Bomba-Manual Instalacion-Operacion y Mantenimiento-30055248 - IO&M Manual

Installation, Operation and Maintenance Instructions
Horizontal Uniglide Pump
Publication No. CUL 94H/M Revision: 1
Revision 1, November 2016 0

© Copyright Clyde Union Limited 2016
LIST OF CONTENTS
PART TITLE
Revision Sheet
1 Introduction
2 Safety
3 General Information
4 Installation Recommendations
5 Operating Instructions
6 Maintenance
7 Troubleshooting
8 Parts Identification
9 Drawings/Documents
10 Associated Equipment

Revision Sheet
Rev. No Part Description Date/Sign

0 All Initial issue March 2012/
R.Smith
1 All Re-branded. November 2016/
Bearing lock nut torques added R.Smith

Introduction
1 INTRODUCTION
1.1 Introduction
This manual contains instructions for installation, operation and

maintenance of the Clyde Uniglide-e pump.
Persons responsible for the equipment covered in this manual must ensure
that it is properly and safely installed and maintained, and operated at the
specified conditions. Only appropriately qualified staff, applying acceptable
standards of engineering practice and the recommendations contained in
this manual, must be employed in these activities.
Any similar instructions for the overall plant in which the equipment is to be
incorporated, which have an influence on the equipment application, must
be strictly followed.
Statutory and local requirements concerning work practices, safety and/or

health precautions must be observed.
1.2 Company statement
The Uniglide-e range is a new generation of axial split pumps. The range
has been developed by Clyde Union Limited following an extensive
consultation of major users. This has produced an advanced pump which
will provide total reliability and reduced whole life costs.
In addition to design excellence, world-class manufacturing, and

outstanding quality, our ability to put trained personnel on site, on request,
is a key benefit to our customers. All our products are backed by a
worldwide service and support network, and the latest diagnostic tools,
maintenance data and product information in a range of readily accessible
formats.

Safety
2 SAFETY
General Safety Instruction
This operation manual gives basic instructions which are to be observed

during installation, operation and maintenance of the pump. It is therefore
imperative that this manual be read by the responsible personnel/operator
prior to assembly and commissioning. It is always to be kept available at
the installation site.
Where applicable, the following safety warnings must be followed to avoid

danger to personnel.
Any instructions and warnings issued by the manufacturers of the pump

driver, controls and other associated equipment must also be observed.
All operations must be carried out by appropriately trained personnel.
Handle Safely
Before lifting any of the pumpset

components, refer to the
recommended lifting procedures
illustrated in this manual. Refer also
to the general arrangement drawing
for lifting points and weights.
Obtain Approval
Before commencing checks, obtain

formal approval from the site controller
and verify whether any restrictions are in
force.

Safety
Isolate Electrically and Hydraulically
1 Before pre-commissioning checks electrical/hydraulic

2 Before overhaul electrical/hydraulic
3 Before changing direction of rotation electrical
4 Before checking coupling alignment electrical
Electrical Isolation
Ensure that all electrical equipment is isolated,

with fuses removed. Attach advisory notices to
all main and local control panels.
Hydraulic Isolation
Shut and lash/lock pump suction and discharge

isolating valves.
Check Electrics Before Commissioning
Check the insulation resistance of motor windings

and any auxiliary circuits. Ensure that any residual
currents are allowed to discharge safely to earth.
Where applicable, verify that all electrical equipment,

wiring and connections have been independently
checked for safe operation in a hazardous area.
De-energise motor anti-condensation heaters whilst

carrying out the checks.
Beware Rotating Shafts
All guards must be securely fixed in position before

starting the pumpset.

Safety
Emergency Stops
The equipment must be fitted with one or more emergency stop devices
(not supplied by SPX-CUP). The emergency stop devices must be fitted by
the buyer prior to putting the pump packages in to service.
Compliance with Safety at Work Regulations
When installing and operating the pump, the safety instructions contained
in this manual, all relevant national safety/accident prevention regulations
and any other site service and safety instructions issued by the plant
operator must be observed.
Safety During Operation, Maintenance & Overhaul
It is the plant operator’s responsibility to ensure that operation, inspection,

maintenance and overhaul of the unit is performed by authorised and
qualified personnel, familiar with the contents of this manual.
If hot or cold machine components involve hazards, they must be guarded

against accidental contact.
Guards for moving parts (i.e. coupling and spray guards) must not be
removed from the unit whilst it is in operation.
Any leakage of hazardous fluids must be drained away so as to prevent

any risk to personnel or the environment. All relevant statutory regulations
must be complied with.
Before the pump or system is dismantled in any way, the electrical supply
must be physically disconnected or isolated and locked out, the nature of
the pumped fluid must be ascertained and the pump drained and
neutralised as necessary.
In accordance with the Control of Substances Hazardous to Health

Regulations 1988 (COSHH), care must be taken when dealing with joints,
packings and similar materials, although in the form supplied they have no
known hazardous properties. Further specific information may be obtained
from Clyde Union Limited. On completion of any maintenance work, all
safety and protective facilities must be re-installed and made operative
again.

General Information
3 GENERAL INFORMATION
3.1 Warranty Statement
Your pump will give you satisfactory and trouble-free service when the
instructions in this manual are carefully followed.
The pump is guaranteed as per the WARRANTY clause specified in our

finally accepted terms and conditions of sale.
If the pump is to be used for any operating conditions other than those
specified in our final order acceptance including all amendments (e.g.
changes of head, capacity, NPSH, temperature, liquid, environment, prime
mover etc.), our written confirmation for suitability of the pump under such
changed conditions should be obtained.
The WARRANTY is invalid if:
(1) The instructions in this manual are ignored.
(2) Due skill and care is not exerted when installing, operating and
maintaining the unit.
(3) Our written confirmation for suitability of the pump under changed
operating conditions is not obtained.
(4) Repairs, dismantling or changes are undertaken by non-Clyde Union

Limited personnel or without our written permission.
(5) Replacement parts are not Clyde Union Limited supply.
3.2 Nameplate
Every Clyde Union Pump has a nameplate that provides information about
the pump, the nameplate is located on the bottom half casing feet.
3.3 Storage
When necessary to store a pump for up to 3 months prior to installation, it

should be placed in a dry location. Do not remove protective blanking
plates, fitted before despatch from the factory.
Protect bearings and couplings against the ingress of sand, grit and other
foreign matter. Store in a vibration-free area, preferably on wood or resilient
packing. Turn the pumpset by hand at least once weekly.
Anti-condensation heaters, where applicable, should be connected to a

temporary supply and switched on throughout the storage period.

General Information
If the pump is to be stored for an extended period of time (over 3 months),

refer to Clyde Union Limited for full information on long-term storage.
3.4 Lifting
Insert lifting hooks at the four corners and use slings or chains to connect to
the crane.

Installation Recommendations
4 INSTALLATION RECOMMENDATIONS
4.1 Site Preparation
(1) Position and secure the pumpset on a properly prepared foundation

which is flat and clear of all dirt and debris.
(2) Check holding down bolt hole pockets and concrete plinth/foundation,
referring to the foundation drawing.
(3) Using station vertical and horizontal datums, mark off all centrelines
onto the site foundation.
(4) All pipework must be correctly hung or supported to prevent undue

stress or vibration being transmitted to the pump.
(5) Set and level off packing plates of nominally 25 mm thickness on each
side of the foundation bolt pockets ready to support the baseplate.
The foundation plinth should be kept approximately 25 mm low to
allow final levelling of baseplate.
Before laying down each packer, ensure that the

foundation base is clean and level. Position the
baseplate packers and level them so that, over their
length, the level is within 0.10mm per 1000mm.
NOTE
(6) Using steel straight edge and spirit level, check the preliminary height
level of all packers relative to the previously marked centrelines and
datum.
(7) Where possible, arrange pipework so that the pump operates with
positive suction.
(8) The suction pipework should be adequately sized, free from bends
and air pockets, and as direct as possible, apart from such provision
as may be necessary for expansion.
(9) Check the integrity of suction piping joints and valve stuffing boxes by
leak testing the system.
(10) Where the discharge pipework does not rise continuously, and air
pockets can form, it is important to provide some form of air release
valve.

4.2 Installation
Provided that the pumpset is set down accurately on a

properly grouted foundation, as described in these
instructions, no vibration dampening is considered
necessary.
NOTE
WHEN INSTALLING THE PUMPSET REFER TO THE

GENERAL ARRANGEMENT DRAWING.
WARNING
war
(1) All parts of the assembly must be cleaned before installation. All
traces of rust preventative must be removed from the suction and
discharge flange faces, exposed shafting and all coupling surfaces.
(2) Before positioning the pump, clean the underside of the baseplate.
Locate the foundation bolts in the baseplate, retaining them with the
nuts, having first greased all threads. Temporary collars or coiled wire
can be used to assist in centralising the bolts in the baseplate. Check
that holding-down bolt pockets are clean and dry.
(3) Safely sling pumpset and baseplate, (see General Arrangement

Drawing) and lower onto shims on the prepared foundation.
(4) Ensure that the pump discharge and suction branch flanges are level.
(5) Make the final pipework connections to the pump, (refer to Section 3),
then grout in the pump foundation bolts. The bolts should be grouted
to within 20 mm of the top of the holding down bolt pocket, thus
providing a key for the final grouting of the baseplate. (Grout using
Armorex L2 or equivalent).
(6) When foundation bolt grouting has cured, torque holding down bolt
nuts, re-check and ensure level, and that centres and datum have
been maintained.

(7) Check coupling/shaft angular and parallel alignment in accordance

with the coupling manufacturers instructions. The faces and
periphery of the half couplings should be cleaned thoroughly to
remove all rough or ragged edges and blemishes, as these can cause
false alignment readings. Tolerance between coupling faces and
periphery should be as given on illustrations below. Correct any
misalignment by repositioning the driver and if necessary reposition
the pump.
Do not fit the coupling bolts until the motor has been
given an uncoupled test run, (see operation
procedures in Part 5).
Store bolts and coupling guard safety.
NOTE
(a) Alignment Method 1 - using straight edge and taper gauges or

feelers.
Fig. 2
(i) Check for angular alignment by inserting the taper or feeler

gauges between the coupling faces at 90° intervals. The
unit is in angular alignment when these four measurements
are the same, or within recommended tolerances.
(ii) Check for parallel alignment by placing a straight edge

across both coupling rims on all four sides. The unit is in
parallel alignment when the straight edge rests evenly
across both coupling rims in all four positions.
(iii) Angular misalignment 0.05mm across coupling diameter

and an axial tolerance of +/- 0.25mm, radial alignment +/-
0.025mm.

(iv)
(b) Alignment Method 2 - dial indicators.

Fig. 3
(i) Fasten the indicator stand or magnetic base to the pump

half of the coupling and adjust the assembly until the
indicator button is resting on the other half coupling
periphery.
(ii) Set the dial to zero and chalk mark the coupling half where
the button rests. Place a separator between the coupling
halves so bearing slack does not effect the readings.
Rotate both shafts by the same amount.
(iii) The dial readings will indicate whether the driver has been
raised, lowered or moved the either side. Accurate
alignment of shaft centres can be obtained with this
method even where faces or outside diameters of the
coupling are not square or concentric with the bores. After
each adjustment, recheck both parallel and angular
alignments.
(iv) Angular misalignment 0.05mm across coupling diameter

and an axial tolerance of +/- 0.25mm, radial alignment +/-
0.025mm.
(8) Check that the distance between shaft ends (DBSE) dimension is as
shown on General Arrangement Drawing.

(9) After levelling and alignment is completed and all foundation bolts
pulled down tightly, preparation for grouting the baseplate can
commence. Shuttering should be erected all round the baseplate to a
height of at least 76 mm (3 inches) above the upper flange of the
baseplate to give a slight head on the grout; thus the boarding should
normally be 102 mm - 115 mm (4-4 1/2 inches) high.The shuttering
should be positioned such that when it is removed a rectangular
section of grout 76 mm (3 inches) X 50 mm (2 inches) wide should
remain around the outside of the bedplate.
Grout should then be poured through the hole provided

in the baseplate, ensuring that it extends to the
shuttering and fills the underside of the baseplate
completely.
NOTE If there is any possibility that the unit alignment may be

disturbed when attaching the main pipework or for any
other reasons, then final grouting to finished level
should be left until after connection of pipework.
(10) Saturate the top of the rough foundation with water and pour the grout
between the shuttering and the baseplate until it passes beneath the
lower flanges, so that when hardened it supports these by rising about
50 mm (2 inches) above the lower flanges. The flow should be
assisted by agitating with a bent wire (or similar) from all sides and
from the centre of the baseplate.
It is important that the grout fills the cavity between the

lower flanges and the foundation, and must not shrink
from the baseplate after curing.
NOTE
(11) Grout should comprise one part Portland cement and two parts sand
(no aggregate) with sufficient water to produce a free flowing heavy
cream consistency. The mixture described should flow easily under
the baseplate and, in order to minimise settlement, it is best to mix the
grout and let it stand for two hours, re-mixing it thoroughly before use
but adding no more water.
(12) The exposed surfaces should be covered with hessian to prevent the
grout cracking by too rapid drying. The hessian should be kept damp
until the grout is sufficiently set.

(13) Re-connect and reactivate the motor anti-condensation heaters (if

fitted).
(14) If power is available, check the motor for correct direction of rotation
before connecting the coupling. Refer to the general arrangement
drawing.
4.3 Installing Suction and Discharge Pipework
(1) Refer to the General Arrangement Drawing for precise details of

terminal points, to which the suction and discharge piping is to be
connected.
It is important that forces and moments imposed by

the pipework on the pump suction and delivery
branches are kept to a minimum to preclude
distortion and malalignment of the unit under
dynamic/static conditions. (Refer to Table 2.1.)
CAUTION
(2) When installing pipework, the pump branch flange face should be the
final closure joint. Prior to connection of the pipework, carefully
monitor the alignment of the mating faces. The pipes must never be
pulled into place to align with pump discharge or suction branches.
(Refer to Table 2.1).
(3) All pipework and pipe fittings local to the pumpset must be
independently supported and suitably anchored against forces and
moments. Refer to Arrangement Drawing for details of maximum
foundation loadings.
(4) Take every precaution to keep equipment clean and prevent the
ingress of dirt and moisture. If necessary, temporarily seal off
openings as pipework installation progresses. Check all pipework for
internal cleanliness, before installation.

(5) Before finally welding or bolting pipes and fittings into place, check
that vent, drain, instrument connections and flange drillings, are
correctly orientated. Similarly, confirm the flow direction and
handwheel position of all valves and fittings are correct and that visual
or physical access is available as necessary during subsequent
operations.
Where there is the possibility of welding being

performed on the pump site, it is essential that the
welding unit is properly earthed as near as possible
to the location of the welding operation. On no
account must stray currents be allowed to pass
CAUTION through the pumpset. Failure to observe this
precaution may result in damage to the pump
components.
(6) Re-check and record pump shaft to motor alignment after pipework
has been connected. This should show no appreciable difference
from the previous checks. If the alignment has altered, the pipework
should be freed from discharge and suction branches, demonstrating
return of pre-pipe connection coupling alignment. All adjustments
should be carried out on pipework and not on pumpset.
4.4 Examples of Correct and Incorrect Pipework Installation

4.5 Surge Control
Provided the pump is operated within the limits stated on the nameplate,
the pump will not generate a pressure in excess of the maximum allowable
discharge pressure.
However, if the pump is connected to a pipework system which has

features such as multiple pump operation, long pipework runs or rapidly
changing system resistances, excessive surge pressures may be
generated in the pump and pipework.
It is the purchasers responsibility to ensure that the pump and pipework

system are adequately protected from these pressures. This means that
the purchaser should have the pipework system analysed and redesigned
if required to avoid excessive surge pressures. As an alternative, pressure
relief valves could be fitted next to the pumps to safely remove any
overpressure.
4.6 Pressure Testing
This unit should not be pressure tested in the fully assembled condition
without the prior agreement of Clyde Union Limited.

API Branch Forces and Moments

Cast iron
Group Size Branch Fx Fy Fz Mx My Mz
100 Suction 859 1077 702 805 411 605
80/100
80 Discharge 647 805 538 575 284 436
125 Suction 1183 1479 971 1098 563 835
100/125
100 Discharge 859 1077 702 805 411 605
200 Suction 2287 2958 1882 2136 1065 1561
125/200
125 Discharge 1183 1479 971 1098 563 835
250 Suction 3231 4035 2692 3037 1476 2299
150/250
150 Discharge 1506 1882 1240 1392 714 1065
350 Suction 4308 5385 3497 3854 1888 2874
200/350
200 Discharge 2287 2958 1882 2136 1065 1561
450 Suction 5825 5619 4236 4520 2260 3390
300/450
300 Discharge 4035 4840 3231 3691 1803 2789
600 Suction 7678 8208 5560 5650 2986 4116
400/600
400 Discharge 5112 6189 4035 4429 2214 3279
Notes
1. Extract From API 610 - 8th Edition. Metric Sizes Rounded to the closet
imperial size
2. Moments in Newton Metres
Stainless Steel
Group Size Branch Fx Fy Fz Mx My Mz
100 Suction 1420 1780 1160 1330 680 1000
80/100
80
125
Discharge
Suction
1070
1955
1330
2445
890
1605
950
1815
470
930
720
1380
z
100/125
100 Discharge 1420 1780 1160 1330 680 1000
200 Suction 3780 4890 3110 3530 1760 2580
125/200
125 Discharge 1955 2445 1605 1815 930 1380
150/250
250 Suction 5340 6670 4450 5020 2440 3800 x y
150 Discharge 2490 3110 2050 2300 1180 1760
350 Suction 7120 8900 5780 6370 3120 4750
200/350
200 Discharge 3780 4890 3110 3530 1760 2580
450 Suction 9628 9288 7002 7471 3736 5603
300/450
300 Discharge 6670 8000 5340 6100 2980 4610
600 Suction 12691 13567 9190 9339 4936 6803
400/600
400 Discharge 8450 10230 6670 7320 3660 5420
Table 2.1

Operating Instructions
5 OPERATING INSTRUCTIONS
The following instructions must be used in conjunction with those for the
system in which the pump operates.
5.1 Pre-start Checks
Before starting the pump for the first time after installation carry out the
following checks:-
(1) Ensure that all installation procedures have been completed. (See
Part 4).
(2) Check that all associated valves and pipework are correctly installed,
and adequately supported. Check that all valves are operational, and
any temporary blanks, gauze filters etc. are removed.
(3) Check that holding-down bolts are torqued to their correct value.
(Refer to the General Arrangement drawing).
It is not uncommon for foundations to settle after a

period of time and the above checks will indicate
whether any movement has taken place. In extreme
circumstances it may be necessary to carry out some
minor re-adjustment of alignment - by adding or
NOTE removing shims under motor feet. Check pump
alignment of coupling, and record.
(4) Check that all control and any instrumentation connections are
complete and valves/ cocks etc. are set correctly.
(5) Check pump bearing is lubricated in accordance with instructions in

Part 6.8.1 (pumps fitted with extreme bearing arrangement only).
(6) Check motor bearings are lubricated in accordance with

manufacturers instructions.
(7) Check that pump and motor rotating assemblies are free to turn by
hand. If either shaft is found to be binding, do not operate until the
cause of the trouble is found.
(8) Check that motor air intakes and outlets are clear and clean.
(9) Check that pumpset is properly earthed and that all electrical
connections are correct and secure.

(10) Open up suction valve, open casing vent and prime pump. When fully
primed, close casing vent. Check for leaks at flange connections and
glands.
(11) Remove all debris, tools, lifting gear etc., from around pumpset and
cordon off area ready for commissioning runs of pumpset.
5.2 Priming
The pump is of the centrifugal type and will only operate when completely
full of water. The pump must, therefore, be carefully primed before starting.
Priming of the pump involves removal of air, gas or vapour from the suction
pipework and pump casing via the air release valve.
Under no circumstances must the pump be run

unless full of water.
CAUTION
In a new system the pump should remain fully primed from shut-down to
start-up, making further action unnecessary. Foot valves, however, are
liable to wear or jam and may lose the prime after a short period. It is
advisable, therefore, to check the state of prime before start-up.
It is important that air does not leak into the pump

during operation, as, even if the pump operates
under such conditions, serious damage may result.
CAUTION
5.3 Motor Uncoupled Test Run
(1) Obtain formal approval to carry out an uncoupled motor test run.
(2) Confirm that coupling bolts are not fitted. Check motor shaft is free to
turn.
(3) For safety reasons, temporarily fit coupling guard.
(4) Arrange for electrical power to be made available to motor. Set motor
controls to MANUAL and, where relevant, transfer operation to local
starting panel. Attach notices to electrical panels to warn others of
intended test procedure.

(5) Start up electric motor. Check that direction of rotation is correct in

accordance with the general arrangement drawing or the rotation
arrow on pump.
If the motor is found to be rotating in the wrong

direction, after start up, it should be allowed to run
up to full speed before interrupting the power
supply. The cables/terminals should not be
changed over until the motor has stopped rotating
CAUTION and the electrical supply has been isolated. To alter
the direction of rotation, simply change over any
two phases.
(6) Run motor and carry out the following checks:.
(a) Check for vibration.
(b) Check for undue noise.
(c) Check temperature of motor bearings.
(d) Check temperature rise of motor windings.
(7) When satisfied with motor light load running performance, stop the
motor. Note the time taken for motor to come to rest.
(8) Isolate motor from electrical supply.
5.4 Coupling Up Pump To Motor
CHECK THAT ELECTRIC

POWER SUPPLY IS ISOLATED.
WARNING
(1) Install and tighten coupling bolts in accordance with coupling

manufacturer’s instructions.
When tightening coupling bolts, they should be pulled

up evenly (i.e. 12 o’clock, 6 o’clock, 3 o’clock,
9 o’clock, etc.). Always tighten to the torque values
recommended, initially to 50% torque, then to 100% in
the same sequence.
NOTE

(2) After coupling installation, install the coupling guard.
5.5 Start-up
(1) Carry out the pre-start checks given in Section 1.
(2) Start the motor.
5.6 Pump Running Checks
(1) Immediately after start-up, check and record the pump discharge
pressure and motor current. If the readings are outside expected
figures, the motor may be running in the wrong direction of rotation.
Refer to the wiring diagram to correct.
IF THE MOTOR IS FOUND TO BE ROTATING IN THE

WRONG DIRECTION, AFTER START-UP, IT
SHOULD BE ALLOWED TO RUN UP TO FULL
SPEED BEFORE INTERRUPTING THE POWER
SUPPLY. THE CABLES/TERMINALS SHOULD NOT
WARNING BE CHANGED OVER UNTIL THE MOTOR HAS
war STOPPED ROTATING AND THE POWER SUPPLY
HAS BEEN ISOLATED.
(2) Check and record the following at regular intervals:
(a) Discharge pressure.
(b) Motor current.
(3) Check the security of the pump and pipework.
(4) Check all accessible joints for leaks.
5.7 Stopping The Pump
(1) Stop the motor.
(2) Isolate the driving motor from the electrical supplies.
Step (2) only applies when the pump is

being isolated for maintenance purposes.
NOTE

5.8 Routine Attention During Non-Operational Periods
During periods of prolonged idleness, e.g. prior to commissioning and/or

between operating routines, and provided that the pump has been flooded,
it is recommended that the pumpset is turned over once per week. If
operating conditions do not permit turning under power, it is recommended
that the pump is turned by hand once per week.
Reference must be made to the Pre-Start Checks in the operating

instructions before operating or hand turning the unit.
The pumpset must not be run against a closed

valve other than for very short periods of time.
CAUTION
If motor heaters are fitted and with power available,

they should be left on when the machine is out of
service. If power is not available to motor heaters, or if
heaters are not fitted, the motor should be checked
with a Megger each week and a record kept of the
NOTE readings obtained.

5.9 Fault Finding
In the event of failure of any component or assembly, the primary cause of

the failure should be established before renewing the defective part(s).
TROUBLE SYMPTOMS:
Motor enclosure alarm activated and pump trips

Pump fails to maintain discharge pressure
Pump runs in wrong direction of rotation
Pump requires excessive power

Excessive noise or vibration
Pump set fails to start
Motor overheating
POSSIBLE CAUSES:
Electrical supply to motor isolated or power X
failure
Pump protection instrumentation tripped pump X
Seizure of pump or motor X
Motor terminals incorrectly wired X
Pump running at low speed X
Excessive internal clearances X
Blockage in impeller or suction inlet X
Cavitation X
Incorrectly supported pipework X
Foreign material trapped in pump casing X
Water ingress into mechanical seal overflow X
chamber
Lack of cooling water to motor X
Pump rotating in wrong direction X X

Maintenance
6 MAINTENANCE
6.1 Introduction
It is recommended that a system of routine inspection and maintenance is

established during which the condition of the various units in the plant can
be determined and recorded for comparison with later inspections. Any
defects should be repaired or the components renewed at the earliest
opportunity; any known cause of defects should be noted for future
reference.
Certain inspections can only be made when the plant is shut down, but
others can be made under operating conditions.
It is essential that all lifting tackle and equipment is maintained in a

serviceable condition and that safety rules and regulations are observed at
all times.
A high degree of cleanliness of the equipment and the surrounding area

should be maintained as this will assist in the detection of minor leaks and
defects which, if unnoticed, could lead to more serious defects.
6.2 Maintenance Schedule
The following are the primary criteria for examination and renewal of
wearing parts and it is recommended that these aspects are checked every
shift.
(1) Reduction in pump performance, i.e. a reduction in head or flow, or a

sustained increase in motor power consumption.
(2) Excessive vibration.
(3) Leakage from the pump mechanical seal.
(4) Abnormally high bearing temperature.

Maintenance
6.2.1 Maintenance Checks
REMARKS
3 Monthly
6 Monthly
Monthly
2 Yearly
Weekly
Daily
Check for leaks X
Check bearing Extend to weekly if
temperature
X
proved satisfactory
Check for vibration during running in.
X
Add small amount Extreme bearing
of grease X arrangement only.
Check coupling Refer to Part 4,
alignment
X Section 2.
Check coupling
elements for wear
X
Check holding Check at end of running
down bolts X in period, then as
shown
Extreme bearing 15000 running hours or
arrangement - two years, whichever is
Clean and recharge
bearing with fresh X sooner. Refer to
maintenance
grease. Refer to instructions for charging
Section 6.8.1. procedure.
Overhaul This is to be determined by a decrease in pump
discharge pressure to an unacceptable level. Refer
to maintenance instructions.
6.3 Routine Maintenance
6.3.1 Preparations Prior to Dismantling
ISOLATE THE DRIVING MOTOR FROM THE

ELECTRICAL SUPPLY AND REMOVE FUSES.
ENSURE THAT THE SUCTION AND DISCHARGE
ARE SHUT AND LOCKED/LASHED.
WARNING
(1) Disconnect the electrical supply cables; tape and mark the ends to
facilitate reconnection.

Maintenance
(2) Drain the pump and remove ancillary piping from the pump.
(3) Remove the mechanical seal guards and coupling guards.
(4) Match mark and disconnect the pump/motor coupling.
6.3.2 Renewing the Bearings/Mechanical Seals
The highest possible standard of cleanliness must be

maintained throughout the following operations.
During dismantling, all running clearances should be

checked so that a decision can be taken on whether
NOTE the components can be reinstalled on assembly or
replaced by new components.
(1) Carry out the preparation for maintenance as described in (Refer to

Section 6.3.1).
(2) Remove pump coupling and then remove coupling key.
(3) Insert all setting clips and loosen all seal drive screws. Loosen
mechanical seal piping from pump casing.
(4) Mark the locknut for angular position by centre. punching adjacent to
taper sleeve split on drive end bearing.
Step (4) applies to the standard

bearing arrangement only.
NOTE
(5) Remove the screws securing non-drive end cover and remove cover.
(6) Loosen non-drive end bearing lockwasher and unscrew the locknut.
(7) Remove the non-drive end bearing housing cap screws and suitably
support the bearing.
(8) Remove the non-drive end bearing housing, using jacking screws if
required.
(9) Remove the screws and washers and withdraw the mechanical seal
assembly.

Maintenance
(10) Remove the adaptor plate from its spigot location in the pump casing.
(11) Loosen drive end lockwasher.
(12) Unscrew the thrust nut in the anti-clockwise direction and unwind
thus, allowing rotor to drop onto wear rings.
(13) Remove drive end bearing housing, using jacking screws if required.
(14) Remove the screws and washers and withdraw the mechanical seal.
(15) Remove the adaptor plate from its spigot location in the pump casing.
(16) Examine mechanical seals and bearing assemblies and renew if

damaged.
(17) Clean shaft and spray with Molycoat.
(18) Install the adaptor plates in there spigot locations in the casing.
(19) Grease seal face. Fit both the drive end and no-drive end seals in
position in the adaptor plates, ensuring that the pipe connections are
correctly orientated.
(20) Install the bearings:-
On pumps with standard bearing arrangement:-
(a) Engage the non-drive end bearing into spigot with the taper fully
wound back. Do not fully engage spigot or torque the fasteners -
leave approximately 2-3mm gap.
(b) Tap the shaft towards the drive end and fit the drive end bearing
as described in Step (a).
(c) Locate the shaft in the centre position.
(d) Tighten bearing housing screws.
(e) Lightly tighten drive end bearing locknut to eliminate radial play
in shaft but ensure shaft is still free to move axially within sleeve.
Repeat for non drive end.
(f) Fully torque drive end bearing housing fasteners then the non-
drive end bearing housing fasteners.

Maintenance
(g) Fully tighten the non-drive end bearing locknut with the special
tool, lining up the angular position with the marking. Lock with
the tab washer.
On pumps with heavy bearing arrangement:-
(a) Fit and secure drive end split locking collar with screws, using
Loctite on threads. Engage bearing into spigot with taper fully
wound back. Do not fully engage spigot or torque fasteners -
leave approximately 2-3mm gap.
Locking collar screws fitted with Loctite 243

and ensure gap is equidistant.
NOTE
(b) Tap the shaft towards the drive end and fit the drive end bearing
as described in Step (a).
(c) Find the centre position of the shaft and locate in the centre
position.
(d) Tighten bearing housing screws.
(e) Lightly tighten drive end bearing locknut to eliminate radial play
in shaft but ensure shaft is still free to move axially within sleeve.
Repeat for non drive end.
(f) Fully torque drive end bearing housing fasteners then the non-
drive end bearing housing fasteners.
(g) Fully tighten the non-drive end bearing locknut with the special
tool, lining up the angular position with the marking. Lock with
the tab washer.
On pumps with extreme bearing arrangement:-
(a) Engage non-drive end bearing into spigot with taper fully wound
back. Do not fully engage spigot or torque fasteners - leave
approximately 2-3mm gap.
(b) Lightly tighten non-drive end bearing locknut to eliminate radial

play in shaft but ensure shaft is still free to move axially within
sleeve.

Maintenance
(c) Before mounting the drive end bearing on the shaft, the bearing
should be charged with fresh grease as follows:-
(i) Work the grease through the bearing cage from one side
until it begins to appear at the opposite side.
(ii) Turn the bearing over and complete the filling of the cage
from this side.
It is important to ensure that the space between the

rolling elements is filled with grease before rotation
commences.
NOTE
(iii) Partially charge each bearing housing and cap with fresh
grease such that the free space is between 30% and 50%
full.
Overpacking with grease can cause overheating of

the bearing. It is important, therefore, that the
grease in the housing and cap occupies no more
than 50% of the free space.
CAUTION
(d) Suitably sling and lift the bearing housing into position over the
pump shaft. Hand tighten the bearing housing screws.
(e) Position lock washer and thrust nut.
(f) Tighten drive end bearing housing fasteners then the non-drive
end bearing housing fasteners.
(g) Tap shaft towards drive end.
(h) Find the centre position of the shaft and locate in the centre
position.
(i) Fully torque the drive end bearing housing fasteners then the
non-drive end bearing housing fasteners.
(j) Tighten the drive end and the non-drive end bearing locknuts
with a ’C’ spanner. Lock with tab washers. Remove any lifting
gear.

Maintenance
(21) Fit and secure the non-drive end bearing cover.
(22) Tighten seal drive screws and remove setting clips on the mechanical
seal.
(23) Paste shaft and key with Rocol. Fit coupling hub, key and all small
guards.
(24) Reconnect the coupling.
(25) Fit shaft guards and secure with screws.
6.3.3 Examining the Wear Ring Clearance
(1) Carry out the preparation for maintenance as described in (Refer to

Section 6.3.1).
(2) Remove the bearing and mechanical seal as per Section 6.3.2.
(3) Check wear ring clearance. Refer to Section 6.8.4 for sizes.
INSERT
FEELER
GAUGE
@ T.D.C.
INSERT
FEELER
GAUGE
@ T.D.C.
(4) Replace the bearing and mechanical seal as per Section 6.3.2.

Maintenance
6.4 Corrective Maintenance
6.4.1 Preparation for Dismantling
ISOLATE THE DRIVING MOTOR FROM THE

ELECTRICAL SUPPLY AND REMOVE FUSES.
ENSURE THAT THE SUCTION AND DISCHARGE
ARE SHUT AND LOCKED/LASHED.
WARNING
(1) Disconnect the electrical supply cables; tape and mark the ends to
facilitate reconnection.
(2) Drain the pump and remove ancillary piping from the pump.
(3) Remove the bearings and mechanical seals as per Section 6.3.2.
(4) Remove the screws and dowels securing and locating the removable
half casing to the fixed half casing and lift the casing clear of the
impeller.
LIFTING
LIFTING
GEAR
GEAR
EYEBOLT
EYEBOLT
REMOVABLE REMOVABLE
HALF HALF
CASING CASING

Maintenance
(5) Suitably sling the rotating assembly and lift the rotating assembly
clear of the pump casing and support it horizontally on suitable
blocks. Care must be taken not to damage the casing wear rings
during this operation. If necessary, temporarily secure the wear rings
to the impeller.
ROTATING
ASSEMBLY EYEBOLT
ROTATING
REMOVABLE
ASSEMBLY
DRIVE HALF CASING
SCREWS
6.5 Inspection and Renewal
6.5.1 Impeller and Casing Wear Rings
(1) Examine the impeller for wear, erosion and any other damage. Renew
as necessary.
The impeller and pump shaft

are renewed as an assembly.
NOTE
(2) Examine the casing wear rings. Measure the diametrical clearances
between the wear rings and the impeller necks, and compare with the
new clearance listed in the Clearance Table at the end of this Part.
If necessary, the new clearance can be restored as follows:-
(a) Reduce the diameter of the impeller necks by machining until

erosion damage is removed. The diameter of each impeller neck
must be the same size and concentric with the impeller bore.

Maintenance
(b) Machine the bore of the spare casing wear rings to give the
desired clearance.
Spare casing wear rings are supplied

with a 3 mm undersize bore.
NOTE
6.5.2 Pump Shaft
Place the shaft on Vee-blocks and examine for damage or bowing, and
check for concentricity. It should be within 0.05 mm full indicator movement.
The impeller and pump shaft

are renewed as an assembly.
NOTE
6.5.3 Bearing
Standard/Heavy/NDE Extreme Bearing Arrangement
If the bearing is damaged in any way the bearing assembly should be

returned to Clyde Union Ltd.
During overhaul it is recommended

bearing cartridges are renewed.
NOTE
DE Extreme Bering Arrangement
(1) Suitable extract the ball bearing carrier from the bearing housing.

Maintenance
(2) Apply force to the inner races only taking care not to damage the cage
and press out the ball bearings from the bearing carrier.
During overhaul it is recommended tha the

ball bearings are renewed, using the same
type and size as the original bearings.
NOTE
(3) Apply force to the inner races only taking care not to damage the cage
and press the ball bearings onto the bearing carrier.
(4) Press the bearing carrier into the bearing housing.
6.5.4 Mechanical Seals
If the mechanical seal is damaged in any way the mechanical seal should
be returned to Clyde Union Ltd.
During overhaul it is recommended

mechanical seal cartridges are renewed.
NOTE
6.5.5 Coupling
Examine the coupling for signs of damage, wear or deterioration. Renew as

necessary. (Refer to the instructions in Part 10).
6.5.6 Keys
Keys must be a good fit in their keyways and reference marks should be
clearly legible. They must be flat, parallel and free from burrs. Worn or
damaged keys must be renewed.
6.5.7 Fasteners
Examine all fasteners for damage or deterioration. Renew as necessary.
6.5.8 Joints and 'O' Rings
All joints and 'O' rings must be renewed on assembly.

Maintenance
6.5.9 Cleanliness
All components must be perfectly clean and free from burrs, and all water
passages must be cleaned out before the pump is assembled. Check that
all small bore pipework is clear.
6.6 Assembling the Pump
Apply Molycote to all fasteners.
NOTE
(1) Ensure that all checks have been carried out.
(2) Apply Loctite 243 to the casing wear ring location diameters in the
pump casing.
(3) Attach suitable lifting gear to the rotating assembly.
(4) Lift the rotating assembly into position in the fixed half casing,
ensuring that the direction of rotation is correct and that the casing
wear ring anti-rotation dowels are correctly located in the grooves in
the pump casing.
ROTATING
ASSEMBLY EYEBOLT
REMOVABLE
ROTATING
DRIVE ASSEMBLY
HALF CASING
SCREWS
Casing wear rings can only fit one way.
NOTE

Maintenance
(5) Locate the new joint halves on the pump casing flange ensuring that
the edges of the joint overlap the stuffing box area.
JOINT
JOINT
(6) Attach suitable lifting gear to the removable half casing eyebolts and
lift the casing into position over the fixed half casing.
TOP LIFTING
HALF LIFTING
GEAR
CASING GEAR
EYEBOLT
EYEBOLT
REMOVABLE
HALF
CASING
(7) Lower the removable half casing into position locating it with the
dowels. Remove the lifting gear.
(8) Tighten all casing screws in sequence and torque figure shown in
Section 6.8.2.
(9) Cut the flange gasket to fit at the stuffing box area.
(10) Fit mechanical seals and bearing assemblies as per Section 6.3.2.

Maintenance
6.7 Final assembly
(1) Check the pump to motor shaft alignment.
(2) Remake electrical connections.
(3) Restore electrical supply to the motor.
(4) Check motor rotation is correct. (Refer to Part 10, Section 1).
(5) Reconnect the pump/motor coupling and replace the coupling guard.
(6) Replace any ancillary piping.
(7) Prime the pump.
6.8 Maintenance Particulars
6.8.1 Lubrication
Standard bearing arrangement - Sealed for life bearing.
Heavy bearing arrangement - Sealed for life bearing.
Extreme bearing arrangement - See table for recommended lubricant.
Ball Bearings
B.P. Energrease LS 3 or Energrease LS 2

Castrol LMX, Spheerol MP3 or Optimol Longtime PD 2
Esso Beacon 3 or Beacon 2
Gulf Gulfcrown Grease No.3 or Gulfcrown Grease No.2
Kluber Centoplex 2
Mobil Mobilgrease HP 222 or Mobilplex 47
Shell Alvania RL3 or Alvania RA
Texaco Multifak Premium 3 or Multifak AFB2
Rolling Element Bearings - Ambient Temperatures 0-60oC

Maintenance
6.8.2 Torques - General
Thread size Nm lbf. ft. kgf. m
M6 3 2.2 0.3
M8 8 5.9 0.81
M10 16 11.8 1.6
M12 27 19.9 2.8
M16 69 50.8 7
M20 130 95.8 13.3
M24 230 170 23.4
M30 460 339 46.9
TABLE 1 GENERAL - TORQUE VALUES

Maintenance
6.8.3 Torques - Split flange bolts and Bearing housing screws
Frame Split Flange Nm Bearing Housing Nm

SDJ 80/100 155 20
SDK 100/125 155 20
SDJ 100/125 155 20
SDL 125/200 330 53
SDK 125/200 330 53
SDJ 125/200 330 53
SDM 150/250 396 53
SDL 150/250 396 53
SDK 150/250 570 53
SDJ 150/250 570 53
SDN 200/350 570 129
SDM 200/350 570 129
SDL 200/350 570 129
SDK 200/350 1113 129
SDJ 200/350 1113 129
SDN 300/450 1113 120
SDM 300/450 1113 120
SDL 300/450 1113 120
SDK 300/450 1924 120
SDJ 300/450 1924 120
SDN 400/600 1664 273
SDM 400/600 1924 273
SDL 400/600 1924 273
SDK 400/600 1924 273
TABLE 2 SPLIT FLANGE/BEARING HOUSING - TORQUE VALUES

Maintenance
6.8.4 Torques - Bearing Taper Sleeve
SHAFT DIAMETER (mm) Torque (Nm)
30 120
40 160
50 200
60 240
70 280
85 170
100 200
TABLE 3 BEARING TAPER SLEEVE - TORQUE VALUES
6.8.5 Split Flange Typical Torque Sequence
6 11 5 1
7 2 10 11 8 99 8
107 1 6
4 5 2 3 3
4
3 3 4 4
9 10 7
88 7
95 6 5
2
1 1
2
6 11 10
11
Torque in sequence shown starting with 1-1 then 2-2.
NOTE

Maintenance
6.8.6 Wear Ring Clearances
Nominal Standard Increased

FRAME SIZE Diameter Clearance Clearance
(mm) (mm) (mm)
SDJ 80/100 118 0.20 0.30
SDK 100/125 142 0.20 0.30
SDJ 100/125 142 0.20 0.30
SDL 125/200 169 0.22 0.33
SDK 125/200 169 0.22 0.33
SDJ 125/200 169 0.22 0.33
SDM 150/250 202 0.24 0.36
SDL 150/250 202 0.24 0.36
SDK 150/250 202 0.24 0.36
SDJ 150/250 202 0.24 0.36
SDN 200/350 238 0.28 0.41
SDM 200/350 238 0.28 0.41
SDL 200/350 238 0.28 0.41
SDK 200/350 238 0.28 0.41
SDJ 200/350 238 0.28 0.41
SDN 300/450 291 0.32 0.48
SDM 300/450 291 0.32 0.48
SDL 300/450 291 0.32 0.48
SDK 300/450 291 0.32 0.48
SDJ 300/450 291 0.32 0.48
SDN 400/600 347 0.36 0.54
SDM 400/600 347 0.36 0.54
SDL 400/600 347 0.36 0.54
SDK 400/600 347 0.36 0.54
TABLE 4 WEAR RING CLEARANCES

Maintenance
6.8.7 Bearing Designations
BEARING *BEARING BEARING LOCK NUT

ARRANGEMENT DESIGNATION TORQUE (Nm)
AYF-2025 27 - 33
AYF-2026 27 - 33
AYF-2027 45 - 55
AYF-2028 45 - 55
Standard
AYF-2029 45 - 55
AYF-2030 45 - 55
AYF-2020 65 - 85
AYF-2021 65 - 85
AYF-2031 150 - 170
AYF-2032 150 - 170
AYF-2022 130 - 150
AYF-2023 130 - 150
Heavy
AYF-2035 400 - 420
AYF-2036 400 - 420
AYF-2038 485 - 515
AYF-2039 485 - 515
AYF-2024 275
Extreme AYG-2037 780
AYF-2040 1250
TABLE 6 BEARING DESIGNATIONS
(*Bearing designations are marked on the side of the bearing housing)

Troubleshooting
7 TROUBLESHOOTING
In the event of failure of any component or assembly, the primary cause of

the failure should be established before renewing the defective part(s).
PROBLEM
Pump fails to start
Pump performance low
Mechanical seal overheating
Mechanical seal leaking excessively
Bearings overheating
Excessive noise and/or vibration
Possible Cause Action

  Electrical supply isolated/power fault.Check electrical supply.
Disconnect coupling.
 Seizure of pump or motor. Establish locality of seizure.
Overhaul as necessary.
 Pumpset tripped. Investigate cause. Reset trip.
 Control circuit fault. Check control fuse and circuitry.
 Discharge isolating valve not closed. Check valve.
   Suction pressure low. Check suction level.
  Motor faulty. Check operation of motor.
 Incorrect rotation. Reverse any two supply leads.
  Isolating valves not fully open. Check valves.
  Air lock in pump casing. Stop pump and prime.
 Insufficient seal flushing supply. Check pipework.
  Mechanical seal incorrectly assembled. Examine seal, renew as necessary.
  Mechanical seal worn or damaged. Examine seal, renew as necessary.
Insufficient/excessive grease in Clean out old grease and charge

bearing. with new grease.
Lack of circulation supply to bottom Check pipework for blockage/

bearing damage.
  Bearings defective. Examine / replace bearings.
  Pump / Motor misalignment. Check alignment.
  Excessive wear of pump internals. Dismantle pump. Check clearances.
 Holding down bolts loose. Check bolts.
 Pump cavitating. Check system conditions.
 Foreign material trapped in pump Dismantle pump and overhaul as
casing. necessary.
 Incorrectly supported pipework. Check pipework supports.

Parts Identification
8 PARTS IDENTIFICATION
8.1 Plant Manufactured by Clyde Union Limited
The following information is required:
Serial number. This number, comprising the Clyde contract number and the
unit serial number is provided on the nameplate plate secured to the pump.
Part number and name. This information is obtained from the applicable
drawing included in the instruction manual. Quote also the reference
number of the drawing.
Quantity required of each part.
Note: The illustrations and/or drawings provided in this instruction

manual may differ in minor detail from the unit supplied. This does
not prevent component orders being correctly identified provided
the above information is included.
8.2 Plant Not Manufactured by Clyde Union Limited
For identification of the parts required, refer to the manufacturers literature

in the instruction manual. Provide the serial number and/or other identifying
information, as well as the Clyde Union Limited serial number.
8.3 Enquiries and Orders
Enquiries and orders for spare parts are to be addressed to Clyde Union
Limited, Aftermarket Division, Cathcart, Glasgow G44 4EX, Scotland, or to
the local service centre (if applicable).
Telephone: 0141 637 7141

Fax: 0141 308 2147
http://www.clydeunion.com/aftermarket

Drawings/Documents
9 DRAWINGS/DOCUMENTS

23 24 25 26 27 28
18 19 20 21A 22 21B 29
17
1
2
16
3
4
15
14
13
12
11 9
6
10 8
7
31
28
28 30
28
32
32
33
33
DETAIL SHOWING
ANTI ROTATION PIN
SCALE 1:1
EXTREME BEARING OPTION HEAVY BEARING OPTION STANDARD BEARING OPTION

Associated Equipment
10 ASSOCIATED EQUIPMENT
10.1 Driving Motor Instructions
10.2 Coupling Instructions
10.3 Mechanical Seal Instruction


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Installation, Operation and Maintenance Instructions

Horizontal Uniglide Pump

Publication No. CUL 94H/M Revision: 1

Revision 1, November 2016 0

Revision 1, November 2016 1

Rev. No Part Description Date/Sign

Revision 1, November 2016 2

This manual contains instructions for installation, operation and

Statutory and local requirements concerning work practices, safety and/or

1.2 Company statement

In addition to design excellence, world-class manufacturing, and

Revision 1, November 2016 3

General Safety Instruction

This operation manual gives basic instructions which are to be observed

Where applicable, the following safety warnings must be followed to avoid

Any instructions and warnings issued by the manufacturers of the pump

All operations must be carried out by appropriately trained personnel.

Before lifting any of the pumpset

Before commencing checks, obtain

Revision 1, November 2016 4

Isolate Electrically and Hydraulically

1 Before pre-commissioning checks electrical/hydraulic

Ensure that all electrical equipment is isolated,

Shut and lash/lock pump suction and discharge

Check Electrics Before Commissioning

Check the insulation resistance of motor windings

Where applicable, verify that all electrical equipment,

De-energise motor anti-condensation heaters whilst

Beware Rotating Shafts

All guards must be securely fixed in position before

Revision 1, November 2016 5

Compliance with Safety at Work Regulations

Safety During Operation, Maintenance & Overhaul

It is the plant operator’s responsibility to ensure that operation, inspection,

If hot or cold machine components involve hazards, they must be guarded

Any leakage of hazardous fluids must be drained away so as to prevent

In accordance with the Control of Substances Hazardous to Health

Revision 1, November 2016 6

3.1 Warranty Statement

The pump is guaranteed as per the WARRANTY clause specified in our

The WARRANTY is invalid if:

(1) The instructions in this manual are ignored.

(4) Repairs, dismantling or changes are undertaken by non-Clyde Union

(5) Replacement parts are not Clyde Union Limited supply.

When necessary to store a pump for up to 3 months prior to installation, it

Anti-condensation heaters, where applicable, should be connected to a

Revision 1, November 2016 7

If the pump is to be stored for an extended period of time (over 3 months),

Revision 1, November 2016 8

4.1 Site Preparation

(1) Position and secure the pumpset on a properly prepared foundation

(4) All pipework must be correctly hung or supported to prevent undue

Before laying down each packer, ensure that the

Revision 1, November 2016 9

Provided that the pumpset is set down accurately on a

WHEN INSTALLING THE PUMPSET REFER TO THE

(3) Safely sling pumpset and baseplate, (see General Arrangement

Revision 1, November 2016 10

(7) Check coupling/shaft angular and parallel alignment in accordance

(a) Alignment Method 1 - using straight edge and taper gauges or

(i) Check for angular alignment by inserting the taper or feeler

(ii) Check for parallel alignment by placing a straight edge

(iii) Angular misalignment 0.05mm across coupling diameter

Revision 1, November 2016 11

Bomba-Manual Instalacion-Operacion y Mantenimiento-30055248 - IO&M Manual

Bomba-Manual Instalacion-Operacion y Mantenimiento-30055248 - IO&M Manual