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26-75 Surface grinders can be used for various weld preparation such
as tensile test specimens. © Renee Bohnart
Power Punch
Another method of making holes in metal is with a power
punch. It is important for the shop to provide a machine
that can punch holes in different shapes and sizes with a
minimum of tool change time. Fig. 26-76 A pedestal model of an electric drill press
There are combination machines available that will punch with dial-controlled variable speeds. © Clausing
Industrial, Inc.
and shear, such as the power iron worker shown in Figs. 26-78,
page 864 and 26-79, page 864, which is capable of exerting
18 tons of force to punch a 7⁄8-inch hole through ¼-inch thick
material. It can also shear angle iron, round bar, square bar,
flat bar, and channels, and be used as a conven-
tional press for forming. It has a blade guard, foot
lever guard, and gear guard for operator protection.
Hydroforming
Using high pressure water to change the shape
of a piece has been done for many years. You
can experience the tremendous forces that can
be exerted by water by simply observing a gar-
den hose. When the water nozzle is open, the tap
pressure expels the water from the end of the
hose nozzle. However, if the nozzle is adjusted
to stop the flow of water, the outside diameter
of the hose will increase because of the pressure
buildup. The same principle is used for hydro-
forming. Figure 26-80, page 864 shows some
typical parts that can be made with this process.
The process is quite simple as illustrated in
Fig. 26-81, page 864. It is similar in operation to a
punch press; however, it uses half the tooling and Fig. 26-77 Pedestal drill press in operation. © Renee Bohnart
Hydroforming Process
Ram
Upper Die Ram
Upper Die
Formed Part
Fig. 26-85 Vertical band saw in use. Note the material handing
tool to keep hands away from the blade and also the well-lighted
work surface. © Renee Bohnart
Minimum
of Material
Reduced Each Tooth is
to Chips a Precision
Built-in Cutting Tool
Tool Holder
Least Material Waste Holds Sharpness Simple Fixturing
Removes Downward
Whole Cutting Action
Sections
Wear is
Distributed
over Many
Teeth
Uniform Chip
Cuts Directly Load per Tooth Cutting Force Holds
to Finish Line Work to Table
CHAPTER 26 REVIEW
INTERNET ACTIVITIES
Internet Activity A
Using your favorite search engines find the largest weld positioner that is cur-
rently available on the market. Record the date, manufacturer, and the pertinent
specifications.
Internet Activity B
Using your favorite search engines find information about the advantages and limi-
tations of pneumatic-powered hand tools as compared to electric-powered hand
tools.