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Welding studs
Drawn arc stud welding
Capacitor discharge stud welding
Short cycle stud welding
Contents
3
2.24 Bent stud .................................................................................................................................... 37
2.25 Stepped stud .............................................................................................................................. 37
2.26 Locking stud ............................................................................................................................... 38
2.27 Cone stud................................................................................................................................... 38
2.28 Flat-ended stud .......................................................................................................................... 38
2.29 Anti-skid knock-off stud.............................................................................................................. 39
2.30 Ball ......................................................................................................................................... 39
2.31 Double shear connector ............................................................................................................. 39
2.32 Padded ring for shear connectors ............................................................................................. 40
2.33 Ceramic ferrules ........................................................................................................................ 41
2.33.1 Ceramic ferrule for shear connectors (type UF acc. to DIN EN ISO 13918) ................... 41
2.33.2 Ceramic ferrule for threaded studs with reduced shaft (type RF acc. to DIN EN ISO
13918) .............................................................................................................................. 41
2.33.3 Ceramic ferrule for threaded studs with reduced shaft, flat form (type RF (flat form)
acc. to DIN EN ISO 13918).............................................................................................. 42
2.33.4 Ceramic ferrule for threaded studs with reduced shaft (type KSR-F).............................. 42
2.33.5 Ceramic ferrule for threaded studs (type KSP-F) ............................................................ 43
2.33.6 Ceramic ferrule for threaded studs (type PF acc. to DIN EN ISO 13918) ....................... 43
2.33.7 Ceramic ferrule for internally threaded studs and non-threaded studs (type UF acc. to
DIN EN ISO 13918) ......................................................................................................... 44
2.33.8 Ceramic ferrule for internally threaded studs and non-threaded studs (type KSN-F) ..... 44
2.33.9 Permanent ceramic ferrule for insulation pins (type K) ................................................... 45
2.33.10 Ceramic ferrule for rectangular studs (type KF) .............................................................. 45
2.33.11 Special ceramic ferrule (welding through metal deck) for shear connectors (type UFD) 46
2.33.12 Special ceramic ferrule (welding to vertical surfaces) for shear connectors (type HSG) 46
2.33.13 Special ceramic ferrule (welding into angles) for shear connectors (type IWKR) ........... 47
2.33.14 Special ceramic ferrule (welding onto angles) for shear connectors (type AWKR)......... 47
2.33.15 Special ceramic ferrule (welding to convex surfaces) for shear connectors (type
ABKR) .............................................................................................................................. 48
2.34 Fixing accessories ..................................................................................................................... 49
2.34.1 Threaded plate ................................................................................................................. 49
2.34.2 Disk nut ............................................................................................................................ 49
2.35 Silicone cover caps .................................................................................................................... 50
2.35.1 Silicone cover caps for threaded studs and non-threaded studs .................................... 50
2.35.2 Silicone cover caps for internally threaded studs ............................................................ 50
3. Welding studs for capacitor discharge stud welding ................................................................. 51
3.1 Technical information ................................................................................................................. 51
3.2 Threaded stud (type PT acc. to DIN EN ISO 13918) ................................................................ 52
4
3.3 Internally threaded stud (type IT acc. to DIN EN ISO 13918) ................................................... 53
3.4 Non-threaded stud (type UT acc. to DIN EN ISO 13918) .......................................................... 54
3.5 Fir tree stud ................................................................................................................................ 55
3.6 Colour groove stud .................................................................................................................... 56
3.7 Earth plug................................................................................................................................... 57
3.8 Double earth plug ...................................................................................................................... 57
3.9 Insulation nail ............................................................................................................................. 58
3.10 Clip for insulation nail (type R) ................................................................................................... 59
3.11 Clip with plastic cap for insulation nail (type W) ........................................................................ 60
3.12 Cupped head pin ....................................................................................................................... 61
3.13 Silicone cover caps .................................................................................................................... 62
3.13.1 Silicone cover caps for threaded studs and non-threaded studs .................................... 62
3.13.2 Silicone cover caps for internally threaded studs ............................................................ 62
3.13.3 Silicone cover caps for earth plugs .................................................................................. 62
3.13.4 Silicone cover caps for double earth plugs ...................................................................... 63
4. Welding studs for short cycle stud welding ................................................................................ 64
4.1 Technical information ................................................................................................................. 64
4.2 Threaded stud (type PS acc. to DIN EN ISO 13918) ................................................................ 65
4.3 Internally threaded stud (type IS acc. to DIN EN ISO 13918) ................................................... 66
4.4 Non-threaded stud (type US acc. to DIN EN ISO 13918) ......................................................... 67
4.5 Fir tree stud ................................................................................................................................ 68
4.6 Colour groove stud .................................................................................................................... 69
4.7 Silicone cover caps .................................................................................................................... 70
4.7.1 Silicone cover caps for threaded studs and non-threaded studs .................................... 70
4.7.2 Silicone cover caps for internally threaded studs ............................................................ 70
Annex: Accessories and wear parts for stud welding guns ........................................................... 71
5. Accessories and wear parts for stud welding guns for drawn arc welding studs .................. 71
5.1 Shear connector (type SD1) ...................................................................................................... 71
5.2 Threaded stud (type RD, RD-DUO) ........................................................................................... 72
5.3 Threaded stud (type MPF, MPF-DUO) ...................................................................................... 72
5.4 Threaded stud (type PD) ........................................................................................................... 72
5.5 Threaded stud (type MD) ........................................................................................................... 73
5.6 Internally threaded stud (type ID), non-threaded stud (type UD) .............................................. 73
5.7 Insulation pin (type ISA, ISB, ISMS) .......................................................................................... 74
5.8 Bimetallic insulation pin (type VBS) ........................................................................................... 74
5.9 Rectangular stud (type A, B, C) ................................................................................................. 75
5.10 Threaded stud (type M) ............................................................................................................. 75
5
6. Accessories and wear parts for stud welding guns for capacitor discharge welding studs . 76
6.1 Threaded stud (type PT), internally threaded stud (type IT), non-threaded stud (type UT), fir
tree stud, colour groove stud ..................................................................................................... 76
6.2 Earth plug, double earth plug .................................................................................................... 76
6.3 Insulation nail ............................................................................................................................. 76
6.4 Cupped head pin ....................................................................................................................... 77
7. Accessories and wear parts for stud welding guns for short cycle welding studs ................ 78
7.1 Threaded stud (type PS), internally threaded stud (type IS), non-threaded stud (type US),
fir tree stud, colour groove stud ................................................................................................. 78
6
1. Certificates and approvals
1.1 EC Declaration of Conformity for shear connectors
CE-conform. Schöler + Bolte shear connectors fulfill all essential requirements of the
Construction Products Directive (CPD89/106/EEC, amended by the Council Directive
93/68/EEC and the Regulation (EC) No 1882/2003).
ETA European Technical Approval ETA-11/0120 of the European Organisation for Technical
Approvals (EOTA) issued by the German Institute of Civil Engineering (DIBt)
11/0120 (Product and intended use: Steel plate with cast-in anchor(s))
Compliance mark (Ü-mark) (ÜHP according to building rules list A part 1 issue 2009/1)
The threaded stud type RD is threaded almost to the top of the welding tip which is reduced to about
the core diameter of the thread. Thus the fillet diameter will only be slightly (0,5-1 mm) bigger than the
external diameter of the thread. It is worthy of note that the reduction of the welding tip diminishes the
bearing force of the stud by approximately 15% in comparison to the type MPF/PD/MD. Thus - if
necessary - the next bigger diameter should be chosen.
Dimensions Material (item number)
1 * *
Ceramic ferrule
d1 l2 ymin d2 d3 h Steel 4.8 A2-50 1.4571
M6 15-100 4 4,7 7 2,5 41-06-XXX 42-06-XXX 43-06-XXX RF 6
M8 15-100 4 6,2 9 2,5 41-08-XXX 42-08-XXX 43-08-XXX RF 8 (KSR-F 82)
M10 15-100 5 7,9 11,5 3 41-10-XXX 42-10-XXX 43-10-XXX RF 10 (KSR-F 102)
M12 20-100 6 9,5 13,5 4 41-12-XXX 42-12-XXX 43-12-XXX RF 12
M16 25-100 7,5 13,2 18 5 41-16-XXX 42-16-XXX 43-16-XXX RF 16
M20 30-100 13 16,5 23 6 41-20-XXX 42-20-XXX 43-20-XXX RF 20 (flat Form)
M24 50-100 15 20 28 7 41-24-XXX 42-24-XXX 43-24-XXX UF 20
1
Other y-dimensions available upon request.
2
for l2 < 20 mm
*d3 and h are approximate values.
Upon request: without aluminium ball at the welding tip (as standard according to DIN EN ISO 13918 with
aluminium ball (see explanation in chapter 2.1)).
In the item number XXX has to be replaced by the respective welding element length l 2 (e.g. 030 for 30 mm).
Explanations to the used materials can be found in chapter 2.1.
Available surface treatments can be found in chapter 2.1.
Not listed dimensions and materials available upon request.
The threaded stud type MPF is threaded to approximately the top of the welding tip. The diameter of
the unthreaded stud section on the welding tip corresponds to the pitch diameter of the thread. Thus
the diameter of the weld-fillet is approximately 3-4 mm larger than the external diameter of the thread.
The maximum load is identical to the load of a 4.8 screw.
Dimensions Material (item number)
d1 l2 y d2 d3 *
h *
Steel 4.8 A2-50 1.4571 Ceramic ferrule
-0/+0,5
The threaded stud type PD has a partial thread. The diameter of the unthreaded stud section on the
welding tip corresponds to the pitch diameter of the thread. Thus the diameter of the weld-fillet is
approximately 3-4 mm larger than the external diameter of the thread. The maximum load is identical
to the load of a 4.8 screw.
Dimensions Material (item number)
Ceramic ferrule
d1 l2 ymin b d2 d3* h* Steel 4.8 A2-50 1.4571
15 ≤ l2 < 35 9 -
M6 35 ≤ l2 < 60 - 20 5,3 8,5 3,5 46-06-XXX 47-06-XXX 48-06-XXX PF 6
60 ≤ l2 < 160 - 40
20 ≤ l2 < 50 9 -
M8 7,1 10 3,5 46-08-XXX 47-08-XXX 48-08-XXX PF 8
50 ≤ l2 < 160 - 40
20 ≤ l2 < 50 9,5 -
M10 50 ≤ l2 < 140 - 40 8,95 12,5 4 46-10-XXX 47-10-XXX 48-10-XXX PF 10
140 ≤ l2 < 160 - 80
25 ≤ l2 < 50 11,5 -
M12 50 ≤ l2 < 140 - 40 10,8 15,5 4,5 46-12-XXX 47-12-XXX 48-12-XXX PF 12
140 ≤ l2 < 160 - 80
30 ≤ l2 < 55 13,5 -
M16 55 ≤ l2 < 100 - 40 14,6 19,5 6 46-16-XXX 47-16-XXX 48-16-XXX PF 16
100 ≤ l2 < 160 - 80
35 ≤ l2 < 50 15,5 -
50 ≤ l2 < 55 - 35
M20 55 ≤ l2 < 80 - 40 18,3 24,5 7 46-20-XXX 47-20-XXX 48-20-XXX PF 20
80 ≤ l2 < 100 - 50
100 ≤ l2 < 160 - 70
50 ≤ l2 < 55 20 -
55 ≤ l2 < 60 - 30
M24 60 ≤ l2 < 70 - 40 22 30 10 46-24-XXX 47-24-XXX 48-24-XXX PF 24
70 ≤ l2 < 100 - 50
100 ≤ l2 < 160 - 70
*d3 and h are approximate values.
Upon request: without aluminium ball at the welding tip (as standard according to DIN EN ISO 13918 with
aluminium ball (see explanation in chapter 2.1)).
In the item number XXX has to be replaced by the respective welding element length l 2 (e.g. 030 for 30 mm).
Explanations to the used materials can be found in chapter 2.1.
Available surface treatments can be found in chapter 2.1.
Not listed dimensions and materials available upon request.
The threaded stud type MD corresponds to the threaded studs MPF and PD, but is threaded almost to
the top of the welding tip. Thus after welding the stud is threaded up to the weld-fillet. The diameter of
the weld-fillet is approximately 3-4 mm larger than the external diameter of the thread. The maximum
load is identical to the load of a 4.8 screw.
Dimensions Material (item number)
* *
Ceramic ferrule
d1 l2 d3 h Steel 4.8 A2-50 1.4571
M6 15-100 8,5 4 44-06-XXX 54-06-XXX 54-1-06-XXX UF 6
M8 15-100 11 4 44-08-XXX 54-08-XXX 54-1-08-XXX UF 8
M10 15-100 13 4 44-10-XXX 54-10-XXX 54-1-10-XXX UF 10
M12 20-100 16 5 44-12-XXX 54-12-XXX 54-1-12-XXX UF 12
M16 25-100 21 7 44-16-XXX 54-16-XXX 54-1-16-XXX UF 16
M20 30-100 26 7 44-20-XXX 54-20-XXX 54-1-20-XXX UF 20
*d3 and h are approximate values.
Upon request: without aluminium ball at the welding tip (as standard according to DIN EN ISO 13918 with
aluminium ball (see explanation in chapter 2.1)).
In the item number XXX has to be replaced by the respective welding element length l 2 (e.g. 030 for 30 mm).
Explanations to the used materials can be found in chapter 2.1.
Available surface treatments can be found in chapter 2.1.
Not listed dimensions and materials available upon request.
The threaded stud type MPF-DUO consists of two different materials. It is threaded to approximately
the top of the welding tip. The diameter of the unthreaded stud section on the welding tip corresponds
to the pitch diameter of the thread. Thus the diameter of the weld-fillet is approximately 3-4 mm larger
than the external diameter of the thread. The maximum load is identical to the load of a 4.8 screw.
Dimensions Material (item number)
Ceramic ferrule
d1 l2 y d2 d3* h* A: steel 4.8, B: 1.4571 A: steel 4.8, B: A2-50
M8 15-100 6 7,1 10 3 78-14-08-XXX-PF 78-12-08-XXX-PF KSP-F 8
M10 20-100 7 8,95 12,5 3,4 78-14-10-XXX-PF 78-12-10-XXX-PF KSP-F 10
M12 20-100 8 10,5 14,5 4,2 78-14-12-XXX-PF 78-12-12-XXX-PF KSP-F 12
M16 30-100 11 14,6 17,8 5,8 78-14-16-XXX-PF 78-12-16-XXX-PF KSP-F 16
*d3 and h are approximate values.
In the item number XXX has to be replaced by the respective welding element length l2 (e.g. 030 for 30 mm).
Explanations to the used materials can be found in chapter 2.1.
Not listed dimensions and materials available upon request.
2.10 Threaded stud with partial thread from two different materials (type PD-DUO)
The threaded stud type PD-DUO consists of two different materials. It has a partial thread. The
diameter of the unthreaded stud section on the welding tip corresponds to the pitch diameter of the
thread. Thus the diameter of the weld-fillet is approximately 3-4 mm larger than the external diameter
of the thread. The maximum load is identical to the load of a 4.8 screw.
Available dimensions and materials available upon request.
The threaded stud type RD-DUO consists of two different materials. It is threaded almost to the top of
the welding tip which is reduced to about the core diameter of the thread. Thus the fillet diameter will
only be slightly (0,5-1 mm) bigger than the external diameter of the thread. It is worthy of note that the
reduction of the welding tip diminishes the bearing force of the stud by approximately 15% in
comparison to the type MPF/PD/MD. Thus - if necessary - the next bigger diameter should be chosen.
Dimensions Material (item number)
1 * *
Ceramic ferrule
d1 l2 ymin d2 d3 h A: steel 4.8, B: 1.4571 A: steel 4.8, B: A2-50
M8 15-100 4 6,2 9 2,5 78-14-08-XXX-R 78-12-08-XXX-R RF 8 (KSR-F 82)
M10 20-100 5 7,9 11,5 3 78-14-10-XXX-R 78-12-10-XXX-R RF 10
M12 20-100 6 9,5 13,5 4 78-14-12-XXX-R 78-12-12-XXX-R RF 12
M16 25-100 7,5 13,2 18 5 78-14-16-XXX-R 78-12-16-XXX-R RF 16
1
Other y-dimensions available upon request.
2
for l2 < 20 mm
*d3 and h are approximate values.
In the item number XXX has to be replaced by the respective welding element length l 2 (e.g. 030 for 30 mm).
Explanations to the used materials can be found in chapter 2.1.
Not listed dimensions and materials available upon request.
2.12 Internally threaded stud from two different materials (type ID-DUO)
The bimetallic insulation pin VBS consists of an aluminium tapped blind hole stud with a pressed-in
insulation pin.
Application area: insulation on aluminium base material
Dimensions Material (item number)
d1 l2 d2 l3 d3 A: AlMg3, B: Steel 4.8 copper-plated A: AlMg3, B: 1.4301 A: AlMg3, B: 1.4571
3 30-200 6 15 7,5 241-03-XXX 242-03-XXX 247-03-XXX
In the item number XXX has to be replaced by the respective welding element length l 2 (e.g. 030 for 30 mm).
Explanations to the used materials can be found in chapter 2.1.
Not listed dimensions and materials available upon request.
Available dimensions and materials as well as other stud types (e.g. RD, MD) available upon request.
2.30 Ball
According to our European Technical Approval ETA-11/0120 it is permitted to use two shear
connectors welded one on top of the other by drawn arc stud welding. Thereby a padded ring is to be
placed under the head of the first shear connector.
Shear connector diameter (d1) Item number
10 75-00-PR-10
13 75-00-PR-13
16 75-00-PR-16
19 75-00-PR-19
22 75-00-PR-22
25 75-00-PR-25
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
2.33.2 Ceramic ferrule for threaded studs with reduced shaft (type RF acc. to DIN EN ISO
13918)
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,4 -1/+1 -1/+1
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,4 -1/+1 -1/+1
2.33.4 Ceramic ferrule for threaded studs with reduced shaft (type KSR-F)
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,4 -1/+1 -1/+1
Dimensions
Description D7 d8 d9 h2 Item number
-0,4/+0,4 -1/+1 -1/+1
2.33.6 Ceramic ferrule for threaded studs (type PF acc. to DIN EN ISO 13918)
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
2.33.8 Ceramic ferrule for internally threaded studs and non-threaded studs (type KSN-F)
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
A permanent ceramic ferrule can be used for approx. 100 weldings of insulation pins.
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
Dimensions
Description D7 d8 d9 h2 Item number
-0,7/+0,7 -1/+1 -1/+1
Special ceramic ferrule for welding through metal deck (welding of shear connectors through thin,
mostly zinc-plated deck sheets onto the top belt of a steel beam).
When welding through zinc-plated deck sheets there are high amounts of degasification through zinc
evaporation. The special ceramic ferrule type UFD with larger combustion chamber and larger
degasification slots considerably improves the welding result.
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
2.33.12 Special ceramic ferrule (welding to vertical surfaces) for shear connectors (type HSG)
Half-sided closed special ceramic ferrule for welding shear connectors to vertical surfaces.
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
Dimensions
Description D7 d8 d9 Item number
-0/+0,5 -1/+1 -1/+1
2.33.14 Special ceramic ferrule (welding onto angles) for shear connectors (type AWKR)
Dimensions
Description D7 d8 d9 Item number
-0/+0,5 -1/+1 -1/+1
Special ceramic ferrule for welding shear connectors to convex surfaces (tubes etc.).
Dimensions
Description D7 d8 d9 h2 Item number
-0/+0,5 -1/+1 -1/+1
2.35.1 Silicone cover caps for threaded studs and non-threaded studs
3.13.1 Silicone cover caps for threaded studs and non-threaded studs
4.7.1 Silicone cover caps for threaded studs and non-threaded studs
5.6 Internally threaded stud (type ID), non-threaded stud (type UD)
Stud
Gun accessories
dimensions
Chuck Supporting tube Teflon insert Foot piece
d1 l2
(item number) (item number) (item number) (Gun type: item number)
20 ≤ l2 < 65 83-25-003
PHM-12: 83-41-035
3 65 ≤ l2 < 110 83-45-003 80-11-002 80-11-003
PHM-160/161, GD 16/19/22/25: 83-40-035
l2 ≥ 110 83-90-003
50 ≤ l2 < 110 83-25-004 PHM-12: 83-41-035
4 80-11-002 80-11-003
l2 ≥ 110 83-85-004 PHM-160/161, GD 16/19/22/25: 83-40-035
50 ≤ l2 < 65 83-25-005
PHM-12: 83-41-035
5 65 ≤ l2 < 110 83-40-005 80-11-002 80-11-003
PHM-160/161, GD 16/19/22/25: 83-40-035
l2 ≥ 110 83-85-005
50 ≤ l2 < 110 83-50-006-25 PHM-12: 83-41-035
6 80-11-002 80-11-003
l2 ≥ 110 83-85-006 PHM-160/161, GD 16/19/22/25: 83-40-035
Stud
Gun accessories
dimensions
Chuck Supporting tube Teflon insert Foot piece
d1 l2
(item number) (item number) (item number) (Gun type: item number)
20 ≤ l2 < 65 83-25-003
PHM-12: 83-41-035
3 65 ≤ l2 < 110 83-45-003 80-11-002 80-11-003
PHM-160/161, GD 16/19/22/25: 83-40-035
l2 ≥ 110 83-90-003
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