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Gauge Pole Support Design for T-2101~T2104

Gauge Pole Weight = 1200 kg


11772 N
Impact factor = 2
Design weight = 23544 N
Used weight, W = 23544 N
Angle of support, b = 83 °
h = L2/ tan b = 123 mm
L4 = L2 / sin b = 1008 mm

1 (F2)
(F1) 5886 N (F3)
2943 N 2943 N

X1= 187.5 X2= 187.5


R2 A

L1 = 812.5 mm
R1
Gauge L2 = 1000 mm
Pole
h= 123 L3 = 1187.5 mm

b L4 = 1008 mm

R3
2

Take Moment Balance at point A:


Summation MA = 0 :
F1 x L1 + F2 x L2 + F3 x L3 - R1 x L2 = 0
R1 = 11772 N
R2 = R3 = R1 tan b = 95875 N
P = R1 / cos b = 96595 N
1 Check on support size

1.1 Use member: C-Channel 150 x 75 x 18.6 kg/m


A = 2371 mm2
Tensile stress: St = R1 / A = 5 N/mm2
Z chosen = 1.15E+05 mm 3

Bending Moment, BM = X2 x F3 + X1 x F1
= 1103625 Nmm
Bending Stress: Sb = BM / Z = 10 N/mm2

Yield Strength for struc. A36/EQ = 248 N/mm2


Allowable, Sy = 0.67 Yield = 166 N/mm2
Combined Stresses = St/Sy + Sb/Sy = 0.09 < 1.00
*** Satisfactory !!!! ***

2 Check on support size

2.1 Use member: C-Channel 150 x 75 x 18.6 kg/m


Least Radius of Gyration, ry = 22.7 mm and C.S.Area, A = 2371 mm2
Slenderness Ratio, l = 1.0 x L / ry = 44.384
Thus Allowable compressive stress, Fb = 18.86 ksi = 130.06 N/mm2
Compressive stress = P/A= 40.74 N/mm2 < Fb
*** Satisfactory !!!! ***
Reboiler
Reboiler (Size DIA 800 x 2400) Support Design for vessel T-2601
Reboiler Weight = 6500 kg
63739 N
Impact factor = 1.2
Design weight = 76487 N
Used weight, W = 80000 N
Angle of support, = 38 ° 1 (F2)
h = L2 tan delta = 976.607 mm (F1) 20000 N (F3)
L4 = L2/cos delta = 1586.273 mm 10000 N ### N

R1 X1= 577 X2=577


A
F
L1 = 673 mm

L2 = 1250 mm

h= 976.61 L3 = 1827 mm

1586 mm
R2
2
Take Moment Balance at point A: B
Summation MA = 0: F
F x h - F1 x L1 + F2 x L2 + F3 x L3 = 0
F= 51198 N
R2 = F tan (delta) = 40000 N
R1 = F1 + F2 + F3 - R2 = 0 N
T = F / cos delta = 64970.77 N

Check on size of support 1


Use member: Channel 152 x 76 x 17.88 kg/m
A = 2277 mm2
Tensile stress: St = R2 / A = 17.567 N/mm2
Z chosen = 111800 mm3
Bending Moment, BM = X2xF3 = 6E+06 Nmm
Bending Stress: Sb = BM / Z = 51.61 N/mm2

Yield Strength for A36 material = 248 N/mm2


Combined Stresses = St + Sb 69.17699 N/mm2 < 166.16 ( 0.67 Yield Strength )
*** Satisfactory !!!! ***

Check on size of support 1


Use member: Equal Anglel 150 x 150 x 10t x 23 kg/m
Least Radius of Gyration, ry = 29.7 mm and C.S.Area, A = 2930 mm2
Slenderness Ratio, lamda = 1.2 x L / ry = 64.092
Thus Allowable compressive stress, Fb = 15.79 ksi = 108.89 N/mm2
Compressive stress = T / A = 22.17432 N/mm 2
< Fb
*** Satisfactory !!!! ***
R2
Reboiler (Size DIA 800 x 2400) Support Design for vessel T-2601 Page

Reboiler Weight = 6500 kg


63765 N
Impact factor = 1.5
Design weight = 95648 N
Used weight, W = 100000 N
Angle of support, a = 60 °
h = L2 tan a = 1645 mm
L4 = L2 / cos a = 1900 mm

Note that the distance between top


and bottom clips will have slight different 1 (F2)
compared to detail in drawing since (F1) 25000 N (F3)
the curvature of vessel is not considered 12500 N ### N
but the angle of knee support.
R1 X1= 400 X2=400
A
F a
L1 = 550 mm R2

L2 = 950 mm
Reboile
r
h= 1645 L3 = 1350 mm

1900 mm
R2
2
B F

Take Moment Balance at point A:


Summation MA = 0:
F x h - F1 x L1 + F2 x L2 + F3 x L3 = 0
F= 28868 N
R2 = F tan a = 50000 N
R1 = F1 + F2 + F3 - R2 = 0 N
T = F / cos a = 57735 N

### Check on size and bolt size of support 1

### Use member: Channel 127 x 64 x 14.9 kg/m


A = 1898 mm2
Tensile stress: St = R2 / A = 26.34 N/mm2
Z chosen = 75990 mm3
Bending Moment, BM = X2 x F3 5E+06 Nmm
Bending Stress: Sb = BM / Z = 65.80 N/mm2
Page 1

Yield Strength for strucA36/EQ= 248 N/mm2


Combined Stresses = St + Sb 92.14 N/mm2 < 166.16 ( 0.67 Yield Strength )
*** Satisfactory !!!! ***

### Use bolt: M 20


A = 314 mm2
Shear stress: Sh = R2 / A = 159 N/mm2

Yield Strength for bolt = 723 N/mm2


Required Shear Stress = Sh = 159.15 N/mm2 < 484.41 ( 0.67 Yield Strength )
*** Satisfactory !!!! ***

### Check on size and bolt size of support 2

2 Use member: Equal Angle 100 x 100 x 10t x 14.9 kg/m


Least Radius of Gyration, ry = 19.5 mm and C.S.Area, A = 1900 mm2
Slenderness Ratio, l = 1.2 x L / ry = 116.92
Thus Allowable compressive stress, Fb = 10.85 ksi = 74.82 N/mm2
Compressive stress = T / A = 30.39 N/mm 2
< Fb
*** Satisfactory !!!! ***

### Use bolt: M 20


A = 314 mm2
Shear stress: Sh = T/A= 184 N/mm2

Yield Strength for bolt = 723 N/mm2


Required Shear Stress = Sh = 183.78 N/mm2 < 484.41 ( 0.67 Yield Strength )
*** Satisfactory !!!! ***