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Contents
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About these Safety and Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Signal words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Use other than intended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Protective equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Transport, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hydraulic installation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Special parts, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Media/consumables, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Explosion and fire, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical shock, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Falling stones, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Emissions, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Handling machines, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Repair, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Changes to the hydraulic attachment, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Environmental damage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Equipment description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Signs / labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Removing the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Transport using a crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Transport using a forklift truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Transport using a truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Media/consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Manufacturing the adapter plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installing the adapter plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Attaching the hydraulic attachment to the carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Removing the hydraulic attachment from the carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removing the adapter plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Working tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Preparations before starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Switching the hydraulic breaker on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Correct operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Prohibited operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Depressurising the hydraulic system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
The hydraulic breaker does not start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hydraulic breaker operates too slowly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Impact force too low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Impact rate too high and impact force too low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Oil leaks from ports »P« and »T« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Oil escapes between the cylinder cover/cover and the cylinder/main body complete . . . . . 54
Oil escapes from parts of the hydraulic breaker installation (connecting fittings, hoses etc.)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Oil escapes from the working tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Oil or grease escapes from the CP-Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Operating temperature too high . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
REPAIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Sending in the hydraulic attachment for repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hydraulic breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hydraulic hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Hydraulic oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chisel paste and grease cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Noise declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
INTRODUCTION
Thank you for choosing Chicago Pneumatic-brand products. For over a century, the
Chicago Pneumatic brand has represented performance and innovation in the
pneumatic tool industry.
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
Today the brand is found around the world on a range of pneumatic and hydraulic
tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and
busters, scabblers, pumps and a whole lot more.
The Chicago Pneumatic-brand is associated with powerful and reliable products that
are easy to maintain and that give good value for the money.
Please read these Instructions carefully prior to the first attachment and use of the
hydraulic attachment.
This Safety and operating instructions also describes optional equipment. The
hydraulic breakers RX 14, RX 18 and RX 22 can be equipped with CP-Lube (automatic
lubrication system) and dust wiper kit.
♦ Action step
permitted operation
prohibited operation
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
SAFETY INSTRUCTIONS
This is the safety alert symbol. It is used to alert you to Signal words
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury
or death. The signal words Danger, Warning, Caution, and
Read these Safety and operating instructions and Notice are used as follows in these Safety and
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
> know all the relevant national/regional safety Intended use also implies observing all instructions
provisions and accident prevention rules, in these Safety and operating instructions.
disease which may lead cancer and death. plate may lead to serious injury.
► Wear a suitable breathing mask. ► Never carry out any changes to the hydraulic
attachment or the adapter plate.
RX 11
OVERVIEW
A
Equipment description
The picture gives an overview of the main parts and
components of the hydraulic attachment. Actual
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
D
I
B
E
F
tank line »T« returns the oil to the tank of the carrier.
The percussion piston moves up and down in the
B cylinder. When the percussion piston is in its lower
C position, it impacts the working tool. The percussion
energy is transferred to the material to be broken
via the working tool.
I
E
H
G F
Name plate
Product group A:
Percussion unit (without breaker box)
A B C D E F G
Product group B:
Hydraulic breaker (percussion unit with breaker box)
A D C G F E H I
A. Model
B. Part number
C. Max. permissible operating pressure
D. Year of manufacture of product group
E. Name and address of manufacturer
F. Serial number
G. Weight of product group
xxx dB
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D
Transport warning
Never lift the hydraulic breaker
C by the transport safety device.
This was not designed for lifting
and might break, causing the
hydraulic breaker to fall
Lubrication symbol
The label identifies a lubrication
point.
RX 14, RX 18, RX 22
B
Gas pressure
A
Gasdruck nur bei betriebswarmem Hammer prüfen!
The label indicates that the gas
Only check the gas pressure
when the hammer is at operating temperature!
Ne contrôler la pression d´azote que si le marteau
pressure can only be checked
est à température de service!
Controllare la pressione del gas solo a mortello
if the breaker has reached
a temperature d´esercizio!
¡Controlar la presión del gas sólo con el martillo
a temperatura de régimen!
operating temperature.
D
Signs
A. Sound Power
B. Transport warning
C. Lubrication symbol
D. Gas pressure
Use prohibited
> the lifting eye is bent.
> you detect cracks in the lifting eye or the weld
seam.
RX 14, RX 18, RX 22
serious injury.
► Place the hydraulic attachment on a pallet.
► Strap the hydraulic attachment to the pallet using
suitable strapping (see illustration in chapter
Transport using a forklift truck).
► Place the pallet with the hydraulic attachment on
an anti-slip mat.
► Secure the hydraulic attachment to the loading
area with ropes or chains; use any available
♦ Slowly lift the pallet with the hydraulic
transport lugs.
attachment.
♦ Transport the pallet with the hydraulic attachment ♦ Secure the hydraulic attachment on the pallet and
to the location provided for. the loading surface as shown in the following
illustration.
NOTICE Adapter plate cracking ♦ Align the adapter plate (D) to the hydraulic
The adapter plate may crack if it is not designed for breaker as shown.
the high load.
► Take not only the weight of the hydraulic A
attachment but also the crowd force of the carrier, B
possible vibration etc. into account when
dimensioning the adapter plate.
► Ensure that the design conforms to the state of C
the art.
D
► Have the web plates welded to the adapter plate
base plate by a qualified welding specialist.
The adapter plate must not strike in any position ♦ Fit a pair of lock washers (B) onto every screw.
during operation of the hydraulic attachment.
Chicago Pneumatic does not design, manufacture ♦ Tighten the Allen screws (A) with an Allen key.
or sell web plates for adapter plates.
♦ Tighten the Allen screws (A) with the required
tightening torque.
Installing the adapter plate
Type Key size Tightening torque
NOTICE Adapter plate can come loose RX 11 17 390 Nm
The adapter plate can come loose if the fastening RX 14 17 390 Nm
screws are not designed for local high loads. RX 18 22 1500 Nm
♦ Install the pressure and tank hoses. ♦ If no quick couplings are used, close all shut-off
valves in the installation at the boom.
♦ Connect the pressure and tank hoses.
♦ Disconnect the pressure and tank hoses.
♦ Remove the caps from the ports »P« and »T« and
save them for future use.
Removing the hydraulic
The pressure port »P« has been marked with red attachment from the carrier
paint as an extra reference.
♦ Check that the ports and connections on the ♦ Place the hydraulic attachment on timber support
hydraulic breaker and/or on the hydraulic hoses blocks.
are not damaged.
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Mechanical disassembly
♦ You need an assistant to remove the hydraulic
attachment.
bolts. unexpectedly.
► Observe the carrier manufacturer’s instructions.
♦ Drive out the linkage bolt with a steel arbor and
a hammer.
WARNING Metal chips shooting off
♦ Switch on the carrier. When hammering out bolts, chips may shoot off
and cause serious eye injuries.
♦ Retract the bucket cylinder.
► Wear safety glasses when hammering out the
♦ Drive out the stick bolt with a steel arbor and a bolts.
hammer.
WARNING Heavy working tool
♦ Move the carrier stick out of the adapter plate. The working tool is heavy; if it falls it may cause
serious injury. Lifting the working tool without
suitable lifting equipment may lead to physical
Removing the adapter plate injury.
► Lift the working tool with lifting equipment
♦ Loosen the fastening screws of the adapter plate.
designed for the weight of the working tool.
♦ Lift the adapter plate with a suitable lifting
equipment and put it down on timber support WARNING Hands and fingers being cut
blocks. off or hurt
Bores and surfaces can act like a pair of scissors and
♦ Lock the elastic pad with the transport safety cut off or hurt parts of your body.
device.
► Never use your fingers to check bores or fitting
♦ Save the fastening screws and the pairs of lock surfaces.
washers for future use. ► Do not reach into the aperture in the lower
breaker part or between the working tool and the
lower breaker part.
Moil point
Suitable for universal use
Very good penetration
Even splitting effect distribution
No torsion effect
Blunt tool
Mining, block holing, demolition work
Very good energy transfer
Optimum in-cutting effect
No torsion effect
There is an increased risk of the working tool The percussion piston hits the working tool at high
breaking if it has not been stored in frostfree speed. If there is grease between the percussion
conditions. piston and the working tool it can cause in serious
► Store the working tool in a frostfree environment damage. The grease cannot draw aside.
for one day before installing it. ► Do not grease the impact areas.
or ► Ensure that there is no grease between the impact
► Heat up the working tool for several hours, e.g. areas.
with a heating blanket, until it has warmed up
thoroughly. ♦ Grease the retaining pin (C) with chisel paste.
Removal RX 11
♦ Place the hydraulic breaker on timber support
blocks.
A B C D E
conditions.
► Ensure that there is no grease between the impact
► Store the working tool in a frostfree environment
areas.
for one day before installing it.
or NOTICE Damage to main body complete and
working tool
► Heat up the working tool for several hours, e.g.
with a heating blanket, until it has warmed up Upside down installation of the retainer bars causes
thoroughly. uneven load of the retainer bars. Retainer bars can
break and damage the main body complete and the
working tool.
► Never install the retainer bars upside down. IE:
C with the treaded hole facing inwards.
E
► Make sure the boring of the screw is visible. IE:
! B
facing the top.
► Always use the correct screw to install the retainer
bars.
Removal RX 14, RX 18, RX 22 ♦ Use a pin punch and a hammer to drive the
♦ Place the hydraulic breaker on timber support bolts (D) out from the other side until the second
blocks. plug (E) comes loose.
E
WARNING The working tool suddenly C
comes loose
A clamped working tool is still under the pressure B
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♦ Use a pin punch and a hammer to drive the ♦ Remove the second plug (E).
bolts (D) for the retainer bars (B) out from the
side. ♦ Remove the bolts (D).
E
♦ Screw one screw (C) (M 12) into the bore on the
front side of the retainer bars.
♦ Drive out the bolts (D) as far as the first plug (E)
comes loose.
► Depressurise the hydraulic system (see chapter WARNING Fragments flying around
Depressurising the hydraulic system). Fragments of material which come loose while
► Repair any leaks before operating the hydraulic operating the hydraulic attachment may be flung
attachment again. away and can cause serious injury if people are hit
by them. Small objects falling from a great height
WARNING Hot parts can also cause serious damage.
The percussion unit, the working tool, hoses, pipes During hydraulic attachment operation the danger
and fittings become very hot during operation. zone is considerably greater than during the
Touching them may lead to burns. excavation operation due to fragments of stone and
► Never touch hot parts. pieces of steel flying around, and for this reason the
danger zone must, depending on the type of
► If you have to carry out activities where you have material to be worked on, be enlarged
to touch the parts, wait for them to cool down correspondingly, or secured in a suitable manner
first. through corresponding measures.
► Secure the danger zone.
NOTICE Environmental damage due to hydraulic
oil ► Stop the hydraulic attachment immediately if
Hydraulic oil is environmentally harmful and must anyone enters the danger zone.
not penetrate the ground or enter the water table ► Close the windscreen and the side windows of
or water supplies. the driver's cab.
► Collect any hydraulic oil which escapes.
The preparations required prior to starting the
► Dispose of it in accordance with the applicable
hydraulic attachment depend on the ambient
environmental regulations.
temperature:
NOTICE Hydraulic oil too hot > Ambient temperature below 0 °C
The temperature of the hydraulic oil must not exceed (see chapter Low ambient temperature).
80 °C. Higher temperatures will damage the seals > Ambient temperature above 30 °C
of the hydraulic breaker and the diaphragm of the (see chapter High ambient temperature).
HP-accumulator.
The oil temperature in the hydraulic attachment
► The temperature of the hydraulic oil must be must be between 0 °C and +80 °C when operating
monitored. the breaker.
► Shut off the carrier and the hydraulic breaker if The full capacity of the hydraulic attachment can be
you measure an increased temperature in the achieved when the oil temperature is approx. 60 °C.
tank. ♦ Make sure that there are no people in the danger
► Check the hydraulic installation and the pressure zone.
relief valve.
♦ Start the carrier as instructed by the carrier
NOTICE Damage due to idling strokes manufacturer.
If the percussion piston carries out a hammer action ♦ Let the carrier heat up until the operating
without hitting the working tool, it is carrying out temperature prescribed by the carrier
an idling stroke. If this happens it will lead to manufacturer has been reached.
hydraulic peak pressures which may damage the
seals of the hydraulic breaker and the carrier. ♦ Put the carrier in its working position.
► Do not allow the percussion piston to carry out ♦ Put the working tool on the material to be broken.
idling strokes for a prolonged period of time.
Functional test
Always carry out a functional test before putting the
hydraulic attachment into use to check that all
hydraulic lines and connections are tight and that ♦ Slightly swing the hydraulic breaker to and fro
the hydraulic attachment works without any when carrying out the hammer impacts, but never
problems. swing it through more than approx. 5°.
♦ Prepare the hydraulic attachment so that you can -5˚ +5˚
start using it.
♦ Check the hydraulic lines and make sure that the 90°
hydraulic attachment works without any
problems.
material without a satisfactory breaking result. The NOTICE The working tool may break
tip of the working tool then becomes hot and loses
There is an increased risk of the working tool
its hardness. Work step by step to achieve the
breaking if it has not been stored in frostfree
optimum work result.
conditions.
♦ Start near the edge of the material to be broken
► Store the working tool in a frostfree environment
and work your way back to its centre.
for one day before installing it.
or
► Heat up the working tool for several hours, e.g.
with a heating blanket, until it has warmed up
thoroughly.
► Never lift or transport loads with the hydraulic Blank firing of the working tool subjects the hydraulic
attachment. breaker and the carrier to increased loads.
Blank firing of the working tool generates a typical
The hydraulic attachment was not constructed to metallic sound.
lift or transport loads. The hydraulic attachment will ♦ Try to avoid blank firing of the working tool by:
be damaged by such use. > observing the material to be broken to identify
whether there is any risk of the working tool
breaking through the material or slipping off it.
> listening to the sound of the hydraulic breaker.
You can hear a metallic twang when the working
tool is blank firing.
Impacting
♦ Do not use the hydraulic breaker as a sledge
hammer to demolish the material.
Levering
♦ Never use the working tool for crowbar-type
applications.
Maintenance schedule
during a shift Check the lubricant film on the shaft of the working tool approx. every 2 hours.
Manual lubrication of the working tool approx. every 2 hours.
daily Check the hydraulic lines for leaks.
Check that the pipe clamps on the carrier are tight.
during and after the first 50 operating hours Tighten the screw connections daily during the first 50 operating hours.
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Replace the oil filter cartridges of the carrier after the first 50 operating hours.
weekly Check the screw connections and tighten as required.
Check the spring dowel sleeve at the retaining pin has not come loose (RX 11).
Check the bolts of the retainer bars for tight fit (RX 14, RX 18, RX 22).
Check that the plugs of the retainer bars are in place and are not damaged.
Replace any damaged plugs.
Check the adapter plate and the breaker box for cracks.
monthly Check the pressure in the piston accumulator.
Check the tensioning bolts and tighten as required.
every 500 operating hours Check the oil filter of the carrier and replace as required.
when replacing the working tool, and at Check the working tool for wear.
least every 100 operating hours Check the wear bush for wear (RX 11).
Check the lower and upper wear bush for wear (RX 14, RX 18, RX 22).
Check that the piston impact surface is not chipped.
Check that the working tool impact surface is not chipped.
Check the working tool for burrs.
Check the retaining pin for wear (RX 11).
Check the retainer bars for burrs (RX 14, RX 18, RX 22).
if necessary Replace bent and damaged pipes.
Replace damaged hoses.
Check the pressure in the piston accumulator.
Check the adapter plate bolts for wear.
Additional maintenance schedule for hydraulic breakers RX 14, RX 18, RX 22 equipped with CP-Lube and dust
wiper kit.
during a shift Monitor the filling level of the grease cartridge of the CP-Lube lubrication system and immediately
replace an empty cartridge.
weekly Check the connecting fittings of the CP-Lube system for leaks.
when replacing the working tool, and at Check and clean the dust wiper. Replace if damaged.
least every 100 operating hours
A residual pressure can still be present in the breaker and in the carrier has a temperature of
hydraulic breaker even after you have disconnected at least 0 °C. If necessary, pre-heat it to at least
the quick-release couplings or closed the shut-off 0 °C.
valves. 2. The hydraulic breaker must be connected to the
The hydraulic breaker can only be depressurised hydraulic system of the carrier, i.e. the hydraulic
using the hydraulic system of the carrier, by allowing hoses must be connected up and the respective
hydraulic oil to drain to the tank via the return shut-off valves in the supply pipe and in the
connection. connection to the tank must be opened.
If the hydraulic breaker is fitted with a high-pressure
accumulator, it can take longer to relieve the 3. Depressurise the hydraulic system according to
pressure in the hydraulic system to the tank, since the manufacturer's safety and operating
a larger volume of oil has to be drained away. instructions for the carrier.
Depending on the type of hydraulic breaker, the 4. You must wait at least another 30 minutes until
internal leaks, the oil temperature, the type of the pressure has been relieved through leakages.
hydraulic oil and the design of the hydraulic Only after this period of time will there be no more
installation of the carrier, the time required to relieve residual pressure present in the hydraulic system of
the pressure can vary. the hydraulic breaker.
Depending on the hydraulic system of the carrier
5. When you have made sure that no more pressure
you will have to consider using various measures in
is present in the hydraulic system, you must
order to depressurise the hydraulic system.
disconnect the hydraulic connection to the
Case 1: carrier. Close the shut-off valves or disconnect
If measurement connections are present in the the quick-release couplings, so that no hydraulic
supply pipe to the hydraulic breaker, with which the oil can flow back from the carrier.
depressurised state can be checked using a suitable
gage. In order to depressurise the hydraulic breaker Case 3:
you must observe the following steps: If no facility for measuring the pressure is present in
1. The hydraulic breaker must be connected to the the supply pipe to the hydraulic breaker and the
hydraulic system of the carrier device, i.e. the return pipe is connected to the tank via intermediate
hydraulic hoses must be connected up and the valves, which for example close off or pressurise the
respective shut-off valves in the supply pipe and return pipe, you must observe the following steps
in the connection to the tank must be opened. in order to depressurise the hydraulic breaker:
1. The hydraulic breaker must be connected to the
2. Depressurise the hydraulic system according to hydraulic system of the carrier, i.e. the hydraulic
the manufacturer's safety and operating hoses must be connected up and the respective
instructions for the carrier. shut-off valves in the supply pipe and in the
3. Measure the pressure with a suitable gage at a connection to the tank must be opened.
measurement connection in the supply pipe to 2. Depressurise the hydraulic system according to
the hydraulic breaker. the safety and operating instructions from the
4. If residual pressure is still present, wait until the carrier manufacturer, and where appropriate,
pressure has been completely relieved. those of the manufacturer of the hydraulic
installation for the attachment.
5. When you have made sure that no more pressure
is present in the hydraulic system, you must 3. When you have made sure that no more pressure
disconnect the hydraulic connection to the is present in the hydraulic system, you must
carrier. Close the shut-off valves or disconnect disconnect the hydraulic connection to the
the quick-release couplings, so that no hydraulic carrier device. Close the shut-off valves or
oil can flow back from the carrier. disconnect the quick-release couplings, so that
no hydraulic oil can flow back from the carrier.
Case 2:
Cleaning Lubrication
NOTICE Environmental damage due to polluted Checking the lubricant film
water The lubricant film on the shaft of the working tool
Hydraulic oil and chisel paste are environmentally must be checked during the work shift.
harmful and must not penetrate the ground or enter ♦ Let the hydraulic breaker hang freely from the
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Preparations
Hydraulic breaker installed:
♦ Place the breaker on the working tool and exert
a slight pressure.
This prevents water penetrating the percussion
piston.
Hydraulic breaker not installed, working tool
removed:
♦ Plug up all hydraulic ports.
Procedure
♦ Increase the lubricant supply if the film of
NOTICE Damage to the hydraulic breaker
lubricant comes away or dry spots can be seen:
Water can penetrate the percussion chamber via the
percussion chamber ventilation non-return valve. > Manual lubrication:
This may cause the percussion piston to rust which increase the lubrication interval and the number
may result in damage to the seals and the cylinder. of strokes from the manual grease gun.
► Never direct the pressure cleaner jet onto the > Automatic lubrication:
percussion chamber non-return valve. increase the lubricant supply via the metering
screw of the CP-Lube.
♦ Use a pressure cleaner to remove dirt from the
hydraulic breaker. NOTICE Damage due to excessive lubrication
Excessive lubrication may damage the hydraulic
breaker and the carrier. The impact surface of the
working tool must be free of grease.
► Do not over-lubricate the working tool.
A
B
you hit the heads of the tensioning bolts or the nuts ► If you have to carry out any activities, wait for the
of the tensioning bolts or the washers. working tool to cool down first.
► Never check the tensioning bolts or the nuts of
the tensioning bolts by using an acoustic test ♦ Remove the working tool (see the chapter
(striking the bolt/nut and listening to the sound). Dismantling the working tool).
♦ Check the shaft of the working tool for wear NOTICE Working tool damage
whenever replacing it, but at least once every Installing the retainer bars upside down will cause
100 operating hours. working tool damage.
D ► Never install the retainer bars upside down.
► Make sure the retainer bar borings face upwards
when installing.
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♦ Rework or replace the retainer bars and bolts if The wear bush can be replaced on site. Consult the
you find any signs of wear, such as sharp edges, Chicago Pneumatic Customer Center/Dealer in your
notches or severe erosion. area.
♦ Remove all remnants of lubricant from the inside
♦ Deburr the retainer bars and bolts by careful of the lower breaker part before installing new
grinding. parts.
♦ Install the retainer bars in their reversed
orientation if they cannot be reworked anymore.
A
A
B
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A. wear bush
A. impact ring
♦ Replace the wear bush when its inside diameter
has reached the maximum permissible diameter. B. upper wear bush
C. lower wear bush
Checking the wear bushes ♦ Replace the lower wear bush when its inside
diameter has reached the maximum permissible
and buffer ring RX 14, diameter.
RX 18, RX 22 ♦ When replacing the lower wear bush check the
inside diameter of the upper wear bush using
The wear bushes can be checked after removing the inside callipers (part number 3363 0949 52).
working tool. You can check the diameter of the
lower wear bush using the enclosed test gauge. ♦ Replace the upper wear bush and the impact ring
The diameter measured must not exceed the when the inside diameter has reached the
maximum permissible diameter Dmax. maximum permissible diameter.
A
D
C
B
RX 14
G
♦ When replacing the working tool (B), and at least
every 100 operating hours check the dust
wiper (C) for dirt and damage.
Checking the pressure in the piston Nails, screwdrivers or similar objects can damage
accumulator the filling valve.
Check the gas pressure in the piston accumulator ► Never use nails, a screwdriver or similar objects
monthly, and in cases of decreasing power or failure to release nitrogen gas from the piston
of the hydraulic breaker. Do not top up the piston accumulator.
accumulator unless the gas pressure is equal to or
less than the minimum gas pressure. ♦ Push the hose end of the test pressure gauge into
Check the pressure in the piston accumulator when the filling valve again.
the hydraulic breaker is at operating temperature This will cause gas to escape from the piston
(60-70 °C). accumulator.
♦ Lay down the hydraulic breaker. ♦ Repeat this until the required gas pressure has
Do not apply pressure to the working tool. been reached or until the piston accumulator is
A B
depressurized.
♦ If the value measured is below the required gas If a country-specific adapter (E) is required, it has to
pressure add nitrogen into the piston be installed between the nitrogen bottle and the
accumulator. pressure relief valve (D).
♦ Connect the pressure relief valve (D) to the
The required pressure in the piston accumulator is:
nitrogen bottle.
B
if operating temperature 60-70 °C and no contact A
pressure to the working tool!
Type Minimum gas Required gas
pressure pressure
RX 11 14.0 bar 17.3 bar
RX 14 8.0 bar 10.6 bar C
RX 18 8.0 bar 10.5 bar
G
♦ Slowly open the pressure relief valve (D) to let cracks every week.
the nitrogen flow into the piston accumulator.
♦ Have rework activities or repairs carried out in
♦ Read out the pressure increase from the pressure time to avoid major damage.
gauge (B).
♦ Close the pressure relief valve (D) when the Checking the adapter plate
piston accumulator has reached the required
pressure +10 %.
bolts for wear
♦ Pull the filling hose out of the filling valve (G). ♦ Carry out this visual check whenever the hydraulic
attachment has been removed from the carrier.
♦ Check the pressure in the piston accumulator and
let gas escape until the required gas pressure has ♦ Check the adapter plate bolts for excessive wear
been reached. such as cracks, pitting or severe erosion.
♦ Install the threaded plug (A) in the filling ♦ Rework or replace worn bolts.
valve (G) and tighten it to the required tightening
torque (see chapter Bolt connections / Tightening
torques).
RX 11 RX 14
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Size Size
Connection point Pos. Interval Type of spanner Torque Torque
Adapter plate* A daily Allen key 17 mm
(fastening screws) 390 Nm
Ports »P« and »T« B weekly open-ended wrench 32 mm 46 mm
94 Nm 187 Nm
Cover for control mechanism C in case of a repair Allen key - 10 mm
/ control mechanism 85 Nm
(Allen screws)
Tensioning bolts/nuts of D monthly Torque wrench / power 41 mm 32 mm
tensioning bolts** wrench
Filling valve »G« E in case of a repair socket spanner 22 mm
(threaded plug) 130 Nm
Allen key 5 mm
20 Nm
Fittings »P« and »T« F weekly open-ended wrench 27 mm 41 mm
90 Nm 120 Nm
Percussion chamber G in case of a repair socket spanner - 27 mm
ventilation 200 Nm
Hose connections - weekly Various open-ended spanners with different spanner sizes (RX 14)
CP-Lube
* Apply anti-seize compound to the Allen screw threads before inserting them. The contact faces of the
screw head and the lock washers must not be lubricated.
**RX 11 The bolt nuts can be seen after dismounting the adapter plate and elastic pad.
1. Pre-tighten the nuts of the tensioning bolts to 200 Nm crosswise,
2. retighten 60° (1 hexagon) crosswise,
3. retighten 90° (1 1/2 hexagons) crosswise
**RX 14 The tensioning bolt heads can be seen after dismounting the adapter plate and elastic pad.
1. Pre-tighten the tensioning bolts to 100 Nm crosswise,
2. pre-tighten the tensioning bolts to 100 Nm crosswise again,
3. retighten 90° (1 1/2 hexagon) crosswise,
4. retighten 90° (1 1/2 hexagons) crosswise
RX 18 RX 22
Size Size
Connection point Pos. Interval Type of spanner Torque Torque
Adapter plate* A daily Allen key 22 mm
(fastening screws) 1500 Nm
Ports »P« and »T« B weekly open-ended wrench 50 mm
275 Nm
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RX 11 RX 14
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A
B
B
C
D
F
D
E
E
RX 18 RX 22
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A A
C B B
C
D
D
F
F
E
E
G G
TROUBLESHOOTING
The hydraulic breaker does not start
Cause Remedy By
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
Pressure and tank lines swapped Check the laying of the pressure and tank lines and connect Carrier driver
correctly
(see chapter Making the hydraulic connections )
Shut-off valve in pressure and/or tank line Check the shut-off valve and open Carrier driver
closed
Gas pressure in piston accumulator too high Check the gas pressure in the piston accumulator and adjust Carrier driver
it to the correct value
(see chapter
Checking the pressure in the piston accumulator and
Release the pressure from the piston accumulator)
Oil level in tank too low Check the oil level and top up oil Carrier driver
Defective couplings blocking pressure and Check coupling and replace defective coupling halves Workshop
tank lines
Faults in the electrical system of the Check the electrical system of the hydraulic breaker Workshop
hydraulic breaker installation installation and clear faults
Magnet on switch-on valve damaged Replace the magnet Workshop
Operating pressure too low Check the carrier engine speed, the pump delivery and the Carrier driver or Chicago
pressure relief valve; check the operating pressure Pneumatic Customer
Adjust settings and replace defective parts if required Center/Dealer in your area
Lube or the plug is loose and CP-Lube has Check the plugs and tighten
not been installed (see chapter Bolt connections/Tightening torques)
REPAIR
WARNING Risk of injury
Non-professional disassembly and assembly of the
hydraulic breaker may lead to serious injury and
property damage.
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STORAGE
WARNING Hydraulic breaker / working
tool fall
The hydraulic breaker and the working tool are
heavy. If they topple over or fall down from where
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► Collect any such consumables which may escape. ♦ Completely emptied grease cartridges can be
► Dispose of them in accordance with the applicable recycled.
environmental regulations.
Hydraulic breaker
♦ Remove the hydraulic breaker from the carrier
(see chapter Removing the hydraulic attachment
from the carrier).
Hydraulic hoses
♦ Drain the hydraulic oil from the hydraulic hoses
and collect it.
Hydraulic oil
♦ Collect any hydraulic oil that escapes.
TECHNICAL SPECIFICATIONS
RX 11 RX 14 RX 18 RX 22
Carrier weight class1) 9 - 15 t 12 - 19 t 15 - 24 t 17 - 28 t
19842-33069 lbs 26455-41888 lbs 33069-52911 lbs 37479-61729 lbs
Service weight2) 550 kg 800 kg 1200 kg 1500 kg
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1
Sound pressure level according to EN ISO 3744 in accordance with Directive 2000/14/EC at 10 metres
distance.
2
Guaranteed sound power according to EN ISO 3744 in accordance with Directive 2000/14/EC inclusive
spread in production.
These declared values were obtained by laboratory type testing in accordance with the stated directive or
standards and are suitable for comparison with the declared values of other tools tested in accordance with
the same directive or standards. These declared values are not adequate for use in risk assessments and values
measured in individual work places may be higher. The actual exposure values and risk of harm experienced
by an individual user are unique and depend upon the way the user works, in what material the breaker is
used, as well as upon the exposure time and the physical condition of the user, and the condition of the
breaker.
We, Atlas Copco, cannot be held liable for the consequences of using the declared values, instead of values
reflecting the actual exposure, in an individual risk assessment in a work place situation over which we have
no control.
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com
♦ EN ISO 3744
General Manager:
Lothar Sprengnetter
Manufacturer:
Atlas Copco Construction Tools GmbH
45143 Essen
Germany
♦ EN ISO 3744
General Manager:
Lothar Sprengnetter
Manufacturer:
Atlas Copco Construction Tools GmbH
45143 Essen
Germany
♦ EN ISO 3744
General Manager:
Lothar Sprengnetter
Manufacturer:
Atlas Copco Construction Tools GmbH
45143 Essen
Germany
♦ EN ISO 3744
General Manager:
Lothar Sprengnetter
Manufacturer:
Atlas Copco Construction Tools GmbH
45143 Essen
Germany
64
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67
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