONS
(S/N 509318001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V1702-BA
Horsepower 36 H.P. (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @1600 RPM 80 ft.-lbs. (108 Nm)
Bore/Stroke 3.23/3.23” (82/82 mm)
Displacement 105.7 cu. in. (1732 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1150 RPM
High Idle 2860-3000 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 42-64 PSI (290-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2130 PSI (13721-14686 kPa)
Firing Order 1-3-4-2

Dealer Copy -- Not for Resale


Timing @ 750 RPM (W/Vacuum Line Off) 23°-25° B.T.D.C.
Location of Timing Mark Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression Minimum; 320-352 PSI (2206-2413 kPa)
Maximum; 425-470 PSI (2930-3241 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.009” (0,18-0,23 mm)
Exhaust 0.007-0.009” (0,18-0,23 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 203°F. (95°C)

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700-53- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts
Flange Head Bolt 65-68 ft.-lbs. (88-92 Nm)
Bolt and Washer 58-61 ft.-lbs. (79-83 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 72-80 ft.-lbs. (98-108 Nm)
Fuel High Pressure Tubeline Fittings 11-19 ft.-lbs. (15-26 Nm)
Fuel Injection Pump Mounting Nuts 17-20 ft.-lbs. (23-27 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Nozzle Holders 22-36 ft.-lbs. (30-49 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolts (Grade 5) 225 305
(Grade 8) 300 407
Main Frame to Chaincase (Regular Bolt) 65-70 88-102

Dealer Copy -- Not for Resale


(Flanged Head) 90-100 122-136
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Reduction Gearcase Mounting Bolts 220-240 298-325
U-Joint Mounting Bolts (LocTite) 22-25 30-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2850 RPM *12.1 GPM (45,8 L/min.)
System Main Relief @ Quick Couplers 2250-2400 PSI (15514-16548 kPa)
Charge Pressure 95-155 PSI (655-793 kPa)
Check Charge Pressure *Remove switch from elbow on top of
hydro. pump
Filter #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket (10 1.3“ (33mm)
Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.7 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 2.3 Sec.

* See Loader Service Manual for the correct Procedure.

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700-54- Technical Service Guide
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ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 13.0 Qts. (12,3 L)
Freeze)
Engine Oil W/Filter 9.0 Qts. (8,5L)
Fuel 13.0 Qts. (49 L)
Hydraulic Reservoir 3.5 Gals. (13 L)
Hydraulic/Hydrostatic System 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 10:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-55- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-56- Technical Service Guide
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751 LOADER SPECIFICATIONS
(S/N 514711001 & Above)
ENGINE
Make & Model Peugeot XUD9
Horsepower 38 HP (28,4 kW)
Maximum Governed Engine Speed 3100 RPM
Torque @1600 RPM 77 ft.-lbs. (104,4Nm)
Bore/Stroke 3.268/3.465” (83/88 mm)
Displacement 116.0 cu. in. (1905 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1075-1125 RPM
High Idle 3300-3400 RPM
Engine Oil Pressure @ 3300-3400 RPM 60-65 PSI (413,7-448,2 kPa)
Viscosity See Oil Chart, Page DATA-1
Firing Order 1-3-4-2
Timing As indicated on injection pump
Location of Timing Mark Set flywheel with tool (-) .0153N

Dealer Copy -- Not for Resale


Location of #1 Cylinder Closest to Flywheel
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed (200 360-435 PSI
RPM)
Valve Tappet Clearance (Cold) Intake 0,15mm + 0,04 mm
Exhaust 0,30 mm + 0,04 mm

ENGINE TORQUES
Crankshaft Pulley Nut 30 ft.-lbs. + 60° (40 Nm) + 60°
Cylinder Head Bolts 15 ft.-lbs. + 120° (20 Nm) + 120°
Flywheel Bolts 37 ft.-lbs. (50 Nm)
Glow Plug 16 ft.-lbs. (22 Nm)
Injector Nozzles 66 ft.-lbs. (90 Nm)
Injector Pump Gear 37 ft.-lbs. (50 Nm)
Timing Belt Tensioner 11 ft.-lbs. (15 Nm)

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700-57- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolts 220-245 298-332
Axle Hub Bolt 575-625 780-848
Bob-Tach Pivot Pin Bolts 134-140 183-190
Chaincase to Main Frame Bolts & Nuts 90-100 122-136
Control Valve Mounting Bolts 15-16 20-22
Hydro. Motor Mounting Bolts 65-70 88-95
Hydro. Pump Pulley Bolt 175-200 237-271
Motor carrier Mounting Bolts 125-140 170-190

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2480 RPM *13.0 GPM (49,2L/min.) @ 1150 PSI
(7929 kPa)
System Main Relief @ Quick Couplers 2500-2600 PSI (17235-17926 kPa)
Charge Pressure @ Full RPM Fluid Temp. 140°F (60°C)

Dealer Copy -- Not for Resale


S/N 514712955 & Below 155-165 PSI (1068-1138 kPa)
S/N 514712956 & Above 185-195 PSI (1276-1345 kPa)
Check Charge Pressure at Charge Pressure switch port
Fluid Type See Fluid Specifications, Page DATA-2
Filter #3 micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.8Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.0 Sec.

* See Loader Service Manual for the correct Procedure.

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700-58- Technical Service Guide
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ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 425 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Upper tailgate hinge
Fuse Type Plug-in
Starter 12 volt, 2.0 HP (1,5 kW)

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (47% water & 53% 13.0 Qts. (12,3 L)
Propylene Glycol)
Engine Oil W/Filter 6.0 Qts. (5,7 L)
Fuel 14 Gals. (53L)
Hydraulic Reservoir 14 Qts. (13,2 L)
Hydraulic/Hydrostatic System 6 Gals. (23 L)
Chaincase Reservoir 8 Gals. (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

PERFORMANCE
Rated Operating Capacity (SAE) 1200 lbs. (544 kg)
Operating weight 4710 lbs. (2155 kg)
Travel Speed 0-6.0 MPH (9,7 km/hr)

Bobcat Loader
700-59- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-60- Technical Service Guide
254 of 470
751 BICS™ LOADER SPECIFICATIONS
(S/N 515711001 - 515729999)
ENGINE
Make & Model Kubota, 4 cylinder, V1903-B
Horsepower/Displacement 38 HP (28 kW) 113.3 cu. in. (1857 cu. in,)
Ignition Type Diesel - Compression
Low Idle 1125-1175 RPM
High Idle 2800-2900 RPM
Engine Oil Pressure @ 1125 RPM 14 PSI (98 kPa)
2700 RPM 43-64 PSI (294 - 441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)
Glow Plug Resistance 1-2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Fuel Injection Timing 17° - 19° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing
Crankshaft Rotation (Facing Crankshaft Clockwise

Dealer Copy -- Not for Resale


Pulley)
Compression @ 250 RPM 412-469 PSI (2840-3234 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087” (0,18-0,22 mm)
Exhaust 0.007-0.0087” (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel injection Tubline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Cooling Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 14 PSI (97 kPa)
Thermostat Fully open @ 185°F (85°C.)

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700-61- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 175-190 240-255
Lift Arm Pivot Pin Retainer Bolt 7-8 9-11
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 2850 RPM 13.0 GPM (49 L/min.)
System Main Relief @ Quick Couplers 2500-2600 PSI (17300-17900 kPa)
Charge Pressure@ Full RPM in Neutral
Fluid Temp. at 140°F (60°C) 185-195 PSI (1276-1345 kPa)

Dealer Copy -- Not for Resale


Check Charge Pressure See Loader Service Manual
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.4 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 2.1 Sec.

CAPACITIES
Cooling System 13.0 Qts. (12,3 L)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel Reservoir 14.0 Gals. (53,0 L)
Hydraulic Reservoir 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System with Reservoir 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals (30 L)

Bobcat Loader
700-62- Technical Service Guide
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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 40 Amps, open
Location of Fuses Engine compartment. right side upright

MISC.
Rated Operating Capacity (SAE) 1250 lbs. (567 kg)
Operating Weight 4777 lbs. (2167 kg)
Travel Speed 0-6.1 MPH (9,8 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
700-63- Technical Service Guide
257 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-64- Technical Service Guide
258 of 470
751 BICS™ LOADER SPECIFICATIONS
(G Series) (S/N 515730001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V1903-B
Horsepower/Displacement 38.0 HP (28 kW) 113 cu. in. (1852 cu. cm.)
Ignition Type Diesel - Compression
Low Idle 1125-1175 RPM
High Idle 2760-2900 RPM
Engine Oil Pressure @ Low Idle 14 PSI (98 kPa)
High Idle 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 2.84 PSI (19,6 kPa)
Injector Nozzle Opening Pressure 1991-2133 PSI (13,73-14,71 MPa)
Glow Plug Resistance 0.8 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Timing 18° ± 1° B.T.D.C.
Location of Timing Mark Flywheel mark & sight hole
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)

Dealer Copy -- Not for Resale


Compression @ Cranking Speed 412-469 PSI 92840-3234 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087” (0,18-0,22 mm)
Exhaust 0.007-0.0087” (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 36-39 ft.-lbs. (48,8-52,9 Nm)
Fuel injection Tubline Nuts 18.1-25.3 ft.-lbs. (24,5-34,3 Nm)
Glow Plugs 14.5-18.1 ft.-lbs. (19,7-24,5 Nm)
Injection Pump Vent 10.8-18.0 ft.-lbs. (14,6-24,4 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs (6,9-8,8 Nm)

COOLING SYSTEM
Cooling Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (89,6 kPa)
Thermostat Fully open @ 185°F (85°C.)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 175-190 240-255
Lift Arm Pivot Pin Retainer Bolt 35-40 47,5-54,2
Tilt Cylinder Pivot Pin Retainer Bolt 35-40 47,5-54,2
Control Valve Mounting Bolts 25-28 33,9-38
Hydraulic Pump Mounting Bolt 60-70 81,4-95
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 220-246 298,3-333,6
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle:
Standard 13.9 GPM (52,6 L/min.)
High Flow N/A
System Main Relief @ Quick Couplers 2500-2600 PSI (17237,5-17927 kPa)

Dealer Copy -- Not for Resale


Charge Pressure @ High Idle Fluid Temp. at 150-165 PSI (1034-1138 kPa)
140°F (60°C)
Check Charge Pressure See Service Manual
Maximum Cylinder Drift Allowed W/O Bucket (10 1.3“ (33mm)
Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.40 Sec.
Lower Lift Arms from Maximum Height 2.11 Sec.
Move Bucket to Dump Position 2.40 Sec.
Move Bucket to Retracted Position 1.97 Sec.

CAPACITIES
Cooling System W/Heater (Includes Recovery 10.3 Qts. (9,8 L.)
Bottle)
W/O Heater (Includes Recovery Bottle) 9.7 Qts. (9,2 L.)
Engine Oil W/Filter 7.5 Qts. (7,1 L.)
Fuel Tank 14.0 Gals. (53,0 L)
Hydraulic Reservoir 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System with reservoir 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals (30 L.)

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700-66- Technical Service Guide
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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps, open
Location of Fuses Engine compartment. right side upright

MISC.
Rated Operating Capacity (SAE) 1250 lbs. (567 kg)
Operating Weight 4777 lbs. (2167 kg)
Travel Speed 0-6.1 MPH (9,8 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
700-67- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-68- Technical Service Guide
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753 LOADER SPECIFICATIONS
(Non BICS™)
ENGINE
Make & Model Kubota, 4 cylinder, V2203-B
Horsepower 40 HP (30 kW)
Maximum Governed Engine Speed 2400 RPM
Torque @ 1600 RPM 102.5 ft.-lbs. (138 Nm)
Bore/Stroke 3.43/3.64” (87,1/92,5 mm)
Displacement 134 cu. in. (2196 cu. cm. )
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1150 RPM
High Idle 2460-2600 RPM
Engine Oil Type Use SAE API Class CE
Viscocity See Oil Chart, Page DATA-1
Oil Pressure 43-64 PSI (294-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing 19° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 412-469 PSI (2840-3233,8 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087 in. (0,18-0,23 mm)
Exhaust 0.007-0.0087 in. (0,18-0,23 mm)
Radiator Cap Pressure 14 PSI (97 kPa)
Thermostat Rating Fully open @ 180°F (82°C)

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ENGINE TORQUES
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Cylinder Head Bolts 68-72 ft.-lbs. (91-98 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injector Nozzles 36-51 ft.-lbs (46-69 Nm)
Injection Pump Mounting Bolts 17-20 ft.-lbs (23-27 Nm)
Rear Bearing Case Cover bolts 13-15 ft.-lbs (18-20 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt 220-245 298-332
Axle Hub Bolt 575-625 780-848
Bob-Tach Pivot Pin Bolts 134-140 183-190
Chaincase to Main Frame Bolts & Nuts 90-100 122-136
Control Valve Mounting Bolts 15-16 20-22
Hydro. Motor Mounting Bolts 65-70 88-95

Dealer Copy -- Not for Resale


Hydro. Pump Pulley Bolt 175-200 237-271
Motor Carrier Mounting Bolts 125-140 170-190

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2480 RPM *13.0 GPM (49 L/min.)
System Main Relief @ Quick Couplers 2500-2600 PSI (17582-17927 kPa)
Charge Pressure @ Full RPM Fluid Temp. 155-165 PSI (1068 -1138 kPa)
140°F (60°C)
Check Charge Pressure *Use diagnostic tool
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 2.7 Sec.
Move Bucket to Retracted Position 1.9 Sec.

*See Loader Service Manual for the correct procedure.

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700-70- Technical Service Guide
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ELECTRICAL
Alternator Output 55 Amps
Battery 12 volt, 625 cold crank amps. @ 0°F. (-
18°C.)
Location of Fuses Under air cleaner housing in engine
compartment
Fuse Type Plug-in type - 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 rollor chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifiactions, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (45% water & 53% 13.0 Qts. (12,3 L)
Propylene Glycol)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel 14.0 Gals. (53 L)
Hydraulic Reservoir 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System with 6.0 Gals. (23 L)
Reservoir
Chaincase Reservoir 8.0 Gals. (30 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Floation 10:00 x 16, 5, 6 ply rating
Pressure 30-35 PSI (207-240 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142 -156 Nm

Bobcat Loader
700-71- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-72- Technical Service Guide
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753 BICS™ LOADER SPECIFICATIONS
(S/N 512716001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V2203-B
Horsepower/Displacement 40 HP (30 kW) 134 cu. in. (2195 cu. in.)
Ignition Type Diesel - Compression
Low Idle 1125-1175 RPM
High Idle 2460-2600 RPM
Engine Oil Pressure @ 1125 RPM 14 PSI (117 kPa)
2400 RPM 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)
Glow Plug resistance 1-2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Fuel Injection Timing 19° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing
Crankshaft Rotation (Facing Crankshaft Clockwise

Dealer Copy -- Not for Resale


Pulley)
Compression @ 250 RPM 412-469 PSI (2840-3233 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087 in. (0.18-0.22 mm)
Exhaust 0.007-0.0087 in. (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel injection Tubline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Cooling Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 14 PSI (97 kPa)
Thermostat Fully open @ 185°F (85°C.)

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700-73- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 175-190 240-255
Lift Arm Pivot Pin Retainer Bolt 7-8 9-11
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 2480 RPM *13.0 GPM (49 L/min.)
System Main Relief @ Quick Couplers 2500-2600 PSI (17300-17900 kPa)
Charge Pressure @ Full RPM Fluid Temp. 140°F (60°C)
S/N 512727374 & Below 155-165 PSI (1068-1138 kPa)

Dealer Copy -- Not for Resale


S/N 512727375 & Above 185-195 PSI (1276-1345 kPa)
Check Charge Pressure Hydraulic Filter Block, Pressure Switch
Port
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.4 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 2.5 Sec.
Move Bucket to Retracted Position 2.1 Sec.

CAPACITIES
Cooling System 13.0 Qts. (12,3 L)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel 14.0 Gals. (53,0 L)
Hydraulic Reservoir 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System with Reservoir 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals. (30 L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps.
Location of Fuses Under engine coolant recovery bottle in
engine compartment

MISC.
Rated Operating Capacity (SAE) 1300 lbs. (590 kg)
Operating Weight 4730 lbs. (2146 kg)
Travel Speed 0-6.0 MPH (9,6 km/hr.)

Dealer Copy -- Not for Resale

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700-75- Technical Service Guide
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Dealer Copy -- Not for Resale

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700-76- Technical Service Guide
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753 BICS™ LOADER SPECIFICATIONS
(S/N 515811001 - 515829999)
ENGINE
Make & Model Kubota, 4 cylinder, V2203-B
Horsepower/Displacement 43.5 HP (32 kW) 134 cu. in. (2195 cu. in.)
Ignition Type Diesel - Compression
Low Idle 1125-1175 RPM
High Idle 2710-2850 RPM
Engine Oil Pressure @ 1125 RPM 14 PSI (98 kPa)
2650 RPM 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)
Glow Plug Resistance 1-2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Fuel Injection Timing 22.5° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing
Crankshaft Rotation (Facing Crankshaft Clockwise

Dealer Copy -- Not for Resale


Pulley)
Compression @ 250 RPM 412-469 PSI (2840-3233 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087 in. (0.18-0.22 mm)
Exhaust 0.007-0.0087 in. (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel injection Tubline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Cooling Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 14 PSI (97 kPa)
Thermostat Fully open @ 185°F (85°C.)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 175-190 240-255
Lift Arm Pivot Pin Retainer Bolt 7-8 9-11
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 2650RPM *14.3 GPM (54,1 L/min.)
System Main Relief @ Quick Couplers 2500-2600 PSI (17237,5-17927 kPa)
Charge Pressure @ Full RPM Fluid Temp @ 155-165 PSI (1068-1138 kPa)
140°F (60°C)

Dealer Copy -- Not for Resale


Check Charge Pressure Hydraulic Filter Block, Pressure Switch
Port
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.18 Sec.
Lower Lift Arms from Maximum Height 2.76 Sec.
Move Bucket to Dump Position 2.61 Sec.
Move Bucket to Retracted Position 2.18 Sec.

* See Loader Service Manual for the correct Procedure.

CAPACITIES
Cooling System 13.0 Qts. (12,3 L)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel 14.0 Gals. (53,0 L)
Hydraulic Reservoir 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System with Reservoir 6.0 Gals. (23 L)
Chaincase Reservoir 8.0 Gals. (30 L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps.
Location of Fuses Engine compartment, right side upright

MISC.
Rated Operating Capacity (SAE) 1500 lbs. (680 kg)
Operating Weight 5368 lbs. (2435 kg)
Travel Speed 0-6.6 MPH (10,6 km/hr.)

Dealer Copy -- Not for Resale

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Dealer Copy -- Not for Resale

Bobcat Loader
700-80- Technical Service Guide
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753 BICS™ LOADER SPECIFICATIONS
(S/N 515830001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V2203-EB
Horsepower/Displacement 43.5 HP (32 kW) 134.1 cu. in. (2197 cu. cm.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2710-2850 RPM
Engine Oil Pressure @ Low Idle 14 PSI (98 kPa)
High Idle 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 2.84 PSI (19,6 kPa)
Injector Nozzle Opening Pressure 1991-2133 PSI (13,73-14,71 MPa)
Glow Plug Resistance 0.8 -1.0 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Timing 18° ± 1° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 412-469 PSI (2840,7-3233,8 kPa)
Valve Tappet Clearance (Cold) Intake 0.0071-0.0087 in. (0,18-0,22 mm)
Exhaust 0.0071-0.0087 in. (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 23.9-27.6 ft.-lbs. (32,3-37,2 Nm)
Fuel Injection Tubeline Nuts 18.1-25.3 ft.-lbs. (24,5-34,3 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-18 ft.-lbs. (20-24 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (88 kPa)
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 350-360 475-488
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 25-28 34-38
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 220-245 298-332
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle:
Standard (S/N 515844249 & Below) 14.8 GPM (56 L/min)

Dealer Copy -- Not for Resale


Standard (S/N 515844250 & Above) 15.9 GPM (60 L/min)
System Main Relief @ Quick Couplers 2500-2600 PSI (17236,9-17926,4 kPa)
Charge Pressure @ High Idle Fluid Temp at 155-165 PSI (1068,7-1137,7 kPa)
140°F (60°C): (S/N 515844249 & Below)
Charge Pressure @ High Idle Fluid Temp at 240-260 PSI (1655 -1792,7 kPa)
140°F (60°C): (S/N 515844250 & Above)
Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 2.9 Sec.
Lower Lift Arms from Maximum Height 2.3 Sec.
Move Bucket to Dump Position 2.3 Sec.
Move Bucket to Retracted Position 2.0 Sec.

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CAPACITIES
Cooling System W/ Heater (Includes Recovery 10.3 Qts. (9,7 L)
Bottle)
Cooling System W/O Heater (Includes 9.7 Qts. (9,2 L)
Recovery Bottle)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel Tank 14.0 Gals. (53 L)
Hydraulic Reservoir 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System with Reservoir 6.0 Gals. (22,7 L)
Chaincase Reservoir 8.0 Gals. (30,2 L)

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

Dealer Copy -- Not for Resale


ELECTRICAL
Alternator Type & Output 12 Volt, 90 Amps
Location of Fuses Control Panel

MISC.
Rated Operating Capacity (SAE) 1300 lbs. (590,2 kg)
Operating Weight 4740 lbs. (2150 kg)
Travel Speed 0-7.0 MPH (11,3 km/hr.)

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Dealer Copy -- Not for Resale

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700-84- Technical Service Guide
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753H BICS™ LOADER SPECIFICATIONS
(S/N 512716001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V2203-B
Horsepower 40 HP (30 kW)
Maximum governed Engine Speed 2400 RPM
Torque @ 1600 RPM 102.5 ft.-lbs. (138 Nm)
Bore/Stroke 3.43/3.64” (87,1/92,5 mm)
Displacement 134 cu. in. (2196 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel - Compression
Low Idle 1150 RPM
High Idle 2460-2600 RPM
Engine Oil Type Use SAE API Class CE
Viscocity See Oil Chart, Page DATA-1
Oil Pressure 43-64 PSI (294-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing 19° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
Housing
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 412-469 PSI (2840,7-3233,8 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087 in. (0,18-0,22 mm)
Exhaust 0.007-0.0087 in. (0,18-0,22 mm)
Radiator Cap Pressure 14 PSI (97 kPa)
Thermostat Rating Fully open @ 185°F. (85°C.)

ENGINE TORQUES
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Cylinder Head Bolts 68-72 ft.-lbs. (92-98 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Glow Plug 15-18 ft.-lbs. (20-24 Nm)
Injector Nozzles 36-51 ft.-lbs. (46-69 Nm)
Injector Pump Mounting Bolts 17-20 ft.-lbs. (23-27 Nm)
Timing Case Cover Bolts 13-15 ft.-lbs. (18-20 Nm)

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LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolts 220-245 298-332
Axle Hub Bolt 575-625 780-848
Bob-Tach Pivot Pin Bolts 134-140 183-190
Chaincase to Main Frame Bolts & Nuts 90-100 122-136
Control Valve Mounting Bolts 15-16 20-22
Hydro. Motor Mounting Bolts 65-70 88-95
Hydro. Pump Pulley Bolt 175-200 237-271
Motor Carrier Mounting Bolts 125-140 170-190

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2480 RPM *13.0 GPM (49 L/min.)
Hi Flow Pump Capacity@2480 RPM 21.7 GPM (82,1)
System Main Relief @ Quick Couplers 2500-2600 PSI (17582-17927 kPa)

Dealer Copy -- Not for Resale


Hi Flow Main Relief @ Quick Couplers 3250-3300 PSI (22409-22754 kPa)
Charge Pressure @ Full RPM Fluid Temp. 140°F (60°C)
S/N 512727374 & Below 155-165 PSI (1068-1138 kPa)
S/N 512727375 & Above 185-195 PSI (1276-1345 kPa)
Check Charge Pressure *Use diagnostic tool
Filter #4 Media
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.0 Sec.

* See Loader Service Manual for the correct Procedure.

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ELECTRICAL
Alternator Output (Flywheel) 55 Amps.
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Under engine coolant recover bottle
Fuse Type Plug-in

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 Roller chain & Sprockets in sealed
chaincase
Fluid Type See Fluid Specifications,Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (47% water & 53% 13.0 Qts. (12,3 L)
Propylene Glycol)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel 14.0 Gals. (53 L)
Hydraulic Reservoir 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System 6.0 Gals. (22,7 L)
Chaincase Reservoir 8.0 Gals. (30,2 L)

TIRES
Standard 7:00 x 15, 6 ply rating
Pressure Inflate tires to the maximum pressure
Floation 10:00 x 16, 5, 6 ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

PERFORMANCE
Rated Operating Capacity (SAE) 1400 lbs. (635 kg)
Operating weight 5187 lbs. (2350 kg)
Travel Speed 0-6.0 MPH (9,6 km/hr)

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Bobcat Loader
700-88- Technical Service Guide
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753L/763 BICS™ LOADER SPECIFICATIONS

ENGINE
Make & Model Kubota, 4 cylinder, V2203-E
Horsepower/Displacement 46.0 HP (34 kW) 134.1 cu. in. (2195 cu. cm.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2950-3050 RPM
Engine Oil Pressure @ 1125 RPM 14 PSI (117 kPa)
2400 RPM 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 MPa)
Glow Plug Resistance 1-2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Timing 22.5° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 300 RPM 412-469 PSI (2840,7-3233 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087 in. (0.18-0,22 mm)
Exhaust 0.007-0.0087 in. (0.18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 14 PSI (88 kPa)
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 175-190 237-258
Lift Arm Pivot Pin Retainer Bolt 7-8 9-11
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 2850 RPM 15.0 GPM (56.0 L/min)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure @ Full RPM Fluid Temp at 140°F (60°C)

Dealer Copy -- Not for Resale


S/N 512218813 & Below 155-165 PSI (1068-1138 kPa)
S/N 512218814 & Above 185-195 PSI (1276-1345 kPa)
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.75 Sec.
Lower Lift Arms from Maximum Height 3.17 Sec.
Move Bucket to Dump Position 2.05 Sec.
Move Bucket to Retracted Position 1.72 Sec.

CAPACITIES
Cooling System 13.0 Qts. (12,3 L)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel Reservoir 14.0 Gals. (53 L)
Hydraulic Reservoir 24.0 Qts. (23,0L)
Hydraulic/Hydrostatic System with 8.5 Gals. (32,2 L)
Reservoir
Chaincase Reservoir 9.0 Gals. (34,1 L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps
Location of Fuses Under engine coolant recovery bottle in
engine compartment

MISC.
Rated Operating Capacity (SAE) 1500 lbs. (680 kg)
Operating Weight 5368 lbs. (2435 kg)
Travel Speed 0-7.0 MPH (11,2 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
700-91- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-92- Technical Service Guide
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763H BICS™ LOADER SPECIFICATIONS

ENGINE
Make & Model Kubota, 4 cylinder, V2203-E
Horsepower/Displacement 46.0 HP (34 kW) 134.1 cu. in. (2195 cu. cm.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2950-3050 RPM
Engine Oil Pressure @ 1125 RPM 14 PSI (117 kPa)
2400 RPM 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 MPa)
Glow Plug Resistance 1-2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Timing 22.5° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 300 RPM 412-469 PSI (2840,7-3233 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087 in. (0.18-0,22 mm)
Exhaust 0.007-0.0087 in. (0.18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 14 PSI (88 kPa)
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 175-190 237-258
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 2850 RPM 15.0 GPM (56.0 L/min)
Hi Flow Pump Capacity @ 2850 RPM 23.0 GPM (56,8 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)

Dealer Copy -- Not for Resale


Charge Pressure @ Full RPM Fluid Temp. at 140°F (60°C)
S/N 512218813 & Below 155-165 PSI (1068-1138 kPa)
S/N 512218814 & Above 185-195 PSI (1276-1345 kPa)
Check Charge Pressure Hydraulic Filter Block, Pressure Switch
port
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.2 Sec.
Move Bucket to Dump Position 2.1 Sec.
Move Bucket to Retracted Position 1.7 Sec.

CAPACITIES
Cooling System 13.0 Qts. (12,3 L)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel Reservoir 14.0 Gals. (53 L)
Hydraulic Reservoir 24.0 Qts. (23,0L)
Hydraulic/Hydrostatic System with 8.5 Gals. (32,2 L)
Reservoir
Chaincase Reservoir 9.0 Gals. (34,1 L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps
Location of Fuses Under engine coolant recovery bottle in
engine compartment

MISC.
Rated Operating Capacity (SAE) 1500 lbs. (680 kg)
Operating Weight 5368 lbs. (2435 kg)
Travel Speed 0-7.0 MPH (11,2 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
700-95- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-96- Technical Service Guide
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763 BICS™ LOADER SPECIFICATIONS
(S/N 512250001 & Above)

ENGINE
Make & Model Kubota, 4 cylinder, V2203-EB
Horsepower/Displacement 46.0 HP (34 kW) 134.1 cu. in. (2197 cu. cm.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2860-3000 RPM
Engine Oil Pressure @ Low Idle 14 PSI (98 kPa)
High Idle 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 2.84 PSI (19,6 kPa)
Injector Nozzle Opening Pressure 1991-2133 PSI (13,73-14,71 MPa)
Glow Plug Resistance 0.8 -1.0 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Timing 18° ± 1° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 412-469 PSI (2840,7-3233,8 kPa)
Valve Tappet Clearance (Cold) Intake 0.0071-0.0087 in. (0,18-0,22 mm)
Exhaust 0.0071-0.0087 in. (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 23.9-27.6 ft.-lbs. (32,3-37,2 Nm)
Fuel Injection Tubeline Nuts 18.1-25.3 ft.-lbs. (24,5-34,3 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-18 ft.-lbs. (20-24 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (88 kPa)
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 350-360 475-488
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 25-28 34-38
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle:
Standard (S/N 512264899 & Below) 15.6 GPM (59 L/min)

Dealer Copy -- Not for Resale


Standard (S/N 512264900 & Above) 16.7 GPM (63 L/min)
High Flow (Early) 27 GPM (102 L/min)
System Main Relief @ Quick Couplers 3000-3100 PSI (20684,3-21373,8 kPa)
Charge Pressure @ High Idle Fluid Temp at 140°F (60°C):
(S/N 512264899 & Below) 155-165 PSI (1068,7-1137,7 kPa)
(S/N 512264900 & Above) 240-260 PSI (1655 -1792,7 kPa)
Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.67 Sec.
Lower Lift Arms from Maximum Height 2.10 Sec.
Move Bucket to Dump Position 2.42 Sec.
Move Bucket to Retracted Position 2.00 Sec.

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CAPACITIES
Cooling System W/ Heater (Includes Recovery 10.3 Qts. (9,7 L)
Bottle)
Cooling System W/O Heater (Includes 9.7 Qts. (9,2 L)
Recovery Bottle)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel Tank 14.0 Gals. (53 L)
Hydraulic Reservoir
(S/N 512264899 & Below) 24.0 Qts. (22,7 L)
(S/N 512264900 & Above) 14.0 Qts. (13,2 L)
Hydraulic/Hydrostatic System with Reservoir
(S/N 512264899 & Below) 8.5 Gals. (32,2 L)
(S/N 512264900 & Above) 6.0 Gals. (22,7 L)
Chaincase Reservoir 9.0 Gals. (34,1 L)

LUBRICANTS

Dealer Copy -- Not for Resale


Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 90 Amps
Location of Fuses Control Panel

MISC.
Rated Operating Capacity (SAE) 1500 lbs. (680 kg)
Operating Weight 5368 lbs. (2435 kg)
w/ High Flow Option (Early) 5408 lbs. (2453 kg)
Travel Speed 0-7.0 MPH (11,3 km/hr.)

Bobcat Loader
700-99- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-100- Technical Service Guide
294 of 470
773 BICS™ LOADER SPECIFICATIONS

ENGINE
Make & Model Kubota, 4 cylinder, V2203-EB
Horsepower/Displacement 46 HP (34 kW) 134 cu. in. (2,2L)
Ignition Type Diesel - Compression
Low Idle 1125-1175 RPM
High Idle 2950-3050 RPM
Engine Oil Pressure @ 1125 RPM 14 PSI (294-442 kPa)
2400 RPM 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707)
Glow Plug Resistance 1-2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Fuel Injection Timing 22.5° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing

Dealer Copy -- Not for Resale


Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 300 RPM 412-469 PSI (2840-3233 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.0087 in. (0.18-0.22 mm)
Exhaust 0.007-0.0087in. (0.18-0.22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Fuel Injection Tubeline Nuts 11-19 ft.-lbs. (15-26 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Vent 10-13 ft.-lbs. (14-18 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 14 PSI (96,5 kPa)
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 175-190 237-258
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 15-17 20-23
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 2850 RPM 15.0 GPM (56.0 L/min)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure @ Full RPM Fluid Temp at 140°F (60°C)

Dealer Copy -- Not for Resale


S/N 509639897 & Below 155-165 PSI (1068-1138 kPa)
S/N 509639898 & Above 185-195 PSI (1276-1345 kPa)
Check Charge Pressure Hydraulic Filter Block, Pressure Switch
Port
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.8 Sec.
Lower Lift Arms from Maximum Height 3.2 Sec.
Move Bucket to Dump Position 2.1 Sec.
Move Bucket to Retracted Position 1.7 Sec.

CAPACITIES
Cooling System 13.0 Qts. (12,3 L)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel Reservoir 14.0 Gals. (53 L)
Hydraulic Reservoir 24.0 Qts. (23,0L)
Hydraulic/Hydrostatic System with 8.5 Gals. (32,2 L)
Reservoir
Chaincase Reservoir 9.0 Gals. (34,1 L)

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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps
Location of Fuses Under engine coolant recovery bottle in
engine compartment

MISC.
Rated Operating Capacity (SAE) 1500 lbs. (680 kg)
Operating Weight 5368 lbs. (2435 kg)
Travel Speed 0-7.0 MPH (11,2 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
700-103- Technical Service Guide
297 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
700-104- Technical Service Guide
298 of 470
773 BICS™ LOADER SPECIFICATIONS
(G Series) (S/N 517611001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V2203-EB
Horsepower/Displacement 46 HP (34 kW) 134,1 cu. in. (2197 cu. in.)
Ignition Type Diesel - Compression
Low Idle 1125-1175 RPM
High Idle 2860-3000 RPM
Engine Oil Pressure @ Low Idle 14 PSI (98 kPa)
High Idle 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 2.84 PSI (19,6 kPa)
Injector Nozzle Opening Pressure 1991-2133 PSI (13,73-14,71 kPa)
Glow Plug Resistance 0.8 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Fuel Injection Timing 18° ± 1° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole
Crankshaft Rotation (Facing Crankshaft Clockwise

Dealer Copy -- Not for Resale


Pulley)
Compression @ Cranking Speed 412-469 PSI (2840,7-3233,8 kPa)
Valve Tappet Clearance (Cold)
Intake/Exhaust 0.0071-0.0087 in. (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 23.9-27.6 ft.-lbs. (32,3-37,2 Nm)
Fuel Injection Tubeline Nuts 18.1-25.3 ft.-lbs. (24,5-34,3 Nm)
Glow Plugs 14.5-18.1 ft.-lbs. (19,6-24,5 Nm)
Injection Pump Vent 14.5-18.1 ft.-lbs. (19,6-24,5 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (88 kPa)
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 350 475
Lift Arm pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Rod End Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Base End 350 475
Tilt Cylinder Retainer Bolt 65-70 88-95
Control Valve Mounting Bolts 25-28 34-38
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
S/N 517619833 & Below
Pump Capacity @ High Idle:

Dealer Copy -- Not for Resale


Standard 16.7 GPM (63 L/min.)
High Flow 27 GPM 102 L/min.)
System Main Relief @ Quick Couplers 2900-3000 PSI (19995,5-20685 kPa)
Charge Pressure @ High Idle
Fluid Temp. at 140°F (60°C) 155-165 PSI (1068,7-1137,7 kPa)
Check Charge Pressure See Loader Service Manual
S/N 517619834 & Above
Pump Capacity @ High Idle:
Standard 16.7 GPM (63 L/min.)
High Flow 27 GPM 102 L/min.)
System Main Relief @ Quick Couplers 3250-3350 PSI (22408,8-23098,3 kPa)
Charge Pressure @ High Idle
Fluid Temp. at 140°F (60°C) 240-260 PSI (1655-1792,7 kPa)
Check Charge Pressure See Loader Service Manual
Information Listed Below Applies To All Serial Numbers
Maximum Cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min)
Hydraulic Fuction:
Raise Lift Arms to Maximum Height 3.62 Sec.
Lower Lift Arms from Maximum Height 2.54 Sec.
Move Bucket to Dump Postion 2.37 Sec.
Move Bucket to Retracted Postion 1.85 Sec.

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CAPACITIES
S/N 517615367 & Below
Cooling System W/Heater (Includes 10.8 Qts. (10,2 L)
Recovery Bottle)
W/O Heater (Includes Recovery Bottle) 10.2 Qts. (9,6 L)
S/N 517615368 & Above
Cooling System W/Heater (Includes 9.8 Qts. (9,3 L)
Recovery Bottle)
W/O Heater (Includes Recovery Bottle) 9.2 Gals. (8,7 L)
Information Listed Below Applies To All Serial Numbers
Engine Oil Filter 7.5 Qts. 97,1 L)
Fuel Tank 23.0 Gals. (87,1 L)
Hydraulic Reservoir 4.8 Gals. (18,2 L)
Hydraulic/Hydrostatic System with 8.5 Gals. (32,2 L)
Reservoir
Chaincase Reservoir 9.0 Gals. (34,1 L)

Dealer Copy -- Not for Resale


LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps. or 90 Amps.
Location of Fuses Control Panel

MISC.
Rated Operating Capacity (SAE) 1750 lbs. (794 kg)
Operating Weight 5808 lbs. (2635 kg)
Travel Speed 0-7.0 MPH (11,3 km/hr.)

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700-107- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-108- Technical Service Guide
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773T AND 773T 500K BICS™
LOADER SPECIFICATIONS
(G Series) (S/N 519011001 & Above)
(S/N 500K 11001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V2003-T-EB (Turbo
Charge)
Horsepower/Displacement 56 HP (42 kW) 122cu. in. (1999 cu. cm.)
Ignition Type Diesel - Compression
Low Idle 1125-1175 RPM
High Idle 2860-3000 RPM
Engine Oil Pressure @ Low Idle 14 PSI (98 kPa)
High Idle 43-64 PSI (294-441 kPa)
Fuel Lift Pump Pressure 2.84 PSI (19,6 kPa)
Injector Nozzle Opening Pressure 1991-2133 PSI (13,73-14,71 MPa)
Glow Plug Resistance 1.0 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump

Dealer Copy -- Not for Resale


Fuel Injection Timing 18° ± 1° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 412-440 PSI (2840.7-3033,8 kPa)
Valve Tappet Clearance (Cold)
Intake/Exhaust 0.0071-0.0087 in. (0,18-0,22 mm)

ENGINE TORQUES
Engine Oil Drain Plug 23.9-27.6 ft.-lbs. (32,3-37,2 Nm)
Fuel Injection Tubeline Nuts 18.1-25.3 ft.-lbs. (24,5-34,3 Nm)
Glow Plugs 14.5-18.1 ft.-lbs. (19,6-24,5 Nm)
Injection Pump Vent 14.5-18.1 ft.-lbs. (19,6-24,5 Nm)
Valve Cover Nuts 5.1-6.5 ft.-lbs. (6,9-8,8 Nm)
Turbo Housing Clamp Bolt 1.09-1.91 ft.-lbs. (1,47-2,45 Nm)

COOLING SYSTEM
Coolant Type and Mix 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (88 kPa)
Thermostat Fully Open @ 185°F (85°C)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 350 475
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Base End 350 475
Tilt Cylinder Retainer Bolt 65-70 88-95
Control Valve Mounting Bolts 25-28 34-38
Hydraulic Pump Mounting Bolt 27-37 37-50
Hydrostatic Motor Mounting Nuts 90-100 122-136
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 90-100 122-136
Wheel Nut 105-115 142-156

HYDRAULIC/HYDROSTATIC SYSTEM
S/N 519020246 & Below, S/N 500K 11563 & Below
Pump Capacity @ High Idle:

Dealer Copy -- Not for Resale


Standard 16.7 GPM (63 L/min.)
High Flow 27 GPM 102 L/min.)
System Main Relief @ Quick Couplers 2900-3000 PSI (19995,5-20685 kPa)
Charge Pressure @ High Idle
Fluid Temp. at 140°F (60°C) 155-165 PSI (1068,7-1137,7 kPa)
Check Charge Pressure See Loader Service Manual
S/N 519020247& Above, S/N 500K 11564 & Above
Pump Capacity @ High Idle:
Standard 16.7 GPM (63 L/min.)
High Flow 27 GPM 102 L/min.)
System Main Relief @ Quick Couplers 3250-3350 PSI (22408,8-23098,3 kPa)
Charge Pressure @ High Idle
Fluid Temp. at 140°F (60°C) 240-260 PSI (1655-1792,7 kPa)
Check Charge Pressure See Loader Service Manual
Information Listed Below Applies To All Serial Numbers
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min)
Hydraulic Fuction:
Raise Lift Arms to Maximum Height 3.62 Sec.
Lower Lift Arms from Maximum Height 2.54 Sec.
Move Bucket to Dump Postion 2.37 Sec.
Move Bucket to Retracted Postion 1.85 Sec.

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700-110- Technical Service Guide
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CAPACITIES
Cooling System W/Heater (Includes 9.8 Qts. (9,3 L)
Recovery Bottle)
W/O Heater (Includes Recovery Bottle) 9.2 Qts. (8,7 L)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel Tank 23.0 Gals. (87,1 L)
Hydraulic Reservoir 4.8 Gals. (18,2 L)
Hydraulic/Hydrostatic System with 8.5 Gals. (32,2 L)
Reservoir
Chaincase Reservoir 9.0 Gals. (34,1 L)

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

Dealer Copy -- Not for Resale


ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps. or 90 Amps.
Location of Fuses Control Panel

MISC.
Rated Operating Capacity (SAE) 1850 lbs. (839 kg)
Operating Weight -773T 5808 lbs. (2635 kg)
773T 500K 6216 lbs. (2822 kg)
Travel Speed 0-7.0 MPH (11,3 km/hr.)

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700-111- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-112- Technical Service Guide
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7753 LOADER SPECIFICATIONS

ENGINE
Make & Model Kubota, 4 cylinder, V2203-B
Horsepower/ 46 HP (34,3 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @ 1600 RPM 102.5 ft.-lbs. (139 Nm)
Bore/Stroke 3.43/3.64” (87,1/92,5 mm)
Displacement 134 cu. in. (2196 cu. cm.)
Ignition Diesel - Compression
Low Idle 1150 RPM
High Idle 2950-3050 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 43-64 PSI (294-441 kPa)
Fuel pump Pressure 0.75-2.13 PSI (5-15 kPa)
Injector Nozzle Opening Pressure 1990-2133 PSI (13721-14707 kPa)
Firing Order 1-3-4-2

Dealer Copy -- Not for Resale


Timing 22.5° B.T.D.C.
Location of Timing Marks Flywheel mark & sight hole in flywheel
housing
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 412-469 PSI (2840-3233 kPa)
Valve Tappet Clearance (Cold) Intake 0.007”-0.009” (0.18-0.23 mm)
Exhaust 0.007-0.009” (0.18-0.23 mm)
Radiator Cap Pressure 14 PSI (97 kPa)
Thermostat Rating Fully open @ 185°F. (85°C)

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700-113- Technical Service Guide
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ENGINE TORQUES
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Cylinder Head Bolts 68-72 ft.-lbs. (91-98 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injector Nozzles 36-51 ft.-lbs (46-69 Nm)
Injection Pump Mounting Bolts 17-20 ft.-lbs (23-27 Nm)
Rear Bearing Case Cover Bolts 13-15 ft.-lbs (18-20 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt 220-245 298-332
Axle Hub Bolt (Hub O.D. @ Axle-4.5” (114,3 mm) 575-625 780-848
Axle Hub Bolt (Hub O.D. @ Axle-6.1” (155,4 mm) 725-800 983-1085
Bob-Tach Pivot Pin Bolts 134-140 183-190
Chaincase to Main Frame Bolts & Nuts 90-100 122-136
Control Valve Mounting Bolts 15-16 20-22

Dealer Copy -- Not for Resale


Hydro. Motor Mounting Bolts 65-70 88-95
Hydro. Pump Pulley Bolt 175-200 237-271
Motor Carrier Mounting Bolts 125-140 170-190

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2850 RPM *15.0 GPM (56,8 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure @ Fuel RPM Fluid Type 155-165 PSI (1068-1138 kPa)
140°F (60°C)
Check Charge Pressure *Use diagnostic tool
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 3.5 Sec.
Lower Lift Arms from Maximum Height 2.8 Sec.
Move Bucket to Dump Position 1.9 Sec.
Move Bucket to Retracted Position 1.6 Sec.

*See Loader Service Manual for the correct procedure.

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ELECTRICAL
Alternator Output 55 Amps
Battery 12 volt, 625 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Under air cleaner housing in engine
compartment
Fuse Type Plug-in Type - 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #80 rollor chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifiactions, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (47% water & 53% 13.0 Qts. (12,3 L)
Propylene Glycol)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel 14.0 Gals. (53 L)
Hydraulic Reservoir 24.0 Qts. (23 L)
Hydraulic/Hydrostatic System with 8.5 Gals. (32,2 L)
Reservoir
Chaincase Reservoir 9.0 Gals. (34,1 L)

TIRES
Standard 10:00 x 16, 5, 6 ply rating
Pressure 50 PSI (345 kPa)
Wheel Nut Torque 105-115 ft.-lbs (142-156 Nm)

Bobcat Loader
700-115- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
700-116- Technical Service Guide
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800 SERIES LOADER SPECIFICATIONS

825 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 800-1

843 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 800-5


(S/N 12999 & Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800-5
(S/N 13001 Thru 23999) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800-9
(S/N 24001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800-13
(HIGH HORSE POWER HYDRAULICS) . . . . . . . . . . . . . . . . . 800-17

843B LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 800-21

853 BASE/853 PLUS LOADER SPECIFICATIONS . . . . . . . . . . . 800-25

853H LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 800-29

863/863H BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . 800-33


(S/N 514420001-514439999) . . . . . . . . . . . . . . . . . . . . . . . . . 800-37
(G Series) (S/N 514440001 & Above) . . . . . . . . . . . . . . . . . . . 800-41

864/864H BICS™ LOADER SPECIFICATIONS . . . . . . . . . . . . . . 800-45

Dealer Copy -- Not for Resale


(G Series) (S/N 518911001-518914999) . . . . . . . . . . . . . . . . . 800-45

873 BICS™ LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 800-49


(S/N 514120001-514139999) . . . . . . . . . . . . . . . . . . . . . . . . . 800-53
(G Series) (S/N 514140001 & Above) . . . . . . . . . . . . . . . . . . . 800-57

883 BICS™ LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 800-61


(G Series) (S/N 520111001 & Above) . . . . . . . . . . . . . . . . . . . 800-61

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Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
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825 LOADER SPECIFICATIONS

ENGINE
Make & Model Perkins, 4 cylinder, 4.108
Horsepower 36 HP (27kW)
Maximum Governed engine Speed 2500 RPM
Torque @ 1900 RPM 80 ft.-lbs. (108 Nm)
Bore/Stroke 3.125/3.50” (79,4/89 mm)
Displacement 107.4 cu. in. (1760 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 1000 RPM
High Idle 2650 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 30-60 PSI (207-414 kPa)
Fuel Pump Pressure 4.5-6.0 PSI (31-41 kPa)
Injector Working Pressure 2000 PSI (13790 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing Letter “C” in injection pump to align w/snap
ring
Location of Timing Marks Below cover on side of injection pump
Location of #1 Cylinder Closest to Water Pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression Minimum 325 PSI (2241 kPa)
Valve Tappet Clearance (Cold) Intake 0.012“ (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 200-205°F. (94-96°C.)

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ENGINE TORQUES
Crankshaft Pulley Bolt 150 ft.-lbs. (203 Nm)
Cylinder Head Nuts 60 ft.-lbs. (81 Nm)
Flywheel Bolts 60 ft.-lbs. (81 Nm)
Injector Fastening Nuts 12 ft.-lbs. (16 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Housing to Upright Bolts 240-280 325-380
Axle Housing tp Frame Bolts 125-140 170-190
Final Drive Idler - 3/4” Bolt 125-145 170-190
1/2” Bolt 45-55 61-75
Lower Lift Arm Pivots to Bob-Tach Bolts 125-140 170-190
Nut on End of Steering Shaft - 5/8” 50-70 68-95
Reduction Gearcase to main frame 220-230 298-312

Dealer Copy -- Not for Resale


HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2500 RPM 12.5 GPM (47,3 L/min)
System Main Relief @ Quick Couplers 2100 PSI (14480 kPa)
Charge Pressure - Idle Speed 65 PSI (448 kPa)
Lever Stroked 110-170PSI (758-1172 kPa)
Check charge Pressure *See Service Manual
Filter-Hydraulic 25 Micron
Hydrostatic (External & Inside Reservoir) 10 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder drift Allowed W/o Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.8 Sec.
Lower Lift Arms from Maximum Height 3.8 Sec.
Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 2.1 Sec.
*See Loader Service Manual for the correct procedure.

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800-2- Technical Service Guide
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ELECTRICAL
Alternator Output 22 Amps
Battery 12 volt, 580 cold crank amps. @ 0°F.
(-18C.)
Location of Circuit Breaker Instrument panel

DRIVE SYSTEM
Transmission Two tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% Anti- 10.0 Qts. (9,5 L)

Dealer Copy -- Not for Resale


Freeze)
Engine Oil W/Filter 6.0 Qts. (5,7 L)
Fuel-Steel Tank 33.0 Gals. (125 L)
Plastic Tank 16.0 Gals. (61 L)
Hydraulic/Chaincase Reservoir 27.0 Gals. (102 L)
Hydraulic/Hydrostatic System 27.0 Gals. (102 L)

TIRES
Standard 8:25 x 15, 6ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16.5, 6 ply rating
Pressure 30-35 PSI (207-241 kPa)
Wheel Nut Torque 90-120 ft.-lbs. (122-163 Nm)

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800-3- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-4- Technical Service Guide
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843 LOADER SPECIFICATIONS
(S/N 12999 & Below)
ENGINE
Make & Model Perkins, 4 cylinder, 4.154
Horsepower 54 HP (40 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 2000 RPM 113 ft.-lbs. (153 Nm)
Bore/Stroke 3.5/4.0” (89/101.6 mm)
Displacement 153.9 cu.in. (2522 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2725-2775 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 30-60 PSI (207-414 kPa)
Fuel Pump Pressure 6 PSI (41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure - Used 1985 PSI (13687 kPa)
New 2205 PSI (15203 kPa)
Firing Order 1-3-4-2
Timing 18° B.T.D.C.
Location of Timing Marks Side of injection pump mounting frame
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 208°F. (98°C.)

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ENGINE TORQUES
Crankshaft pulley Bolt 123 ft.-lbs. (167 Nm)
Cylinder Head Bolts 85 ft.-lbs. (115 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel injector Nuts 12 ft.-lbs. (16 Nm)
High Pressure Fuel Line Fittings 15 ft.-lbs. (20 Nm)
Rear Main Seal Mounting Bolts 4-6 ft.-lbs. (5,4-8,1 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket bolt 475-525 645-710
Engine Mounting Bolts 125-140 169-190
Gearbox to Frame 220-245 300-330
Hydro. Motor Mounting Bolts 65-70 88-95
Lower Lift Arm Pivot Pin to Bucket Bolts 220-245 300-330
Main Frame Mounting Bolts 220-245 300-330

Dealer Copy -- Not for Resale


U-Joint Mounting Bolts (LocTite) 25-28 34-38

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2600 RPM 15.5 GPM (58,7 L/min.)
System Main Relief @ Quick Couplers 2325-2500 PSI (16031-17238 kPa)
Charge Pressure 150-170 PSI (1034-1172 kPa)
Check Charge Pressure *Remove temp. switch from port block
Filter 10 Micron
Brass Filter, Port Block 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 1.9 Sec.

* See Loader Service Manual for the correct Procedure.

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ELECTRICAL
Alternator Output 37 Amps.
Battery 12 volt, 420 cold crank amps. @ 0°F
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 rollor chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specificationa, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% water & 50% Anti- 22Qts. (20,8 L)
Freeze)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel 22.0 Gals. (83 L)
Hydraulic Reservoir 3.9 Gals. (15 L)
Hydraulic/Hydrostatic System 8.3Gals. (31 L)
Chaincase Reservoir 9.0 Gals. (34,1 L)

TIRES
Standard 8:25 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16,5, 6, ply rating
Pressure 30-35 PSI (270-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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800-7- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-8- Technical Service Guide
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843 LOADER SPECIFICATIONS
(S/N 13001 Thru 23999)

ENGINE
Make & Model Perkins, 4 cylinder, 4.154/200
Horsepower 54 HP (40 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 1800 RPM 113 ft.-lbs. (153 Nm)
Bore/Stroke 3.5/4.0” (89/101.6 mm)
Displacement 153.9 cu.in. (2522 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2725-2775 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 30-60 PSI (207-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 1990 PSI (13721 kPa)
Firing Order 1-3-4-2
Timing 0.039” (1,0 mm) injection pump cam lift @
T.D.C.
Location of Timing Marks Side of injection pump mounting frame
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 208°F. (98°C.)

ENGINE TORQUES
Crankshaft Pulley Bolt 123 ft.-lbs. (167 Nm)
Cylinder Head Bolts 85 ft.-lbs. (115 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Nuts 12 ft.-lbs. (16 Nm)
Glow Plugs 11 ft.-lbs. (15 Nm)
High Pressure Fuel Line Fittings 15 ft.-lbs. (20 Nm)
Rear Main Seal Mounting Bolts 4-6 ft.-lbs. (5,4-8,1 Nm)

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LOADER TORQUES FT.-LBS. NM
Axle Sprocket Bolt 475-525 645-710
Engine Mounting Bolts 125-140 169-190
Gearbox to Frame 220-245 300-330
Hydro. Motor Mounting Bolts 65-70 88-95
Lower Lift Arm Pivot to Bucket Bolts 220-245 300-330
Main Frame Mounting Bolts 220-245 300-330
U-Joint Mounting Bolts (LocTite) 25-28 34-38

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
System Main Relief @ Quick Couplers 2325-2500 PSI (16031-17238 kPa)
S/N 14999 & Below
Pump Capacity @ 2600 RPM *15.5 GPM (58,7 L/min.)
Charge Pressure 150-170 PSI (1034-1172 kPa)

Dealer Copy -- Not for Resale


Check Charge Pressure *Remove temp. switch from port blobk
Filter #3 Element
S/N 15001 & Above
Pump Capacity @ 2600 RPM *16.2 GPM (61,3 L/min.)
Charge Pump Flow @ 2600 RPM *10.8 GPM (74,5 L/min.)
Charge Pressure 180-200 PSI (1241-1379 kPa)
Check Charge Pressure *Connect gauge at diagnostic coupler
on filter
Filter 10 Micron
Fluid type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min)
Hydraulic Fuction:
Raise Lift Arms to Maximum Height 4.3 Sec.
Lower Lift Arms from Maximum Height 2.9 Sec.
Move Bucket to Dump Postion 2.3 Sec.
Move Bucket to Retracted Postion 2.0 Sec.

* See Loader Service Manual for the correct Procedure.

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ELECTRICAL
Alternator Output - Delco 37 Amps.
Melroe 55 Amps.
Battery 12 volt, 700 cold crank amps. @ 0°F
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 rollor chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See fluid Specificationa, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% water & 50% Anti- 22.0 Qts. (10,4 L)
Freeze)
Engine Oil W/Filter 7.5 Qts. (7,1 L)
Fuel 22.0 Gals. (83 L)
Hydraulic Reservoir 3.9 Gals. (15 L)
Hydraulic/Hydrostatic System 8.3Gals. (31 L)
Chaincase Reservoir 9.0 Gals. (34,1 L)

TIRES
Standard 8:25 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16,5, 6, ply rating
Pressure 30-35 PSI (270-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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800-11- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-12- Technical Service Guide
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843 LOADER SPECIFICATIONS
(S/N 24001 & Above)

ENGINE
Make & Model Isuzu, 4 cylinder, 4JB1-PK01
Horsepower 54 HP (40 kW)
Maximum Governed Engine Speed 2700 RPM
Torque @ 1600 RPM 120 ft.-lbs. (163 Nm)
Bore/Stroke 3.66/4.02” (93/102 mm)
Displacement 169 cu.in. (2771 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2725-2775 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 21-71 PSI (145-490 kPa)
Fuel Pump Pressure 37-71 PSI (255-490 kPa)
Injector Working Pressure 2630 PSI (18134 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing 17° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.016” (0,4 mm)
Exhaust 0.016” (0,4 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 208°F. (98°C.)

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800-13- Technical Service Guide
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ENGINE TORQUES
Crankshaft pulley Bolt 123-152 ft.-lbs. (167-206 Nm)
Cylinder Head Bolts - New 57-67 ft.-lbs. (77-91 Nm)
Used 72-80 ft.-lbs. (98-108 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Holddown Nuts 23-32 ft.-lbs. (31-43 Nm)
High Pressure Fuel Line Fittings 14-29 ft.-lbs. (19-39 Nm)
Injection Pump Mounting Bolts 10-17 ft.-lbs. (14-23 Nm)
Manifold Bolts 10-17 ft.-lbs. (14-23 Nm)
Oil Pan Bolts 14-19 ft.-lbs. (19-26 Nm)
Timing Case Cover Bolts 11-17 ft.-lbs. (15-23 Nm)
Water Pump Bolts 11-18 ft.-lbs. (15-24 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt 475-525 645-710
Engine Mounting Bolts 125-140 169-190
Gearbox to Frame 220-245 300-330

Dealer Copy -- Not for Resale


Hydro. Motor Mounting Bolts 65-70 88-95
Lower Lift Arm Pivot to Bucket Bolts 220-245 300-330
Main Frame Mounting Bolts 220-245 300-330
U-Joint Mounting Bolts (LocTite) 25-28 34-38

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2700 RPM *16.1 GPM (60,9 L/min.)
Charge Pump Flow @ 2700 RPM *10.8 GPM (40,9 L/min.)
System Main Relief @ Quick Couplers 2250-2400 PSI (15514-16548 kPa)
Charge Pressure 180-200 PSI (1241-1379 kPa)
Check Charge Pressure *Connect gauge at diagnostic coupler
on filter
Filter - Hydraulic 10 Micron
Hydrostatic #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 1.9 Sec.
* See Loader Service Manual for the correct Procedure.

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800-14- Technical Service Guide
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ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 700 cold crank amps. @ 0°F
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 Roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% water & 50% Anti- 22.0 Qts. (20,8 L)
Freeze)
Engine Oil W/Filter 8.0 Qts. (7,6 L)
Fuel 22.0 Gals. (83 L)
Hydraulic Reservoir 3.9 Gals. (15 L)
Hydraulic/Hydrostatic System 8.25 Gals. (31 L)
Chaincase Reservoir 9.0 Gals. (34 L)

TIRES
Standard 8:25 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16,5, 6, ply rating
Pressure 30-35 PSI (270-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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800-15- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-16- Technical Service Guide
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843 LOADER SPECIFICATIONS
(HIGH HORSE POWER HYDRAULICS)
ENGINE
Make & Model Isuzu, 4 cylinder, 4JB1-PK01
Horsepower 54 HP (40 kW)
Maximum Governed Engine Speed 2700 RPM
Torque @ 1600 RPM 120 ft.-lbs. (163 Nm)
Bore/Stroke 3.66/4.02” (93/102 mm)
Displacement 169 cu.in. (2771 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2725-2775 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 21-71 PSI (145-490 kPa)
Fuel Pump Pressure 37-71 PSI (255-490 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2630 PSI (18134 kPa)
Firing Order 1-3-4-2
Timing 17° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.016” (0,4 mm)
Exhaust 0.016” (0,4 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 208°F. (98°C.)

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ENGINE TORQUES
Crankshaft Pulley Bolts 123-152 ft.-lbs. (167-206 Nm)
Cylinder Head Bolts -New 57-67 ft.-lbs. (77-91 Nm)
Used 72-80 ft.-lbs. (98-108 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Holddown Nuts 23-32 ft.-lbs. (31-43 Nm)
High Pressure Tubeline Fittinga 14-29 ft.-lbs. (19-39 Nm)
Injection Pump Mounting Bolts 10-17 ft.-lbs. (14-23 Nm)
Manifold Bolts 10-17 ft.-lbs. (14-23 Nm)
Oil Pan Bolts 14-19 ft.-lbs. (19-26 Nm)
Timing Case Cover Bolts 11-17 ft.-lbs. (15-23 Nm)
Water Pump Bolts 11-18 ft.-lbs. (15-24 Nm)

LOADER TORQUES FT.-LBS. NM

Dealer Copy -- Not for Resale


Axle Sprocket Bolt 475-525 645-710
Engine Mounting Bolts 125-140 169-190
Gearbox to Frame 220-245 300-330
Hydro. Motor Mounting Bolts 65-70 88-95
Lower Lift Arm Pivots to Bucket Bolts 220-245 300-330
Main Frame Mounting Bolts 220-245 300-330
U-Joint Mounting Bolts (LocTite) 25-28 34-38

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800-18- Technical Service Guide
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HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2700 RPM
Auxilary Pump (Front) *6.9 GPM (26,1 L/min.)
Charge Pump (Middle) *10.8 GPM (40,9 L/min.)
Hydraulic Pump (Rear) *16.2 Gpm (61,3 L/min.)
System Main Relief @ Quick Couplers 2250-2400 PSI (15514-16548 kPa)
High Horse Power Option 3000 PSI (20685 kPa)
Charge Pressure 180-200 PSI (1241-1379 kPa)
Check Charge Pressure *Connect gauge at diagnostic coupler
on filter
Filter - Hydraulic #4 Element
Hydrostatic #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.6 Sec.

Dealer Copy -- Not for Resale


Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 1.7 Sec.

* See Loader Service Manual for the correct Procedure.

ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 700 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

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800-19- Technical Service Guide
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DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 Roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% 22.0 QTs. (20,8 L)
Propylene Glycol)
Engine Oil W/Filter 8.0 Qts. (7,6 L)
Fuel 22.0 Gals. (83 L)
Hydraulic Reservoir 3.9 Gals. (15 L)
Hydraulic/Hydrostatic System 8.25 Gals. (31 L)
Chaincase Reservoir 9.0 Gals. (34,1 L)

Dealer Copy -- Not for Resale


TIRES
Standard 8:25 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16,5, 6, ply rating
Pressure 30-35 PSI (270-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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800-20- Technical Service Guide
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843B LOADER SPECIFICATIONS

ENGINE
Make & Model Isuzu, 4 cylinder, 4JB1-PK01
Horsepower 54 HP (40,3 kW)
Maximum Governed Engine Speed 2700 RPM
Torque @ 1600 RPM 120 ft.-lbs. (163 Nm)
Bore/Stroke 3.66/4.02” (93/102 mm)
Displacement 169 cu.in. (2771 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1150 RPM
High Idle 2725-2775 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 21-71 PSI (145-490 kPa)
Fuel Pump Pressure 37-71 PSI (255-490 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2630 PSI (18134 kPa)
Firing Order 1-3-4-2
Timing 17° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.016” (0,4 mm)
Exhaust 0.016” (0,4 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully open @ 208°F. (98°C.)

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800-21- Technical Service Guide
333 of 470
ENGINE TORQUES
Crankshaft Pulley Bolts 123-152 ft.-lbs. (167-206 Nm)
Cylinder Head Bolts -New 57-67 ft.-lbs. (77-91 Nm)
Used 72-80 ft.-lbs. (98-108 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Holddown Nuts 23-32 ft.-lbs. (31-43 mm)
High Pressure Tubeline Fittinga 14-29 ft.-lbs. (19-39 mm)
Injection Pump Mounting Bolts 10-17 ft.-lbs. (14-23 mm)
Manifold Bolts 10-17 ft.-lbs. (14-23 mm)
Oil Pan Bolts 14-19 ft.-lbs. (19-26 mm)
Timing Case Cover Bolts 11-17 ft.-lbs. (15-23 mm)
Water Pump Bolts 11-18 ft.-lbs. (15-24 mm)

LOADER TORQUES FT.-LBS. NM


Axle Sprocket Bolt 475-525 645-710

Dealer Copy -- Not for Resale


Engine Mounting Bolts 125-140 169-190
Gearbox to Frame 220-245 300-330
Hydro. Motor Mounting Bolts 65-70 88-95
Lower Lift Arm Pivots to Bucket Bolts 220-245 300-330
Main Frame Mounting Bolts 220-245 300-330
U-Joint Mounting Bolts (LocTite) 25-28 34-38

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800-22- Technical Service Guide
334 of 470
HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2700 RPM *16.2 GPM (61,3 L/Min.)
Charge Pump Flow @ 2700 RPM *10.8 GPM (40,9 L/min.)
System Main Relief @ Quick Couplers 2250-2400 PSI (15514-16548 kPa)
Charge Pressure 180-200 PSI (1241-1379 kPa)
Check Charge Pressure *Connect gauge at diagnostic coupler
on filter
Filter - Hydraulic #4 Micron Element
Hydrostatic #3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.6 Sec.

Dealer Copy -- Not for Resale


Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 1.7 Sec.

*See Loader Service Manual for the correct procedure.

ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 700 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

Bobcat Loader
800-23- Technical Service Guide
335 of 470
DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 Roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% 22.0 Qts. (20,8 L)
Propylene Glycol)
Engine Oil W/Filter 8.0 Qts. (7,6 L)
Fuel 22.0 Gals. (83 L)
Hydraulic Reservoir 3.9 Gals. (15 L)
Hydraulic/Hydrostatic System 8.25 Gals. (31 L)
Chaincase Reservoir 9.0 Gals. (34,1 L)

Dealer Copy -- Not for Resale


TIRES
Standard 8:25 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16,5, 6, ply rating
Pressure 30-35 PSI (270-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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853 BASE/853 PLUS LOADER SPECIFICATIONS
ENGINE
Make & Model Isuzu, 4 cylinder, 4JB1-PK03
Horsepower 58 HP (43 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 600 RPM 127 ft.-lbs. (166 Nm)
Bore/Stroke 3.66/4.02” (93/102 mm)
Displacement 169 cu.in. (2769 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1150 RPM
High Idle 2750-2850 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 21-71 PSI (145-490 kPa)
Fuel Pump Pressure 37-71 PSI (255-490 kPa)
Injector Working Pressure 2630 PSI (18134 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing 17° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.016” (0,4 mm)
Exhaust 0.016” (0,4 mm)
Radiator Cap Pressure 14 PSI (48 kPa)
Thermostat Rating Fully open @ 208°F. (98°C)

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ENGINE TORQUES
Crankshaft Pulley Bolts 123-152 ft.-lbs. (167-206 Nm)
Cylinder Head Bolts -New 57-67 ft.-lbs. (77-91 Nm)
Used 72-80 ft.-lbs. (98-108 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Holddown Nuts 23-32 ft.-lbs. (31-43 mm)
High Pressure Tubeline Fittinga 14-29 ft.-lbs. (19-39 mm)
Injection Pump Mounting Bolts 10-17 ft.-lbs. (14-23 mm)
Manifold Bolts 10-17 ft.-lbs. (14-23 mm)
Oil Pan Bolts 14-19 ft.-lbs. (19-26 mm)
Timing Case Cover Bolts 11-17 ft.-lbs. (15-23 mm)
Water Pump Bolts 11-18 ft.-lbs. (15-24 mm)

LOADER TORQUES FT.-LBS. NM


Axle hub Mounting Bolts 175-190 237-332

Dealer Copy -- Not for Resale


Axle Sprocket Bolt 475-525 645-710
Engine Mounting Bolts 125-140 169-190
Gearbox to Frame 220-245 300-330
Hydro. Motor Mounting Bolts 65-70 88-95
Lower Lift Arm Pivots to Bob-Tach Bolts 220-245 300-330
Main Frame Mounting Bolts 220-245 300-330

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HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2750 RPM *18 GPM (68,1 L/min.)
Charge Pump Flow @ 2700 RPM 14-15 GPM (52,9-56,7 L/min.)
System Main Relief @ Quick Couplers 2750-2850 PSI (18961-19650 kPa)
Charge Pressure @ Full RPM Fluid Temp 310 PSI (2137 kPa)
140°F (60°C)
(S/N 11825 & Above) 330 PSI (2275 kPa)
Check Charge Pressure
853 Base *Disconnect charge pressure hose
853 Plus * Use Diagnostic Tool
Filter #3 Media
Filter Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:

Dealer Copy -- Not for Resale


Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.6 Sec.
Move Bucket to Dump Position 2.3 Sec.
Move Bucket to Retracted Position 1.9 Sec.

*See Loader Service Manual for the correct procedure.

ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 700 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

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DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 Roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% 22.0 Qts. (20,8 L)
Propylene Glycol)
Engine Oil W/Filter 8.0 Qts. (7,6 L)
Fuel 25.0 Gals. (95 L)
Hydraulic Reservoir 15.5 Qts. (14,7 L)
Hydraulic/Hydrostatic System 8.0 Gals. (30,3 L)
Chaincase Reservoir 9.0 Gals. (34 L)

Dealer Copy -- Not for Resale


TIRES
Standard 8:25 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16,5, 6, ply rating
Pressure 30-35 PSI (270-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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853H LOADER SPECIFICATIONS

ENGINE
Make & Model Isuzu, 4 cylinder, 4JB1-PK03
Horsepower 58 HP (43 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 1600 RPM 127 ft.-lbs. (166 Nm)
Bore/Stroke 3.66/4.02” (93/102 mm)
Displacement 169 cu.in. (2769 cu. cm.)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1150 RPM
High Idle 2750-2850 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 21-71 PSI (145-490 kPa)
Fuel Pump Pressure 37-71 PSI (255-490 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2630 PSI (18134 kPa)
Firing Order 1-3-4-2
Timing 17° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.016” (0,4 mm)
Exhaust 0.016” (0,4 mm)
Radiator Cap Pressure 14 PSI (96 kPa)
Thermostat Rating Fully open @ 208°F. (98°C.)

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ENGINE TORQUES
Crankshaft Pulley Bolts 123-152 ft.-lbs. (167-206 Nm)
Cylinder Head Bolts -New 57-67 ft.-lbs. (77-91 Nm)
Used 72-80 ft.-lbs. (98-108 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Holddown Nuts 23-32 ft.-lbs. (31-43 mm)
High Pressure Tubeline Fittinga 14-29 ft.-lbs. (19-39 mm)
Injection Pump Mounting Bolts 10-17 ft.-lbs. (14-23 mm)
Manifold Bolts 10-17 ft.-lbs. (14-23 mm)
Oil Pan Bolts 14-19 ft.-lbs. (19-26 mm)
Timing Case Cover Bolts 11-17 ft.-lbs. (15-23 mm)
Water Pump Bolts 11-18 ft.-lbs. (15-24 mm)

LOADER TORQUES FT.-LBS. NM


Axle hub Mounting Bolts 175-190 237-332

Dealer Copy -- Not for Resale


Axle Sprocket Bolt 475-525 645-710
Engine Mounting Bolts 125-140 169-190
Gearbox to Frame 220-245 300-330
Hydro. Motor Mounting Bolts 65-70 88-95
Lower Lift Arm Pivots to Bob-Tach Bolts 220-245 300-330
Main Frame Mounting Bolts 220-245 300-330

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HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2750 RPM
Std. Flow *18 GPM (68,1 L/min.)
High Flow *24 GPM (90,8 L/min.)
Charge Pump Flow @ 2750 RPM 14-15 GPM (52,9-56,7 L/min.)
System Main Relief @ Quick Couplers
Std. 2750-2850 PSI (18961-19650 kPa)
High Flow 3200-3400 PSI (22064-23443 kPa)
Charge Pressure @ Full RPM Fluid Temp 330 PSI (2275 kPa)
140°F (60°C)
Check Charge Pressure * Use Diagnostic Tool
Filter #3 Media
Filter Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)

Dealer Copy -- Not for Resale


Hydraulic Function:
Raise Lift Arms to Maximum Height 4.0 Sec.
Lower Lift Arms from Maximum Height 3.6 Sec.
Move Bucket to Dump Position 2.3 Sec.
Move Bucket to Retracted Position 1.9 Sec.

*See Loader Service Manual for the correct procedure.

ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 700 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Above the Battery in the engine
compartment
Fuse Size 25 Amps

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DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 Roller chain & sprockets in sealed
chaincase
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% water & 50% 22.0 Qts. (20,8 L)
Propylene Glycol)
Engine Oil W/Filter 8.0 Qts. (7,6 L)
Fuel 25.0 Gals. (95 L)
Hydraulic Reservoir 15.5 Qts. (14,7 L)
Hydraulic/Hydrostatic System 8.0 Gals. (30,3 L)
Chaincase Reservoir 9.0 Gals. (34 L)

Dealer Copy -- Not for Resale


TIRES
Standard 8:25 x 15, 6 ply rating
Pressure 45-50 PSI (310-345 kPa)
Flotation 12:00 x 16,5, 6, ply rating
Pressure 30-35 PSI (270-241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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863/863H BICS™ LOADER SPECIFICATIONS

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.5 HP (54,8 kW) 166.7 cu. in. (xxxx cu. in.)
Torque @ 1800 RPM 164 ft.-lbs. (222 Nm)
Bore/Stroke 3.58/4.13” (91/105 mm)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1125-1175 RPM
High Idle 2770 RPM
Engine Oil Type Use SAE API Class CE, CF, or CF-4
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 17 PSI @ Low Idle (117 kPa)
88 PSI @ High Idle (615 kPa)
Fuel Feed Pump 5.9 PSI (41 kPa)
Injector Nozzle Opening Pressure 3045 PSI (20995 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing See engine rating plate
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0,3 mm
Exhaust 0,5
Thermostat Rating 200°F Fully open

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ENGINE TORQUES
Crankshaft Central Nut 96+210° ft.-lbs. (130+210° Nm)
Cylinder Head Bolts 22,59,118+90° ft.-lbs. (30,80,160+90° Nm)
Flywheel Bolts 22+90° ft.-lbs. (30+90° Nm)
Fuel injector Pump Nuts 15-18 ft.-lbs. (20-24 Nm)
High Pressure Tubeline Fittings 10-12 ft.-lbs. (13,5-16,5 mm)
Injection Pump Mounting Bolts 15-16 ft.-lbs. (20-22 mm)
Manifold Bolts 15-18 ft.-lbs. (20-24 mm)
Oil Pan Bolts 15-18 ft.-lbs. (20-24 mm)
Cylinder Head Cover Bolts 6-8 ft.-lbs. (8-10 mm)
Toothed Idler Pulley 30-37 ft.-lbs. (40-50 mm)

LOADER TORQUES FT.-LBS. NM


Axle Hub Mounting Bolt 175-190 240-260

Dealer Copy -- Not for Resale


Axle Sprocket Bolt 475-525 645-710
Engine Mounting Bolts 65-70 88-95
Motor Carrier to Chaincase 200-245 300-330
Hydro. Motor Mounting Bolts 210-230 285-310
Main Frame to Chaincase Mounting Bolts 300-330 410-450

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HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2750 RPM *18.0 GPM (68,1 L/min.)
863H Option @ 2750 RPM 28.0 GPM (106,0 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure
Check @ Fuel RPM Fluid Temp. At 140°F
(60 °C)
863 & 863H Neutral- 350-370 PSI (2413-2551 kPa)
Stroked- 340-360 PSI (2344-2482 kPa)
Check Charge Pressure *Use Diagnotic Tool
Filter #3 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:

Dealer Copy -- Not for Resale


Raise Lift Arms to Maximum Height 5.1 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.4 Sec.

*See Loader Service Manual for the correct procedure.

ELECTRICAL
Alternator Output 55 Amps.
Battery 12 volt, 700 cold crank amps. @ 0°F.
(-18°C.)
Location of Fuses Below the alternator
Fuse Type Plug-in
Starter 12 volt, 4.0 HP (3 kw)

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DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 Roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Engine Lubrication/Cooling System 16Qts. (15,1 L)
capacity
Engine Oil W/Filter 10 Qts. (9,5 L)
Fuel 25 Gals. (94 L)
Hydraulic Reservoir 21 Qts. (19,9 L)
Hydraulic/Hydrostatic System 13 Gals. (49.2 L)
Chaincase Reservoir 10 Gals. (37,9 L)

Dealer Copy -- Not for Resale


TIRES
Narrow 8:25 x 15, 6 ply rating
Standard 12:00 x 16,5, 10, ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Flotation 31:00 x 15.5x 15,8 ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Wheel Nut Torque 105-115 ft.-lbs. (142-158 Nm)

PERFORMANCE
Rated Operating Capacity (SAE) 1900 lbs. (862 kg)
Operating Weight 7150 lbs. (3343 kg)
Travel Speed 7.2 MPH (13,0 km/hr.)

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863/863H BICS™ LOADER SPECIFICATIONS
(S/N 514420001-514439999)

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.5 HP (54 kW) 177.7 cu. in. (2912cu. in.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2450-2600 RPM
Engine Oil Pressure @ Low Idle 17 PSI (117 kPa)
High Idle 85 PSI (586 kPa)
Fuel Lift Pump Pressure 5.9 PSI (41 kPa)
Injector Nozzle Opening Pressure 3625 PSI (210 kPa)
Glow Plug Resistance 0.2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to flywheel
Timing See Service Manual

Dealer Copy -- Not for Resale


Location of Timing Marks See Service Manual
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 320-392 PSI (22-27Bar)
Valve Tappet Clearance (Cold) Intake 0.011 in (0,3 mm)
Exhaust 0.019 in. (0,5 mm)

ENGINE TORQUES
Engine Oil Drain Plug 40 ft.-lbs. (54 Nm)
Fuel Injection Tubeline Nuts 15-18 ft.-lbs. (20-24 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-18 ft.-lbs. (20-24 Nm)
Valve Cover Bolts 75 in.-lbs (8,5 mm)

COOLING SYSTEM
Engine Lubrication/Cooling System 16 Qts. (15,1 L)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 20-25 27-34
Hydraulic Pump Mounting Bolts 25-27 34-37
Hydrostatic Motor Mounting Nuts 85-96 115-130
Hydrostatic Pump Drive Coupler Bolt 175-200 237-271
Main Frame Mounting Bolts 300-330 410-450
Wheel Nut 105-115 142-158

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle:
Standard 18.0 GPM (68,1 L/min.)

Dealer Copy -- Not for Resale


High Flow 28.0 GPM
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure @ High Idle Fluid temp at 140°F. (60°C)
Neutral 350-370 PSI (2413-2551 kPa)
Stroked 340-360 PSI (2344-2482 kPa)
Check Charge Pressure See Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.1 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.4 Sec.

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps.
Location of Fuses Below the alternator

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CAPACITIES
Engine Lubrication and Cooling System 16.0 Qts. (15,1 L)
Engine Oil W/Filter 10.0 Qts. (9,5 L)
Fuel Tank 25.0 Gals. (94 L)
Hydraulic Reservoir 4.7 Gals. (19,9 L)
Hydraulic/Hydrostatic System with 10.7Gals. (49,2 L)
Reservoir
Chaincase Reservoir 11.0 Gals. (37,9L)

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

MISC.

Dealer Copy -- Not for Resale


Rated Operating Capacity (SAE) 1900 lbs. (862 kg)
Operating Weight 7045 lbs. (3343 kg)
Travel Speed 0-7.2 MPH (13,0 km/hr.)

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800-39- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-40- Technical Service Guide
352 of 470
863/863H BICS™ LOADER SPECIFICATIONS
(G Series) (S/N 514440001 & Above)

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.0 HP (54 kW) 177.7 cu. in. (2912cu. in.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2537-2694 RPM
Engine Oil Pressure @ Low Idle 17 PSI (117 kPa)
High Idle 85 PSI (586 kPa)
Fuel Lift Pump Pressure 5.9 PSI (41 kPa)
Injector Nozzle Opening Pressure 3625 PSI (210 kPa)
Glow Plug Resistance 0.2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to flywheel
Timing See Service Manual

Dealer Copy -- Not for Resale


Location of Timing Marks See Service Manual
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 320-392 PSI (22-27Bar)
Valve Tappet Clearance (Cold) Intake 0.011 in (0,3 mm)
Exhaust 0.019 in. (0,5 mm)

ENGINE TORQUES
Engine Oil Drain Plug 40 ft.-lbs. (54 Nm)
Fuel Injection Tubeline Nuts 15-18 ft.-lbs. (20-24 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-16 ft.-lbs. (20-22 Nm)
Valve Cover Bolts 75 in.-lbs (8,5 mm)

COOLING SYSTEM
Engine Lubrication/Cooling System 16 Qts. (15,1 L)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 20-25 27-34
Hydraulic Pump Mounting Bolt 25-27 34-37
Hydrostatic Motor Mounting Nuts 85-96 115-130
Main Frame Mounting Bolts 300-330 410-450
Wheel Nut 105-115 142-158

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle:
Standard 20.0 GPM (75,7 L/min.)

Dealer Copy -- Not for Resale


High Flow 30.0 GPM (113,5 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure @ High Idle Fluid temp at 140°F. (60°C)
Neutral 390-430 PSI (2689-2965 kPa)
Stroked 380-420 PSI (2620-2896 kPa)
Check Charge Pressure See Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.1 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.4 Sec.

ELECTRICAL
Alternator Type & Output 12 Volt, 90 Amps.
Location of Fuses Steering Panel

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CAPACITIES
Engine Lubrication and Cooling System 16.0 Qts. (15,1 L)
Engine Oil W/Filter 10.0 Qts. (9,5 L)
Fuel Tank 25.0 Gals. (94 L)
Hydraulic Reservoir 4.7 Gals. (17,8 L)
Hydraulic/Hydrostatic System with 10.7 Gals. (40,5 L)
Reservoir
Chaincase Reservoir 11.0 Gals. (41,6 L)

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

MISC.

Dealer Copy -- Not for Resale


Rated Operating Capacity (SAE) 1900 lbs. (862 kg)
Operating Weight 7045 lbs. (3198 kg)
Travel Speed 0-7.2 MPH (13,0 km/hr.)

Bobcat Loader
800-43- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-44- Technical Service Guide
356 of 470
864/864H BICS™ LOADER SPECIFICATIONS
(G Series) (S/N 518911001-518914999)

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.0 HP (54 kW) 177.7 cu. in. (2912cu. in.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2450-2600 RPM
Engine Oil Pressure @ Low Idle 17 PSI (117 kPa)
High Idle 85 PSI (586 kPa)
Fuel Lift Pump Pressure 5.9 PSI (41 kPa)
Injector Nozzle Opening Pressure 3625 PSI (210 Bar)
Glow Plug Resistance 0.2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to flywheel
Timing See Service Manual

Dealer Copy -- Not for Resale


Location of Timing Marks See Service Manual
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 320-392 PSI (22-27Bar)
Valve Tappet Clearance (Cold) Intake 0.011 in (0,3 mm)
Exhaust 0.019 in. (0,5 mm)

ENGINE TORQUES
Engine Oil Drain Plug 40 ft.-lbs. (54 Nm)
Fuel Injection Tubeline Nuts 15-18 ft.-lbs. (20-24 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-16 ft.-lbs. (20-22 Nm)
Valve Cover Bolts 75 in.-lbs (8,5 mm)

COOLING SYSTEM
Engine Lubrication/Cooling System 16 Qts. (15,1 L)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 20-25 27-34
Hydraulic Pump Mounting Bolts 25-27 34-37
Hydrostatic Motor Mounting Nuts 85-96 115-130
Main Frame Mounting Bolts 300-330 410-450
Wheel Nut 105-115 142-158

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle:
Standard 19.9 GPM (75,3 L/min.)

Dealer Copy -- Not for Resale


High Flow 30.4 GPM (115 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure @ High Idle Fluid temp at 140°F. (60°C)
Neutral 390-430 PSI (2689-2965 kPa)
Stroked 380-420 PSI (2620-2896 kPa)
Check Charge Pressure See Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 4.26 Sec.
Lower Lift Arms from Maximum Height 2.90 Sec.
Move Bucket to Dump Position 2.40 Sec.
Move Bucket to Retracted Position 2.10 Sec.

ELECTRICAL
Alternator Type & Output 12 Volt, 90 Amps.
Location of Fuses Steering Panel

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800-46- Technical Service Guide
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CAPACITIES
Engine Lubrication and Cooling System 16.0 Qts. (15,1 L)
Engine Oil W/Filter 10.0 Qts. (9,5 L)
Fuel Tank 25.0 Gals. (94 L)
Hydraulic Reservoir 4.7 Gals. (17,8 L)
Hydraulic/Hydrostatic System with 10.7Gals. (40,5 L)
Reservoir

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

MISC.

Dealer Copy -- Not for Resale


Rated Operating Capacity (SAE) 2000 lbs. (907 kg)
Operating Weight 8080 lbs. (3665 kg)
Travel Speed 0-6.7 MPH (10,7 km/hr.)

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800-47- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-48- Technical Service Guide
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873 BICS™ LOADER SPECIFICATIONS

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.5 HP (54,8 kW) 166.7 cu. in.
Maximum Governed Engine Speed 2600 RPM
Torque @ 1800 RPM 164 ft.-lbs. (222 Nm)
Bore/Stroke 3.58/4.13” (91/105 mm)
Lubrication Pressure System W/Filter
Ignition Diesel- Compression
Low Idle 1125-1175 RPM
High Idle 2770 RPM
Engine Oil Type Use SAE API Class CE, CF, or CF-4
Viscosity See Oil Chart, Page DATA-1
Oil Pressure 17 PSI @ Low Idle (117 kPa)
88 PSI @ High Idle (615 kPa)
Fuel Feed Pump 5.9 PSI (41 kPa)

Dealer Copy -- Not for Resale


Injector Nozzle Opening Pressure 3045 PSI (20995 kPa)
Firing Order 1-3-4-2
Timing See engine rating plate
Location of #1 Cylinder Closest to flywheel
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0,011 mm
Exhaust 0,019 mm
Thermostat Rating 200°F Fully open

ENGINE TORQUES
Crankshaft Central Nut 96+210° ft.-lbs. (130+210° Nm)
Cylinder Head Bolts 22,59,118+90° ft.-lbs. (30,80,160+90° Nm)
Flywheel Bolts 22+90° ft.-lbs. (30+90° Nm)
Fuel injector Pump Nuts 15-18 ft.-lbs. (20-24 Nm)
High Pressure Tubeline Fittings 10-12 ft.-lbs. (13,5-16,5 mm)
Injection Pump Mounting Bolts 15-16 ft.-lbs. (20-22 mm)
Manifold Bolts 15-18 ft.-lbs. (20-24 mm)
Oil Pan Bolts 15-18 ft.-lbs. (20-24 mm)
Cylinder Head Cover Bolts 6-8 ft.-lbs. (8-10 mm)
Toothed Idler Pulley 30-37 ft.-lbs. (40-50 mm)

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LOADER TORQUES FT.-LBS. NM
Axle Hub Mounting Bolt 686-784 930-1063
Axle Sprocket Bolt 284-325 385-440
Engine Mounting Bolts 61-69 83-94
Motor Carrier to Chaincase 213-240 289-235
Hydro. Motor Mounting Bolts 85-96 115-130
Main Frame to Chaincase Mounting Bolts 301-339 408-460

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2750 RPM *18.0 GPM (68,1 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Charge Pressure @ Charge Inlet
Full RPM Fluid Temp @ 140°F (60°C)

Dealer Copy -- Not for Resale


Neutral 350-370 PSI (2413-2551 kPa)
Stroked 340-360 PSI (2344-2482 kPa)
Check Charge Pressure *Use Diagnostic Tool
Filter #3 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder Drift Allowed W/O Bucket (10 1.3 inch. (33 mm)
Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.04 Sec.
Lower Lift Arms from Maximum Height 4.57 Sec.
Move Bucket to Dump Position 2.33Sec.
Move Bucket to Retracted Position 1.78 Sec.

* See Loader Service Manual for the correct procedure.

ELECTRICAL
Alternator Output 50 Amps.
Battery 12 volt, 1000 cold crank amps. @ 0°F
(-18°C)
Location of Fuses Below the alternator
Fuse Type Plug-in

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DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #100 roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See fluid Specifications, Page DATA-2

CAPACITIES
Engine Lubrication/Cooling System 16 Qts. (15,1 L)
capacity
S/N 51211515 & Below 17 Qts. (16,1 L)
Engine Oil W/Filter 10 Qts. (9,5 L)
Fuel 25 Gals. (94 L)
Hydraulic Reservoir 21 Qts. (19,9 L)
Hydraulic/Hydrostatic System 13 Gals. (49.2 L)
Chaincase Reservoir 10 Gals. (37,9 L)

Dealer Copy -- Not for Resale


TIRES
Narrow 8:25 x 15, 6 ply rating
Standard 12:00 x 16,5, 10, ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Flotation 31:00 x 15.5x 15,8 ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Wheel Nut Torque 105-115 ft.-lbs. (142-158 Nm)

PERFORMANCE
Rated Operating Capacity (SAE) 2300 lbs. (1043 kg)
Operating Weight 6885 lbs. (3123 kg)
Travel Speed 0-8.1 MPH (13,0 km/hr.)

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Dealer Copy -- Not for Resale

Bobcat Loader
800-52- Technical Service Guide
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873 BICS™ LOADER SPECIFICATIONS
(S/N 514120001-514139999)

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.5 HP (54 kW) 177.7 cu. in. (2912cu. in.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2450-2600 RPM
Engine Oil Pressure @ 1125-1175 RPM 17 PSI (117 kPa)
2450-2600 RPM 88 PSI (615 kPa)
Fuel Lift Pump Pressure 5.9 PSI (41 kPa)
Injector Nozzle Opening Pressure 3045 PSI (210 kPa)
Glow Plug Resistance 0.2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to flywheel
Timing See Service Manual

Dealer Copy -- Not for Resale


Loaction of Timing Marks See Service Manual
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 320-392 PSI (22-27Bar)
Valve Tappet Clearance (Cold) Intake 0.011 in (0,3 mm)
Exhaust 0.019 in. (0,5 mm)

ENGINE TORQUES
Engine Oil Drain Plug 40 ft.-lbs. (54 Nm)
Fuel Injection Tubeline Nuts 15-18 ft.-lbs. (20-24 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-16 ft.-lbs. (20-22 Nm)
Valve Cover Bolts 75 in.-lbs (8,5 mm)

COOLING SYSTEM
Engine Lubrication/Cooling System 16 Qts. (15,1 L)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 20-25 27-34
Hydraulic Pump Mounting Bolts 25-27 34-37
Hydrostatic Motor Mounting Nuts 85-96 115-130
Hydrostatic Pump Drive Coupler Bolt 175-200 237-271
Main Frame Mounting Bolts 300-330 410-450
Wheel Nut 105-115 142-158

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 2475 RPM 18 GPM (68,1 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)

Dealer Copy -- Not for Resale


Charge Pressure @ Charge Inlet
Full RPM Fluid Temp at 140°F. (60°C)
Neutral 350-370 PSI (2413-2551 kPa)
Stroked 340-360 PSI (2344-2482 kPa)
Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.1 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.4 Sec.

ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps.
Location of Fuses Below Alternator

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CAPACITIES
Engine Lubrication and Cooling System 16.0 Qts. (15,1 L)
Engine Oil W/Filter 10.0 Qts. (9,5 L)
Fuel Tank 25.0 Gals. (94 L)
Hydraulic Reservoir 21.0 Qts. (19,9 L)
Hydraulic/Hydrostatic System with 13.0 Gals. (49,2 L)
Reservoir
Chaincase Reservoir 10.0 Gals. (37,9L)

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

Dealer Copy -- Not for Resale


MISC.
Rated Operating Capacity (SAE) 1900 lbs. (862 kg)
Operating Weight 7150 lbs. (3343 kg)
Travel Speed 0-7.2 MPH (13,0 km/hr.)

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Dealer Copy -- Not for Resale

Bobcat Loader
800-56- Technical Service Guide
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873 BICS™ LOADER SPECIFICATIONS
(G Series) (S/N 514140001 & Above)

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.0 HP (54 kW) 177.7 cu. in. (2912cu. in.)
Ignition Type Diesel-Compression
Low Idle 1125-1175 RPM
High Idle 2537-2694 RPM
Engine Oil Pressure @ Low Idle 17 PSI (117 kPa)
High Idle 88 PSI (615 kPa)
Fuel Lift Pump Pressure 5.9 PSI (41 kPa)
Injector Nozzle Opening Pressure 3045 PSI (210 Bar)
Glow Plug Resistance 0.2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to flywheel
Timing See Service Manual

Dealer Copy -- Not for Resale


Location of Timing Marks See Service Manual
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ Cranking Speed 320-392 PSI (22-27Bar)
Valve Tappet Clearance (Cold) Intake 0.011 in (0,3 mm)
Exhaust 0.019 in. (0,5 mm)

ENGINE TORQUES
Engine Oil Drain Plug 40 ft.-lbs. (54 Nm)
Fuel Injection Tubeline Nuts 15-18 ft.-lbs. (20-24 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-16 ft.-lbs. (20-22 Nm)
Valve Cover Bolts 75 in.-lbs (8,5 mm)

COOLING SYSTEM
Engine Lubrication/Cooling System 16 Qts. (15,1 L)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 20-25 27-34
Hydraulic Pump Mounting Bolts 25-27 34-37
Hydrostatic Motor Mounting Nuts 110 149,2
Main Frame Mounting Bolts 300-330 410-450
Wheel Nut 105-115 142-158

HYDRAULIC/HYDROSTATIC SYSTEM
S/N 514149733 & Below
Pump Capacity @ High Idle: (Standard) 20 GPM (75,5 L/min.)

Dealer Copy -- Not for Resale


System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
S/N 514149136 & Below
Pump Capacity @ High Idle: (High Flow) 30 GPM (113,5 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
S/N 514149734 & Above
Pump Capacity @ High Idle: (Standard) 20.7 GPM (78.3 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
S/N 514149137 & Above
Pump Capacity @ High Idle: (High Flow) 30.7 GPM (116,2 L/min.)
System Main Relief @ Quick Couplers 3000 PSI (20685 kPa)
Information Listed Below Applies To All Serial Numbers
Charge Pressure @ High Idle Fluid Temp at 140°F. (60°C)
Neutral 390-430 PSI (2689-2964 kPa)
Stroked 380-420 PSI (2620-2895 kPa)
Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min.)
Hydraulic Function:
Raise Lift Arms to Maximum Height 5.3 Sec.
Lower Lift Arms from Maximum Height 3.7 Sec.
Move Bucket to Dump Position 2.9 Sec.
Move Bucket to Retracted Position 2.2 Sec.

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ELECTRICAL
Alternator Type & Output 12 Volt, 55 Amps. or 90 Amps.
Location of Fuses Control Panel

CAPACITIES
Engine Lubrication and Cooling System 16.0 Qts. (15,1 L)
Fuel Tank 25.0 Gals. (94 L)
Hydraulic Reservoir 21.0 Qts. (19,9 L)
Hydraulic/Hydrostatic System with 13.0 Gals. (49,2 L)
Reservoir
Chaincase Reservoir 10.0 Gals. (37,9L)

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2

Dealer Copy -- Not for Resale


Transmission (Chaincase) Fluid Page DATA-2

MISC.
Rated Operating Capacity (SAE) 2400 lbs. (1090 kg)
Operating Weight 7285 lbs. (3307 kg)
Travel Speed Low Range 0-7.2 MPH (13,0 km/hr.)
High Range 0-12 MPH (20.1 km/hr.)

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800-59- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-60- Technical Service Guide
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883 BICS™ LOADER SPECIFICATIONS
(G Series) (S/N 520111001 & Above)

ENGINE
Make & Model Deutz, 4 cylinder, BF4M1011F (Turbo
Charge)
Horsepower/Displacement 73.0 HP (54 kW) 177.7 cu. in. (2912 cu. cm.)
Ignition Type 4 Stroke Diesel- Compression
Low Idle 1125-1175 RPM
High Idle 2537-2693 RPM
Engine Oil Pressure @ Low Idle 17 PSI @ Low Idle (117 kPa)
High Idle 88 PSI @ High Idle (615 kPa)
Fuel Lift Pump Pressure 5.9 PSI (41 kPa)
Injector Nozzle Opening Pressure 3625 PSI (210 Bar)
Glow Plkug Resistance 0.2 Ohms
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to flywheel
Timing See Service Manual

Dealer Copy -- Not for Resale


Location of Timing Marks See Service Manual
Crankshaft Rotation (Facing Crankshaft Counterclockwise
Pulley)
Compression @ Cranking Speed 320-392 PSI (22-27 Bar)
Valve Tappet Clearance (Cold) Intake 0,012in. (0,3 mm)
Exhaust 0.020 in. (0,5 mm)

ENGINE TORQUES
Engine Oil Drain Plug 40 ft.-lbs, (54 Nm)
Fuel Injection Tubeline Nuts 10-12 ft.-lbs. (13.5-16.5 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Injection Pump Mounting Bolts 15-16 ft.-lbs. (20-22 Nm)
Valve Cover Bolts 75 in.-lbs. (8,5 mm)

COOLING SYSTEM
Engine Lubrication/Cooling System 16 Qts. (15,1 L)

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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 18-20 24-27
Lift Arm Pivot Pin Retainer Bolt 18-20 24-27
Tilt Cylinder Pivot Pin Retainer Bolt 18-20 24-27
Control Valve Mounting Bolts 20-25 27-34
Hydraulic Pump Mounting Bolts 25-27 34-37
Hydrostatic Motor Mounting Nuts 175-200 237-271
Main Frame Mounting Bolts 300-330 410-450
Wheel Nut 105-115 142-158

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle:
Standard 20.7 GPM (78,3 L/min.)

Dealer Copy -- Not for Resale


High Flow 30.7 GPM (116 L/min.)
System Main Relief @ Quick Couplers 3300 PSI (22750 kPa)
Charge Pressure @ High Idle Fluid temp at 140°F. (60°C)
Neutral 390-430 PSI (2689-2964 kPa)
Stroked 380-420 PSI (2620-2895 kPa)
Check Charge Pressure See Loader Service Manual
Maximum Cylinder Drift Allowed W/O Bucket 1.3 inch. (33 mm)
(10 Min)
Hydraulic Fuction:
Raise Lift Arms to Maximum Height 4.9 Sec.
Lower Lift Arms from Maximum Height 3.5 Sec.
Move Bucket to Dump Postion 2.9 Sec.
Move Bucket to Retracted Postion 2.0 Sec.

ELECTRICAL
Alternator Type & Output 12 Volt, 90 Amps.
Location of Fuses Steering Panel

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CAPACITIES
Engine Lubrication and Cooling System 16.0 Qts. (15,1 L)
Fuel Tank 25.0 Gals. (94 L)
Hydraulic Reservoir 21.0 Qts. (19,9 L)
Hydraulic/Hydrostatic System with 13.0 Gals. (49,2 L)
Reservoir
Chaincase Reservoir 10.0 Gals. (37,9L)

LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

MISC.
Rated Operating Capacity (SAE) 2750 lbs. (1248 kg)

Dealer Copy -- Not for Resale


Operating Weight 8760 lbs. (3977 kg)
Travel Speed Low Range 0-7.2 MPH (11,6 km/hr.)
High Range 0-12.5 MPH (20,1 km/hr.)

Bobcat Loader
800-63- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
800-64- Technical Service Guide
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900 SERIES LOADER SPECIFICATIONS

943 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 900-1


(S/N 11478 & Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900-1
(S/N 11479 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900-5

953 BICS™ LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . 900-9

963 BICS™ LOADER SPECIFICATIONS. . . . . . . . . . . . . . . . . . . 900-13


(S/N 562211001-562214999) . . . . . . . . . . . . . . . . . . . . . . . . . 900-13
(G Series) (S/N 562215001 & Above) . . . . . . . . . . . . . . . . . . . 900-17

970 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 900-21


(Gas) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900-21
(Diesel). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900-25

974 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 900-29

975 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 900-33

980 LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 900-37

Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
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943 LOADER SPECIFICATIONS
(S/N 11478 & Below)
ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 68.5 HP (51 kW)
Maximum Governed Engine Speed 2000 RPM
Torque @ 1300 RPM 192 ft.-lbs. (260 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2100 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2500 PSI (17238 kPa)
Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0,012 in. (0,3 mm)
Exhaust 0.012 in. (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

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ENGINE TORQUES
Cylinder Head Bolts (1/2”) 100 ft.-lbs. (136 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Flywheel Place Bolts 90 ft.-lbs. (122 Nm)
Fuel Injector Fastening Nuts 12 ft.-lbs. (16 Nm)
High Pressure Fuel Line Nuts 15 ft.-lbs. (20 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Hub End Plate Bolts 210-230 285-311
Axle Sprocket Bolt 210-230 285-312
Hydro.Pump Pulley Retainer Bolt 175-200 237-271
Hydro. Motor Mounting Bolts 110-120 149-163
Main Frame Mounting Bolts 320-350 434-475
Reduction Gearcase Mounting Bolts 220-245 298-332

Dealer Copy -- Not for Resale


Rubber engine Mounts to Belly Pin 125-140 170-190
Tilt Cylinder Base End Bolt 220-245 298-332

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Piston Pump
Pump Capacity @ 2000 RPM *25 GPM (94,6 L/min.)
Charge Pump Flow *17.5 GPM (66,2 L/min.)
Pump Compensator Setting (De-Stroked to 0 *2100-2400 PSI (14480-16548 kPa)
Flow)
Charge Pressure @ Full RPM (Cold) 400 PSI (2758 kPa)
Check Charge Pressure *Install gauge at inlet to hydro. pump
Filter- Charge Circuit #3 Media
Hydraulic Circuit #4 Media
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 5.3 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.
*See Loader Service Manual for the correct procedure.

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900-2- Technical Service Guide
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ELECTRICAL
Alternator Output (Flywheel) 63 Amps.
Battery 12 volt, 535 cold crank amps. @ 0°F. (-
18°C.)
Location of Fuses Two in Instrument Panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors
Final Drive #120 HS roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (50% Water & 50% Anti- 22.0 Qts. (20,8 L.)
Freeze)
Engine Oil Filter 7.0 Qts (6,6 L.)
Fuel 30.0 Gals. (114 L)
Hydraulic Reservoir 6.0 Gals. (23 L)
Hydraulic/Hydrostatic System 19 Gals. (72 L)
Chaincase Reservoir 20.0 Gals. (76 L)

TIRES
Standard 8;00 x 19.5, 8 ply rating
Pressure 65 PSI (448 kPa)
Flotation 14:00 x 17.5, 10 ply rating
Pressure 65 PSI (448 kPa)
Super Flotation 30:00 x 20-16.1, 9 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 320-350 ft.-lbs. (434-475 Nm)

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900-3- Technical Service Guide
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Dealer Copy -- Not for Resale

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900-4- Technical Service Guide
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943 LOADER SPECIFICATIONS
(S/N 11479 & Above)
ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 74 HP (55 kW)
Maximum Governed Engine Speed 2200 RPM
Torque @ 1350 RPM 192 ft.-lbs. (260 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2350-2375 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2500 PSI (17238 kPa)
Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0,012 in. (0,3 mm)
Exhaust 0.012 in. (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

Bobcat Loader
900-5- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts (1/2”) 100 ft.-lbs. (136 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Flywheel Place Bolts 90 ft.-lbs. (122 Nm)
Fuel Injector Fastening Nuts 12 ft.-lbs. (16 Nm)
High Pressure Fuel Line Nuts 15 ft.-lbs. (20 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Hub End Plate Bolts 210-230 285-311
Axle Sprocket Bolt 210-230 285-312
Hydro.Pump Pulley Retainer Bolt 175-200 237-271
Hydro. Motor Mounting Bolts 110-120 149-163
Main Frame Mounting Bolts 320-350 434-475
Reduction Gearcase Mounting Bolts 220-245 298-332

Dealer Copy -- Not for Resale


Rubber engine Mounts to Belly Pin 125-140 170-190
Tilt Cylinder Base End Bolt 220-245 298-332

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Piston Pump
Pump Capacity @ 2200 RPM *25 GPM (94,6 L/min.)
Charge Pump Flow *14.7 GPM (55,6 L/min.)
Pump Compensator Setting (De-Stroked to 0 *2100-2400 PSI (14480-16548 kPa)
Flow)
Charge Pressure @ Full RPM (Cold) 400 PSI (2758 kPa)
Check Charge Pressure *Install gauge at inlet to hydro. pump
Filter- Charge Circuit #3 Media
Hydraulic Circuit #4 Media
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.

* See Loader Service Manual for the correct Procedure.

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900-6- Technical Service Guide
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ELECTRICAL
Alternator Type & Output 63 Amps.
S/N 11999 & Below
Battery (Two- Used) 12 Volt, 535 cold crank amps. @ 0°F.
(-18°C)
S/N 12001 & Above
Battery 12 Volt, 950 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Two in instrument Panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors
Final Drive #120 HS roller chain & sprockets in sealed
chaincase & gear reduction

Dealer Copy -- Not for Resale


Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (20,8 L.)
Freeze)
Engine Oil W/Filter 7.0 Qts (6,6 L.)
Fuel 30.0 Gals. (114 L)
Hydraulic Reservoir 6.0 Gals. (23 L)
Hydraulic/Hydrostatic System 19 Gals. (72 L)
Chaincase Reservoir 20.0 Gals. (76 L)

TIRES
Standard 8;00 x 19.5, 8 ply rating
Pressure 65 PSI (448 kPa)
Flotation 14:00 x 17.5, 10 ply rating
Pressure 65 PSI (448 kPa)
Super Flotation 30:00 x 20-16.1, 9 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 320-350 ft.-lbs. (434-475 Nm)

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900-7- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
900-8- Technical Service Guide
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953 BICS™ LOADER SPECIFICATIONS

ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 74 HP (55,2 kW)
Maximum Governed Engine Speed 2200 RPM
Torque @ 1300 RPM 194 ft.-lbs. (263 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2275-2300 RPM
Engine Oil Type Use SAE API Class CE
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2500 PSI (17238 kPa)
Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012 in. (0,3 mm)
Exhaust 0.012 in. (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

PERFORMANCE
Rated Operating Capacity (SAE) 2400 lbs. (1089 kg)
Operating Weight 8832 lbs. (4006 kg)
Travel Speed 0-6.5 MPH (10 km/hr.)

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900-9- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts (1/2”) 100 ft.-lbs. (136 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Flywheel Place Bolts 90 ft.-lbs. (122 Nm)
Fuel Injector Fastening Nuts 12 ft.-lbs. (16 Nm)
High Pressure Fuel Line Nuts 15 ft.-lbs. (20 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Hub End Plate Bolts 180-200 244-271
Axle Sprocket Bolt 180-200 244-271
Hydro.Pump Pulley Retainer Bolt 175-200 237-271
Hydro. Motor Mounting Bolts 110-120 149-163
Main Frame Mounting Bolts 300-330 407-447
Reduction Gearcase Mounting Bolts 220-245 298-332

Dealer Copy -- Not for Resale


Rubber engine Mounts to Belly Pin 125-140 170-190
Tilt Cylinder Base End Bolt 220-245 298-332

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Piston Pump
Pump Capacity @ 2275 RPM *23.5 GPM (89 L/min.)
Charge Pump Flow *14.7 GPM (55,6 L/min.)
Pump Compensator Setting (De-Stroked to 0 *2100-2400 PSI (14480-16548 kPa)
Flow)
Charge Pressure @ Full RPM - Fluid Temp at 140°F. (60°C.)
S/N 11593 & Below 350-370 PSI (2413-2551 kPa)
S/N 11594 & Above 390-410 PSI (2689-2827 kPa)
Check Charge Pressure *Install gauge at inlet to hydro. pump
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 5.0 Sec.
Lower Lift Arms from Maximum Height 3.3 Sec.
Move Bucket to Dump Position 3.0 Sec.
Move Bucket to Retracted Position 2.4 Sec.
* See Loader Service Manual for the correct Procedure.

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900-10- Technical Service Guide
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ELECTRICAL
Alternator Output 50 Amps.
Battery) 12 Volt, 1000 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Right side of engine compartment bolted to
cross member
Fuse Type Plug-In

DRIVE SYSTEM
Transmission Tandem hydro. pumps driving 2 fully
reversing motors
Final Drive #120 HS Roller chain & sprockets in sealed
chaincase & gear reduction
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES

Dealer Copy -- Not for Resale


Cooling System (47% Water & 53% PG- 22.0 Qts. (20,8 L.)
Anti-Freeze)
Engine Oil Filter 7.0 Qts (6,6 L.)
Fuel 30.0 Gals. (114 L)
Hydraulic Reservoir 6.0 Gals. (23 L)
Hydraulic/Hydrostatic System 15.0 Gals. (57 L)
Chaincase Reservoir 20.0 Gals. (76 L)

TIRES
Standard 8;00 x 19.5, 8 ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Flotation 14:00 x 17.5, 10 ply rating
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Terra 38:00 x 20-16.1
Pressure Inflate tires to the maximum pressure
shown on the side wall of the tire.
Solid 7.50 x 20.0
Wheel Nut Torque 320-350 ft.-lbs. (434-475 Nm)

Bobcat Loader
900-11- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
900-12- Technical Service Guide
390 of 470
963 BICS™ LOADER SPECIFICATIONS
(S/N 562211001-562214999)
ENGINE
Make & Model Perkins, 1004.40 OT
Horsepower/Displacement 105 HP (78 kW) 243 cu. in. (3,99 L)
Ignition Type Diesel- Turbocharged
Low Idle 950-1000 RPM
High Idle 2335-2400RPM
Engine Oil Pressure @ 2335-2400 RPM 40-60 PSI (275,8-413,7 kPa)
Fuel Lift Pump Pressure 6.09-10.15 PSI (42-70 kPa)
Injector Working Pressure 4263 PSI (29393 kPa)
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Timing 18°-20° B.T.D.C.
Location of Timing Marks Flywheel Pulley
Crankshaft Rotation (Facing Crankshaft) Clockwise
Compression @ Cranking Speed 300-500 PSI (2000-3500 kPa)

Dealer Copy -- Not for Resale


Valve Tappet Clearance (Cold) Intake 0.008 in. (0,20 mm)
Exhaust 0.018 in. (0,45 mm)

ENGINE TORQUES
Engine Oil Drain Plug 25 ft.-lbs (34 Nm)
Fuel Injection Tubeline Nuts 16 ft.-lbs. (22Nm)
Injection Pump Vent 10-13 ft.-lbs (14-18 Nm)
Valve Cover -Plastic 15 ft.-lbs. (20 Nm)
Aluminium 22 ft.-lbs. (30 Nm)

COOLING SYSTEM
Coolant Type 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (48 kPa)
Thermostat Fully open @ 205°F. (96°C)

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900-13- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 125-140 170-190
Tilt Cylinder Pivot Pin Retainer Bolt 16-20 21-27
Lift Arm Pivot Pin Retainer Bolt 16-20 21-27
Control Valve Mounting Bolts 23-27 32-36
Hydraulic Pump Mounting Bolts 70 95
Hydrostatic Motor Mounting Bolts 65-70 88-95
Hydrostatic Pump Pulley Nut 175-200 237-271
Main Frame Mounting Bolts 220-245 298-332
Wheel Nut Torque 320-350 434-475

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ 3575 RPM *26.2 GPM (105,6 L/min.)
System Main Relief (Dual Pressure)

Dealer Copy -- Not for Resale


@ Quick Couplers 3375 PSI (23270 kPa)
Second Stage 3025 PSI (20857 kPa)
Charge Pressure at Hydrostatic Pump @ Fluid Temp 140°F (60°C)
Full RPM in Neutral Right Side (Driven) Pump 406 PSI (2800 kPa)
Left Side Pump 319 PSI (2200 kPa)
Check Charge Pressure See Loader Service Manual
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 4.4 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.2 Sec.

CAPACITIES
Cooling System 20 Qts. (18,9 L.)
Engine Oil W/Filter 8 Qts (7,8 L.)
Fuel Reservoir 32.5 Gals. (123.0 L)
Hydraulic Reservoir 28 Qts. (26,5 L)
Hydraulic/Hydrostatic System with N/A
Reservoir
Chaincase Reservoir 20.5 Gals. (77,6 L)

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900-14- Technical Service Guide
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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt open frame w/integeral, 50 Amps.
Location of Fuses Engine compartment, right side frame

MISC.
Rated Operating Capacity (SAE) 3000 lbs. (1362 kg)
Operating Weight 9700 lbs. (4403,8 kg)
Travel Speed (Low) 0-5.17 MPH (8,3 km/hr.)
(High) 9.00 MPH (14.5 km/hr.)

Dealer Copy -- Not for Resale

Bobcat Loader
900-15- Technical Service Guide
393 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
900-16- Technical Service Guide
394 of 470
963 BICS™ LOADER SPECIFICATIONS
(G Series) (S/N 562215001 & Above)
ENGINE
Make & Model Perkins, 1004.40 OT
Horsepower/Displacement 105 HP (78 kW) 243 cu. in. (3983 cu. cm)
Ignition Type Diesel- Turbocharged
Low Idle 950-1000 RPM
High Idle 2335-2400 RPM
Engine Oil Pressure @ High Idle 40-60 PSI (275,8-413,7 kPa)
Fuel Lift Pump Pressure 6.09-10.15 PSI (42-70 kPa)
Injector Working Pressure 4263 PSI (29393 kPa)
Firing Order 1-3-4-2
Location of #1 Cylinder Closest to water pump
Timing 18°-20° B.T.D.C.
Location of Timing Marks Flywheel Pulley
Crankshaft Rotation (Facing Crankshaft) Clockwise
Compression @ Cranking Speed 300-500 PSI (2000-3500 kPa)

Dealer Copy -- Not for Resale


Valve Tappet Clearance (Cold) Intake 0.008 in. (0,20 mm)
Exhaust 0.018 in. (0,45 mm)

ENGINE TORQUES
Engine Oil Drain Plug 25 ft.-lbs (34 Nm)
Fuel Injection Tubeline Nuts 16 ft.-lbs. (22Nm)
Injection Pump Vent 10-13 ft.-lbs (14-18 Nm)
Valve Cover -Plastic 15 ft,-lbs. (20 Nm)
Aluminium 22 ft.,-lbs. (30 Nm)

COOLING SYSTEM
Coolant Type 47% water and 53% Propylene Glycol
Radiator Cap Pressure 13 PSI (90 kPa)
Thermostat Fully open @ 205°F. (96°C)

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900-17- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Bob-Tach Pivot Pin Retainer Bolt 16-20 21-27
Tilt Cylinder Pivot Pin Retainer Bolt 220-245 298-332
Lift Arm Pivot Pin Retainer Bolt 16-20 21-27
Control Valve Mounting Bolts 23-27 32-36
Hydraulic Pump Mounting Bolts 30 40
Hydrostatic Motor Mounting Bolts 65-70 88-95
Hydrostatic Pump Pulley Nut 150 203
Main Frame Mounting Bolts 220-245 298-332
Wheel Nut Torque 320-350 434-475

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Capacity @ High Idle *27.9 GPM (105,6 L/min.)
System Main Relief (Dual Pressure)

Dealer Copy -- Not for Resale


@ Quick Couplers 3375 PSI (23270 kPa)
Second Stage 3025 PSI (20857 kPa)
Charge Pressure at Hydrostatic Pump @ Fluid Temp 140°F (60°C)
Full RPM in Neutral Right Side (Driven) Pump 406 PSI (2800 kPa)
Left Side Pump 319 PSI (2200 kPa)
Check Charge Pressure See Service Manual
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 4.4 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 2.8 Sec.
Move Bucket to Retracted Position 2.2 Sec.

CAPACITIES
Cooling System 20 Qts. (18,9 L.)
Engine Oil W/Filter 8 Qts (7,8 L.)
Fuel Reservoir 32.5 Gals. (123.0 L)
Hydraulic Reservoir 28 Qts. (26,5 L)
Hydraulic/Hydrostatic System with 14.9 Gal. (56 L)
Reservoir
Chaincase Reservoir 20.5 Gals. (77,6 L)

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900-18- Technical Service Guide
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LUBRICANTS
Engine Oil Page DATA-1
Hydraulic/Hydrostatic Oil Page DATA-2
Transmission (Chaincase) Fluid Page DATA-2

ELECTRICAL
Alternator Type & Output 12 Volt, 50 Amps. or 90 Amps., open, neg,
ground
Location of Fuses Control Panel

MISC.
Rated Operating Capacity (SAE) 3000 lbs. (1362 kg)
Operating Weight 9700 lbs. (4497 kg)
Travel Speed (Low) 0-5.17 MPH (8,3 km/hr.)

Dealer Copy -- Not for Resale


(High) 9.00 MPH (14.5 km/hr.)

Bobcat Loader
900-19- Technical Service Guide
397 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
900-20- Technical Service Guide
398 of 470
970 LOADER SPECIFICATIONS
(Gas)
ENGINE
Make & Model Continental, 6 cylinder, F227
Horsepower 82 HP (61 kW)
Maximum Governed Engine Speed 2650 RPM
Torque @ 1500 RPM 182 ft.-lbs. (247 Nm)
Bore/Stroke 3.3125/4.375” (84,1/111,1 mm)
Displacement 227 cu. in. (3721 cu. cm.)
Lubrication Pressure system W/Filter
Low Idle 800 RPM
High Idle 2800 RPM
Engine Oil Type Use SAE API Class SF
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 20-30 PSI (138-207 kPa)
Fuel Pump Pressure 1.5-2.25 PSI (10-16 kPa)
Ignition 12 volt battery ignition w/breaker points &

Dealer Copy -- Not for Resale


coil
Spark Plug Gap 0.025” (0,64 mm)
Breaker Point Gap 0.021” (0,53 mm)
Carburetor Float Setting Float level w/carb. fuel bowl edge
Firing Order 1-5-3-6-2-4
Timing 2 1800 RPM (W/Vacuum Line 15° B.T.D.C.
Connected)
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 130-140 PSI (896-965 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.020” (0,5 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

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900-21- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts 35-40 ft.-lbs. (47-54 Nm)
Flywheel Bolts 34-40 ft.-lbs. (47-54 Nm)
Flywheel Housing Bolts 50-55 ft.-lbs. (68-75 Nm)
Gear Covers 25-30 ft.-lbs. (34-41 Nm)
Manifold Bolts 25-30 ft.-lbs. (34-41 Nm)
Oil Pan Bolts 12-16 ft.-lbs. (16-22 Nm)
Water Pump Bolts 25-30 ft.-lbs. (34-41 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Carrier Mounting Bolts 250 339
Flywheel Adapter Plate to Chaincase 90-100 122-136
Flywheel Adapter Plate to Engine 45-50 61-68
Gearbox to Chaincase 325 441
Hydraulic Motor to Final Drive Chaincase 90-100 122-136

Dealer Copy -- Not for Resale


Hydraulic Pump to Transfer Case 90-100 122-136
Lift Arm Boom & Cylinder Pivots 800 1085

HYDRAULIC/HYDROSTATIC SYSTEM
Pump (Dual section) Gear
Pump Capacity @ 2500 RPM
Tilt Section *12.8 GPM (48,4 L/min.)
Tilt Section *25 GPM (94,5 L/min.)
System Main Relief @ Quick Couplers 2100 PSI (14480 kPa)
Charge Pressure @ Full RPM -Fluid Temp at 140°F. (60°C.)
Neutral 180-210 PSI (1241-1448 kPa)
Stroked 160-180 PSI (1103-1241 kPa)
Check Charge Pressure *See Loader Service Manual
Filter- Hydrostatic 10 Micron
Implement (Suction Side) 100 Mesh
Hydrostatic Pressure Indicator in Operator Cab 4-6 PSI (28-41 kPa) differential
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 6.7 Sec.
Lower Lift Arms from Maximum Height 4.5 Sec.
Move Bucket to Dump Position 2.2 Sec.
Move Bucket to Retracted Position 3.4 Sec.

*See Loader Service Manual for the correct procedure.

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900-22- Technical Service Guide
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ELECTRICAL
Alternator Output 22 Amps.
Battery 12 Volt, 580 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses & Sizes
Near Starter Two 40 Amps.
R.H Instrument Panel Two 30 Amps
L.H Instrument Panel 14 Amps.

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors
Final Drive #140 HS roller chain & sprockets in sealed
chaincase & gear reduction
Chain Tension-20-25 lbs. (89-111 N) 1/4” (96,4 mm) movement
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (18,9 L.)
Freeze)
Engine Oil Filter 7.0 Qts (6,6 L.)
Fuel 33.0 Gals. (125 L)
Hydraulic & Chaincase Reservoir 24.0 Gals. (91 L)
Hydraulic/Hydrostatic System Overall 34.0 Gals. (129 L)
Capacity
Final Drive Chaincase (Each Side) 3.5 Gals. (13 L)
Primary Reduction Gearcase (Each Side) - 8.0 Qts. (7,6 L)
Funk
Clark 4.0 Qts. (3,8 L)

TIRES
Standard 15;00 x 19.5, 8 ply rating
Pressure 55 PSI (379 kPa)
Flotation 20:00 x 19.5, 8 ply rating
Pressure 25 PSI (172 kPa)
Wheel Nut Torque 300 ft.-lbs. (407 Nm)
*Calcium chloride in rear tires only.

Bobcat Loader
900-23- Technical Service Guide
401 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
900-24- Technical Service Guide
402 of 470
970 LOADER SPECIFICATIONS
(Diesel)
ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 77 HP (57 kW)
Maximum Governed Engine Speed 2400 RPM
Torque @ 1500 RPM 190 ft.-lbs. (258 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Low Idle 800-1000 RPM
High Idle 2640 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 30-60 PSI (207-414 kPa)
Fuel Pump Pressure 2.75-4.25 PSI (19-29 kPa)
Ijector Working Pressure 2500 PSI (17238 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing Letter “C” in mechanical governed pump
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

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900-25- Technical Service Guide
403 of 470
ENGINE TORQUES
Cylinder Head Bolts (1/2”) 85 ft.-lbs. (115 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Injector Fastening Nuts 12 ft.-lbs. (16 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

LOADER TORQUES FT.-LBS. NM


Axle Carrier Mounting Bolts 250 339
Flywheel Adapter Plate to Chaincase 90-100 122-136
Flywheel Adapter Plate to Engine 45-50 61-68
Gearbox to Chaincase 325 441
Hydraulic Motor to Final Drive Chaincase 90-100 122-136
Hydraulic Pump to Transfer Case 90-100 122-136
Lift Arm Boom & Cylinder Pivots 800 1085

Dealer Copy -- Not for Resale


HYDRAULIC/HYDROSTATIC SYSTEM
Pump (Dual section) Gear
Pump Capacity @ 2400 RPM
Tilt Section *12.8 GPM (48,4 L/min.)
Tilt Section *25 GPM (94,5 L/min.)
System Main Relief @ Quick Couplers 2100 PSI (14480 kPa)
Charge Pressure @ Full RPM -Fluid Temp at 140°F. (60°C.)
Neutral 180-210 PSI (1241-1448 kPa)
Stroked 160-180 PSI (1103-1241 kPa)
Check Charge Pressure *See Loader Service Manual
Filter- Hydrostatic 10 Micron
Implement (Suction Side) 100 Mesh
Hydrostatic Pressure Indicator in Operator Cab 4-6 PSI (28-41 kPa) differential
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 6.7 Sec.
Lower Lift Arms from Maximum Height 4.9 Sec.
Move Bucket to Dump Position 2.4 Sec.
Move Bucket to Retracted Position 3.6 Sec.

*See Loader Service Manual for the correct procedure.

Bobcat Loader
900-26- Technical Service Guide
404 of 470
ELECTRICAL
Alternator Output 22 Amps.
Battery 12 Volt, 580 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses & Sizes
Near Starter Two 40 Amps.
R.H Instrument Panel Two 30 Amps
L.H Instrument Panel 14 Amps.

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors
Final Drive #140 HS roller chain & sprockets in sealed
chaincase & gear reduction
Chain Tension-20-25 lbs. (89-111 N) 1/4” (6,4 mm) movement
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 19.0 Qts. (18 L)
Freeze)
Engine Oil Filter 8.0 Qts (7,6 L)
Fuel 33.0 Gals. (125 L)
Hydraulic & Chaincase Reservoir 24.0 Gals. (91 L)
Hydraulic/Hydrostatic System Overall 34.0 Gals. (129 L)
Capacity
Final Drive Chaincase (Each Side) 3.5 Gals. (13 L)
Primary Reduction Gearcase (Each Side) - 8.0 Qts. (7,6 L)
Funk
Clark 4.0 Qts. (3,8 L)

TIRES
Standard 15;00 x 19.5, 8 ply rating
Pressure 55 PSI (379 kPa)
Flotation 20:00 x 19.5, 8 ply rating
Pressure 25 PSI (172 kPa)
Wheel Nut Torque 300 ft.-lbs. (407 Nm)
*Calcium chloride in rear tires only.

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900-27- Technical Service Guide
405 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
900-28- Technical Service Guide
406 of 470
974 LOADER SPECIFICATIONS

ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 78 HP (58 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @ 1350 RPM 190 ft.-lbs. (258 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel- Compression
Low Idle 800 RPM
High Idle 2640 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure - 4 Bolt 2.75-4.25 PSI (19-29 kPa)

Dealer Copy -- Not for Resale


2 Bolt 2-3 PSI (13-21 kPa)
Injector Working Pressure 2500 PSI (17238 kPa)
Firing Order 1-3-4-2
Timing Letter “C” in mechanical governed pump
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

ENGINE TORQUES
Clutch Mounting Bolts 35-45 ft.-lbs. (47-61 Nm)
Cylinder Head Bolts (1/2”) 85 ft.-lbs. (115 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Injector Fastening Nuts 15 ft.-lbs. (20 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

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900-29- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Axle Carrier Mounting Bolts 250 339
Flywheel Adapter Plate to Chaincase 90-100 122-136
Flywheel Adapter Plate to Engine 45-50 61-68
Gearbox to Chaincase 325 441
Hydraulic Motor to Final Drive Chaincase 90-100 122-136
Hydraulic Pump to Transfer Case 90-100 122-136
Lift Arm Boom & Cylinder Pivots 800 1085

HYDRAULIC/HYDROSTATIC SYSTEM
Pump (Dual section) Gear
Pump Capacity @ 2500 RPM
Tilt Section *12.8 GPM (48,4 L/Min.)
Tilt Section *25 GPM (94,6 L/min.)
System Main Relief @ Quick Couplers 2200-2300 PSI (15169-15859 kPa)

Dealer Copy -- Not for Resale


Charge Pressure @ Full RPM Fluid Temp at 140°F. (60°C.)
Neutral 180-210 PSI (1241-1448 kPa)
Stroked 160-180 PSI (1103-1241 kPa)
Check Charge Pressure *Install gauge @ hydro. pump
Filter- Primary 10 Micron
Secondary (Two) 10 Micron
Implement (Suction Side) 100 Mesh
Hydrostatic Pressure Indicator in Operator Cab 4-6 PSI (28-41 kPa) differential
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder drift Allowed W/O Bucket 1.0” (25mm)
(10 min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 6.7 Sec.
Lower Lift Arms from Maximum Height 4.9 Sec.
Move Bucket to Dump Position 2.4 Sec.
Move Bucket to Retracted Position 3.6 Sec.

*See Loader Service Manual for the correct procedure.

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900-30- Technical Service Guide
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ELECTRICAL
Alternator Output
(S/N 12219 & Below) Delco 22 Amps.
(S/N 12220 & Above) Delco 18 Amps.
Melroe 50 Amps.
S/N 13130 & Below
Battery (Two Used) 12 Volt, 420 cold crank amps. @ 0°F. (-18°C)
S/N 13131 & Above
Battery 12 Volt, 950 cold crank amps. @ 0°F. (-18°C)
Location of Fuses Instrument panel & next to starter
Fuse Size- Instrument Panel 40 Amps.
Next to Starter 20 Amps.

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors

Dealer Copy -- Not for Resale


Final Drive #140 HS roller chain & sprockets in sealed
chaincase & gear reduction
Chain Tension-20-25 lbs. (89-111 N) 1/4” (6,4 mm) movement
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% Water & 50% Anti- 19.0 Qts. (18 L.)
Freeze)
Engine Oil W/Filter 8.0 Qts (7,6 L.)
Fuel 33.0 Gals. (125 L)
Hydraulic & Chaincase Reservoir 18.5 Gals. (70 L)
Hydraulic/Hydrostatic System Overall 34.0 Gals. (129 L)
Capacity
Final Drive Chaincase (Each Side)
S/N 12755 & Below 3.5 Gals. (13 L)
S/N 127556 & Above 10.0 Gals. (38 L)
Primary Reduction Gearcase (Each Side) 4.0 Qts. (3,8 L)

TIRES
Standard 15;00 x 19.5, 8 ply rating
Pressure 55 PSI (379 kPa)
Flotation 20:00 x 19.5, 8 ply rating
Pressure 25 PSI (172 kPa)
Wheel Nut Torque 300 ft.-lbs. (407 Nm)

Bobcat Loader
900-31- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
900-32- Technical Service Guide
410 of 470
975 LOADER SPECIFICATIONS

ENGINE
Make & Model John Deere, 4 cylinder, 4.276
Horsepower 82 HP (61 kW)
Maximum Governed Engine Speed 2500 RPM
Torque @ 1350 RPM 220 ft.-lbs. (298 Nm)
Bore/Stroke 4.19/5.0” (106,4/127 mm)
Displacement 276 cu. in. (4524 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel- Compression
Low Idle 800 RPM
High Idle 2640 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2500 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure 3.5-4.5 PSI (24-31 kPa)
Injector Working Pressure - New 3200 PSI (22064 kPa)

Dealer Copy -- Not for Resale


Used 3000 PSI (20685 kPa)
Firing Order 1-3-4-2
Timing T.D.C.
Location of Timing Marks Put #1 piston on T.D.C., install timing pin in
flywheel, reference marks on rotor & shaft
must align
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 350 PSI (2413 kPa)
Valve Tappet Clearance (Cold) Intake 0.014” (0,36 mm)
Exhaust 0.018” (0,46 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

ENGINE TORQUES
Clutch Mounting Bolts 35-45 ft.-lbs. (47-61 Nm)
Crankshaft Pulley Bolt 85 ft.-lbs. (115 Nm)
Cylinder Head Bolts 95 ft.-lbs. (129 Nm)
Flywheel Bolts 85 ft.-lbs. (115 Nm)
Injector Nozzles 14-17 ft.-lbs. (19-23 Nm)
Manifold Bolts 35 ft.-lbs. (47 Nm)
Oil Cooler/Filter to Block Bolts 35 ft.-lbs. (47 Nm)
Oil Pan Bolts 30 ft.-lbs. (41 Nm)
Water Pump Cover Bolts 35 ft.-lbs. (47 Nm)

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900-33- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Axle Carrier Mounting Bolts 250 339
Flywheel Adapter Plate to Chaincase 90-100 122-136
Flywheel Adapter Plate to Engine 45-50 61-68
Gearbox to Chaincase 325 441
Hydraulic Motor to Final Drive Chaincase 90-100 122-136
Hydraulic Pump to Transfer Case 90-100 122-136
Lift Arm Boom & Cylinder Pivots 800 1085

HYDRAULIC/HYDROSTATIC SYSTEM
Pump (Dual section) Gear
Pump Capacity @ 2500 RPM
Tilt Section *12.8 GPM (48,4 L/Min.)
Tilt Section *25 GPM (94,6 L/min.)
System Main Relief @ Quick Couplers 2200-2300 PSI (15169-15859 kPa)

Dealer Copy -- Not for Resale


Charge Pressure @ Full RPM Fluid Temp at 140°F. (60°C.)
Neutral 180-210 PSI (1241-1448 kPa)
Stroked 160-180 PSI (1103-1241 kPa)
Check Charge Pressure *Install gauge @ hydro. pump
Filter- Primary 10 Micron
Secondary (Two) 10 Micron
Implement (Suction Side) 100 Mesh
Hydrostatic Pressure Indicator in Operator Cab 4-6 PSI (28-41 kPa) differential
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder drift Allowed W/O Bucket 1.0” (25mm)
(10 min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 6.7 Sec.
Lower Lift Arms from Maximum Height 4.9 Sec.
Move Bucket to Dump Position 2.4 Sec.
Move Bucket to Retracted Position 3.6 Sec.

*See Loader Service Manual for the correct procedure.

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900-34- Technical Service Guide
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ELECTRICAL
Alternator Output
(S/N 12219 & Below) Delco 22 Amps.
(S/N 12220 & Above) Delco 18 Amps.
Melroe 50 Amps.
S/N 13130 & Below
Battery (Two Used) 12 Volt, 420 cold crank amps. @ 0°F. (-18°C)
S/N 13131 & Above
Battery 12 Volt, 950 cold crank amps. @ 0°F. (-18°C)
Location of Fuses Instrument panel & next to starter
Fuse Size- Instrument Panel 40 Amps.
Next to Starter 20 Amps.

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors

Dealer Copy -- Not for Resale


Final Drive #140 HS roller chain & sprockets in sealed
chaincase & gear reduction
Chain Tension-20-25 lbs. (89-111 N) 1/4” (6,4 mm) movement
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% Water & 50% Anti- 20.0 Qts. (19 L)
Freeze)
Engine Oil W/Filter 9.0 Qts (8,5 L)
Fuel 33.0 Gals. (125 L)
Hydraulic & Chaincase Reservoir 18.5 Gals. (70 L)
Hydraulic/Hydrostatic System Overall 34.0 Gals. (129 L)
Capacity
Final Drive Chaincase (Each Side)
S/N 12755 & Below 3.5 Gals. (13 L)
S/N 127556 & Above 10.0 Gals. (38 L)
Primary Reduction Gearcase (Each Side) 4.0 Qts. (3,8 L)

TIRES
Standard 15;00 x 19.5, 8 ply rating
Pressure 55 PSI (379 kPa)
Flotation 20:00 x 19.5, 8 ply rating
Pressure 25 PSI (172 kPa)
Wheel Nut Torque 300 ft.-lbs. (407 Nm)

Bobcat Loader
900-35- Technical Service Guide
413 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
900-36- Technical Service Guide
414 of 470
980 LOADER SPECIFICATIONS

ENGINE
Make & Model Cummins, 4 cylinder, 4BT3.9
Horsepower 94 HP (70 kW)
Maximum Governed Engine Speed 2200 RPM
Torque @ 1600 RPM 250ft.-lbs. (339 Nm)
Bore/Stroke 4.02/4.72” (102/120 mm)
Displacement 239 cu. in. (3917 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel- Compression
Low Idle 750-800 RPM
High Idle 2332-2420 RPM
Engine Oil Type Use SAE API Class CD
Viscosity 15W/40-Above 14°F. (-10°C);
10W/30-Below 14°F. (-10°C.)
Oil Pressure @ Idle 10 PSI (69 kPa)
Full RPM 30-80 PSI (209-552 kPa)

Dealer Copy -- Not for Resale


Fuel Pump Pressure 3-7 PSI (21-48 kPa)
Injector Working Pressure 3528-3675 PSI (24326-25339 kPa)
Firing Order 1-3-4-2
Timing T.D.C.
Location of Timing Marks Put #1 piston on T.D.C., install special bolt,
align marks on injection pump flange &
eng. gearcase housing
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression 350 PSI (2413 kPa)
Valve Tappet Clearance (Cold) Intake 0.010” (0,25 mm)
Exhaust 0.020” (0,51 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 203°F. (94°C)

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900-37- Technical Service Guide
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ENGINE TORQUES
Belt Tensioner Pulley Bolt 32 ft.-lbs. (43 Nm)
Crankshaft Pulley Bolt 44 ft.-lbs. (160 Nm)
Cylinder Head Bolts -Step 1 29 ft.-lbs. (40 Nm)
Step 2 62 ft.-lbs. (85 Nm)
Step 3 92 ft.-lbs. (126 Nm)
Exhaust Manifold Bolts 32 ft.-lbs. (43 Nm)
Fuel Injector Holddown Nuts 41 ft.-lbs. (55 Nm)
Fuel Lift Pump Bolts 18 ft.-lbs. (24 Nm)
Intake Manifold Cover Bolts 18 ft.-lbs. (24 Nm)
Oil Pan Bolts 18 ft.-lbs. (24 Nm)
Rear Seal Housing Bolts 7 ft.-lbs. (9,5 Nm)
Water Pump Bolts 18 ft.-lbs. (24 Nm)

LOADER TORQUES FT.-LBS. NM

Dealer Copy -- Not for Resale


Axle Carrier Mounting Bolts 250 339
Flywheel Adapter Plate to Chaincase 90-100 122-136
Flywheel Adapter Plate to Engine 45-50 61-68
Gearbox to Chaincase 325 441
Hydraulic Motor to Final Drive Chaincase 90-100 122-136
Hydraulic Pump to Transfer Case 90-100 122-136
Lift Arm Boom & Cylinder Pivots 800 1085

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900-38- Technical Service Guide
416 of 470
HYDRAULIC/HYDROSTATIC SYSTEM
Pump (Dual section) Gear
Pump Capacity @ 2200 RPM
Tilt Section *12.8 GPM (48,4 L/Min.)
Tilt Section *25 GPM (94,6 L/min.)
System Main Relief @ Quick Couplers 2250 PSI (15514 kPa)
Charge Pressure @ Full RPM Fluid Temp at 140°F. (60°C.)
Neutral 180-210 PSI (1241-1448 kPa)
Stroked 160-180 PSI (1103-1241 kPa)
Check Charge Pressure *Install gauge @ hydro. pump
Filter- Primary 10 Micron
Secondary (Two) 10 Micron
Implement (Suction Side) 100 Mesh
Hydrostatic Pressure Indicator in Operator Cab 4-6 PSI (28-41 kPa) differential
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder drift Allowed W/O Bucket 1.0” (25mm)

Dealer Copy -- Not for Resale


(10 min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 5.7 Sec.
Lower Lift Arms from Maximum Height 4.0 Sec.
Move Bucket to Dump Position 2.0 Sec.
Move Bucket to Retracted Position 4.7 Sec.

*See Loader Service Manual for the correct procedure.

ELECTRICAL
Alternator Output 50 Amps.
Battery (Two Used) 12 Volt, 950 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses & Circuit Breaker Instrument panel
Fuse Sizes 25 Amps.

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900-39- Technical Service Guide
417 of 470
DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors
Final Drive #140 HS roller chain & sprockets in sealed
chaincase & gear reduction
Chain Tension-20-25 lbs. (89-111 N) 1/4” (6,4 mm) movement
Fluid Type See Fluid Specifications, Page DATA-2

CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (20,8 L.)
Freeze)
Engine Oil W/Filter 10.0 Qts (9,5 L.)
Fuel 33.0 Gals. (125 L)
Hydraulic & Chaincase Reservoir 18.5 Gals. (70 L)
Hydraulic/Hydrostatic System Overall 34.0 Gals. (129 L)
Capacity
Final Drive Chaincase (Each Side) 10.0 Gals. (38 L)

Dealer Copy -- Not for Resale


Primary Reduction Gearcase (Each Side) 4.0 Qts. (3,8 L)

TIRES
Standard 15:00 x 19.5, 8 ply rating
Pressure 55 PSI (379 kPa)
Flotation 15:00 x 19.5,12 ply rating
Pressure 25 PSI (172 kPa)
Flotation 42/25:00 x 20,12 ply rating
Pressure 25 PSI (172 kPa)
Wheel Nut Torque 300 ft.-lbs. (407 Nm)

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900-40- Technical Service Guide
418 of 470
1000 SERIES FELLER BUNCHER SPECIFICATIONS
1213 FELLER BUNCHER SPECIFICATIONS . . . . . . . . . . . . . . . 1000-1

Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
419 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
420 of 470
1213 FELLER BUNCHER SPECIFICATIONS

ENGINE
Make & Model Isuzu, 4 cylinder, 4JB1PK
Horsepower 62 HP (46 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 1600 RPM 128 ft.-lbs. (174 Nm)
Bore/Stroke 3.66/4.02” (93/102 mm)
Displacement 169 cu. in. (2770 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel- Compression
Low Idle 800-1000 RPM
High Idle 2725-2775 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 64 PSI (441 kPa)
Fuel Pump Pressure 37-71 PSI (255-490 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2630 PSI (18134 kPa)
Firing Order 1-3-4-2
Timing 16° B.T.D.C.
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0,016” (0,41 mm)
Exhaust 0.016” (0,41 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 208°F. (98°C)

ENGINE TORQUES
Cylinder Head Bolts -New 52-76 ft.-lbs. (77-91 Nm)
Used 72-80 ft.-lbs. (98-108 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Holddown Nuts 23-32 ft.-lbs. (31-43 Nm)
High Pressure Tubeline Fittings 14-29 ft.-lbs. (19-39 Nm)
Manifold Bolts 10-17 ft.-lbs. (14-23 Nm)
Oil Pan Bolts 14-19 ft.-lbs. (19-26 Nm)
Timing Case Cover Bolts 11-17 ft.-lbs. (15-23 Nm)
Water Pump Bolts 11-18 ft.-lbs. (15-24 Nm)

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1000-1- Technical Service Guide
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LOADER TORQUES FT.-LBS. NM
Axle Hub & Shaft End Plate Bolts 175-190 237-258
Axle Flange Housing Nuts 65-70 88-95
Axle Sprocket Bolt 220-245 300-330
Gearcase Mounting Bolts 220-245 300-330
Hydro Motor Mounting Bolts 65-70 88-95
Main Frame Mounting Bolts 220-245 300-330
Shear Blade Mounting Bolts 300-330 407-447
U-Joint Mounting Bolts (LocTite) 23-25 31-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2600 RPM
Rear Section *16.0 GPM (60.6 L/Min.)
Front Section *7.5 GPM (28,4 L/min.)
System Main Relief @ Shear Hoses

Dealer Copy -- Not for Resale


Front Control Valve 2700 PSI (18617 kPa)
Rear Control Valve 2200 PSI (15169 kPa)
Charge Pressure 130-150 PSI (896-1034 kPa)
Check Charge Pressure *Connect gauge to diagnostic coupler
Filter- Hydraulic #3 Element
Hydrostatic P/N #10 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum Cylinder drift Allowed W/O Bucket 1.3” (33mm)
(10 min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 3.4 Sec.
Lower Lift Arms from Maximum Height 2.2 Sec.
Close the Shear 4.1 Sec.
Open the Shear 3.3 Sec.

*See Loader Service Manual for the correct procedure.

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1000-2- Technical Service Guide
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ELECTRICAL
Alternator Output 42 Amps.
Battery (Two Used) 12 Volt, 700 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Two in Instrument panel
Fuse Size 25 Amps.

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 2 fully
reversing motors
Final Drive #100 roller chain & sprockets in sealed
chaincase & gear reduction & chain/
sprocket reduction @ wheel ends.
Fluid Type See Fluid Specifications, Page DATA-2

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (21 L.)
Freeze)
Engine Oil W/Filter 6.0 Qts (5,6 L.)
Fuel 22.0 Gals. (83 L)
Hydraulic Reservoir 4.0 Gals. (15 L)
Hydraulic/Hydrostatic System 8.3 Gals. (31 L)
Chaincase Reservoir 10.0 Gals. (38 L)
Final Drive Wheel Ends Chain Case (Each)
Front 6.0 Gals. (23 L.)
Rear 8.0 Gals. (7,6 L.)

TIRES
Standard 12:00 x 16.5, 8 ply rating
Pressure 35 PSI (241 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

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1000-3- Technical Service Guide
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Dealer Copy -- Not for Resale

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1000-4- Technical Service Guide
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ARTICULATED LOADER SERIES SPECIFICATIONS

1600 ARTICULATED LOADER SPECIFICATIONS . . . . . . . . . . . . ART-1


(S/N 11999 & Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ART-1
(S/N 12001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ART-5

2000 ARTICULATED LOADER SPECIFICATIONS . . . . . . . . . . . . ART-9


(S/N 12999 & Below) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ART-9
(S/N 13001 & Above) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ART-13

2000 RTF ARTICULATED LOADER SPECIFICATIONS . . . . . . . ART-17

2400 MTC ARTICULATED LOADER SPECIFICATIONS. . . . . . . ART-21

2410 MTC ARTICULATED LOADER SPECIFICATIONS. . . . . . . ART-25


(12000 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ART-25
(13000 Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ART-29

Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
425 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
426 of 470
1600 ARTICULATED LOADER SPECIFICATIONS
(S/N 11999 & Below)
ENGINE
Make & Model Kubota, 4 cylinder, V1702-B
Horsepower 36 HP (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @ 1600 RPM 80 ft.-lbs. (108 Nm)
Bore/Stroke 3.23/3.23” (82/82 mm)
Displacement 105.7 cu. in. (1732 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 700-1000 RPM
High Idle 2860-3000 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 42-64 PSI (290-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 1990-2130 PSI (13721-14686 kPa)
Firing Order 1-3-4-2
Timing 2 1800 RPM (W/Vacuum Line 23°-25° B.T.D.C.
Connected)
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression Minimum; 320-350 PSI (2206-2413 kPa)
Maximum; 425-470 PSI (2930-3241 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.009” (0,18-0,23 mm)
Exhaust 0.007-0.009” (0,18-0,23 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 203°F. (95°C)

ENGINE TORQUES
Cylinder Head Bolts 48-51 ft.-lbs. (65-69 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 40-43 ft.-lbs. (54-58 Nm)
Fuel High Pressure Tubeline Fittings 11-19 ft.-lbs. (15-26 Nm)
Fuel Injection Pump Mounting Nuts 17-20 ft.-lbs. (23-27 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Nozzle Holders 22-36 ft.-lbs. (31-34 Nm)

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ART-1- Technical Service Guide
427 of 470
LOADER TORQUES FT.-LBS. NM
Axle End Plate Retainer Bolts 90-100 125-135
Bob-Tach Pivot Pin Retainer Bolt 235 319
Center Pivot Ball Stud 650 881
Hydro. Motor Mounting Bolts. 85-95 115-129
Lift Arm Pivot Pin Retainer Bolt 235 319
Rear Main Frame to Axle Carrier 220-245 298-332
U-Joint Mounting Bolts (LocTite) 23-25 31-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2800 RPM *14.25 GPM (54,4 L/min.)
System Main Relief @ Quick Couplers 2200 PSI (15169 kPa)
Charge Pressure
Servo Neutral 117-137 PSI (807-945 kPa)
Servo Stroked 84-104 PSI (579-717 kPa)

Dealer Copy -- Not for Resale


Check Charge Pressure *See Loader Service Manual
Filter # 3 Element
Bronze Filter - Outlet @ Hyd. Pump 25 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 5.3 Sec.
Lower Lift Arms from Maximum Height 4.2 Sec.
Move Bucket to Dump Position 1.7 Sec.
Move Bucket to Retracted Position 1.5 Sec.

*See Loader Service Manual for the correct procedure.

Bobcat Loader
ART-2- Technical Service Guide
428 of 470
ELECTRICAL
Alternator Output - Delco 37 Amps.
Melroe 55 Amps.
Battery 12 Volt, 525 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 1 fully
reversing motors
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 13.0 Qts. (12,3 L)
Freeze)
Engine Oil Filter 9.0 Qts (8,5 L)
Fuel 15.0 Gals. (57 L)
Hydraulic Reservoir - Steel 3.0 Gals. (11 L)
Nylon 4.0 Gals. (15 L)
Hydraulic/Hydrostatic System - Steel 5.5 Gals. (21 L)
Nylon 6.5 Gals. (25 L)
Front Axle 3.0 Qts. (2,8 L)
Rear Axle 5.5 Qts. (5,2 L)

TIRES
Standard 10;00 x 16.5, 6 ply rating
Pressure - Front & Rear 30 PSI (206 kPa)
Flotation 20:00 x 19.5, 8 ply rating
Pressure - Front 35 PSI (241 kPa)
Rear 24 PSI (172 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
ART-3- Technical Service Guide
429 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
ART-4- Technical Service Guide
430 of 470
1600 ARTICULATED LOADER SPECIFICATIONS
(S/N 12001 & Above)
ENGINE
Make & Model Kubota, 4 cylinder, V1702-B
Horsepower 36 HP (27 kW)
Maximum Governed Engine Speed 2800 RPM
Torque @ 1600 RPM 80 ft.-lbs. (108 Nm)
Bore/Stroke 3.23/3.23” (82/82 mm)
Displacement 105.7 cu. in. (1732 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 700-1000 RPM
High Idle 2860-3000 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 42-64 PSI (290-441 kPa)
Fuel Pump Pressure 0.75-2.13 PSI (5-15 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 1990-2130 PSI (13721-14686 kPa)
Firing Order 1-3-4-2
Timing 2 1800 RPM (W/Vacuum Line 23° - 25° B.T.D.C.
Connected)
Location of Timing Marks Crankshaft Pulley
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression Minimum; 320-350 PSI (2206-2413 kPa)
Maximum; 425-470 PSI (2930-3241 kPa)
Valve Tappet Clearance (Cold) Intake 0.007-0.009” (0,18-0,23 mm)
Exhaust 0.007-0.009” (0,18-0,23 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 203°F. (95°C)

Bobcat Loader
ART-5- Technical Service Guide
431 of 470
ENGINE TORQUES
Cylinder Head Bolts 48-51 ft.-lbs. (65-69 Nm)
Crankshaft Pulley Nut 101-116 ft.-lbs. (137-157 Nm)
Drain Plug 30-36 ft.-lbs. (41-49 Nm)
Flywheel Bolts 40-43 ft.-lbs. (54-58 Nm)
Fuel High Pressure Tubeline Fittings 11-19 ft.-lbs. (15-26 Nm)
Fuel Injection Pump Mounting Nuts 17-20 ft.-lbs. (23-27 Nm)
Glow Plugs 15-18 ft.-lbs. (20-24 Nm)
Nozzle Holders 22-36 ft.-lbs. (30-49 Nm)

LOADER TORQUES FT.-LBS. NM


Axle End Plate Retainer Bolts 90-100 125-135
Bob-Tach Pivot Pin Retainer Bolt 235 319
Center Pivot Ball Stud 650 881
Hydro. Motor Mounting Bolts. 85-95 115-129

Dealer Copy -- Not for Resale


Lift Arm Pivot Pin Retainer Bolt 235 319
Rear Main Frame to Axle Carrier 220-245 298-332
U-Joint Mounting Bolts (LocTite) 23-25 31-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2800 RPM *15.4 GPM (58,3 L/min.)
System Main Relief @ Quick Couplers 2400-2500 PSI (16548-17238 kPa)
Charge Pressure 275-300 PSI (1896-2069 kPa)
Check Charge Pressure *Connect gauge to diagnostic coupler
Filter # 3 Element
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 5.3 Sec.
Lower Lift Arms from Maximum Height 4.2 Sec.
Move Bucket to Dump Position 1.7 Sec.
Move Bucket to Retracted Position 1.5 Sec.

*See Loader Service Manual for the correct procedure.

Bobcat Loader
ART-6- Technical Service Guide
432 of 470
ELECTRICAL
Alternator Output - Delco 37 Amps.
Melroe 55 Amps.
Battery 12 Volt, 525 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 1 fully
reversing motors
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 13.0 Qts. (12,3 L)
Freeze)
Engine Oil Filter 9.0 Qts (8,5 L)
Fuel 15.0 Gals. (57 L)
Hydraulic Reservoir 4.0 Gals. (15 L)
Hydraulic/Hydrostatic System - Steel 6.5 Gals. (25 L)
Front Axle 3.0 Qts. (2,8 L)
Rear Axle 5.5 Qts. (5,2 L)

TIRES
Standard 10;00 x 16.5, 6 ply rating
Pressure - Front & Rear 30 PSI (206 kPa)
Flotation 20:00 x 19.5, 8 ply rating
Pressure - Front 35 PSI (241 kPa)
Rear 24 PSI (172 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
ART-7- Technical Service Guide
433 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
ART-8- Technical Service Guide
434 of 470
2000 ARTICULATED LOADER SPECIFICATIONS
(S/N 12999 & Below)
ENGINE
Make & Model Perkins, 4 cylinder, 4.154
Horsepower 54 HP (40 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 2000 RPM 113 ft.-lbs. (153 Nm)
Bore/Stroke 3.5/4.0” (89/101.6 mm)
Displacement 154 cu. in. (2524 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 800 RPM
High Idle 2800 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 30-60 PSI (207-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure - Used 1985 PSI (13687 kPa)
New 2205 PSI (15203 kPa)
Firing Order 1-3-4-2
Timing 18° B.T.D.C.
Location of Timing Marks Side of injection pump mounting frame
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 208°F. (98°C)

Bobcat Loader
ART-9- Technical Service Guide
435 of 470
ENGINE TORQUES
Crankshaft Pulley Nut 123 ft.-lbs. (167 Nm)
Cylinder Head Bolts 85 ft.-lbs. (115 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Nuts 12 ft.-lbs. 16 Nm)
High Pressure Fuel Line Fittings 15 ft.-lbs. (20 Nm)
Rear Main Seal Mounting Bolts 4-6 ft.-lbs. (5,4-8,1 Nm)

LOADER TORQUES FT.-LBS. NM


Axle End Plate Retainer Bolts 100 136
Bob-Tach Pivot Pin Retainer Bolt 225-245 305-332
Center Pivot Ball Stud 650 881
Hydro. Motor Mounting Bolts. 85-95 115-129
Lift Arm Pivot Pin Retainer Bolt 235 319
Rear Main Frame to Axle Carrier 220-245 298-332

Dealer Copy -- Not for Resale


U-Joint Mounting Bolts (LocTite) 23-25 31-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2600 RPM *21.5 GPM (81,4 L/min.)
System Main Relief @ Quick Couplers 2400-2500 PSI (16548-17238 kPa)
Charge Pressure
Neutral 260-280 PSI (1793-1931 kPa)
Servo Stroked 225-235 PSI (1551-1620 kPa)
Check Charge Pressure *Remove plug at left side of port block
Filter - Two Used 10 Micron
S/N 12001 & Above #3 Element
Bronze Filter 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 4.5 Sec.
Lower Lift Arms from Maximum Height 3.0 Sec.
Move Bucket to Dump Position 1.3 Sec.
Move Bucket to Retracted Position 1.0 Sec.

*See Loader Service Manual for the correct procedure.

Bobcat Loader
ART-10- Technical Service Guide
436 of 470
ELECTRICAL
Alternator Output - Delco 37 Amps.
Melroe 55 Amps.
Battery 12 Volt, 525 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 1 fully
reversing motors
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (21 L)
Freeze)
Engine Oil Filter 9.5 Qts (7,1 L)
Fuel 18.0 Gals. (68 L)
Hydraulic Reservoir - Steel 7.0 Gals. (26L)
Nylon 4.0 Gals. (15 L)
Hydraulic/Hydrostatic System - Steel 11.0 Gals. (42 L)
Nylon 5.5 Gals. (21 L)
Front Axle 3.5 Qts. (3,3 L)
Rear Axle 5.5 Qts. (5,2 L)

TIRES
Standard 10;00 x 16.5, 6 ply rating
Pressure - Front 50 PSI (345 kPa)
Rear 40 PSI (276 kPa)
Flotation 31:00 x 15.5, 6 ply rating
Pressure - Front 35 PSI (241 kPa)
Rear 20 PSI (138 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
ART-11- Technical Service Guide
437 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
ART-12- Technical Service Guide
438 of 470
2000 ARTICULATED LOADER SPECIFICATIONS
(S/N 13001 & Above)
ENGINE
Make & Model Perkins, 4 cylinder, 4.154/200
Horsepower 54 HP (40 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 2000 RPM 113 ft.-lbs. (153 Nm)
Bore/Stroke 3.5/4.0” (89/101.6 mm)
Displacement 154 cu. in. (2524 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 800-1000 RPM
High Idle 2720 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 30-60 PSI (207-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 1990 PSI (13721 kPa)
Firing Order 1-3-4-2
Timing 0.039” (1,0 mm) injection pump cam lift @
T.D.C.
Location of Timing Marks Side of injection pump mounting frame
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 208°F. (98°C)

Bobcat Loader
ART-13- Technical Service Guide
439 of 470
ENGINE TORQUES
Crankshaft Pulley Nut 123 ft.-lbs. (167 Nm)
Cylinder Head Bolts 85 ft.-lbs. (115 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Nuts 12 ft.-lbs. (16 Nm)
Glow Plugs 11 ft.-lbs. (15 Nm)
High Pressure Fuel Line Fittings 15 ft.-lbs. (20 Nm)
Rear Main Seal Mounting Bolts 4-6 ft.-lbs. (5,4-8,1 Nm)

LOADER TORQUES FT.-LBS. NM


Axle End Plate Retainer Bolts 100 136
Bob-Tach Pivot Pin Retainer Bolt 225-245 305-332
Center Pivot Ball Stud 650 881
Hydro. Motor Mounting Bolts. 85-95 115-129
Lift Arm Pivot Pin Retainer Bolt 235 319
Oscillating Link Bolts (1-1/4”) 900-1000 1220-1356

Dealer Copy -- Not for Resale


Rear Main Frame to Axle Carrier 220-245 298-332
U-Joint Mounting Bolts (LocTite) 23-25 31-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2600 RPM *21.5 GPM (81,4 L/min.)
System Main Relief @ Quick Couplers 2400-2500 PSI (16548-17238 kPa)
Charge Pressure
Neutral 260-280 PSI (1793-1931 kPa)
Servo Stroked 225-235 PSI (1551-1620 kPa)
Check Charge Pressure *Connect gauge to diagnostic coupler
Filter 10 Micron
# 3 Element
Bronze Filter 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 4.7 Sec.
Lower Lift Arms from Maximum Height 3.4 Sec.
Move Bucket to Dump Position 1.4 Sec.
Move Bucket to Retracted Position 1.2 Sec.

*See Loader Service Manual for the correct procedure.

Bobcat Loader
ART-14- Technical Service Guide
440 of 470
ELECTRICAL
Alternator Output - Delco 37 Amps.
Melroe 55 Amps.
Battery 12 Volt, 525 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 1 fully
reversing motors
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (21 L)
Freeze)
Engine Oil Filter 7.5 Qts (7,1 L.)
Fuel 18.0 Gals. (68 L.)
Hydraulic Reservoir - Steel 7.0 Gals. (26 L.)
Nylon 4.0 Gals. (15 L.)
Hydraulic/Hydrostatic System - Steel 11.0 Gals. (42 L.)
Nylon 5.5 Gals. (21 L.)
Front Axle 3.5 Qts. (3,3 L.)
Rear Axle 5.5 Qts. (5,2 L.)

TIRES
Standard 10:00 x 16.5, 6 ply rating
Pressure - Front 50 PSI (345 kPa)
Rear 40 PSI (276 kPa)
Flotation 31:00 x 15.5, 6 ply rating
Pressure - Front 35 PSI (241 kPa)
Rear 20 PSI (138 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
ART-15- Technical Service Guide
441 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
ART-16- Technical Service Guide
442 of 470
2000 RTF ARTICULATED LOADER SPECIFICATIONS

ENGINE
Make & Model Perkins, 4 cylinder, 4.154/200
Horsepower 54 HP (40 kW)
Maximum Governed Engine Speed 2600 RPM
Torque @ 1800 RPM 113 ft.-lbs. (153 Nm)
Bore/Stroke 3.5/4.0” (89/101.6 mm)
Displacement 154 cu. in. (2524 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 800-1000 RPM
High Idle 2720 RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 30-60 PSI (207-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)
Injector Working Pressure 1990 PSI (13721 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing 0.039” (1,0 mm) injection pump cam lift @
T.D.C.
Location of Timing Marks Side of injection pump mounting frame
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7PSI (48 kPa)
Thermostat Rating Fully Open @ 208°F. (98°C)

Bobcat Loader
ART-17- Technical Service Guide
443 of 470
ENGINE TORQUES
Crankshaft Pulley Nut 123 ft.-lbs. (167 Nm)
Cylinder Head Bolts 85 ft.-lbs. (115 Nm)
Flywheel Bolts 83-90 ft.-lbs. (113-122 Nm)
Fuel Injector Nuts 12 ft.-lbs. (16 Nm)
Glow Plugs 11 ft.-lbs. (15 Nm)
High Pressure Fuel Line Fittings 15 ft.-lbs. (20 Nm)
Rear Main Seal Mounting Bolts 4-6 ft.-lbs. (5,4-8,1 Nm)

LOADER TORQUES FT.-LBS. NM


Axle End Plate Retainer Bolts 100 136
Bob-Tach Pivot Pin Retainer Bolt 225-245 305-332
Center Pivot Ball Stud 650 881
Hydro. Motor Mounting Bolts. 85-95 115-129
Lift Arm Pivot Pin Retainer Bolt 235 319
Mast Mounting Bolts (Loctite) 300-330 407-447

Dealer Copy -- Not for Resale


Oscillating Link Bolts (1-1/4”) 900-1000 1220-1356
Rear Main Frame to Axle Carrier 220-245 298-332
U-Joint Mounting Bolts (LocTite) 23-25 31-34

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Vane
Pump Capacity @ 2600 RPM *21.5 GPM (81,4 L/min.)
System Main Relief @ Quick Couplers 2400-2500 PSI (16548-17238 kPa)
Charge Pressure
Neutral 260-280 PSI (1793-1931 kPa)
Servo Stroked 225-235 PSI (1551-1620 kPa)
Check Charge Pressure *Connect gauge to diagnostic coupler
Filter 10 Micron
# 3 Element
Bronze Filter 40 Micron
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 4.7 Sec.
Lower Lift Arms from Maximum Height 3.4 Sec.
Move Bucket to Dump Position 1.4 Sec.
Move Bucket to Retracted Position 1.2 Sec.

*See Loader Service Manual for the correct procedure.

Bobcat Loader
ART-18- Technical Service Guide
444 of 470
ELECTRICAL
Alternator Output - Delco 37 Amps.
Melroe 55 Amps.
Battery 12 Volt, 525 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Two in instrument panel
Fuse Size 25 Amps

DRIVE SYSTEM
Transmission Tandem hydro, pumps driving 1 fully
reversing motor
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

Dealer Copy -- Not for Resale


CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (21 L)
Freeze)
Engine Oil Filter 7.5 Qts (7,1 L)
Fuel 18.0 Gals. (68 L)
Hydraulic Reservoir - Steel 7.0 Gals. (26 L)
Nylon 4.0 Gals. (15 L)
Hydraulic/Hydrostatic System - Steel 11.0 Gals. (42 L)
Nylon 5.5 Gals. (21 L)
Front Axle 3.5 Qts. (3,3 L)
Rear Axle 5.5 Qts. (5,2 L)

TIRES
Standard 12:00 x 16.5, 6 ply rating
Pressure - Front 50 PSI (345 kPa)
Rear 40 PSI (276 kPa)
Wheel Nut Torque 105-115 ft.-lbs. (142-156 Nm)

Bobcat Loader
ART-19- Technical Service Guide
445 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
ART-20- Technical Service Guide
446 of 470
2400 MTC ARTICULATED LOADER SPECIFICATIONS

ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 74 HP (55 kW)
Maximum Governed Engine Speed 2200 RPM
Torque @ 1350 RPM 194 ft.-lbs. (263 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 800-1000 RPM
High Idle 2290-2330RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)
Injector Working Pressure 2500 PSI (17238 kPa)

Dealer Copy -- Not for Resale


Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

Bobcat Loader
ART-21- Technical Service Guide
447 of 470
ENGINE TORQUES
Cylinder Head Bolts (1/2”) 100 ft.-lbs. (136 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Flywheel Place Bolts 90 ft.-lbs. (122 Nm)
Fuel Injector Fastening Nuts 12 ft.-lbs. (16 Nm)
High Pressure Fuel Line Nuts 15 ft.-lbs. (20 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 220-245 298-332
Bottom Center Pivot Pin Retainer Bolt 250 339
Drive Shaft U-Bolts 40-45 54-61
Drop-Box Gearcase Mounting Bolts 37 50
Front Axle Mounting Bolts 150 203
Hydraulic Control Valve Mounting Bolts 15-17 20-23

Dealer Copy -- Not for Resale


Hydro. Pump Pulley Nut 175-200 237-271
Hydro. Motor Mounting Bolts 65-70 88-95
Rear Axle to Axle Carrier Mounting Bolts 100 136
Rear Axle Carrier Oscillation Block Bolt 280-320 380-434

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2200 RPM
Small Section *7.1 GPM (26,8 L/min.)
Large Section *17.8 GPM (67,4 L/min.)
Charge Pump @ 2200 RPM *10.3 GPM (39 L/min.)
System Main Relief @ Quick Couplers 2500 PSI (17238 kPa)
Charge Pressure 340-370PSI (2344-2551 kPa)
Check Charge Pressure *Connect gauge at diagnostic Coupler
Filter Type 3
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 6.8 Sec.
Lower Lift Arms from Maximum Height 4.4Sec.
Move Bucket to Dump Position 2.3 Sec.
Move Bucket to Retracted Position 1.6 Sec.
*See Loader Service Manual for the correct procedure.

Bobcat Loader
ART-22- Technical Service Guide
448 of 470
ELECTRICAL
Alternator Output 65 Amps.
Battery 12 Volt, 950 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Under the operator seat

DRIVE SYSTEM
Transmission Single hydro, pumps driving 1 fully
reversing motors
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (21 L)

Dealer Copy -- Not for Resale


Freeze)
Engine Oil Filter 7.0 Qts (6,6 L.)
Fuel 19.0 Gals. (72 L.)
Hydraulic Reservoir 8.0 Gals. (30 L.)
Hydraulic/Hydrostatic System 17.0 Gals. (64 L.)
Front & Rear Axle 2.75 Qts. (2,6 L.)
Drop-Box Gearcase 0.75 Qts. (0,7 L.)
Wheel Ends (Each) 1.75 Qts. (1,7 L.)

TIRES
Standard 12:00 x 16.5, 6 ply rating
Pressure 55 PSI (379 kPa)
Flotation 14:00 x 17.5, 10 ply rating
Pressure 55 PSI (379 kPa)
Terra Flotation 31:00 PSI 15.5-15, 8 ply rating
Pressure 45 PSI (310 kPa)
Wheel Nut Torque 140 ft.-lbs. (190 Nm)

Bobcat Loader
ART-23- Technical Service Guide
449 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
ART-24- Technical Service Guide
450 of 470
2410 MTC ARTICULATED LOADER SPECIFICATIONS
(12000 Series)
ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 74 HP (55 kW)
Maximum Governed Engine Speed 2200 RPM
Torque @ 1350 RPM 194 ft.-lbs. (263 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 800-1000 RPM
High Idle 2290-2330RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2500 PSI (17238 kPa)
Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0.012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

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ENGINE TORQUES
Cylinder Head Bolts (1/2”) 100 ft.-lbs. (136 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Flywheel Place Bolts 90 ft.-lbs. (122 Nm)
Fuel Injector Fastening Nuts 12 ft.-lbs. (16 Nm)
High Pressure Fuel Line Nuts 15 ft.-lbs. (20 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 220-245 298-332
Bottom Center Pivot Pin Retainer Bolt 250 339
Drive Shaft U-Bolts 40-45 54-61
Drop-Box Gearcase Mounting Bolts 37 50
Front Axle Mounting Bolts 150 203
Hydraulic Control Valve Mounting Bolts 15-17 20-23

Dealer Copy -- Not for Resale


Hydro. Pump Pulley Nut 175-200 237-271
Hydro. Motor Mounting Bolts 65-70 88-95
Rear Axle to Axle Carrier Mounting Bolts 100 136
Rear Axle Carrier Oscillation Block Bolt 280-320 380-434

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2200 RPM
Small Section *7.1 GPM (26,8 L/min.)
Large Section *19.8 GPM (75 L/min.)
Charge Pump @ 2200 RPM *10.3 GPM (39 L/min.)
System Main Relief @ Quick Couplers 2500 PSI (17238 kPa)
Charge Pressure 340-370PSI (2344-2551 kPa)
Check Charge Pressure *Connect gauge at diagnostic Coupler
Filter Type 3
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 6.0 Sec.
Lower Lift Arms from Maximum Height 4.4 Sec.
Move Bucket to Dump Position 2.3 Sec.
Move Bucket to Retracted Position 1.6 Sec.
*See Loader Service Manual for the correct procedure.

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ELECTRICAL
Alternator Output 65 Amps.
Battery 12 Volt, 950 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Under the operator seat

DRIVE SYSTEM
Transmission Single hydro, pumps driving 1 fully
reversing motors
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (21 L)

Dealer Copy -- Not for Resale


Freeze)
Engine Oil Filter 7.0 Qts (6,6 L.)
Fuel 19.0 Gals. (72 L.)
Hydraulic Reservoir 8.0 Gals. (30 L.)
Hydraulic/Hydrostatic System 17.0 Gals. (64 L.)
Front & Rear Axle 4.5 Qts. (4,3 L.)
Drop-Box Gearcase 0.5 Qts. (0,5 L.)
Wheel Ends (Each) 1.75 Qts. (1,7 L.)

TIRES
Standard 12:00 x 16.5, 6 ply rating
Pressure 55 PSI (379 kPa)
Flotation 14:00 x 17.5, 10 ply rating
Pressure 55 PSI (379 kPa)
Terra Flotation 31:00 PSI 15.5-15, 8 ply rating
Pressure 45 PSI (310 kPa)
Wheel Nut Torque 140 ft.-lbs. (190 Nm)

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ART-27- Technical Service Guide
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Dealer Copy -- Not for Resale

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ART-28- Technical Service Guide
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2410 MTC ARTICULATED LOADER SPECIFICATIONS
(13000 Series)
ENGINE
Make & Model Perkins, 4 cylinder, 4.236
Horsepower 74 HP (55 kW)
Maximum Governed Engine Speed 2200 RPM
Torque @ 1350 RPM 194 ft.-lbs. (263 Nm)
Bore/Stroke 3.875/5.0” (98,4/127 mm)
Displacement 236 cu. in. (3868 cu. cm.)
Lubrication Pressure system W/Filter
Ignition Diesel-Compression
Low Idle 800-1000 RPM
High Idle 2290-2330RPM
Engine Oil Type Use SAE API Class CD
Viscosity See Oil Chart, Page DATA-1
Oil Pressure @ 2000 RPM 50-60 PSI (345-414 kPa)
Fuel Pump Pressure 3.75-6.0 PSI (26-41 kPa)

Dealer Copy -- Not for Resale


Injector Working Pressure 2500 PSI (17238 kPa)
Firing Order 1-3-4-2
Timing 23° B.T.D.C.
Location of Timing Marks Injection pump & gear cover
Location of #1 Cylinder Closest to water pump
Crankshaft Rotation (Facing Crankshaft Clockwise
Pulley)
Compression @ 200 RPM 300-500 PSI (2069-3448 kPa)
Valve Tappet Clearance (Cold) Intake 0,012” (0,3 mm)
Exhaust 0.012” (0,3 mm)
Radiator Cap Pressure 7 PSI (48 kPa)
Thermostat Rating Fully Open @ 202°F. (94°C)

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ART-29- Technical Service Guide
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ENGINE TORQUES
Cylinder Head Bolts (1/2”) 100 ft.-lbs. (136 Nm)
Flywheel Bolts 80 ft.-lbs. (108 Nm)
Flywheel Place Bolts 90 ft.-lbs. (122 Nm)
Fuel Injector Fastening Nuts 12 ft.-lbs. (16 Nm)
High Pressure Fuel Line Nuts 15 ft.-lbs. (20 Nm)
Oil Filter Housing Bolts 30 ft.-lbs. (41 Nm)

LOADER TORQUES FT.-LBS. NM


Bob-Tach Pivot Pin Retainer Bolt 220-245 298-332
Bottom Center Pivot Pin Retainer Bolt 250 339
Drop-Box Gearcase Mounting Bolts 37 50
Front Axle Mounting Bolts 150 203
Hydraulic Control Valve Mounting Bolts 15-17 20-23
Hydro. Pump Pulley Nut 65-70 88-95

Dealer Copy -- Not for Resale


Hydro. Motor Mounting Bolts 65-70 88-95
Rear Axle to Axle Carrier Mounting Bolts 100 136
Rear Axle Carrier Oscillation Block Bolt 280-320 380-434

HYDRAULIC/HYDROSTATIC SYSTEM
Pump Gear
Pump Capacity @ 2200 RPM
Small Section *7.1 GPM (26,8 L/min.)
Large Section *19.5 GPM (74 L/min.)
Charge Pump @ 2200 RPM *10.3 GPM (39 L/min.)
System Main Relief @ Quick Couplers 2500 PSI (17238 kPa)
Charge Pressure 340-370PSI (2344-2551 kPa)
Check Charge Pressure *Connect gauge at diagnostic Coupler
Filter Type 3
Fluid Type See Fluid Specifications, Page DATA-2
Maximum cylinder Drift Allowed W/O Bucket 1.3” (33 mm)
(10 Min.)
Hydraulic Functions:
Raise Lift Arms to Maximum Height 6.0 Sec.
Lower Lift Arms from Maximum Height 4.4 Sec.
Move Bucket to Dump Position 2.3 Sec.
Move Bucket to Retracted Position 1.6 Sec.
*See Loader Service Manual for the correct procedure.

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ELECTRICAL
Alternator Output 65 Amps.
Battery 12 Volt, 950 cold crank amps. @ 0°F.
(-18°C)
Location of Fuses Under the operator seat

DRIVE SYSTEM
Transmission Single hydro, pumps driving 1 fully
reversing motors
Fluid Type See Fluid Specifications, Page DATA-2
Final Drive Differentials front & rear
Differentail Oil Type 90W gear lube

CAPACITIES
Cooling System (50% Water & 50% Anti- 22.0 Qts. (21 L)

Dealer Copy -- Not for Resale


Freeze)
Engine Oil Filter 6.0 Qts (5,6 L.)
Fuel 19.0 Gals. (72 L.)
Hydraulic Reservoir 8.0 Gals. (30 L.)
Hydraulic/Hydrostatic System 17.0 Gals. (64 L.)
Front & Rear Axle 4.5 Qts. (4,3 L.)
Drop-Box Gearcase 2 Pts. (0,5 L.)
Wheel Ends (Each) 1.75 Qts. (1,7 L.)

TIRES
Standard 12:00 x 16.5, 6 ply rating
Pressure 55 PSI (379 kPa)
Flotation 14:00 x 17.5, 10 ply rating
Pressure 55 PSI (379 kPa)
Terra Flotation 31:00 PSI 15.5-15, 8 ply rating
Pressure 45 PSI (310 kPa)
Wheel Nut Torque 140 ft.-lbs. (190 Nm)

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ART-31- Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
ART-32- Technical Service Guide
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TECHNICAL DATA

DECIMAL AND MILLIMETER EQUIVALENTS . . . . . . . . . . . . . . . DATA-6

ENGINE FUEL CONSUMPTION . . . . . . . . . . . . . . . . . . . . . . . . .DATA-8

HYDRAULIC SYSTEM INFORMATION . . . . . . . . . . . . . . . . . . . . DATA-3

HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS . . . . . . DATA-2

OIL VISCOSITY CHART FOR ENGINE CRANKCASE . . . . . . . . DATA-1

STANDARD TORQUE SPECIFICATIONS FOR BOLTS . . . . . . . DATA-4

TAPPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DATA-9

U.S. TO METRIC CONVERSION . . . . . . . . . . . . . . . . . . . . . . . . . DATA-7

USE OF TORQUE WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . DATA-5

Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
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Dealer Copy -- Not for Resale

Bobcat Loader
Technical Service Guide
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OIL VISCOSITY CHART
FOR ENGINE CRANKCASE

Dealer Copy -- Not for Resale


NOTE: Ford Engine: Do not use Multi API Classification Oil such as CD, DS Mixed
Oil Class in a Gasoline Engine. use only Single Classes Marked SF/SG in a
Gasoline Engine.
NOTE: Kohler Engine: Do not use multi-viscosity oils in the Kohler engines.
Except when the ambient temperature is below 32°F.

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DATA-1- Technical Service Guide
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HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
Specifications
Use Bobcat hydraulic transmission fluid (P/N 6903117). If this fluid is not available, use
10W-30 or 10W-40 SAE Motor Oil (5W-30 for 0°F [-18°C] and Below).

DO NOT use automatic transmission fluids in the loader or permanent damage to the
transmission will result.

WARNING
Hydraulic fluid escaping under pressure can have sufficient force to enter a
person’s body by penetrating the skin. This can cause serious injury and
possibly death if proper medical treatment by a physician familiar with this
injury is not received immediately. W-2145-0290

Where temperatures below zero are common, loader must be kept in warm building. Ex-
tra warm-up time must be used each time the loader is started during cold temperature
conditions. Cold fluid will not flow easily and it makes action of the hydraulic function
slower. Loss of fluid flow to the hydrostatic transmission pump (indicated by “TRANS”

Dealer Copy -- Not for Resale


light “ON” will cause transmission damage in less than 60 seconds.

IMPORTAN
When the temperature is below -20°F (30°C), hydrostatic oil must be warmed
before starting. The hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine in an area where the
temperature will be above 0°F (-18°C) if possible. I-2007-1285

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DATA-2- Technical Service Guide
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HYDRAULIC SYSTEM INFORMATION

O-ring Face Seal Connection

IMPORTANT Figure 3

When making repairs on


hydrostatic and hydraulic systems,
clean the work area before
disassembly and keep all parts
clean. Always use caps and plugs
on hoses, tubelines and ports to
keep dirt out. Dirt can quickly B-7575
damage the system. When the fitting is tightened, you can
I-2003-0284 feel when the fitting is tight to eliminate
leakage cause by under or over torqued
Flare Connections
fittings. Use Vaseline petroleum jelly to
Figure 1 hold the O-ring in position until the
fittings are assembled (Figure 3].
Mark a Line on Nut Flats
of Both Nuts
Straight Thread O-ring Fitting

Figure 4
Tighten to Correct
Amount from Chart Nut Nut

Dealer Copy -- Not for Resale


A-1897
Washer Washer
O-ring
Use the following procedure to tighten
the flare fitting: O-ring
A-1852
Tighten the nut until it makes contact
with the seat. Make a mark across the When installing this fitting, the O-ring
flats of both the male and female parts of must first be lubricated. Loosen the jam
the connection (Figure 1]. nut, install the fitting into place, then
tighten the jam nut (Figure 4].
Figure 2
Tighten the jam nut until it and the
Wrench Tube Size Thread Rotate washer are tight against the surface
Size Outside Size No.of Hex [Figure 4].
Dia. Flats
5/8” 5/16” 1/2”-20 2-1/2 Tubelines and Hoses
11/16” 3/8” 9/16”-18 2
7/8” 1/2” 3/4”-16 2 Replace any tubelines which are bent or
1” 5/8” 7/8”-14 1-1/2-2
flattened. They will restrict flow which will
1-1/4” 3/4” 1-1/16”-12 1
slow hydraulic action and cause heat.
1-3/8” 1 1-5/16”-12 3/4-1
2” 1-1/4” 1-5/8”-12 3/4-1
2-1/4” 1-1/2”‘ 1-7/8”-12 1/2-3/4 Replace hoses which show signs of
wear, damage or weather cracked
rubber. When installing hoses or
Use the chart to find the correct tubelines, make sure to use two
tightness needed (Figure 2]. If the fitting wrenches.
leaks after tightening, disconnect it and
inspect the seat area for damage.

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DATA-3- Technical Service Guide
463 of 470
STANDARD TORQUE SPECIFICATIONS FOR BOLTS
The following table shows standard torque specifications for bolts with zinc phosphate
coating. Bolts purchased from Bobcat that have zinc phosphate coating are specified by the
letter H following the part number.

THREAD
SAE Grade 5 SAE Grade 8
SIZE
INCH. .250
80-90 110-120
LBS. (9,0-10,2) (12,4-13,6)
(Nm) 180-200 215-240
.3125
(20,3-22,6) (24,2-27-1)
FOOT .375
25-28 35-40
LBS. (34-38) (47-54)
(Nm) 40-45 60-65
.4375
(54-61) (81-88)
65-70 90-100
.500
(88-95) (122-136)
90-100 125-140
.5625
(122-136) (170-190)
125-140 175-190
.625
(170-190) (240-260)
220-245 300-330
.750
(300-330) (410-450)

Dealer Copy -- Not for Resale


330-360 475-525
.875
(450-490) (645-710)
475-525 725-800
1.000
(645-710) (985-1085)
650-720 1050-1175
1.125
(880-975) (1425-1600)
900-1000 1475-1625
1.250
(1200-1360) (2000-2200)
1200-1350 2000-2200
1.375
(1630-1830) (2720-2980)
1500-1650 2600-2850
1.500
(2040-2240) (3530-3870)
2000-2800 3450-3800
1.625
(2720-2980) (4680-5150)
2500-2750 4300-4800
1.750
(3390-3730) (5830-6500)
3150-3500 5500-6100
1.875
(4270-4750) (7450-8300)
3800-4200 6500-7200
2.000
(5150-5700) (8800-9800)

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DATA-4- Technical Service Guide
464 of 470
USE OF TORQUE WRENCH
IMPORTANT: When torque wrench adapter is used, the effective length (L+A) of
wrench changes. A special formula must be used to calculate the
toque wrench reading (TW).

Always measure the effective length of assembly in a straight line.

Use the following torque wrench adapter formula to calculate torque wrench reading
when using an adapter.

Tw=Ta X (L)
Torque Wrench Adapter Formula: (L + A)
Ta - Torque at end of adapter L - Lever length of torque wrench
Tw - Torque wrench reading A - Length of adapter

Dealer Copy -- Not for Resale


REQUIRED TORQUE WRENCH READING (TW)

Ta L A52” A53” A54” A 55” A56”


30 12” 25.7 24 22.5 21 20
ft.-lbs. 18” 28 25.7 24.5 23.5 22.5
40 12” 34 32 30 28 26.5
ft.-lbs. 18” 36 34 32.7 31.3 30
50 12” 43 40 37.5 35 33.3
ft.-lbs. 18” 45 42.8 41 39 37.5
60 12” 51.5 48 45 42.3 40
ft.-lbs. 18” 54 51.5 50 47 45
70 12” 60 56 52.5 49.5 46.6
ft.-lbs. 18” 63 60 57 54.7 52.5
80 12” 68.5 64 60 56.5 53.3
ft.-lbs. 18” 72 68.5 65.5 62.5 60
100 12” 85.7 80 75 70.5 66.6
ft.-lbs. 18” 90 85.7 82 78.3 75

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DATA-5- Technical Service Guide
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DECIMAL AND MILLIMETER EQUIVALENTS

Dealer Copy -- Not for Resale

Bobcat Loader
DATA-6- Technical Service Guide
466 of 470
U.S. TO METRIC CONVERSION

TO CONVERT INTO MULTIPLY BY


LINEAR Miles Kilometers 1.609
MEASUREMENT Yards Meters 0.9144
Feet Meters 0.3048
Feet Centimeters 30.48
Inches Meters 0.0254
Inches Centimeters 2.54
Inches Millimeters 25.4
AREA Square Miles Square Kilometers 2.59
Square Feet Square Meters 0.0929
Square Inches Square Centimeters 6.452
Acre Hectare 0.4047
VOLUME Cubic Yards Cubic Meters 0.7646
Cubic Feet Cubic Meters 0.02832
Cubic Inches Cubic Centimeters 16.39
WEIGHT Tons (Short) Metric Tons 0.9078

Dealer Copy -- Not for Resale


Pounds Kilograms 0.4536
Ounces (Avdp.) Grams 28.3495
PRESSURE Pounds/Sq. In. Kilopascal 6.895
WORK Foot-Pounds Newton-Metre 1.356
LIQUID VOLUME Quarts Liters 0.9463
Gallons Liters 3.785
LIQUID FLOW Gallons/Minute Liters/Minute 3.785
TEMPERATURE Fahrenheit Celsius 1. Subject 32°
2. Multiply by 5/9

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DATA-7- Technical Service Guide
467 of 470
ENGINE FUEL CONSUMPTION

Estimated Gallons Per Hour


Fuel Consumption
Model Engine Full Load High Medium Low
440B Kohler M18-QS 1.8 1.2 0.9 0.7
443 Kubota D750B 1.2 .77 0.6 0.4
450 Kohler M18-QS 1.8 1.2 0.9 0.7
453 Kubota D-750B 1.2 0.8 0.6 0.4
453 Kubota D-722E 1.0 0.8 0.7 0.6
463 Kubota D-722E 1.0 0.8 0.7 0.6
542B Ford VSG-411 1.8 1.2 1.0 0.7
543 Kubota D950B 1.4 1.0 0.8 0.6
553 Kubota D950-B 1.4 1.0 0.8 0.6
553 Kubota D-1005-B 1.6 1.2 1.1 1.0
641 Deutz F2L511 1.5 1.1 0.9 0.7
642B Mitsubishi 4G32 3.0 2.1 1.7 1.2
643 Kubota V1402-BA 1.8 1.4 1.1 0.8
741 Deutz F2L511 1.7 1.3 1.0 0.7
742 Mitsubishi 4G32 3.1 2.2 1.7 1.3
743 Kubota V1702-B 2.4 1.8 1.4 1.0
743DS Kubota V1702-BA 2.4 1.8 1.4 1.0
751 Peugeut XUD9 2.6 2.1 1.8 1.5
751 Kubota V1903-EB 2.3 1.8 1.5 1.3
753 Kubota V2203-B 2.5 1.9 1.5 1.1
763 Kubota V2203-E 2.7 2.0 1.6 1.2
773 Kubota V2203-EB 2.9 2.2 1.9 1.6
773T Kubota V2203-T-EB 3.4 2.6 2.2 1.8

Dealer Copy -- Not for Resale


7753 Kubota V2203-B 2.7 2.0 1.6 1.2
843 Isuzu 4JB1-PK01 2.9 2.0 1.6 1.2
853 Isuzu 4JB1-PK03 3.1 2.2 1.7 1.2
863 Deutz BF4M1011F 3.8 2.9 2.4 2.0
864 Deutz BF4M1011F 3.8 3.0 2.6 2.3
873 Deutz BF4M1011F 3.8 2.9 2.4 2.0
883 Deutz BF4M1011F 3.8 2.9 2.4 2.0
943 Perkins 4.236 3.0 2.1 1.7 1.2
953 Perkins 4.236 3.0 2.1 1.7 1.2
963 Perkins 1004.40 OT 5.8 4.7 3.9 3.2
974 Perkins 4.236 4.5 3.2 2.5 1.8
975 John Deere 4.276 4.7 3.2 2.6 1.9
980 Cummins 4BT3.9 5.0 3.7 2.9 2.
1600 Kubota V1702-B 2.4 1.8 1.4 1.0
2400, 2410 Perkins 4.236 3.0 2.1 1.7 1.2
T190 Kubota V2003-T-EB 3.4 2.6 2.2 1.8
T200 Deutz BF4M1011F 3.8 3.0 2.6 2.3
A220 Deutz BF4M1011F 3.8 3.0 2.5 2.1

Load Factor:
High - Continuous loading or digging or load/carrying cycles; little idling.
Medium - Average loading or load/carrying cycles; some idling.
Low - Light loading or carrying-not much digging or pushing; considerable idling.

Bobcat Loader
DATA-8- Technical Service Guide
468 of 470
TAPPING
Tap Drill Sizes for Threads of American National Form

Screw Thread Commercial Screw Thread Commercial


Tap Drills* Tap Drills*
Outside Size Outside Size
Diam. Root or Decimal Diam. Root or Decimal
Pitch Diam. Number Equiv. Pitch Diam. Number Equiv.
1/16-64 0.0422 3/64 0.0469 27 0.4519 15/32 0.4687
72 0.0445 3/64 0.0469 9/16-12 0.4542 31/64 0.4844
5/64-60 0.0563 1/16 0.0625 18 0.4903 33/64 0.5156
72 0.0601 52 0.0635 27 0.5144 17/32 0.5312
3/32-48 0.0667 49 0.0730 5/8-11 0.5069 17/32 0.5312
50 0.0678 49 0.0730 12 0.5168 35/64 0.5469
7/64-48 0.0823 43 0.0890 18 0.5528 37/64 0.5781
1/8-32 0.0844 3/32 0.0937 27 0.5769 19/32 0.5937
40 0.0925 38 0.1015 11/16-11 0.5694 19/32 0.5937
9/64-40 0.1081 32 0.1160 16 0.9063 5/8 0.6250
5/32-32 0.1157 1/8 0.1250 3/4-10 0.6201 21/32 0.6562
36 0.1202 30 0.1285 12 0.6418 43/64 0.6719
11/64-32 0.1313 9/64 0.1406 16 0.6688 11/16 .6875
3/16-24 0.1334 26 0.1470 27 0.7019 23/32 0.7187
32 0.1469 22 0.1570 13/16-10 0.6826 23/32 0.7187
13/64-24 0.1490 20 0.1610 7/8-9 0.7307 49/64 0.7656

Dealer Copy -- Not for Resale


7/32-24 0.1646 16 0.1770 12 0.7668 51/64 0.7960
32 0.1782 12 0.1890 14 0.7822 13/16 0.8125
15/64-24 0.1806 10 0.1935 18 0.8028 53/64 0.8281
1/4-20 0.1850 7 0.2010 27 0.8269 27/32 0.8437
24 0.1959 4 0.2090 15/16-9 0.7932 53/64 0.8281
27 0.2019 3 0.2130 1-8 0.8376 7/8 0.8750
28 0.2036 3 0.2130 12 0.8918 59/64 0.9219
32 0.2094 7/32 0.2187 14 0.9072 15/16 0.9375
5/16-18 0.2403 F 0.2570 27 0.9519 31/32 0.9687
20 0.2476 17/64 0.2656 1-1/8-7 0.9394 63/64 0.9844
24 0.2584 I 0.2720 12 1.0168 1-3/64 1.0469
27 0.2644 J 0.2770 1-1/4-7 1.0644 1-7/64 1.1094
32 0.2719 9/32 0.2812 12 1.1418 1-11/64 1.1719
3/8-16 0.2938 5/16 0.3125 1-3/8-6 1.1585 1-7/32 1.2187
20 0.3100 21/64 0.3281 12 1.2668 1-19/64 1.2969
24 0.3209 Q 0.3320 1-1/2-6 1.2835 1-11/32 1.3437
27 0.3239 R 0.3390 12 1.3918 1-27/64 1.4219
7/16-14 0.3447 U 0.3680 1-5/8-5-1/2 1.3888 1-29/64 1.4531
20 0.3726 26/64 0.3906 1-3/4-5 1.4902 1-9/16 1.5625
24 0.3834 X 0.3970 1-7/8-5 1.6152 1-11/16 1.6875
27 0.3894 Y 0.4040 2-4-1/2 1.7113 1-25/32 1.7812
1/2-12 0.3918 27/64 0-4219 2-1/8-4-1/2 1.8363 1-29/32 1.9062
13 0.4001 27/64 0.4219 2-1/4-4-1/2 1.9613 2-1/32 2.0312
30 0.4351 29/64 0.4531 2-3/8-4 2.0502 2-1/8 2.1250
24 0.4459 29/64 0.4531 2-1/2-4 2.1752 2-1/4 2.2500

* These tap drill diameters allow approximately 75 per cent of a full thread. For
small thread sizes the use of larger drills will reduce tap breakage.

Bobcat Loader
DATA-9- Technical Service Guide
469 of 470
Dealer Copy -- Not for Resale

Bobcat Loader
DATA-10- Technical Service Guide
470 of 470

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