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TEX-411
Textile Testing & Quality Control
Yarn(Assignment)
1. A Cotton yarn of 30’s Nm is produced from cotton fibers with micronaire value of 4.2. Find out
the limiting irregularity of that yarn.
Solution:
From conversion factor,
590.6 1000
Tex= = = 0.1111Td
𝑁𝑒 𝑁𝑚
Given,
Nm= 30’s
1000
So, Cotton yarn count in Tex, Ty = = 33.33 Tex
30
Cotton fiber count in Tex, Tf = {4.2×10^(-6)×39.37×1000} = 0.165Tex
𝑇𝑦 33.33
n = 𝑇𝑓 = .165 = 202
100
CVlimit= = 7.03%
√202
Ans : 7.03%
2. A roving with a CV value of 7.5% is fed to a ring frame. Find irregularity added by ring frame if
resultant yarn has a CV of 11.5%.
Solution:
Given,
Roving fed CV%= 7.5%
Resultant yarn CV%=11.5%
We know,
CV2 input + CV2 add = CV2 output
CV add = √11.52 − 7.52 = 8.71%
Ans : 8.71%
3. A cotton yarn of 40 Nw consists of cotton fibers with micronaire value of 4.1. Find out the
limiting irregularity of that yarn.
Solution:
Given,
Nw=40
885.8 885.8
So , Cotton yarn count in Tex , Ty = = 40 =22.145
𝑁𝑤
Cotton fibre count in Tex, Tf= {4.1×10^(-6)×39.37×1000}=0.1614 Tex
We know,
𝑇𝑦 22.145
n= = = 137.20
𝑇𝑓 0.1614
100
CVlimit= = 8.53%; Ans.
√137.20
4. If actual CVm of 30 Ne cotton yarn is 20% and the yarn is produced from cotton fibers of 0.3
Tex. Calculate irregularity index.
We know,
𝐶𝑉𝑎𝑐𝑡𝑢𝑎𝑙 𝑇𝑦
𝐼= And n =
𝐶𝑉𝑙𝑖𝑚 𝑇𝑓
𝑆𝑜,
590.6
Ty= =19.68
30
𝑇𝑦 19.68
n = 𝑇𝑓 = 0.3 = 65.62
100
CVlimit= = 12.34%
√65.62
20%
I=12.34% = 1.62
Ans :1.62
5. The inherent CVm of a material is 8%. Due to faulty processing about 1.5% irregularity is added.
Calculate the resultant irregularity.
Fed CV%= 8%
Added CV%=1.5%
We know ,
CV2 input + CV2 add = CV2 output
CV output =√82 + 1.52=8.139% ; Ans : 8.139%
6. In a blend (CVC = 65:35) where cotton of 0.02 Tex, polyester of 0.024 tex and produced yarn
count is 30 Ne. Find out the limiting irregularity for this blend.
Solution
√(𝐶𝑉𝑙𝑖𝑚1×𝑇1)2 +(𝐶𝑉𝑙𝑖𝑚2×𝑇2)2
Resultant CVlimit=
𝑇𝑦
590.6
Ty= 30Ne = 30
= 19.68
For cotton
100
CVlimit=
√𝑛
𝑇𝑦×𝑃𝑐 19.68×65
T1= 100 = 100 = 12.79
19.68
n1= = 984
0.02
100
CVlimit= 984 = 3.18%
√
For Polyester
𝑇𝑦×𝑃𝑝 19.68×35
T2= 100
= 100 = 6.88
19.68
n2=0.024 = 820
100
CVlimit= 820 = 3.49%
√
Now,
√(3.18×12.79)2 +(3.49×6.88)2
Resultant CVlim= 19.68
=2.39
Ans : 2.39
7. If actual CVm% of 20 Ne cotton yarn is 15% and the yarn is produced from cotton fibers of 0.3
Tex. Calculate irregularity index.
Given,
590.6
For 20 Ne cotton yarn, Ty = = 29.53 Tex
20
We know,
𝐶𝑉𝑎𝑐𝑡𝑢𝑎𝑙 𝑇𝑦
𝐼= And n =
𝐶𝑉𝑙𝑖𝑚 𝑇𝑓
𝑇𝑦 29.53
𝑠𝑜 n = 𝑇𝑓 = 0.3 = 98.43
100
CVlimit= 98.43 = 10.07%
√
20%
I=10.07% = 1.48
Ans : 1.48.
8. A cotton yarn of 30’s Ne consists of cotton fibers with micronaire value of 4.5. Find out the
limiting irregularity of that yarn.
Given,
590.6
For 30 Ne cotton yarn Ty = 30
= 19.68 Tex
Tf={4.5×10^(-6)×39.37×1000} =0.177 Tex
𝑇𝑦 19.68
n = 𝑇𝑓 = 0.177 = 111.08
100
CVlimit= = 9.48%
√111.08
Ans : 9.48%
Solution
∑(Xi−X’)(Yi−Y’)
I. We know, r= (𝑛−1)𝑆𝑥𝑆𝑦
∑(Xi−X’)^2 29.2
Sx=√ =√ = 2.701
𝑛−1 4
∑(Yi−Y’)^2 6.8
Sy=√ =√ = 1.30
𝑛−1 4
∑(Xi−X’)(Yi−Y’) 10.6
r= (𝑛−1)𝑆𝑥𝑆𝑦
= 4×2.701×1.30 = 0.754; (Ans)
II. We know,
Co-efficient of determination=r2=(0.754)2=0.569; (Ans)
𝑆𝑦 1.30
III. We know, b=slope of the regression line=𝑟 𝑆𝑥 = 0.754 × 2.701 = 0.362
a=Y intercept =Y’-bX’=5.8-(0.362×5.6)=3.76
Linear regression equation, Y=3.76+ 0.362X; (Ans)
I. Co-efficient of correlation.
II. Co-efficient of determination.
III. Regression equation.
IV. The value of Y when X is 10.
Solution
X X’ Y Y’ (Xi-X’)
(Xi- (Yi-Y’) (YI- (Xi-X’) (YI-Y’)
X’)2 Y’)2
5 13 0.125 2.375 0.0156 5.64 0.296
3 15 -1.875 4.375 3.51 19.14 -8.203
6 7 1.125 -3.625 1.265 13.14 -4.078
3 12 -1.875 1.375 3.51 1.89 -2.578
4 4.875 13 10.625 -0.875 2.375 0.765 5.64 -2.078
4 11 -0.875 0.375 0.765 0.140 -0.328
6 9 1.125 -1.625 1.265 2.64 -1.828
8 5 3.125 -5.625 9.76 31.64 -17.568
39 85 20.875 79.87 -36.357
∑(Xi−X’)(Yi−Y’)
I. We know, r= (𝑛−1)𝑆𝑥𝑆𝑦
∑(Xi−X’)^2 20.875
Sx=√ 𝑛−1
=√ 7
= 1.72
∑(Yi−Y’)^2 79.87
Sy=√ =√ = 3.37
𝑛−1 7
∑(Xi−X’)(Yi−Y’) −36.357
r= (𝑛−1)𝑆𝑥𝑆𝑦
= 7×1.72×3.37 = −0.896; (Ans)
So , strong relationship between two variable.
II. We know,
Co-efficient of determination=r2=(-0.896)2=0.80;Ans
𝑆𝑦 3.37
III. We know, b=slope of the regression line=𝑟 = −0.896 × = −1.75
𝑆𝑥 1.72
a = Y intercept=Y’-bX’=10.625-(-1.75×4.875) =19.170
Linear Regression Equation, Y=19.170-1.75X; (Ans)
X 4 2 5 6 3
Y 15 8 21 24 17
Determine the correlation co-efficient and interpret the relationship between X and Y.
Solution
∑(Xi−X’)(Yi−Y’)
We know, r= (𝑛−1)𝑆𝑥𝑆𝑦
∑(Xi−X’)^2 10
Sx=√ 𝑛−1
=√ 4 = 1.58