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Program Description:
"PUMPFDN" is a spreadsheet program written in MS-Excel for the purpose of analyzing "block-type" foundations
for both small and large pump packages. Specifically, for small pump packages less than 5,000 lbs. in total
weight, the foundation is analyzed in a simplistic manner involving only the mass ratio and the vertical mode
natural frequency. For large pump packages equal to or greater than 5,000 lbs. in total weight, a simplified
dynamic machine foundation damped vibration analysis is performed for the vertical, horizontal, and rocking
modes for the purpose of evaluating foundation performance as related to peak-to-peak vibration amplitudes
and peak vibration velocities. The soil bearing pressure is also checked, for both static and dynamic conditions.
Input Data:
Check Frequency Ratio: (Note: acceptable ranges: 1.4 <= FR <= 0.7)
FR = 0.73 FR = fo/fn
Forced vibration analysis is recommended
Check Soil Bearing Pressure for Static Loads Only: (Note: limit actual to <= 0.5*allowable.)
Fdn. Base Area, Af = 495.14 ft.^2 Af = Lf*Bf
qs = 513.8 psf qs = (We+Wf)/Af <= 0.5*qa
Comments:
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"PUMPFDN.xls" Program
Version 1.0
lo
Reviso:
C.L. Shaft
30° 30°
Hps
Bf(min)
Bf
Increase width
O.K.
Not desirable
on analysis is recommended
O.K.
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50 hp
882 lbs.
1233 rpm
3.281 ft.
75.459 ft.
6.562 ft.
3.281 ft.
156 pcf
289 pci
8193 psf
"PUMPFDN.xls" Program
Version 1.0
Input Data:
(continued)
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"PUMPFDN.xls" Program
Version 1.0
Determine Total System Stiffness for Each Vibration Mode: (Note: use equations for rectangular footing.)
Vertical Mode: Kv = Err:502 lb./ft. Kv = (G*144)/(1-m)*bv*SQRT(Lf*Bf)*hv
Horizontal Mode: Kh = 1.495E+07 lb./ft. Kh = 2*(1+m)*(G*144)*bh*SQRT(Lf*Bf)*hh
Rocking Mode: Ky = 2.598E+08 lb.-ft./rad. Ky = (G*144)/((1-m)*by*Lf*Bf^2*hy
Determine Total Damping Ratio for Each Vibration Mode: (Damping Ratio = geometric damping + internal damping.)
The DampingDv = Ratio is the sum of the+ 0.05 <= 0.95
(0.425/SQRT(Bv))*av
Vertical Mode: Dv = 0.874
geometric
The Damping (radiation)
Ratio isdamping
the sum +ofthe theinternal
Horizontal Mode: Dh = 0.600 (material)Dh
geometric
= (0.288/SQRT(Bh))*ah
damping
(radiation) in damping
soil. The+Damping + 0.05 <= 0.60
the internal
Correction Factor, ny = 1.380 Ratio is ny =
the % 1.219/By^(0.169)
of critcal for By <=
damping.
(material) damping in soil. The Damping 1, ny = 1.219/By^(0.0758) for 1 < By <= 5
Unlike
Rocking Mode: Dy = 0.167 damping
Ratio Dy %= of
(0.15/((1+ny*By)*SQRT(ny*By)))*ay
in structures,
is the critcalgeometric
damping. dampingUnlike + 0.05 <= 0.40
can be very high, particularly
damping in structures, geometric damping
(Note: internal material for
damping bothin the
soil is assumed = 0.05 for all 3 modes.)
Determine System Natural Frequencies forvertical
canEach and horizontal
Vibration
be very Mode: modesfor
high, particularly of vibration.
both the
Vertical Mode: fnv = Err:502 rpmThe internal
vertical and damping
fnv horizontal inmodes
soil is of
= 60/(2*p)*SQRT(Kv/Mv) relatively
vibration.
Horizontal Mode: fnh = 1037.8 rpm small,
The and
internal is assumed
damping into be
soil
fnh = 60/(2*p)*SQRT(Kh/Mh) 5%
is in this
relatively
program.
small, and is =assumed to be 5% in this
Rocking Mode: fny = 1105.5 rpm fny 60/(2*p)*SQRT(Ky/(ny*Iy))
program.
Note: critical damping is the minimum
Check Frequency Ratio for Each Vibration Mode:
amount
Note: of viscous
critical damping damping
(Note: that
acceptable
is the minimumresults in 1.2
ranges: a <= FR <= 0.8)
Vertical Mode: FRv = Err:502 displaced
amount ofFRv
system= fo/fnv
viscous returning
dampingto that originalin a Err:502
its results
Horizontal Mode: FRh = 0.771 position
displacedwithout
FRh
system oscillation.
= fo/fnh
returning to its original O.K.
Rocking Mode: FRy = 0.724 position without oscillation.
FRy = fo/fny O.K.
Err:502
Determine Dynamic Magnification Factor for Each Vibration Mode:
Vertical Mode: MFv = Err:502 MFv = FRv^2/SQRT((1-FRv^2)^2+(2*Dv*FRv)^2)
Horizontal Mode: MFh = 0.588 MFh = FRh^2/SQRT((1-FRh^2)^2+(2*Dh*FRh)^2)
Rocking Mode: MFy = 0.981 MFΨ = FRΨ^2/SQRT((1-FRΨ^2)^2+(2*DΨ*FRΨ)^2)
(continued)
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"PUMPFDN.xls" Program
Version 1.0
Combine Vert. and Horiz. Components of Rocking Rotation to Vert. and Horiz. Mode Amplitudes:
Vertical Mode: Av(total) = Err:502 in. Av(total) = Av+(Ay*(Bf*12)/2) (taken at edge of fdn.)
Horiz. Mode: Ah(total) = 0.000255 in. Ah(total) = Ah+(Ay*(Hps*12)) (taken at C.L. of shaft)
Determine Combined Peak-to-Peak Amplitude at Operating Frequency for Each Vibration Mode:
Vertical Mode: Av(ptp) = Err:502 in. Av(ptp) = 2*Av(total)
Horiz. Mode: Ah(ptp) = 0.000510 in. Ah(ptp) = 2*Ah(total)
Important: Check these peak-to-peak vibration amplitudes using the "General Machine Vibration Severity Chart".
Check Maximum Soil Bearing Pressure for Static Loads Only: (Note: limit actual to <= 0.5*allowable.)
Fdn. Base Area, Af = 75.00 ft.^2 Af = Lf*Bf
qs = 543.3 psf qs = (We+Wf)/Af <= 0.5*qa O.K.
Check Maximum Soil Bearing Pressure for Static + Dynamic Loads: (Note: limit actual to <= 0.75*allowable.)
Fdn. Base Area, Af = 75.00 ft.^2 Af = Lf*Bf
qsd = Err:502 psf qsd = (We+Wf+Pov)/Af+(Moy+Poh*Hps)/(Lf*Bf^2/6) <= 0.75*qa
Err:502
References: 1. "Design of Structures and Foundations for Vibrating Machines"
by Suresh C. Arya, Michael W. O'Neill, and George Pincus - Gulf Publishing Company (5/1979)
2. "Foundation Design for Vibrating Machines"
by Suresh C. Arya, Roland P.Drewyer, and George Pincus - Hydrocarbon Processing (11/1975)
3. "Foundation Design for Reciprocating Compressors"
by Suresh C. Arya, Roland P.Drewyer, and George Pincus - Hydrocarbon Processing (5/1977)
4. "Pump Foundation" - Structural Engineering Guideline 000.215.1227
by Fluor Enterprises (August 12, 2009)
5. "Vibrating Machinery Foundations on Soil (Using Frequency Independent Criteria)" -
Structural Engineering Guideline 000.215.1233 - by Fluor Enterprises (April 13, 2009)
Comments:
(continued)
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"PUMPFDN.xls" Program
Version 1.0
GENERAL MACHINERY
VIBRATION SEVERITY CHART
For use as a GUIDE in judging vibration as a warning of impending trouble.
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