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A
S.S.CONSULTANCY
SERVICES COMPANY
B

AVR PANEL : UNITROL 1020


APPLICATION : AVR PANEL FOR 15MW, 11kV TG SET (DUAL CHANNEL)
C NOMINAL EXCITATION : 16.7A, 75V
CEILING EXCITATION : 26.72A, 120V
CUSTOMER : M/s. BAJAJ HINDUSTHAN SUGAR LIMITED.
END USER : M/s. KUNDARKI SUGAR UNIT
D
MANUFACTURER :
QUANTITY : 1 No

FOR APPROVAL
AFTER DELIVERY
F
AFTER COMMISSIONING
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M/s BAJAJ HINDUSTHAN SUGAR LIMITED < > 002 Page No. of
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1 2 3 4 5 6 7 8

PAGE TITLE REV. PAGE TITLE REV.


No. No.

/001 COVER SHEET


A
/002 LIST OF CONTENTS
/003 GENERAL ARRANGEMENT DRAWING
/005 LIST OF SYMBOLS
/006 LIST OF SYMBOLS
/007 HOW TO READ THE DRAWING
/010 BLOCK DIAGRAM
/120 CONVERTER SUPPLY
/130 CONTROL SUPPLY
/145 AUXILIARY CIRCUIT (HEATING, LIGHTING & SOCKET)
B /150 CONTROL CIRCUITS EXCITATION BREAKER
/160 CONTROL CIRCUITS
/165 DIGITAL INPUT
/170 DIGITAL OUTPUT
/175 CONTROL CIRCUITS CHANNEL CHANGEOVER
/200 CONTROL UNIT CHANNEL-1
/205 CONTROL UNIT CHANNEL-2
/206 CONTROL SIGNAL
/240 DC OUTPUT
C
/250 CT & PT CONNECTION
/260 CURRENT & VOLTAGE MEASUREMENT
/280 INDICATION LAMP
/901 LIST OF TERMINALS (MAIN)
/902 LIST OF TERMINALS (TO AVR)
/903 LIST OF TERMINALS (FROM AVR)
/960 LIST OF COMPONENTS
/961 LIST OF COMPONENTS
/962 LIST OF COMPONENTS
D

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 001 < > 003 Page No. of
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A
LEGENDS
ENDIF ENDIF

P01 EXCITER VOLTAGE METER


H11 H13 H14 H16 P02 EXCITER CURRENT METER

H12 H15
P03 GENERATOR VOLTAGE METER
AIR OUTLET
P01 P02 P03 P04
P04 POWER FACTOR METER

G10 CH-1 HMI(HUMAN MACHINE INTERFACE)


G10 G20 G20 CH-2 HMI(HUMAN MACHINE INTERFACE)
H17

B DETAILS OF ILLUMINATING ACTUATORS

H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H1 EXCITATION ON (ILPB-RED)

2000
H2 EXCITATION OFF (ILPB-GREEN)
2100

H3 SET POINT RAISE (PB-RED)


H4 SET POINT LOWER (PB-GREEN)
H5 AUTO ON (ILPB-RED)
H6 MANUAL ON (ILPB-GREEN)
H7 PF MODE ON (ILPB-RED)
C
H8 PF MODE OFF (ILPB-GREEN)
H9 CHANNEL-1 ON (ILPB-RED)
AIR INLET
H10 CHANNEL-2 ON (ILPB-RED)

WALL H11 READY FOR EXCITATION (IL-RED)


H12 RD FAILURE (IL-RED)
100
85

85

H13 PT FUSE FAILURE (IL-RED)


Min 800
800 800 550 H14 LIMITER ACTIVE (IL-RED)
600 ANTIVIBRATION PAD (15mm)
REAR VIEW H15 DC SUPPLY ON (IL-RED)
FRONT VIEW EARTHING BOLT
SIDE VIEW
D H16 AC SUPPLY ON (IL-RED)
X
H17 FAULT/ALARM RESET (PB-RED)
792.0
500

HOLE OF DIA 38, 2Nos


NOTE
75

WITH GREWMAT
Note :
602.0+2.0^-1.0

Steel Sheet Thickness : 2mm CRCA GR'D' IS:513 1986 ILPB - ILLUMINATING PUSH BUTTON
502.0

Gland Plate Thickness : 3mm CRCA GR'D' IS:513 1986


Color Shade : RAL 7035, powder coating, PB - PUSH BUTTON
GLAND PLATE Texture finish, Coat thickness Min 80 Microns
Protection Clause : IP 42 IL - ILLUMINATION LAMP
Earthing Busbar : 50 x 10 Aluminium
Earthing Bolt : M10 X 40
E
26.0

31.0

BOTTOM & GLAND PLATE DETAILS

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CONTACT
SIGNAL COMMON TWISTED PAIR CABLE RESISTOR CONTACT NORMALLY OPEN
MAKE CONTACT

CONTACT
A GROUND CONNECTION SHIELDED CABLE RESISTOR CONTACT NORMALLY CLOSED
ADJUSTABLE BREAK CONTACT

EMC CONNECTION:
-CHS: CHASSIS CONNECTION (SCREW) W150 MULTIWIRE CABLE WITH CONNECTOR POTENTIOMETER CHANGEOVER CONTACT
-W109: EARTHING STRAP CONNECTION 26

ONLY ONE CABLE CONNECTION POSSIBLE 1 RESISTOR CONTACT


2 NON LINEAR ON DELAY
3 X10
CONNECTOR WITH PIN NUMBERS
4 RESISTOR
B
TERMINAL 5 VOLTAGE DEPENDENT CONTACT
6 (VARISTOR) OFF DELAY
U

RESISTOR
TEST POINT -X_NC n SHIELD, NOT CONNECTED TEMPERATURE DEPENDENT WIPING CONTACT
(PTC)
+T

X1000 CONTACT
SOLDERING POINTS 1 2 SHUNT CONTACT NORMALLY OPEN
PANEL LAMP
CLOSED EARLY CLOSING
C
X1000 T CIRCUIT BREAKER
SOLDERING POINTS CAPACITOR TEMPERATURE DEPENDENT
OPEN (THERMOSTAT)

R1000
ELEMENT ON SOLDERING POINTS: INSERTED FUSE LIMIT SWITCH
(e.g.RESISTOR)

C1000 CONTACT
ELEMENT ON SOLDERING POINTS: NOT EQUIPPED DIODE FUSE NORMALLY OPEN
(e.g.CAPACITOR) WITH AUX.CONTACT WITH AUTOMATIC OVERCURRENT RELEASE
D
JUMPER
NORMALLY OPEN ZENER DIODE HEATER SWITCH-DISCONNECTOR
S1
JUMPER
S1 NORMALLY CLOSED
LED INDICATION LAMP CIRCUIT BREAKER
S1 JUMPER WITH SWITCHOVER CONTACTS ILLUMINATION

ELEMENTS ON SOLDERING POINTS THYRISTOR PUSH BUTTON ISOLATOR


E SOLDERING POINTS SHOWN IN DEFAULT POSITIONS
JUMPERS

FOR FINAL SETTINGS SEE TESTREPORT BREAK OVER DIODE CONNECTING LINK
OPTICAL CABLE
(BOD)

OPTO-COUPLER MCB MINIATURE CIRCUIT BREAKER

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 003 < > 006 Page No. of
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1 2 3 4 5 6 7 8
POTENTIAL TRANSFORMER
RELAY
BREAKER COIL
BREAKER COIL TRANSDUCER
WITHOUT GALVANIC SEPARATION
& AND-GATE

BISTABLE RELAIS POTENTIAL TRANSFORMER


A BREAKER WITH INTERLOCK
(MECHANIC OR MAGNETIC)
POTENTIAL TRANSFORMER TRANSDUCER
WITH GALVANIC SEPARATION
>1 OR-GATE

TRANSFORMER

RELAY
ON DELAY
1-PHASE TRANSDUCER
DC/DC
=1 EXCLUSIVE OR-GATE

TRANSDUCER
RELAY ~ AC,DC/DC INVERTED INPUT
OFF DELAY WITH GALVANIC SEPARATION
POTENTIAL TRANSFORMER
B
RELAY TRANSFORMER PULSE AMPLIFIER INVERTED OUTPUT
WIPING PULSE AT MAKE
3-PHASE

OVERCURRENT RELEASE ~ PULSE GENERATOR SCHMITT-TRIGGER GATE


I>
MAGNETIC

ON DELAY
T 0
OVERCURRENT RELEASE TRANSDUCER TRANSITION LOG 1/O DELAYED
THERMICAL # ANALOG/DIGITAL DELAY TIME T
CURRENT TRANSFORMER
C
SWITCH OFF DELAY
# 0 T
U< UNDERVOLTAGE RELEASE TRANSDUCER TRANSITION LOG 1/O DELAYED
CURRENT SENSOR DIGITAL/ANALOG DELAY TIME T

S
ELECTRO-/MECHANICAL RELEASE GENERATOR
~
~
LOW PASS FILTER SET/RESET FLIP-FLOP

G 3-PHASE
~ R

MANUAL OPERATION ~ ~
(EQUIVALENT REPRESENTATIONS) AMPLIFIER

D
~
GENERATOR RECTIFIER AMPLIFIER
INVERTING

E EXCITOR PMG PERMANENT MAGNET GENERATOR

~ +

-
AMPLIFIER
DIFFERENTIAL

V VOLTMETER M MOTOR INTEGRATOR


E

A AMPEREMETER FAN

COS PHI P.F.-METER

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 005 < > 007 Page No. of
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CROSS REFERENCES OF WIRES AND CABLES


A
COORDINATE
EXAMPLE

SHEET
-T45 -A17
+ES
/015 SHEET 203 SHEET 581 +ER

R1 1
/581.B7 +ER -A17 :1 +ES -T45 :R1 /203.B4

12 14
B
-K196 11
TERMINAL NUMBER
/015.B2
DEVICE

DEVICE LOCATION
R2
SHEET NUMBER
DEVICE LOCATION AND CORRELATION
OF SYMBOL PARTS
C
1 MASTER ELEMENT OF DEVICE RELAY -K149
CAN BE FOUND ON SHEET 631

2 TERMINAL LISTING AND CROSS REFERENCE


1
2
87

-X200
3 RELAY COIL OF RELAY -K149
CAN BE FOUND ON SHEET 631 /631
-X149
:1

-K149
D +ES
-R149 12 14
2K2 RELAY
RELAY CONTACT OF RELAY -K149
4 CAN BE FOUND ON SHEET 631
5W 11 CONTACT
101

-X149
:2

RELAY CONTACT OF RELAY -K149 COIL


5 CAN BE FOUND ON
A1
6
-K149 A2
SHEET 568 /631

UNIQUE FERULE NO.


E 6 FOR WIRE IDENTIFICATION -K149
3 /631
14
4 /631 12
11 MASTER ELEMENT
5
24
/568 22
21 OF DEVICE
34
31
32
24VDC

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GEN CB STANDBY EXC. SUPPLY -T04


-S2
FROM LT TRAFO. -V02
-Q10 -Q01
RELAY
INTERFACE DI
-G30
MAIN SUPPLY
-Q13 -V01 -V06 -Q30..31
FROM EXC. TRAFO. -K49 -K..
DC
SUPPLY
B
-V03

V
PT

-K..

Pf -Q11 -Q12 -Q21 -Q22


CT DO
C

UAUX

UAUX
VDIG

VDIG
-G10 IG UG -G20 IG UG

POWER CPU POWER CPU


PART PART

-Q90..93 AVR/MAN/PF AVR/MAN/PF


HEATER,
AC AVR/MAN/VAR AVR/MAN/VAR
LIGHT &
SUPPLY
SOCKET

D -U07
DIGITAL I/O DIGITAL I/O FIELD VOLTAGE

-U08
Analog I/O Analog I/O FIELD CURRENT
MODBUS MODBUS

V A
-V04/-V05
E -K01

G E
~
~ -R06

-R02

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+ER
TO LOAD
A U V W

W V U

STANDBY EXC. SUPPLY


415V/190V,5KVA -S2 /120.E5 /150.E2
3ph, 50Hz -Q10 -Q01 -V02
L1 -X3 4 C2
301 3 L1 P -X60 2

2
1

1
C1 307 310 313 ~ 316
B U_SUP1 /130.B8
L2 -X3 5 B2
302 2 L2

4
3

3
B1 308 311 314 ~
L3 -X3 6 A2
303 1 L3 N -X60_1 2

5
6

5
6
A1 309 312 315 317
~ U_SUP2 /130.C8

40A,3 POLE,2WAY
SWITCH

MAIN SUPPLY
FROM EXC. TRAFO.
11kV/190V, 5KVA 318 /130.C1 -V03:L1
C 3ph, 50Hz
L1 -X3 1 319 /130.C1 -V03:L2
304
320 /130.D1 -V03:L3
L2 -X3 2
305

L3 -X3 3
306

-X5 1
15MW, 11kV F1
3Ph, 50Hz
SYNCHRONOUS
GENERATOR
G E NOMINAL EXCITATION
16.7Adc, 75Vdc
/240
-Q10
E
F2 -X5 2
ROTOR
1 2
/120.B6 I>
3 4
/120.B6 I>
5 6
/120.B6 I>
NOT IN S.S.CONSULTANCY SCOPE OF SUPPLY S.S.CONSULTANCY SCOPE OF SUPPLY 12
11
/150.C2 14

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DIODE BRIDGES
BATTERY SUPPLY AUXILIARY SUPPLY VOLTAGE RELAY U<40%
POWER SUPPLY CONVERTER SUPPLY
A
24Vdc DISTRIBUTION (FIELD FLASHING)

-K49

-K49
/170.F2

/170.F2
-X4 1 -V01 -X60
4
3
+ 331 333
L1 P 1
356 ~ 335 339 340 341

1
X1

4
3
2
DC SUPPLY /120.B8
L2 3
110V DC -H15 ~ /200.A1
4

358
B /205.A1
X2 L3 N

U_SUP1
357 336
2 ~
2
1

- 332 334

359
-Q13
/130.F2

-X40_1 -X40_2
1 1
2 2
/260.B1 /260.B2
3 3 -X70 -X70_1
/260.C6 /260.C6
4 4 1 1
/260.E6 /260.E6
5 5 2 2
6 6 3 3
/130.D1 /130.E1

-K49
4 4
C

/170.F2
110VDC_P 110VDC_N /200.B6 /200.B6
-V03 5 5 -X60_1
/205.B6 /205.B6
L1 P 6 6 1
-Q01:1 /120.C8 318 ~ 337 342 343

5
6
2

U_AUX1

U_AUX2
/120.B8
L2 3
-Q01:3 /120.C8 319 ~ /200.A1
4
/205.A1
L3 N

U_SUP2
-Q01:5 /120.C8 320 338
~

-Q30
/130.F5
-V06 -X50
L1 P 1
D -G30 -G20:39 /205.D6 348 ~ 351 352

1
2
2
/150.B3
OK L2 3
-G10:39 /200.D6 349 ~ /150.B8
4
/165.B1

-Q31
L3 N

/130.F4
5
100-240VAC /160.B6
-X70 3 L(+) 90-350VDC (+) ~ -X51 6
344 350 /280.B2
U_AUX1 /130.C5 (+) 1 7
353 354 /175.B1

1
2
2 8
/150.B1 /175.B5
-X52 3 9
/150.B3 /160.B5
-X70_1 3 N(-) 24V DC (-) 1 4 10
345 355 /170.B2 /160.A1
U_AUX2 /130.C6 (-) 2 5 11
/200.F6 /280.B4 /160.B1
DC OK (-) 3 6 12
347 /205.F6
E 1 PE Adj. 4 7 13
346 OK /150.E2
5 8 14
-W100 13 /150.E7
-W100

6
2

24V_P

24V_P
14 /150.D2 /160.E2
7
-Q31 -Q30 /280.E1
-Q13 8
/175.E2
9
10
1 2 1 2 1 2
/130.B2 I> /130.D6 I> /130.D6 I> 11
3 4
/130.B2 I> 12
13 14 13 14
/150.B2 /150.C2

24V_N
13 14 21 22 21 22
/150.C2
F 21 22

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1 2 3 4 5 6 7 8

AUXILIARY SUPPLY SOCKET PANEL HEATER PANEL LIGHT


A

-X15 1
4
3

L 361 362
B
/145.F1
-Q90

-X90_1

1 -Q91
/145.F2
1
378

2
365 366
3

AC SUPPLY X1 4
21

-Q92
/145.F3
230V AC,1Ph,50Hz -H16
5 -TH1
6 THERMOSTAT -S90 22
X2 1 O 2

2
1
230VAC_L 369 370 371

367
379

1-Q93
/145.F5
C
-X901

1
L

2
373 374
N L
375

-E901
2 PE PE
2
1

N 363 364 376 -E911

377
/145.F1
-Q90

-X90_2 N

-W100

-W100
1

5
2

2
3
372
4
368
5
D 6

230VAC_N

-Q90 -Q91 -Q92 -Q93

1 2 1 2 1 2 1 2
/145.C2 I> /145.B4 I> /145.C4 I> /145.C3 I>
3 4
/145.B2 I>

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED (HEATING, LIGHTING & SOCKET) 130 < > 150 Page No. of
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EXCITATION ON GENERATOR CB GRID BREAKER


READY FOR EXCITATION EXCITATION ON EXCITATION ON EXCITATION TRIP EXCITATION OFF
A CONTACT MULTIPLICATION CLOSED CLOSED

-X51 2 -X51 3 -X50 2 -X50 3


24V_P /130.E7 24V_P /130.E7 24V_P /130.D8 24V_P /130.D8

389
380

388

401
B -X6 1
408 407 406 405 404 403 402
41 13
-Q01.3 42 -Q30.1 3
14

395
/130.F4
/150.F2 -H1
4 -X7 1 -X6 3 -X7 7 -X7 9
-X6 2
381

22 24 32 34
384

13 EXCITATION 3 GEN. CB GRID BKR.


-Q01 -K11 21 -K52 TRIP -H2 CLOSED CLOSED
-X7 3 4

391
/150.F2 14 31
390 /175.E5 /170.F4
13 -X7 2 -X6 4 -X7 8 -X7 10
90% SPEED -Q31.1
/130.F5 14 12 14
INTERLOCK 23
383

-K10 -Q01.1 415 417

410
385

-X7 4 11 24

409
/150.F2
/150.E1

418
C
392

13 396

416
382

-Q13.1
/130.F2 14
12 14 /150.E6 22 24 22 24
-X7 5

421
420
11
386

-Q10.1 11 -K37 -K12 -K39


FUTURE 21 21
/120.F5 /175.E6 /150.F7
12 14
393

INTERLOCK
397

-X7 6 13 32 34
-G10 /200.E5
-G30 411

412
14

419
/130.E4
-K37 31 25
/150.F6 414
387

DI9
394

-K10 -K38 DGND


-K37 -K39 -K40
D /150.E2 /150.E3 /150.E7 /150.E7 /150.E8
-Q01_R
A1

A1

A1

A1

A1
A1
1

413
-Q01
U

/150.E3 -G20 /205.E5


A2
A2

A2

A2

A2

A2
2

25

399 400 DI9 423 424

422
398

DGND

-X52 4 -X52 5
24V_N /130.E6 24V_N /130.E6

E
-K10 -K38 -K37 -K39 -K40
/150.D2 -Q01 /150.D3 /150.D7 /150.D7 /150.D8
12 /150.D3 12 12 12 12
11 11 11 11 11
/150.C2 14 1 2 /280.C1 14 /150.C4 14 /165.C3 14 /160.C5 14
/120.B7
22 3 4 22 22 22 22
21 /120.B7 21 21 21 21
/903.A1 24 5 6 /903.B1 24 /170.C2 24 /150.C7 24 /165.C1 24
/120.B7
32 13 14 32 32 32 32
31 /150.C4 31 31 31 31
/280.C6 34 23 24 /903.B1 34 /150.D2 34 /160.D5 34 /903.E1 34
/150.C3
42 33 34 42 42 42 42
41 /170.B2 41 41 41 41
44 41 42 44 44 /903.E1 44 44
F /150.B1

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED EXCITATION BREAKER 145 < > 160 Page No. of
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1 2 3 4 5 6 7 8

SETPOINT PF MODE
AUTO MANUAL FAULT/ALARM RESET
RAISE LOWER ON OFF

-X50 10
24V_P /130.E8
-X50 11 -X50 9 -X50 5
24V_P /130.E8 24V_P /130.E8 24V_P /130.D8

465

476
448
441

449 450 451 452 453 454

811 812 814 443 444 445 446 447


B 12 14

-X6 21 -X6 5 -X6 23 -X6 7 -X6 9 -X6 11 -X6 13 -K47 -X6 15 -X7 11
11
/160.E6 3

477
3 3 3 3 3 -H8 3
-H3 -H4 -H5 -H6 -H7 4 -H17
4 4 4 4 4 12 14 4

466
-X6 22 -X6 6 -X6 24 -X6 8 -X6 10 -X6 12 -X6 14 -X6 16 -X7 12
12 14
-K46 11
/160.E5

472
813 455 815 458 461 463 12 14 -K43 471 479 481
11
/160.E3 478
-K53 11 12 14
C /170.E5

468
-K40 11
/150.E8
456

459

473
12 14

467
22 24

480

482
22 24 22 24
-K44 11
/160.E4 -K45 21
-K42 -K41 21 /160.F4
21
462

464

474
/160.F2 /160.F1
32 34

-K39
457

460

469
31
/150.F7
D 470

475
A1

A1

A1

A1

A1

A1

A1

A1
-K41 -K42 -K43 -K44 -K45 -K46 -K47 -K48
/160.E2 /160.E2 /160.E3 /160.E4 /160.E5 /160.E5 /160.E7 /160.E7
A2

A2

A2

A2

A2

A2

A2

A2
484 485 486 487 488 489 490
483

-X52 6
E 24V_N /130.E6

-K41 -K42 -K43 -K44 -K45 -K46 -K47 -K48


/160.D1 /160.D2 /160.D3 /160.D4 /160.D4 /160.D5 /160.D6 /160.D7
12 12 12 12 12 12 12 12
11 11 11 11 11 11 11 11
/165.C5 14 /165.C6 14 /160.C5 14 /160.C5 14 /280.C3 14 /160.C6 14 /160.B6 14 /165.C4 14
22 22 22 22 22 22 22 22
21 21 21 21 21 21 21 21
/160.D2 24 /160.D1 24 24 /903.C1 24 /160.D5 24 /165.C7 24 24 24
32 32 32 32 32 32 32 32
31 31 31 31 31 31 31 31
34 34 34 /165.C8 34 34 /280.C4 34 34 34
42 42 42 42 42 42 42 42
F 41 41 41 41 41 41 41 41
44 44 44 44 44 /903.D1 44 44 44

Issued
AVR PANEL FOR 15MW, 11KV TG SET Office resp. Title
ORDER NO:-
Revision

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 150 < > 165 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 160 28
1 2 3 4 5 6 7 8

GRID BREAKER CLOSED GENERATOR CB CLOSED RESET ALARM SETPOINT RAISE SETPOINT LOWER PF MODE ENABLE MANUAL MODE ENABLE
A

B -X50 4
511 512 513 514 515 516 517
24V_P /130.D8

22 24 12 14 12 14 12 14 12 14 22 24 32 34

-K40 21
-K39 11
-K48 11
-K41 11 -K42 11 -K46 21
-K44 31
/150.F8 /150.E7 /160.E7 /160.E1 /160.E2 /160.F5 /160.F4
518

520

522

524

526

528

530
521
519

523

525

527

529
C

531
-G10 /200.E5 -G10 /200.E5 -G10 /200.F5 -G10 /200.D2 -G10 /200.E2

24 23 22 51 49
+ +
DI10 DI11 DI12 AI2 - 50 AI3 - 48
# #
DGND DGND DGND

-G20 /205.E5 -G20 /205.E5 -G20 /205.F5 -G20 /205.D2 -G20 /205.E2

D 24 23 22 51 49
+ +
DI10 DI11 DI12 AI2 - 50 AI3 - 48
# #
DGND DGND DGND

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Revision

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 160 < > 170 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 165 28
1 2 3 4 5 6 7 8

VOLTAGE REALY (Ug < 40%) LIMITER ACTIVE ROTATING DIODE PT FUSE FAILURE SPARE DO

A (FIELD FLASHING) FAILURE

-X51 4
24V_P /130.E7

536
537 538 539 540
B

33
-Q01.2
34 /150.F2
541

22 24 -K51 -K52 -K53 -K54


/170.E4 /170.E5 /170.E6 /170.E6

A1

A1

A1

A1
-K37 21
/150.F6
C

A2

A2

A2

A2
542

-K49_R

A1
1
U

-K49
/170.E2 A2
2

545

547

551
549
543

546

548
544

-G10 /200.D5 -G10 /200.D5 -G10 /200.D5 -G10 /200.D5 -G10 /200.E5

550

552
D 37 36 35 34 31

DIO1 DIO2 DIO3 DIO4 DIO5

DGND DGND DGND DGND DGND

-G20 /205.D5 -G20 /205.D5 -G20 /205.D5 -G20 /205.D5 -G20 /205.E5

37 36 35 34 31

DIO1 DIO2 DIO3 DIO4 DIO5

DGND DGND DGND DGND DGND


E

-K51 -K52 -K53 -K54


/170.C4 /170.C5 /170.C6 /170.C7
-K49 12 12 12 12
/170.C2 11 11 11 11
/903.A5 14 /903.B5 14 /160.C4 14 /903.C5 14
1 2
/130.B7 22 22 22 22
3 4 21 21 21 21
/130.B7 /280.C8 24 /280.C6 24 /280.C7 24 24
5 6
/130.C7 32 32 32 32
13 14 31 31 31 31
/903.C1 34 /150.C5 34 /903.B5 34 34
42 42 42 42
41 41 41 41
F 44 44 44 44

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 165 < > 175 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 170 28
1 2 3 4 5 6 7 8

CHANNEL SELECTION

CHANNEL CHANGEOVER CHANNEL-1 OK CHANNEL-2 OK CHANNEL CHANGEOVER


A CHANNEL-2 ON CHANNEL-1 ON

-X50 7 -X50 8
24V_P /130.E8 24V_P /130.E8
556 557 558 559 560 561
B
574 575

573
13
-K01.1
/175.F2 14 -X6 19 -X6 17
12 14 12 14
/175.E2
564
3 3 13 13 11
-K12 11 -K11 11 -H10 -H9 -Q11.1 -Q21.1 -K13
12 14 4 4 /200.F1 14 /205.F1 14
/175.E6 /175.E5
-X6 20 -X6 18 14 12
-K14 11

576

579
/175.E4

555 563 565 566 567 13 13


-Q12.1 -Q22.1

582
C 14 14

583
/200.F6 /205.F7

580
-G10

577
/200.D2

569
-K11 -K12
562

/175.E5 /175.E7

A1

A1
53
+
AI1 - 52
#

A2

A2
568

-K13 -K14
/175.E3 /175.E4

578
-K01_R

A1

A1
A1

581
1

-G10 /200.E5 -G20 /205.E5 -G20 /205.D2


-K01
U

D /175.E2
A2
A2

A2
2

28 28 53
+
DIO8 DIO8 AI1 - 52
#
571 572
570

DGND DGND

-X52 8
24V_N /130.E6

E -K01 -K13 -K14 -K11 -K12


/175.D2 /175.D3 /175.D4 /175.C5 /175.C7
1 2 12 12 12 12
/240.C2 11 11 11 11
R3 R4 /175.B8 14 /175.C2 14 /175.C2 14 /175.C1 14
/240.C2
R5 R6 22 22 22 22
/240.E2 21 21 21 21
7 8 /280.C5 24 24 /150.C5 24 /150.C5 24
/240.E2
13 14 32 32 32 32
/175.B2 31 31 31 31
/903.D1 34 34 /903.C5 34 /903.D5 34
42 42 42 42
41 41 41 41
44 44 /903.D5 44 /903.E5 44

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED CHANNEL CHANGEOVER 170 < > 200 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 175 28
1 2 3 4 5 6 7 8

-G10
-G10
UN1020
A /200.F1
-Q11 16
Ie+ 10
-X60 3 PWRL1 601 /240.C2 -K01:R3

4
3
591 593
U_SUP1 /130.B8 14 PWRL2 +
594 ExCap 8
-X60_1 3 12 PWRL3

2
1
592 Ie- 9
U_SUP2 /130.C8 602 /240.E2 -K01:R5

LOC

-Q12
?

/200.F6
REM

PWM -X70 4
599
7 ML1 PT MACH AUX L1 15

4
3
U_AUX1 /130.C5 J
B
-X1:1 /250.C3 586
6 ML2 PT MACH MEASUREMENT ~ AUX L2 13
597
-X70_1 4
-X1:2 /250.C3 587 598 600
=

1
5 ML3 PT MACH AUX L3 11

2
U_AUX2 /130.C6
-X1:3 /250.C3 588

4 NW1 PT NET
3 NW3 PT NET

-X2:3 /250.C7 589


2
1
MC2+ CT MACH AVR
MC2- CT MACH
-X2:5 /250.C7 590

CONTROL INPUTS OUTPUTS

D804 77
GND 809 /205.C6 -G20:77
C RD 76
5V
75
D802 CAN + 807 /205.C6 -G20:75
71
3 17 - 808 /205.C6 -G20:71
595 PE YE 73
810 /205.C6 -G20:73
-W100
D800 72 -X500 3
GN 803
EIA 74 -X500 2
- 802
USB 485 70 -X500 1
+ 801
RJ45 (ETHERNET)

+24V V1 39
349 /130.D4 -V06:L2
+24V V2 38
D DIO1 D1 37
53 AI 1 (+) ~ DIO2 D2 36
/170.D2
/170.D3
/175.C8 52 BI 1 (-) DIO3 D3 35
/170.D4
51 AI 2 (+) DIO4 D4 34
/170.D5
/165.C5 50 BI 2 (-)
49 AI 3 (+) +24V V3 33
/165.C7 48 BI 3 (-) out +24V V4 32
DIO5 D5 31
/170.D6
47 ARP +Vref 10V DIO6 D6 30
46 BRP +Vref GND DIO7 D7 29
45 ARN -Vref 10V DIO8 D8 28
/175.D5
44 BRN -Vref GND
E In 27
+24V V5
43 AO1 (+) +24V V6 26
42 BO1 (-) DI9 D9 25 -Q12
-Q11 /150.D4
41 AO2 (+) DI10 D10 24
/165.C1
40 BO2 (-) DI11 D11 23
/165.C2 1 2
1 2 DI12 D12 22 /200.B5 I>
/200.A2 I> /165.C3 3 4
3 4 DGND G1 21 -X52 2 /200.B5 I>
/200.A2 I> # DGND G2 20
596
24V_N /130.E6
13 14
13 14 /175.C5
/175.C5 21 22
21 22
F

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED CHANNEL-1 175 < > 205 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 200 28
1 2 3 4 5 6 7 8

-G20
-G20
UN1020
/205.F1
A
-Q21 Ie+ 10
-X60 4 16 PWRL1 622 /240.C2 -K01:1

4
3
612 614
U_SUP1 /130.B8 14 PWRL2 +
615 ExCap 8
-X60_1 4 12 PWRL3

2
1
613 Ie- 9
U_SUP2 /130.C8 623 /240.E2 -K01:7

LOC

-Q22
?

/205.F7
REM

PWM -X70 5
620
7 ML1 PT MACH AUX L1 15

4
3
U_AUX1 /130.C5 J
B
-X1:4 /250.D3 607
6 ML2 PT MACH MEASUREMENT ~ AUX L2 13
618
-X70_1 5
-X1:5 /250.D3 608 619 621
=

1
5 ML3 PT MACH AUX L3 11

2
U_AUX2 /130.C6
-X1:6 /250.D3 609

4 NW1 PT NET
3 NW3 PT NET

-X2:6 /250.D7 610


2
1
MC2+ CT MACH AVR
MC2- CT MACH
-X2:4 /250.D7 611

CONTROL INPUTS OUTPUTS

D804 77
GND 809 /200.C6 -G10:77
C RD 76
5V
75
D802 CAN + 807 /200.C6 -G10:75
71
6 17 - 808 /200.C6 -G10:71
616 PE YE 73
810 /200.C6 -G10:73
-W100
D800 72 -X500 6
GN 806
EIA 74 -X500 5
- 805
USB 485 70 -X500 4
+ 804
RJ45 (ETHERNET)

+24V V1 39
348 /130.D4 -V06:L1
+24V V2 38
D DIO1 D1 37
53 AI 1 (+) ~ DIO2 D2 36
/170.D2
/170.D3
/175.D8 52 BI 1 (-) DIO3 D3 35
/170.D4
51 AI 2 (+) DIO4 D4 34
/170.D5
/165.D5 50 BI 2 (-)
49 AI 3 (+) +24V V3 33
/165.D7 48 BI 3 (-) out +24V V4 32
DIO5 D5 31
/170.D6
47 ARP +Vref 10V DIO6 D6 30
46 BRP +Vref GND DIO7 D7 29
45 ARN -Vref 10V DIO8 D8 28
/175.D6
44 BRN -Vref GND
E In 27
+24V V5
43 AO1 (+) +24V V6 26
42 BO1 (-) DI9 D9 25 -Q22
-Q21 /150.D4
41 AO2 (+) DI10 D10 24
/165.D1
40 BO2 (-) DI11 D11 23
/165.D2 1 2
1 2 DI12 D12 22 /205.B5 I>
/205.A2 I> /165.D3 3 4
3 4 DGND G1 21 -X52 3 /205.B5 I>
/205.A2 I> # DGND G2 20
617
24V_N /130.E6
13 14
13 14 /175.C7
/175.C7 21 22
21 22
F

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED CHANNEL-2 200 < > 206 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 205 28
1 2 3 4 5 6 7 8

UNITROL 1020
IO-NAME TYPE IN/OUT INPUTS SIGNAL POLARITY OUTPUT SIGNAL POLARITY PAGE

DIO 1 IO OUT NONE NORMAL VOLTAGE RELAY NORMAL 170

DIO 2 IO OUT NONE NORMAL LIMITER ACTIVE NORMAL 170

DIO 3 IO OUT NONE NORMAL RD FAIL NORMAL 170


B
DIO 4 IO OUT NONE NORMAL PT FUSE FAIL (SUPERVISION ALARM-2) NORMAL 170

DIO 5 IO OUT NONE NORMAL NONE NORMAL 170

DIO 6 IO OUT NONE NORMAL NONE NORMAL

DIO 7 IO OUT NONE NORMAL NONE NORMAL

DIO 8 IO OUT NONE NORMAL SWITCHOVER INVERTED 175

C DI 9 IN IN EXCITATION ON NORMAL 150

DI 10 IN IN PARALLEL WITH GRID STATUS NORMAL 165

DI 11 IN IN GEN CB CLOSED STATUS NORMAL 165


DI 12 IN IN RESET ALARM NORMAL 165

AI 1 (+) DIGITAL IN STANDBY NORMAL 175

AI 1 (-) DIGITAL IN NONE NORMAL 175


D
AI 2 (+) DIGITAL IN RAISE NORMAL 165

AI 2 (-) DIGITAL IN LOWER NORMAL 165

AI 3 (+) DIGITAL IN PF (OR VAR) ENABLE NORMAL 165

AI 3 (-) DIGITAL IN MANUAL MODE ON NORMAL 165

AO 1 ANALOG OUT NONE NA

AO 2 ANALOG OUT NONE NA


E
NOTE: FIELD FLASHING OFF LEVEL SHOULD BE SET TO 0%.

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 205 < > 240 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 206 28
1 2 3 4 5 6 7 8

EXCITER EXCITER OVER VOLTAGE FREEWHEELING EXCITER

FIELD CURRENT FIELD VOLTAGE PROTECTION DIODE BRIDGE FIELD WINDING


A

-X21_1 -X21_2
1 1
2 2
/260.D5 /260.D5
3 3
/260.D3 /260.D3
4 4

EXC-FC_P EXC-FC_N
-K01

637

638
/175.E2
R3

3 4
R4

C -X5 1
-G10:10 /200.A5 601 626 627
1 2
-R06 630
625
2
1

-G20:10 /205.A5 622 631


-X5 3
-V04
/240.F5
L1 P
-X22_1 -Q502 ~ 632
1
640 639 L2

4
3
2
/260.B5 ~
3 +
/260.D1 L3 N
4
~

-R02

633
D EXC-FV_P
-V05

2
/240.F5 L1 P
~ -
-X22_2 -Q502
1 L2
642 641 ~

1
2
2
/260.B5
3 L3 N
/260.D2 634
4 ~
EXC-FV_N -X5 4
635
-K01
/175.F2 636
R5
R6

E
-G10:9 /200.A5 602 629
-X5 2
628
7
8

-G20:9 /205.A5 623

-Q502

1 2
/240.D6 I>
3 4
/240.C6 I>
F

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 206 < > 250 Page No. of
Pages
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1 2 3 4 5 6 7 8

/260.B3 -P02:B

/260.B3 -P02:A
A

765

766
767
768

B A

B -P03
V
8 6 4

744 13 14
5
SENSING PT
8 COS PHI -P04
11kV/ 3V/110/ 3V 745
1 3
741
-X1 1
L1 586 /200.B2 -G10:7
C 742
2
L2 587 /200.B2 -G10:6
-X2 3
743 749 750 589 /200.B2 -G10:2
3

751
L3 588 /200.B2 -G10:5 CT (Y-PHASE)
-T01 5
RATIO- */1A 590 /200.C2 -G10:1
PRI:1A,5A SEC:1A

752
10VA, 50Hz
-X2 1 P3
S1 747
734
735
736

P2 S2 6
610 /205.B2 -G20:2

753
-X1 4 2 P1 S1 4
607 /205.B2 -G20:7 S2 748 754 611 /205.C2 -G20:1
PE
5
608 /205.B2 -G20:6

746

755
D
6

-W100

-W100
609 /205.B2 -G20:5

7
E

NOTE-
1. TB'S X2- 5 & 6 SHOULD BE KEPT OPEN FOR DUAL CHANNEL OPERATION
2. TO BYPASS CH-1 TB X2- 3 SHOULD BE KEPT OPEN AND X2-5 SHOULD BE KEPT CLOSE
3. TO BYPASS CH-2 TB X2- 4 SHOULD BE KEPT OPEN AND X2-6 SHOULD BE KEPT CLOSE
F

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 240 < > 260 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 250 28
1 2 3 4 5 6 7 8

EXCITER EXCITER
TRANSDUCER
A
FIELD VOLTAGE FIELD CURRENT

-U07

/250.A2 -P03:B

/250.A2 -P03:A
B -X22_1 2 -X11 1
785 2 793 EXCITER FIELD VOLTAGE
EXC-FV_P /240.D5 2
6 1 794 4 - 20mA PROPORTIONAL TO
3
5 4 795 0-200VDC
-X40_1 2 -X40_2 2 -X22_2 2 4
786 3 796
110VDC_P /130.C2 110VDC_N /130.C3 EXC-FV_N /240.D5 5
8 7
761 762

766
765
789 790
763
764

C B A B A -X40_1 3 -X40_2 3
110VDC_P /130.C2 110VDC_N /130.C3
-P01 V -P02 A
3 1
2 1

-U08
-X21_1 2 -X11 6
781

782

783

784 787 2 797 EXCITER FIELD CURRENT


EXC-FC_P /240.B4 7
6 1 798 4 - 20mA PROPORTIONAL TO
8
5 4 799 0-25ADC
-X22_1 3 -X22_2 3 -X21_1 3 -X21_2 3 -X21_2 2 9
788 3 800
EXC-FV_P /240.D5 EXC-FV_N /240.E5 EXC-FC_P /240.C4 EXC-FC_N /240.C4 EXC-FC_N /240.B4 10
D
8 7

791 792

-X40_1 4 -X40_2 4
110VDC_P /130.C2 110VDC_N /130.C3

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED MEASUREMENT 250 < > 280 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 260 28
1 2 3 4 5 6 7 8

EXCITATION EXCITATION CHANNEL-1 CHANNEL-2 READY FOR ROTATING PT FUSE LIMITER


AUTO ON MANUAL ON PF MODE ON PF MODE OFF
ON OFF ON ON EXCITATION DIODE FAILURE FAILURE ACTIVE
A

B
-X50 6 -X51 5
24V_P /130.D8 24V_P /130.E7

653
651

652 654 655 656 657 658

32 34 22 24 22 24 22 24
-K38 11 -K45 11 -K46 31 -K13 21
/150.E3 /160.E4 /160.F5 /175.E2 -K10 31
-K52 21
-K53 21
-K51 21
C /150.F1 /170.F4 /170.F5 /170.F3
14 12 12 14 34 32 22 24
661
659

660

662

663

664

665

666

667

668

669

670
D
X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1

-H1 -H2 -H5 -H6 -H7 -H8 -H9 -H10 -H11 -H12 -H13 -H14
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2

672 673 674 675 676 677 678 679 680 681 682
671

E
-X52 7
24V_N /130.E6

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M/s BAJAJ HINDUSTHAN SUGAR LIMITED 260 < > 901 Page No. of
Pages
Released Der. from Doc. Format A4 Language E 280 28
1 2 3 4 5 6 7 8
INTERNAL EXTERNAL INTERNAL EXTERNAL

EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA

A
-W100
-W100 PE GND CABINETS PE-CONNECTION TO CENTER GROUND /250.C1 -X1 1 L1
/250.C1 2 L2
/250.C1 3 L3 GENERATOR VOLTAGE 11kV/ 3V/110/ 3V
/120.C4 -X3 1 L1 /250.D1 4
MAIN SUPPLY FROM EXC. TRAFO. 11kV/190V, 5KVA
/120.C4 2 L2 /250.D1 5
3ph,50Hz
/120.D4 3 L3 /250.D1 6
/120.B4 4 L1
STANDBY EXC. SUPPLY FROM LT TRAFO. 415V/190V, 5KVA
/120.B4 5 L2
3ph, 50Hz
/120.B4 6 L3
B /250.D5 -X2 1 S1
/250.D5 2 S2
/250.C7 3 GENERATOR CURRENT
*/1A
/240.C8 -X5 1 + /250.D7 4 (Y PHASE)
/240.E8 2 - DC OUTPUT RATED VOLTAGE 75 Vdc /250.C7 5
/240.C8 3 RATED CURRENT 16.7 Adc /250.D7 6
/240.E8 4

/260.B7 -X11 1 +
/130.B1 -X4 1 + /260.B7 2 - EXCITER FIELD VOLTAGE 4-20mA
BATTERY SUPPLY 110Vdc
C /130.B1 2 - /260.B7 3 + 0-200Vdc
/260.B7 4 -
/260.B7 5 GND
/260.D7 6 +
/145.B1 -X15 1 L AC AUXILIARY SUPPLY /260.D7 7 - EXCITER FIELD CURRENT 4-20mA
230Vac,1Ph,50Hz
/145.C1 2 N HEATER/LIGHT/SOCKET /260.D7 8 + 0-25Adc
/260.D7 9 -
/260.D7 10 GND

/200.D6 -X500 1 +
D MODBUS RTU ( G10 - CHANNEL -1)
/200.D6 2 - RS485
RS 485 COMMUNICATION
/200.D6 3 GND
/205.D6 4 +
/205.D6 5 - MODBUS RTU ( G20 - CHANNEL -2)
RS 485 COMMUNICATION RS485
/205.D6 6 GND

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1 2 3 4 5 6 7 8
INTERNAL EXTERNAL INTERNAL EXTERNAL

EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA

/150.B2 -X6 1 24Vdc -SPARE 1


EXCITATION ON
/150.B2 2 <50mA(p) 2
/150.B6 3 24Vdc 3
EXCITATION OFF
/150.C6 4 <50mA(p) 4
/160.B1 5 24Vdc 5
SET POINT RAISE
/160.C1 6 <50mA(p) 6
/160.B2 7 24Vdc 7
SET POINT LOWER SPARE TB'S
/160.C2 8 <50mA(p) 8
/160.B3 9 9
B AUTO ON 24Vdc
/160.C3 10 <50mA(p) 10
/160.B4 11 24Vdc 11
MANUAL ON
/160.C4 12 <50mA(p) 12
/160.B5 13 24Vdc 13
PF MODE ON
/160.C5 14 <50mA(p) 14
/160.B6 15 24Vdc 15
PF MODE OFF
/160.C6 16 <50mA(p)
/175.B4 17 24Vdc
CHANNEL-1 ON
/175.C4 18 <50mA(p)
/175.B3 19 24Vdc
CHANNEL-2 ON
C /175.C3 20 <50mA(p)
/160.B1 -X6 21 24Vdc
SET POINT RAISE
/160.C1 -X6 22 <50mA(p)
/160.B2 -X6 23 24Vdc
SET POINT LOWER
/160.C2 -X6 24 <50mA(p)

/150.B6 -X7 1 24Vdc


EXCITATION TRIP
/150.C6 2 <50mA(c)
/150.C1 3 24Vdc
# 90% SPEED INTERLOCK
/150.C1 4 <50mA(c)
D /150.C1 5 24Vdc
# FUTURE INTERLOCK
/150.D1 6 <50mA(c)
/150.B7 7 24Vdc
GENERATOR CB CLOSED
/150.C7 8 <50mA(c)
/150.B8 9 24Vdc
GRID BREAKER CLOSED
/150.C8 10 <50mA(c)
/160.B7 11 24Vdc
FAULT/ALARM RESET
/160.C7 12 <50mA(p)

(p) = pulse
# IF NOT USED PLEASE SHORT THE TB'S (c) = continuous

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1 2 3 4 5 6 7 8
INTERNAL EXTERNAL INTERNAL EXTERNAL

EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA EXTERNAL TERMINAL SIGNAL DESCRIPTION DATA

A
691 711
22 24 12 14
-X8 1 + <250VAC/DC -X8 21 + <250VAC/DC
-K10 READY FOR EXCITATION -K51 11 LIMITER ACTIVE
21 2 <50W* 22 <50W*
/150.F1 /170.E3
692 712
693 713
22 24 12 14
-X8 3 + <250VAC/DC -X8 23 + <250VAC/DC
-K38 EXCITATION ON -K52 11 ROTATING DIODE FAILURE
21 4 <50W* 24 <50W*
/150.F3 /170.E4
694 714
B 695 715
32 34 32 34
-X8 5 + <250VAC/DC -X8 25 + <250VAC/DC
-K38 EXCITATION OFF -K53 PT FUSE FAILURE
31 6 <50W* 31 26 <50W*
/150.F3 /170.F5
696 716
697 717
12 14
13 -X8 7 + -X8 27 +
-K49 VOLTAGE RELAY ON (FIELD FLASHING) <250VAC/DC SPARE DO <250VAC/DC
/170.F2 14 8 <50W* -K54 11 28 <50W*
/170.E6
698 718
699 719
C 32 34
-K44 21 -X8 9 + COMMON
/160.F4 10 <250VAC/DC -K11 31
CONTROL MODE SELECTION AUTO <50W* /175.F5
24 22 11 MANUAL -X8 29 +

720
700 EXCITATION TRIP -1 <250VAC/DC
30 <50W*
701
32 34
702

-K13 31 -X8 12 + -K12 31


COMMON /175.F6
/175.F2 13 <250VAC/DC
CHANNEL SELECTION CH-1 ON <50W* 721
34 32 14 CH-2 ON
703 722
42 44
704
D 705 -K11 41
42 44
/175.F5
-X8 15 + -X8 31 +

723
PF/(VAR) MODE ON <250VAC/DC EXCITATION TRIP -2 <250VAC/DC
-K46 41 16 <50W* 32 <50W*
/160.F5
42 44
706
707 -K12
42 44 41
/175.F6
-X8 17 + <250VAC/DC
-K39 GENERATOR CB CLOSED FEEDBACK 724
41 18 <50W*
/150.F7
708
709
32 34
E -X8 19 + <250VAC/DC
-K40 GRID BREAKER CLOSED FEEDBACK
31 20 <50W*
/150.F8
710

*RESISTIVE LOAD OR INDUCTIVE LOAD WITH SUPRESSION ELEMENT

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S.S.CONSULTANY
B

LIST OF COMPONENTS
C

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BILL OF MATERIAL :-
A
SL NO. DEVICE DESIGNATION ARTICLE NUMBER TECHNICAL DESCRIPTION MAKE QTY
1 -X21_1(2), -X21_2(2), -X22_1(2), -X22_2(2), -X40_1(3), -X40_2(3), 1MYN266003-106 DISTRIBUTION TB - CTS2.5UN CONNECTWELL 37
-X50(7), -X51(4), -X52(6), -X90_1(3), -X90_2(3)
2 -SPARE(8), -X8(32), -X11(10), -X500(6) 1MYN266003-106T CONNECTWELL TB - CTS2.5UN CONNECTWELL 56
3 -X60(2), -X60_1(2), -X70(3), -X70_1(3) 1MYN266003-113 DISTRIBUTION TB - CTS 4.0 UN CONNECTWELL 10
4 -SPARE(2), -X1(6), -X2(6) 1MYN266003-202 CONNECTWELL DISCONNECTING TB-STH4DT CONNECTWELL 14
B
5 -SPARE(5), -X3(6), -X4(2), -X5(4), -X6(24), -X7(12), -X15(2) 1MYN266003-203 CONNECTWELL TB-STH4 CONNECTWELL 55
6 -K49, -Q01 1SBL183001R8110 AL16-30-10 24VDC CONTACTOR ABB 2
7 -K01 1SBL183501R8100 AL16-22-00 24VDC CONTACTOR ABB 1
8 -Q01.3 1SBN010010R1001 CA5-01 (AUX NC CONTACT) ABB 1
9 -K01.1, -Q01.1, -Q01.2 1SBN010010R1010 CA5-10 (AUX NO CONTACT) ABB 3
C 10 -K01_R, -K49_R, -Q01_R 1SBN050010R1000 SURGE-SUPPRESSOR, RV 5/50VAC/DC ABB 3
11 -H3, -H17 1SFA619100R1021 PUSHBUTTON - CP1-10R-20, RED, 2 NO CONTACT ABB 2
12 -H4 1SFA619100R1022 PUSHBUTTON - CP1-10G-20, GREEN, 2 NO CONTACT ABB 1
13 -H1, -H5, -H7, -H9, -H10 1SFA619100R1111 ILL PUSHBUTTON - CP1-11R-10, RED, 24V DC ABB 5
14 -H2, -H6, -H8 1SFA619100R1112 ILL PUSHBUTTON - CP1-11G-10, GREEN , 24V DC ABB 3
15 -H11, -H12, -H13, -H14 1SFA619402R5021 PILOT-LIGHT-CL-502R,RED,24V DC ABB 4
D
16 -H15 1SFA619402R5151 PILOT LIGHT-CL-515R,RED,110V DC ABB 1
17 -H16 1SFA619402R5231 PILOT-LIGHT,CL-523R,RED,230V AC ABB 1
18 -K10, -K11, -K12, -K13, -K14, -K37, -K38, -K39, -K40, -K41, -K42, -K43, 1SVR405613R1100 CR-M024DC4L, RELAY 4 C/O 24V DC ABB 21
-K44, -K45, -K46, -K47, -K48, -K51, -K52, -K53, -K54 +1SVR405651R0000 DIODE: +1SVR405651R3000 BASE
+1SVR405659R1000 CR-MH HOLDER

E
19 -Q10.1 2CDS200912R0001 S2C-H6R AUX. CHANGEOVER CONTACT ABB 1
20 -Q11.1, -Q12.1, -Q13.1, -Q21.1, -Q22.1, -Q30.1, -Q31.1 2CDS200946R0001 S2C-H6-11R AUXILIARY CONTACT 1NO/1NC ABB 7
21 -Q10 2CDS253001R0488 S203-Z 20 (CHANNEL PROTECTION) MCB 3POLE 20A ABB 1
22 -Q91, -Q92 2CDS271011R0024 SH201M-C2 (MCB, 1 POLE, 2A) ABB 2
23 -Q93 2CDS271011R0064 SH201M-C6 (MCB, 1 POLE, 6A) ABB 1
24 -Q30, -Q31 2CDS271061R0338 S201M-Z4UC (MCB, 1 POLE, 4A) ABB 2
F
25 -Q502 2CDS272061R0277 S202M-K2UC (MCB, 2 POLE, 2A) ABB 1
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BILL OF MATERIAL :-
A
SL NO. DEVICE DESIGNATION ARTICLE NUMBER TECHNICAL DESCRIPTION MAKE QTY
26 -Q12, -Q22 2CDS272061R0337 S202M-K4UC, (MCB, 2 POLE, 4A) ABB 2
27 -Q13, -Q90 2CDS272061R0427 S202M-K10UC, (MCB, 2 POLE, 10A) ABB 2
28 -Q11, -Q21 2CDS272061R0468 S202M-Z16UC, (MCB, 2 POLE, 16A) ABB 2
29 -R02 2CTB803871R2300 SURGE PROTECTIVE DEVICE (OVR T2 40 275 P) ABB 1
30 -W100 3AYN1211AVR - 500 EARTHING BUSBAR FOR AVR PANEL (PANEL DEPTH- 600MM) ABB STANDARD 1
B
31 -X901 3AYN538152-001 3 PIN SOCKET WITH SWITCH ANCHOR 1
32 -S2 3AYN538152-014 2 POSITION SELECTOR SWITCH (40A, 3POLE) SALZER 1
33 -U07 3AYN569710-034R TRANS,I/P:0-200V,O/P:4-20mA, DUAL O/P, AUX. 85-230VAC/DC RISHABH 1
34 -U08 3AYN569751-461R TRANS,I/P:0-75mV,O/P:4-20mA, DUAL O/P, AUX. 85-230VAC/DC RISHABH 1
35 -P03 3AYN569751-620R AC VOLTMETER DIGITAL, 110V/11KV, 3ph, AUX 45-300V DC/AC RISHABH 1
C 36 -P01 3AYN569751-640R DC VOLTMETER DIGITAL, 500V DC, AUX 45V-300V AC/DC RISHABH 1
37 -P02 3AYN569751-651R DC AMMETER DIGITAL, 25A/75mV, AUX 45V-300V AC/DC RISHABH 1
38 -P04 3AYN569751-660R PF METER DIGITAL, 1A-110V AC, AUX 100V-250V AC/DC RISHABH 1
39 -G30 3BHE001095P8581L QUINT-PS/1AC/24DC/5A POWER SUPPLY PHOENIX 1
40 -G10, -G20 3BHE030579R0003 UN 1020 BASIC AVR MODULE ABB 2
41 -E901 3BYN591500-001 LED LAMP 230VAC,1Ph,50-60Hz SAMSON 1
D
42 -S90 IN5399-1001-4 LIMIT SWITCH, 3SE3 020-0A SIEMENS 1
43 -R06 IN5697-1013-4 SHUNT 25A,75mV RISHABH 1
44 -E911 IN6677-3001-1 PANEL SPACE HEATER, 230VAC,1Ph,50-60Hz,50W THERMO 1
45 -TH1 IN7635-3001 THERMOSTAT, RANGE: 30-85 DEG C GIRISH 1
46 -T01 YN3A128418-ACT INTERPOSING CT (I/P-5A,1A, O/P-1A, 10VA,CL 0.5) KALPA 1

E
47 -V01, -V02, -V03, -V04, -V05, -V06 YN3A1296597-DIODE RECTIFIER BRIDGE SKD 82/16 (80A, 1600 PIV) SEMIKRON 6

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