Bbci Process Interlocks

BIG BOSS CEMENT INC.
STARTING INTERLOCKS
G-ASH MATERIAL TRANSPORT GROUP

LOGIC OF OPERATION GROUP
GROUP NAME COMMAND NAME SEQUENCE RUN ORDER QUANTITY EQUIPMENT NAME EQUIPMENT CODE POSITION/STATUS/FEEDBACK PRESET RUN TIME OUTPUT FEEDBACK/ INDICATION CONDITION LOAD
KW
ONLINE LEVEL INDICATOR VALUE OK AUTHORIZATION TO START RUN ORDER #1

START COMMAND 1 G-ASH SILO LEVEL TRANSMITTER 3-8A_LT EXTERNAL FAULT PLC PANEL FAULT/ ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET PLC PANEL READY/OK AUTHORIZATION TO START RUN ORDER #1
SILO BAG FILTER GROUP

RUN 10 Sec. CURRENT VALUE OK PROCEED TO RUN ORDER #2
RUN ORDER #1 1 G-ASH SILO DEDUSTING FAN X-4B LOG FAULT/EXTERNAL FAULT 1 Sec. MCC PANEL FAULT/ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION 4
ALARM RESET MCC PANEL READY/ OK RESTART RUN ORDER #1
OPERATIONAL PRESSURE VALUE OK AUTHORIZATION TO START RUN ORDER #1

8 SOLENOID VALVE X-4B_SV EXTERNAL FAULT PLC PANEL FAULT /ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ONLINE LS1 OPEN TOWARDS G-ASH SILO AUTHORIZATION TO START RUN ORDER #2
2 DIVERTER GATE LIMIT SWITCH X-6_LS1 EXTERNAL FAULT WRONG POSITION/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION
BUCKET ELEVATOR GROUP

RUN ORDER #2 1 BUCKET ELEVATOR 3-7M LOG FAULT/EXTERNAL FAULT 1 Sec. MCC PANEL FAULT ACTIVE/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION 18.5
ALARM RESET MCC PANEL READY/OK RESTART RUN ORDER #2
R.D. GROUP START #1
ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #2

1 PROXIMITY SWITCH 3-7M_PXS1 EXTERNAL FAULT PLC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET PLC/MCC PANEL READY/ OK AUTHORIZATION TO START RUN ORDER #2

1 LIMIT SWITCH 3-7M_LS1 EXTERNAL FAULT POSITION ERROR/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET PLC PANEL READY/ OK AUTHORIZATION TO START RUN ORDER #2
ACTIVE ACTIVE AUTHORIZATION TO START RUN ORDER #3

1 PULL ROPE SWITCH X-19_PRS EXTERNAL FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET MCC PANEL ALARM RESET AUTHORIZATION TO START RUN ORDER #3

RUN ORDER #3 1 INCLINED BELT CONVEYOR X-19M LOG FAULT/EXTERNAL FAULT 1 Sec. MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION 3
CONVEYOR/ MATERIAL TRANSPORT GROUP

2 PROXIMITY SWITCH X-19_PXS1,PXS2 EXTERNAL FAULT PLC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION

2 PROXIMITY SWITCH 3-6M_PXS1,PXS2 EXTERNAL FAULT PLC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION
RUN 10 Sec. CURRENT VALUE OK LAST RUN ORDER EXECUTED

RUN ORDER #4 1 BELT CONVEYOR 3-6M LOG FAULT/EXTERNAL FAULT 1 Sec. MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION 7.5

1 PULL ROPE SWITCH 3-6M_PRS EXTERNAL FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
LEGEND: END OF R.D. GROUP #1
R.D ROTARY DRYER TOTAL LOAD OF R.D. GROUP #1 33 KW

MCC MOTOR CONTROL CENTER
PLC PROGRAMMABLE LOGIC CONTROLLER
PRS PULL ROPE SWITCH
PXS PROXIMITY SWITCH
LS LIMIT SWITCH
SV SOLENOID VALVE
ROTARY DRYER DEDUSTING GROUP
LOGIC OF OPERATION
GROUP NAME COMMAND NAME SEQUENCE RUN ORDER QUANTITY EQUIPMENT NAME EQUIPMENT CODE POSITION/ STATUS/ FEEDBACK PRESET RUN TIME OUTPUT FEEDBACK CONDITION CONTROL MEASURE LOAD
KW

START COMMAND RUN ORDER #1 1 INCLINED SCREW CONVEYOR 3-5A22 ALARM/TRIPPED 1 Sec. MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION 3

1 PROXIMITY SWITCH 3-5A22_PXS SIGNAL ERROR PLC PANEL FAULT/ ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
PRODUCT MATERIAL TRANSPORT GROUP

RUN ORDER #2 1 COMMON SCREW CONVEYOR 3-5A11 ALARM ACTIVE 1 Sec. MCC PANEL FAULT SEQUENCE RUN ORDER HOLD POSITION 3
ONLINE LS1 OPEN TOWARDS G-ASH SILO AUTHORIZATION TO START RUN ORDER #1
1 PROXIMITY SWITCH 3-5A11_PXS POSITION ERROR/INTERMEDIATE WRONG POSITION/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION

RUN ORDER #3 1 SCREW CONVEYOR 3-5A2 ALARM/TRIPPED MCC PANEL FAULT ACTIVE/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION 3

1 PROXIMITY SWITCH 3-5A2_PXS ALARM ACTIVE/FAULT PLC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION
R.D GROUP START #2
RUN 10 Sec. ACTIVE PROCEED TO NEXT SEQUENCE ORDER

RUN ORDER #4 1 SCREW CONVEYOR 3-5A1 ALARM/TRIPPED 1 Sec. WRONG POSITION/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION 3

1 PROXIMITY SWITCH 3-5A1_PXS ALARM/TRIPPED MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET MCC PANEL READY/ OK AUTHORIZATION TO START RUN ORDER #4
ENERGIZED/ACTIVE ACTIVE AUTHORIZATION TO START RUN ORDER #5

24 SOLENOID VALVES 3-5A_SV ALARM ACTIVE/ FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET MCC PANEL ALARM RESET AUTHORIZATION TO START RUN ORDER #5

6 POPPET VALVE 3-5A_PV ALARM ACTIVE/FAULT PLC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION

1 TEMPERATURE TRANSMITTER 3-5A_TT ALARM ACTIVE/FAULT PLC PANEL FAULT/HIGH TEMP.MAX SEQUENCE RUN ORDER HOLD POSITION
DEDUSTING BAG FILTER GROUP
ALARM RESET MCC PANEL READY/ OK AUTHORIZATION TO START RUN ORDER #5

1 DIFFERENTIAL PRESSURE 3-5A_DP ALARM ACTIVE/PRESSURE FAULT PLC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION

2 VIBRATION TRANSMITTER 3-5A_VT ALARM ACTIVE/FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION

2 TEMPERATURE TRANSMITTER 3-5A_TT ALARM ACTIVE/FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
OPERATIONAL ACTIVE/CLOSE POSITION AUTHORIZATION TO START RUN ORDER #5 CONTROLLED DAMPER

1 MOTORIZED VALVE 3-5A_MoV ALARM ACTIVE/FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION SETPOINT VIA PID @ CCR
ALARM RESET PLC/MCC PANEL READY/ OK AUTHORIZATION TO START RUN ORDER #5 0% INITIAL OPENING
RUN 10 Sec. CURRENT VALUE OK LAST RUN ORDER EXECUTED CONTROLLED DAMPER
RUN ORDER #5 1 DEDUSTING FAN 3-5A ALARM/TRIPPED MCC PANEL FAULT ACTIVE/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION SETPOINT VIA PID @ CCR 160
ALARM RESET MCC PANEL READY/OK RESTART RUN ORDER #5 10-35% OPENING BASE ON
MOTOR CURRENT VALUE
END OF GROUP #2
LEGEND: TOTAL LOAD OF GROUP #2 172 KW
R.D ROTARY DRYER

LS LIMIT SWITCH
SV SOLENOID VALVE
PV POPPET VALVE
MoV MOTORIZED VALVE
TT TEMPERATURE TRANSMITTER
PT PRESSURE TRANSMITTER
VT VIBRATION TRANSMITTER
DRYER MAIN DRIVE & LUBRICATION GROUP
LOGIC OF OPERATION
GROUP NAME COMMAND NAME SEQUENCE RUN ORDER QUANTITY EQUIPMENT NAME EQUIPMENT CODE POSITION/STATUS/FEEDBACK PRESET RUN TIME OUTPUT FEEDBACK/ INDICATION CONDITION CONTROL MEASURE
RUN 10 Sec. CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

START COMMAND RUN ORDER #1 1 LIMIT SWITCH 3-4A_LS ALARM/TRIPPED 1 Sec. MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION
ROTARY DRYER TYRE 1 & 2

ONLINE LEVEL INDICATOR VALUE OK PROCEED TO NEXT SEQUENCE ORDER

RUN ORDER #2 8 TEMPERATURE TRANSMITTER 3-4A_TT SIGNAL ERROR PLC PANEL FAULT/ ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET PLC PANEL READY/OK RESTART RUN ORDER #2
OPERATIONAL PRESSURE VALUE OK PROCEED TO NEXT SEQUENCE ORDER

RUN ORDER #3 1 PROXIMITY SWITCH 3-4A_PXS PRESSURE SWITCH FAULT PLC PANEL FAULT /ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ONLINE LS1 OPEN TOWARDS G-ASH SILO PROCEED TO NEXT SEQUENCE ORDER
RUN ORDER #4 2 DIVERTER GATE LIMIT SWITCH X-6_LS1 POSITION ERROR WRONG POSITION/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION
SPRAY LUBRICATION GROUP
RUN 10 Sec. CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

RUN ORDER #5 1 BUCKET ELEVATOR 3-7M ALARM/TRIPPED MCC PANEL FAULT ACTIVE/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION
GROUP START #3
RUN ORDER #6 1 PROXIMITY SWITCH 3-7M_PXS1 ONLINE ACTIVE PROCEED TO NEXT SEQUENCE ORDER
ALARM ACTIVE/FAULT PLC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET PLC/MCC PANEL READY/ OK RESTART RUN ORDER #6
RUN ORDER #7 1 LIMIT SWITCH 3-7M_LS1 ONLINE ACTIVE PROCEED TO NEXT SEQUENCE ORDER
POSITION ERROR/INTERMEDIATE WRONG POSITION/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION
RUN ORDER #8 1 INCLINED BELT CONVEYOR X-19M RUN 10 Sec. CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER
ALARM/TRIPPED MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION
CONVEYOR/ MATERIAL TRANSPORT GROUP
RUN ORDER #9 1 PULL ROPE SWITCH X-19_PRS ACTIVE ACTIVE PROCEED TO NEXT SEQUENCE ORDER
ALARM ACTIVE/ FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
ALARM RESET MCC PANEL ALARM RESET RESTART RUN ORDER #9
RUN ORDER #10 2 PROXIMITY SWITCH X-19_PXS ONLINE ACTIVE PROCEED TO NEXT SEQUENCE ORDER
RUN ORDER #11 1 BELT CONVEYOR 3-6M RUN 10 Sec. CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER
ALARM/TRIPPED MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION
RUN ORDER #12 2 PROXIMITY SWITCH 3-6M_PXS1,PXS2 ONLINE ACTIVE PROCEED TO NEXT SEQUENCE ORDER
RUN ORDER #13 1 PULL ROPE SWITCH 3-6M_PRS ACTIVE ACTIVE PROCEED TO NEXT SEQUENCE ORDER
ALARM ACTIVE/FAULT MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
END OF GROUP #3
GROUP NAME COMMAND NAME SEQUENCE RUN ORDER QUANTITY
START COMMAND RUN ORDER #1 1
RUN ORDER #2 1
RUN ORDER #3 1
RUN ORDER #4 1
OUP START #2
8
GROUP STA RUN ORDER #5 1
RUN ORDER #6 1
RUN ORDER #7 1
RUN ORDER #8 1
RUN ORDER #9 1
CEMENT PRODUCT TRANSPORT GROUP
EQUIPMENT NAME EQUIPMENT CODE POSITION/STATUS/FEEDBACK
ONLINE/ACTIVE
LEVEL TRANSMITTER 2-5CSLT1 SIGNAL ERROR/FAULT
ALARM RESET
OPERATIONAL
MOTORIZED SLIDE GATE 1 MSG1 TRIPPED/HIGH CURRENT
ALARM RESET
ONLINE/ACTIVE
LIMIT SWITCH LS FAULT ACTIVE
ALARM RESET
OPERATIONAL
MOTORIZED SLIDE GATE 0 MSG0 TRIPPED/HIGH CURRENT
ALARM RESET
ONLINE/ACTIVE
LIMIT SWITCH LS FAULT ACTIVE
ALARM RESET
RUN
DUST COLLECTOR FAN 2-4A TRIPPED/ HIGH CURRENT
ALARM RESET
OPERATIONAL/ACTIVE
SOLENOID VALVE 2-4A-SV POSITION ERROR/INTERMEDIATE
ALARM RESET
RUN
AIR SLIDE BLOWER 2-3B ALARM/TRIPPED
ALARM RESET
RUN
AIR SLIDE BLOWER 2-3A ALARM ACTIVE/ FAULT
ALARM RESET
RUN
BUCKET ELEVATOR (2-1) ALARM ACTIVE/TRIPPED
ALARM RESET
ONLINE/ACTIVE
LEVEL SWITCH 2-1_LS FAULT ACTIVE
ALARM RESET
ONLINE/ACTIVE
PROXIMITY SWITCH 2-1_PXS ALARM ACTIVE/TRIPPED
ALARM RESET
RUN
AIR SLIDE BLOWER 1-14A1 ALARM ACTIVE/FAULT
ALARM RESET
RUN
AIR SLIDE BLOWER 1-14A2 ALARM ACTIVE/FAULT
ALARM RESET
ORT GROUP
LOGIC OF OPERATION
PRESET RUN TIME OUTPUT FEEDBACK/ INDICATION CONDITION
(second)
1-10s ONLINE PROCEED TO RUN ORDER #2

1s PLC PANEL FAULT SEQUENCE RUN ORDER HOLD POSITION
PLC PANEL READY/ OK RESTART RUN ORDER #1
CURRENT VALUE OK PROCEED TO RUN ORDER #3

MCC PANEL FAULT/ ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
MCC PANEL READY/OK RESTART RUN ORDER #2
LS1 ACTIVE/LS2 OFFLINE PROCEED TO NEXT SEQUENCE ORDER

PLC PANEL FAULT /ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
PLC PANEL READY/OK RESTART RUN ORDER #2
CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

MCC PANEL FAULT/ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION

PLC PANEL FAULT/ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
1-10s CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

1s MCC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION
MCC PANEL READY/ OK RESTART RUN ORDER #6
ACTIVE PROCEED TO NEXT SEQUENCE ORDER

WRONG POSITION/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION
1s MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION

1s MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
MCC PANEL ALARM RESET RESTART RUN ORDER #9

LS1 ACTIVE PROCEED TO NEXT SEQUENCE ORDER


MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION

1s MCC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION

END OF GROUP #3
TOTAL LOAD
LOAD
(KW)
0.75
0.75
3
4
30
F GROUP #3
49.5 KW
START COMMAND RUN ORDER #1 1
RUN ORDER #2 1
RUN ORDER #3 1
RUN ORDER #4 1
RUN ORDER #5 1
RUN ORDER #6 1
ROUP START #2
RUN ORDER #7 8
GROUP ST
RUN ORDER #8 1
RUN ORDER #9 1
RUN ORDER #10 1
RUN OREDER #11 1
RUN ORDER #12 2
RUN ORDER #13 1
RUN ORDER #14 1

SEPARATOR RECIRCULATION GROUP
EQUIPMENT NAME EQUIPMENT CODE POSITION/STATUS/FEEDBACK
ONLINE/ACTIVE
AIR SLIDE (1-13) SIGNAL ERROR/FAULT
ALARM RESET
OPERATIONAL
AIR SEPARATOR LUB. 1-12M1 TRIPPED/HIGH CURRENT
ALARM RESET
ONLINE/ACTIVE
AIR SEPARATOR (1-12) FAULT ACTIVE
ALARM RESET
OPERATIONAL
AIR SLIDE 1-13B TRIPPED/HIGH CURRENT
ALARM RESET
ONLINE/ACTIVE
AIR SLIDE 1-14B FAULT ACTIVE
ALARM RESET
RUN
BUCKET ELEVATOR (1-10) TRIPPED/ HIGH CURRENT
ALARM RESET
OPERATIONAL/ACTIVE
SOLENOID VALVE 2-4A-SV POSITION ERROR/INTERMEDIATE
ALARM RESET
RUN
AIR SLIDE BLOWER 2-3B ALARM/TRIPPED
ALARM RESET
RUN
AIR SLIDE BLOWER 2-3A ALARM ACTIVE/ FAULT
ALARM RESET
RUN
BUCKET ELEVATOR (2-1) ALARM ACTIVE/TRIPPED
ALARM RESET
ONLINE/ACTIVE
LEVEL SWITCH LS FAULT ACTIVE
ALARM RESET
ONLINE/ACTIVE
PROXIMITY SWITCH PXS ALARM ACTIVE/TRIPPED
ALARM RESET
RUN
AIR SLIDE BLOWER 1-14A ALARM ACTIVE/FAULT
ALARM RESET
RUN
AIR SLIDE BLOWER 1-13A ALARM ACTIVE/FAULT
ALARM RESET
ULATION GROUP
LOGIC OF OPERATION
PRESET RUN TIME OUTPUT FEEDBACK/ INDICATION CONDITION
(second)
10 ONLINE PROCEED TO NEXT SEQUENCE ORDER

1 PLC PANEL FAULT SEQUENCE RUN ORDER HOLD POSITION
PLC PANEL READY/ OK RESTART RUN ORDER #1

MCC PANEL FAULT/ ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION


MCC PANEL FAULT/ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION

PLC PANEL FAULT/ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
10 CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

1 MCC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION

ERMEDIATE WRONG POSITION/TARGET MISSED SEQUENCE RUN ORDER HOLD POSITION

1 MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION

1 MCC PANEL ALARM ACTIVE SEQUENCE RUN ORDER HOLD POSITION
MCC PANEL ALARM RESET RESTART RUN ORDER #9

LS1 ACTIVE PROCEED TO NEXT SEQUENCE ORDER


MCC PANEL FAULT/HIGH CURRENT SEQUENCE RUN ORDER HOLD POSITION

1 MCC PANEL FAULT ACTIVE SEQUENCE RUN ORDER HOLD POSITION

END OF GROUP #3
LOAD CONTROL MEASURE
KW
ROUP #3
BIG BOSS CEMENT INC.
GROUP NAME INDICATION COMMAND NAME SEQUENCE RUN ORDER
START COMMAND
1-6.7M2TT1
GROUP #1
RUNNING
1-6.7M2TT2
1-6.7M3TT1
1-6.7M3TT2
1-6.7 GREASING OK
P #5
CEMENT MILL MAIN DRIVE GROUP #5
1-6.7OPT1
RUNNING
GROUP #2
1-6.7OTT1
1-6.7ITT1
1-6.7IPT1
1-6.7VT1
1-6.7VT2
GROUP #3
RUNNING 1-6.7M2VT1
1-6.7M2VT2
P #4
GROUP #4
RUNNING
LEGEND:
C.M CEMENT MILL

R.D ROTARY DRYER
LS LIMIT SWITCH
SV SOLENOID VALVE
ST
CEMENT MILL MAIN DRIVE G
QUANTITY EQUIPMENT NAME EQUIPMENT CODE
1 Oil Station Temperature Transmitter
1 Girth Gear Spray Lubrication

1 Mill Outlet Pressure Transmitter
1 Mill Outlet Temperature Transmitter
1 Mill Inlet Temperature Transmitter
1 Mill Inlet Pressure Transmitter
1 Mill Main Motor Vibration Transmitter
1 Mill Main Motor Vibration Transmitter
1
STARTING INTERLOCKS
LL MAIN DRIVE GROUP

LOGIC OF OPERATION
POSITION/STATUS/FEEDBACK PRESET RUN TIME OUTPUT FEEDBACK/ INDICATION
ONLINE/ACTIVE TT(1,2) ACTIVE

ALARM ACTIVE/TRIPPED PLC PANEL FAULT /ALARM ACTIVE
ALARM RESET PLC PANEL READY/OK




ONLINE/ACTIVE PT() ACTIVE








ATION
GROUP
CONDITION LOAD
KW
AUTHORIZATION TO START RUN ORDER #1

SEQUENCE RUN ORDER HOLD POSITION












END OF R.D. GROUP #1
TOTAL LOAD OF R.D. GROUP #1 0

START COMMAND 3
RUN ORDER #1 1
GROUP START #1
RUN ORDER #2 1
RUN ORDER #3 2
RUN ORDER #4 1
CEMENT MILL AUXILIARY LUBRICATION G
EQUIPMENT NAME EQUIPMENT CODE
TEMPERATURE TRANSMITTER TT
VIBRATION TRANSMITTER VT
Oil Station Mill Motor. 1-6.7M2
TEMPERATURE TRANSMITTER TT
VIBRATION TRANSMITTER VT
Oil Station Reducer Mill Motor. 1-6.7M3
PRESSURE TRANSMITTER PT
Oil Station Pinyon Gear (Spray). 1-6.7M5
Coupling Clutch Limit Switch LS

Inching Motor Cement Mill Auxilliary). 1.6.7M2
ILL AUXILIARY LUBRICATION GROUP
LOGIC OF OPERATION
POSITION/STATUS/FEEDBACK PRESET RUN TIME OUTPUT FEEDBACK/ INDICATION
(second)
ONLINE/ACTIVE TT(1,2,3) ACTIVE

ONLINE/ACTIVE VT1 ACTIVE

RUN 10 CURRENT VALUE OK

TRIPPED/ HIGH CURRENT 1 MCC PANEL FAULT /ALARM ACTIVE
ALARM RESET MCC PANEL READY/ OK

ONLINE/ACTIVE VT1 ACTIVE


TRIPPED/ HIGH CURRENT 1 MCC PANEL FAULT/ ALARM ACTIVE
ALARM RESET MCC PANEL READY/OK
OPERATIONAL PT ACTIVE
PRESSURE FAULT LCB PANEL ALARM ACTIVE
ALARM RESET LCB PANEL READY/OK

TRIPPED/ HIGH CURRENT 1 MCC PANEL FAULT/ ALARM ACTIVE
ONLINE/ACTIVE LS1 ACTIVE/LS2 OFFLINE

FAULT ACTIVE PLC PANEL FAULT/ALARM ACTIVE
OPERATIONAL CURRENT VALUE OK
TRIPPED/HIGH CURRENT MCC PANEL FAULT/ALARM ACTIVE
IC OF OPERATION
CONDITION LOAD CONTROL MEASURE
KW


PROCEED TO RUN ORDER #2

RESTART RUN ORDER #1






LAST RUN ORDER
END OF GROUP #1

Bbci Process Interlocks

Enviado por

Dados do documento

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Bbci Process Interlocks

Enviado por

Direitos autorais:

Formatos disponíveis

BIG BOSS CEMENT INC.

G-ASH MATERIAL TRANSPORT GROUP

ONLINE LEVEL INDICATOR VALUE OK AUTHORIZATION TO START RUN ORDER #1

SILO BAG FILTER GROUP

OPERATIONAL PRESSURE VALUE OK AUTHORIZATION TO START RUN ORDER #1

RUN 10 Sec. CURRENT VALUE OK PROCEED TO RUN ORDER #3

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #2

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #2

ACTIVE ACTIVE AUTHORIZATION TO START RUN ORDER #3

RUN 10 Sec. CURRENT VALUE OK PROCEED TO RUN ORDER #4

ALARM RESET MCC PANEL READY/ OK RESTART RUN ORDER #3

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #3

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #4

RUN 10 Sec. CURRENT VALUE OK LAST RUN ORDER EXECUTED

ACTIVE ACTIVE AUTHORIZATION TO START RUN ORDER #4

LEGEND: END OF R.D. GROUP #1

R.D ROTARY DRYER TOTAL LOAD OF R.D. GROUP #1 33 KW

RUN 10 Sec. CURRENT VALUE OK PROCEED TO RUN ORDER #2

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #1

RUN 10 Sec. CURRENT VALUE OK PROCEED TO RUN ORDER #3

RUN 10 Sec. CURRENT VALUE OK PROCEED TO RUN ORDER #4

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #1

RUN 10 Sec. ACTIVE PROCEED TO NEXT SEQUENCE ORDER

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #4

ENERGIZED/ACTIVE ACTIVE AUTHORIZATION TO START RUN ORDER #5

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #5

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #5

ALARM RESET MCC PANEL READY/ OK AUTHORIZATION TO START RUN ORDER #5

ONLINE ACTIVE AUTHORIZATION TO START RUN ORDER #5

ACTIVE ACTIVE AUTHORIZATION TO START RUN ORDER #5

ACTIVE ACTIVE AUTHORIZATION TO START RUN ORDER #5

OPERATIONAL ACTIVE/CLOSE POSITION AUTHORIZATION TO START RUN ORDER #5 CONTROLLED DAMPER

LEGEND: TOTAL LOAD OF GROUP #2 172 KW

R.D ROTARY DRYER

RUN 10 Sec. CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

ROTARY DRYER TYRE 1 & 2

ONLINE LEVEL INDICATOR VALUE OK PROCEED TO NEXT SEQUENCE ORDER

OPERATIONAL PRESSURE VALUE OK PROCEED TO NEXT SEQUENCE ORDER

RUN 10 Sec. CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

START COMMAND RUN ORDER #1 1

EQUIPMENT NAME EQUIPMENT CODE POSITION/STATUS/FEEDBACK

1-10s ONLINE PROCEED TO RUN ORDER #2

CURRENT VALUE OK PROCEED TO RUN ORDER #3

LS1 ACTIVE/LS2 OFFLINE PROCEED TO NEXT SEQUENCE ORDER

CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

LS1 ACTIVE/LS2 OFFLINE PROCEED TO NEXT SEQUENCE ORDER

1-10s CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

ACTIVE PROCEED TO NEXT SEQUENCE ORDER

1-10s CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

1-10s CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

LS1 ACTIVE PROCEED TO NEXT SEQUENCE ORDER

ACTIVE PROCEED TO NEXT SEQUENCE ORDER

1-10s CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

1-10s CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

START COMMAND RUN ORDER #1 1

RUN ORDER #10 1

RUN OREDER #11 1

RUN ORDER #12 2

RUN ORDER #13 1

RUN ORDER #14 1

EQUIPMENT NAME EQUIPMENT CODE POSITION/STATUS/FEEDBACK

10 ONLINE PROCEED TO NEXT SEQUENCE ORDER

CURRENT VALUE OK PROCEED TO NEXT SEQUENCE ORDER

LS1 ACTIVE/LS2 OFFLINE PROCEED TO NEXT SEQUENCE ORDER