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CONTENTS INTRODUCTION
Introduction............................................................2 Bettis has blended digital valve control technology
with mechanical components proven for decades.
Control Features..................................................... 3 TEC2’s power transmission gear train has a half-
Local Control.................................................... 3 century track record of dependability with its bronze
Setup Options.................................................. 4 worm gear, heat-treated steel rolled worm, and steel
Remote Control................................................ 4 motor gears.
Two-Wire................................................... 5 Even though it employs microprocessor-
Three-Wire................................................ 5 based control, TEC2 still utilizes mechanical
Four-Wire................................................... 5 displacement torque sensing. Rather than relying on
Two-Speed Timer Options......................... 5 software algorithms related to such things as motor
Local Emergency STOP............................... 6 speed or pressure-sensitive rubber pads, this direct-
Emergency Shutdown................................ 6 sensing approach uses a mechanical transducer
Inhibits/Interlocks...................................... 6 technology that has proved reliable for over 50 years.
Analog Position Controllers..................... 7-8
Remote Display Module (RDM)............... 8-9
RELIABILITY INSIDE AND OUT
Indication & Monitoring....................................... 10
Local Indication......................................... 10-11 TEC2 has been built on the solid foundation
Remote Indication.......................................... 12 of Series 2000 (with its heritage of ruggedness,
Monitor Relay................................................. 13 reliability and success in diverse applications
Analog Feedback – Position & Torque............. 13 worldwide) and will provide long-term service
Diagnostics & Historical Data.......................... 14 with minimal maintenance, thus ensuring low
“cost-of-ownership.”
Protection Features......................................... 15-16 It also ensures wide interchangeability of parts—
a hallmark of Bettis designs; in fact, 60% of parts
Electrical Specification..................................... 16-19 are interchangeable across Bettis' quarter-turn &
multi-turn range. This interchangeability allows
Enclosure Certifications................................... 20-21 greater flexibility in the field, easier maintenance,
and reduced spare-part stocking for hundreds of
Sectional View & Features................................ 22-23 components (including motors, motor gearing,
clutch assemblies, torque spring assemblies, and
Network Controls................................................. 24
electrical control modules).
Modbus RTU.............................................. 24-25
Logical design of TEC2 quarter-turn and multi-turn
FOUNDATION™ Fieldbus................................... 26
Profibus.......................................................... 26
actuators, plus addition of a few optional modules,
Ethernet TCP-IP.............................................. 27 simplifies initial engineering and procurement.
HART.............................................................. 27 Other advantages of the TEC2:
• Quarter-turn & multi-turn designs follow the
Mechanical Integrity........................................ 28-29 same basic construction
• Wiring diagrams are common for all
Performance Data................................................ 30 valve types
• Wide range of torques and speeds to suit
Outline Dimensions......................................... 31-40 most applications
• Wide range of positioning/process
Circuit Coding & Diagrams .............................. 41-42 control options
• Motors, gears, and torque springs are easily
Remote Control Circuits....................................... 43 replaced in the field if speed changes
Two-, Three-, & Four-Wire Circuits.................. 43 are required
ESD & Inhibit/Interlock Circuits....................... 44 • Low maintenance after many years of trouble-
Indication & Control Circuits...................... 45-47 free service
Digital Networks Controls.............................. 48
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TEC2 ENGINEERING & CONTROLS MANUAL
CONTROL FEATURES
LOCAL CONTROL
TEC2’s Local Display Module (LDM), with its unique IconoText screen, consists of the following
features:
• Graphics Display: Displays mode of operation, valve status, position, torque, and alarm symbols
• Message Center: Displays actuator setup selections, data entry feedback, and alarm messages
• Control Knob: Performs normal Open/Stop/Close functions in Local Control mode, and YES/NO
functions in Monitor/Setup mode
• Selector Knob: Performs normal selector-switch Local/Stop/Remote function and NEXT/BACK display
function in Monitor/Setup mode. (The Selector Knob may be padlocked in any of its three positions.)
• Three LEDs: Red/Open, Green/Close, Yellow/Stop (default)
• IrDA/Bluetooth Tranmiter & Receiver: Duplicates same functions as Control and Selector Knobs using Bettis'
optional hand-held “Clicker” remote controller or PC
• BlueTooth Transmitter & Receiver: Duplicates same functions as Control and Selector Knobs using optional
handheld or PC
LEDs
Graphics Display
Message Center
(2 lines, 16 characters each)
Selector Knob
Control Knob
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TEC2 ENGINEERING & CONTROLS MANUAL
SETUP OPTIONS
TEC2 provides freedom to choose from any of three Tri-Set configuration setup methods:
REMOTE CONTROL
Remote control capability permits the actuator to be controlled via a variety of discrete inputs:
• Two-wire control with either:
- contact closed or digital signal high to OPEN valve
- contact open or digital signal low to OPEN valve
• Three-wire control to OPEN and CLOSE valve, but with no intermediate STOP if Momentary Contact
mode is selected (seal-ins activated)
• Four-wire control (default setting) to OPEN and CLOSE valve, and STOP in mid-travel
• Two-speed timer & anti-water hammer
• Network Control (Modulating, Block Mode)
• ESD and inhibit/interlock signals
• Analog position controllers
• Up to two optional RDMs (Remote Display Module) are available. See page 8 for details.
Control can be achieved by either a Maintained Contact or Momentary Contact signal. Refer to pages
43-48 for remote wiring connections. The signal may be powered externally with a control voltage in the
range 18-150VDC or 20-250VAC, or internally from 24VDC power supply derived from on-board control
transformer.
Current draw for each control input: 12mA @ 24VDC, or 12mA @ 250VAC
Minimum ON voltage: 12V
Maximum OFF voltage: 6V
Minimum signal duration: 50mS
All remote control inputs are opto-isolated – built-in surge immunity is 25kV as standard.
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TEC2 ENGINEERING & CONTROLS MANUAL
* NOTE:
Requires solid state motor control module.
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TEC2 ENGINEERING & CONTROLS MANUAL
* NOTE:
Local emergency stop will not trigger alarm back at the host system
* WARNING:
Overriding the motor thermal protection will invalidate hazardous area certification.
Inhibits/Interlocks
Actuator can be prevented from operating in either OPEN or CLOSE direction, or both, until an external
contact has been made. This is useful when interlocking with other process equipment (e.g. pumps, other
valves, sensors, PLC, DCS, etc.), and it will inhibit operation in both remote and local operating modes.
Default setting is ON for both directions.
Inhibit signal can be overridden by a remote ESD signal if it has been pre-selected during Setup.
Inhibit/interlock inputs are isolated from control inputs by having a separate common terminal, thereby
segregating the safety system from the operational control system and also allowing different voltage levels
to be used.
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TEC2 ENGINEERING & CONTROLS MANUAL
The Futronic II position controller, with electromechanical reversing contactor, is capable of handling
position and process control via a 4-20mA input signal, and includes a 4-20mA feedback signal of position
derived from a non-contacting position sensor. Units are available for either three-phase or single-phase
power supplies. Suitable for operating at a rate of up to 1200 starts/hour (three-phase motors) or up to 100
starts/hour (single-phase motors).
• Accuracy: ± 1%
• Control bandwidth: 0.1% to 5%, adjustable in 0.1% increments (default: 2%)
• Speed bandwidth: 0.5% to 9%, adjustable in 0.1% increments (default: 5%)
• Delay time: 0 to 60 seconds, adjustable in 0.25 second increments (default: 1.0 second)
• Input impedance: 250 ohms
• Input polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Output polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Loss of signal: Selectable to Fail open, Fail close, Fail to preset position, or Stay Put in last
position (default)
* NOTE:
Not available on Model 500.
The Futronic IV process controller includes a solid state reversing starter, and is capable of handling
process control via a 4-20mA input signal, and includes a 4-20mA feedback of position derived from a
non-contacting position sensor. Units are available for either three-phase or single-phase power supplies.
Suitable for operating at a rate of up to 1200 starts/hour (three-phase motors) or up to 100 starts/hour
(single-phase motors).
• Accuracy: ± 0.5%
• Control bandwidth: 0.1% to 5%, adjustable in 0.1% increments (default: 2%)
• Speed bandwidth: 0.5% to 9%, adjustable in 0.1% increments (default: 5%)
• Delay time: 0 to 60 seconds, adjustable in .25 second increments (default: 1.0 second)
• Input impedance: 250 ohms
• Input polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Output polarity: (Selectable) 4mA = Close or 20mA = Close (default: 4mA = Close)
• Loss of signal: Selectable to Fail open, Fail close, Fail to preset position, or Stay Put in last
position (default)
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TEC2 ENGINEERING & CONTROLS MANUAL
This feature, if selected during Setup, provides a means for backup control in case of loss of analog input
signal. It allows a valve to be controlled as normal from a 4-20mA input signal, but with the possibility
of this input signal being overridden by discrete digital inputs in the OPEN or the CLOSE direction, or in
both. Discrete inputs may be used to operate the valve on loss of analog signal. As soon as digital signal is
removed, actuator returns automatically to its normal analog mode.
* NOTE:
If two RDMs are connected to the unit, only one can be powered by the actuator, the second RDM must be powered
externally.
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TEC2 ENGINEERING & CONTROLS MANUAL
Power Requirements:
A single RDM can be powered via internal 24VDC supply from actuator.
One or both RDMs can be powered from an independent 115/220VAC power source.
Current draw per RDM:
285 mA @ 24VDC
65 mA @ 115VAC
35 mA at 220VAC
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TEC2 ENGINEERING & CONTROLS MANUAL
Valve Drift (handwheel) Open Inhibit Lost Analog Signal Moving Wrong Direction
Open Torque XX% Power Fail Close Inhibit Actuator Fail
Close Torque XX% Phase Monitor Local ESD Setup Error
Valve Stalled Motor Overload Remote ESD Set Limits Before Operating
CCM Link Failure LDM Link Failure RDM1 Link Failure RDM2 Link Failure
APD Link Failure Analog Input Out Of Range Analog Input Lost
LEDs (red, green, and yellow) on Local Display Module (LDM) indicate the following status and alarm
functions:
Table 2: Alarms
Display Function (LEDs)
Valve Activity
Red Green Yellow
Fully Close Off On Off
Opening Flashing Off Off
Stopped Off Off On
Fully Open On Off Off
Closing Off Flashing Off
Alarm Off Off Flashing
Default functions for CLOSE (green) and OPEN (red) are as shown. Alternate functions for CLOSE (red) and
OPEN (green) can be programmed in the field or prior to shipment (if specified at time of order).
Adjacent to the LEDs is the IrDA transmitter/receiver that permits the Clicker device or PC to
communicate with the actuator, without the need for interconnecting cables or opening the enclosure.
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TEC2 ENGINEERING & CONTROLS MANUAL
LED Indicators
Operation Valve
Module Torque
Display
Diagnostic
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TEC2 ENGINEERING & CONTROLS MANUAL
REMOTE INDICATION
Standard Relay Contacts
TEC2 is supplied, as standard, with four latching volt-free contacts that provide remote feedback of actuator
status. Each contact can be independently configured for normally open, normally close or flashing (1 second
interval) mode.
Contact rating: 5A @ 30VDC, or 5A @ 250VAC resistive, or 2A @ 250VAC inductive
Relay output function can be configured from a wide range of options (see Table 5). Default settings are:
NOTE:
RO #3 and RO #4 can be configured as LSO and LSC. Default LSA and LSB can be set anywhere between 0 – 100%
All relay output contacts—RO #1 to 4 and RO #9 to 12—can be configured to signal any one of the
functions listed in the table below.
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TEC2 ENGINEERING & CONTROLS MANUAL
MONITOR RELAY
Monitor relay (RO #5) indicates whether actuator is “available” for remote control and is energized when
conditions are normal. Relay will de-energize should any of the following events/faults occur in actuator:
Monitor relay has one normally open and one normally close contact. It resets automatically as soon as
the event/fault is corrected.
Contact rating: 5A @ 30VDC, or 5A @ 250VAC resistive, or 2A @ 250VAC inductive
ANALOG FEEDBACK
Repeatability: ±1%
Linearity: ±2% of total valve travel
External impedance: 250 ohms nominal (1000 ohms maximum)
Repeatability: ±1%
Linearity: ±2% of maximum output torque
External impedance: 250 ohms nominal (1000 ohms maximum)
NOTE:
VTF output can be used in conjunction with a suitable software program such as DCMLink to provide “torque
profiling” for the valve and, subsequently, be used for predictive maintenance purposes, since an increase in torque
required to operate valve may indicate that valve is wearing, corroding, etc.
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TEC2 ENGINEERING & CONTROLS MANUAL
Torque Archive
- Torque archive is data stored at a time initiated by user while in “Valve Control Setup” mode. It would
typically be at the time that the actuator was initially installed on valve or after valve had been re-
conditioned, or a similar notable event.
Operation Log
- This log provides data that might assist with troubleshooting. It contains the operation details accumulated
since it was last reset. Data displayed:
- Motor Starts (number of times the motor has been started)
- Number of Strokes (number of full strokes from limit to limit)
- Motor Run Time (total motor operational time)
- This log can be reset to zero by entering the “Change Settings” mode.
Operation Archive
- This log provides same data as Operation Log but accumulated data is from initial commissioning of
actuator and, therefore, gives a full history for actuator.
- This log cannot be reset by user. It is intended to be reset only by qualified Bettis personnel after a major
overhaul of actuator.
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TEC2 ENGINEERING & CONTROLS MANUAL
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TEC2 ENGINEERING & CONTROLS MANUAL
PROTECTION FEATURES
MOTOR PROTECTION
Inherent thermal overload sensors are embedded in motor stator winding to protect the actuator motor
from overheating. Sensors open if temperature exceeds 130°C for T4 or 115°C for T4A, and de-energize
reversing contactor (or solid-state starter) to remove power to motor. Motor protection can be overridden
by an ESD signal, if so configured during Setup. Local and remote indication of Motor Overload is provided.
Additional motor protection (optional) can be provided by use of overload relay with bimetallic current
sensor to match motor current. (Refer to page 19 for additional information.)
TORQUE PROTECTION
TEC2 retains the established and reliable technology of measuring actual torque load by the sliding worm
method that has served for over 50 years in all applications and climates. Movement of the worm against a
calibrated set of precision disc-springs rotates a gear; the rotation is converted to an electronic
signal by Hall-effect sensors. This direct-sensing method provides accurate and reliable torque monitoring
over the life of the actuator in all environments. Since no fragile transducers are used in the motor, and no
complex algorithms involving motor speed are used to estimate torque being developed, there is no need
for specially constructed or specially wound motors. This permits Bettis motors to be replaced or rebuilt by
local motor repair facilities and avoids the need for costly new motors to be purchased.
Torque sensors for open and close direction can be adjusted independently in the range 15 – 100% of
rated torque range of spring stack installed in actuator.
Output torque or speed of operation can be easily modified in the field by changing gear ratios, spring
stacks, or motor sizes. No complicated reprogramming of torque processors is necessary, thereby providing
the highest degree of flexibility for the customer.
IGNORE TORQUE
In certain applications, such as torque-seating, the amount of torque needed to open the valve from the
Close position is greater than the configured “OPEN TORQUE” value. In such situations this option allows
actuator to ignore torque from the known position to a configurable position, 0 to 10% in 1% increments.
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TEC2 ENGINEERING & CONTROLS MANUAL
LOG-JAM PROTECTION
If torque demanded by the valve in mid-travel, in either direction, exceeds value configured by the valve
supplier, the TEC2 will automatically de-energize the actuator motor and deduce that there may be an
obstruction in the valve. It will then automatically reverse direction of travel for 1.0 second and retry to
overcome the obstruction three times. This will provide an opportunity for the obstruction to be cleared by
flow of pipeline medium but, if unsuccessful, further electrical operation will be inhibited until the problem
is cleared. This may simply require torque configuration to be increased in Valve Control Setup due to
changes in process parameters or wear/corrosion in the valve that have affected torque requirement. This
feature can be switched off in Valve Control Setup, if not required. Local and remote indication of overtorque
is available.
ELECTRICAL SPECIFICATION
POWER SUPPLY OPTIONS*
TEC2 actuators are available for three-phase (three-wire) and single-phase power sources:
Three-phase 50Hz
220, 380, 415, and 460 volts
Three-phase 60Hz
208, 230, 380, 440, 460, 575, and 690 volts
Single-phase 50Hz
115 and 230 volts
Single-phase 60Hz
115 and 230 volts
DC
24 VDC (Model 500 only)
The nominal operating voltage must be specified at time of order. Published actuator performance data
is for power supply variations of ± 10% voltage and ± 5Hz frequency. If power supply variations are outside of
these limits, please consult Emerson to ensure that actuator performance meets your requirements.
NOTE:
Some options are not available on Model 500. Please check factory for details.
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TEC2 ENGINEERING & CONTROLS MANUAL
MOTOR
Design of electric actuators so that they are suitable for operation of valves, dampers and similar
applications start with selecting the correct motor. Valve designs possess a specific set of load
characteristics that vary from manufacturer to manufacturer, so it is important to have a motor design
that can exceed these loads in all environments. It is also important that actuator motors are designed and
constructed in accordance with international standards and practices, so that they are capable of being
serviced by local motor repair facilities throughout the world.
Heavy-duty valve actuators manufactured by Bettis are typically used in areas where three-phase AC
power supplies are readily accessible. For these applications, Bettis utilizes Class F insulated, 15-minute duty
rated, 4-pole motors with inherent thermal overload protection via thermostats embedded in the stator
winding (limited to Class “B” temperature rise). These motors are designed specially for a higher pull-up
(starting) torque, providing a torque curve that closely mimics load requirements of a typical valve. Motors
for special services (such as large sluice gates/penstocks that require high running loads, or modulating
duties that require frequent operation) are also available.
Motors rated for standard 15-minute duty are suitable for up to 100 starts/hour. Motors for positional
control and modulating duty are available for operating at rates up to 1200 starts/hour, in association with
our Futronic position controllers.
An optional space heater for the electric motor is available for specific applications.
FUSES
Fuses complying with N.E.C. requirements, are located in the Separate Terminal Chamber (STC) instead of
in the electric control compartment, thereby maintaining sealed integrity of the actuator should a fuse need
replacement due to external cabling faults. (Having these user-replaceable fuses in the STC avoids the need
to access the electronics control compartment, which could void the warranty.)
Secondary fuses (three) are solid-state, auto-reset type. Simply clearing the fault will allow fuses to reset.
SPACE HEATER
TEC2 is fitted with a 12W space heater inside controls compartment to protect against condensation
due to temperature cycling that might occur, especially overnight in some environments. The heater has a
solid-state thermostatic control which removes power from heater if compartment’s internal temperature
exceeds 45°C (113°F).
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TEC2 ENGINEERING & CONTROLS MANUAL
TORQUE CONTROL
Torque control is used to stop travel of valve, or other device, if output torque of the actuator reaches a
preset amount. Torque sensing is achieved by measuring actuator output via a non-contacting transmitter.
The torque switches are independently adjustable in the range from 15% to 100% of rated actuator torque
spring stack. Adjustment of the output torque can be achieved without removing the control cover.
CIRCUIT BREAKER/DISCONNECT
SWITCH MODULE (CBM)
Bettis offers circuit breaker/disconnect switch for TEC2
to interrupt circuit between actuator and incoming power
supply—thereby ensuring safety during field maintenance
and repair. Breaker is mounted in a separate electrical
compartment, called the CBM (Circuit Breaker Module),
that can be close-coupled to actuator or mounted to a
wall, panel, pipe, etc.
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TEC2 ENGINEERING & CONTROLS MANUAL
(3.55)
.285"
.140"
max
max
(6.60)
(4.70)
.260"
.185"
min
min
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TEC2 ENGINEERING & CONTROLS MANUAL
CORROSION PROTECTION
Standard corrosion protection for TEC2 actuators is a TGIC polyester powder coating, which is suitable
for the majority of applications, including marine and chemical environments. This thermosetting powder
coating system meets Military Specification MIL-C-24712 and is approved by Underwriters Laboratory under
listing UL 1332.
Each external component is shotblasted to remove oxidation, light surface oils, and to provide a light
profile for increased adhesion, then pre-heated with SOLUCOAT 5039 (2.5 to 3%) at 65°C (150°F) for two
minutes—this crystalline conversion coating (iron/phosphate) increases paint adhesion and prevents under-
paint corrosion. Each component is then rinsed to remove any chemical residue and emulsified grease/oil,
before being heated again and sealed with SOLUCOAT 5038 at 65°C (150°F) to provide the corrosion resis-
tance required. Each part is then hot-air dried at 200°C (400°F) and immediately powder coated.
All external and internal fasteners and brackets are 316 stainless steel. Printed circuit card interconnects
have gold-plated connectors. All these features provide the actuator with superior corrosion protection.
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TEC2 ENGINEERING & CONTROLS MANUAL
ENCLOSURE CERTIFICATIONS
WEATHERPROOF/WATERTIGHT PROTECTION
All actuators are supplied with a watertight and dust-proof enclosure rated NEMA 4, 4X, 6, and 6P, and
certified for temporary submergence to IP68 for 15 meters (50 ft. head) for 7 days.
EXPLOSIONPROOF PROTECTION
Where actuators are required to be installed in hazardous areas, the TEC2 is certified to the following
explosion proof standards:
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TEC2 ENGINEERING & CONTROLS MANUAL
SHOCK
• MIL-S-901D (Navy), “Military Specification, Shock Tests”
• H.I. (High Impact); Shipboard Machinery
EMITTED NOISE
• Noise Level Data
– Maximum noise level at 21ft is less than 85 Db for 1 minute
REGULATORY STANDARDS
EMI / EMC
Conform to the requirements of the European Economic Community EMC Directive 2004/108/EC
(Electromagnetic Compatibility Directive)
• EMC Emissions - EN 61000-6-4:2007 with A1:2011
• EMC Immunity -EN 61000-6-2:2005
SURGE RESISTANCE
• IEC 61000-4 5: 2005
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TEC2 ENGINEERING & CONTROLS MANUAL
1 Superior Corrosion
Protection
Polyester powder-coating, inside and
out, for superior corrosion protection
in all environments. 316 stainless
steel cover screws for added corrosion
protection and ease of maintenance
over life of unit. Marine-grade, low
copper content, aluminum provides
compartment and covers with extra
corrosion protection.
7
2 Separately Sealed
Terminal Chamber
Separate Terminal Chamber (STC),
dual sealed, allows installation
wiring to be performed without 2 1
exposing electronic control
components. STC contains primary 9
fuses for easy replacement. (See page
42 for optional position.)
3 Anti-Condensation
Space Heater & Thermostat
Space heater prevents internal
condensation due to temperature
cycling. Solid-state thermo-statically
controlled to turn heater off at 105°F,
40°C (internally mounted).
5 Non-Penetrating
Control Knobs
Local control knobs are non-
penetrating and operate vibration
resistant Hall-effect switches to enable
actuator calibration and diagnostics
without opening covers. Local/Stop/
Remote selector switch can be
padlocked in any position.
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TEC2 ENGINEERING & CONTROLS MANUAL
7 Double-Reduction
Motor Gears
Provide Flexibility
First stage spur gearing provides
flexibility of motor and speed
selection. Enables worm gearing
to operate at lower speeds for
minimum wear and long life.
8
8 Low Declutch Forces
Declutch lever requires low force to
operate. Can be padlocked in Hand
or Motor mode.
11 Bearing Supported
12 Drive Shaft
Drive shaft is supported by
heavy-duty tapered roller bearings—
top and bottom—to provide long life
and low wear of gearing and seals.
12 Self-Locking Gearing
6 Permanent self-locking gearing,
even during declutching and manual
override. Valve stem cannot be back-
driven under high process pressures
or heavy weight of gate.
4
13 Low Manual
Override Forces
5 Low manual override forces with
mechanical advantage of gearing on
input to worm drive. 80-lb (350N)
5 rimpull standard—lower forces
available by changing gearing.
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TEC2 ENGINEERING & CONTROLS MANUAL
MODBUS RTU
Bettis' standard protocol, in use since 1985, is Modbus RTU. All standard Modbus function codes are fully
supported, including “Report by Exception” commands that enable the status of up to 100 actuators to be
updated in less than two seconds. Up to 254 actuators can be installed in a single network, and the overall
length of network cabling can be extremely long without degrading network performance or response time.
Length of cable between each actuator, or between controller and first actuator in network, can be up to
1500 meters (5000 feet) and there is no need to use separate repeaters. Total network distance can be up to
320 km (200 miles).
Fully redundant networks comprising a serial loop topology are a standard feature, and no single cable
fault, open-circuit, short-circuit, or ground fault will cause a loss of communication to any actuator. Hot-
standby, redundant network masters are a standard option.
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TEC2 ENGINEERING & CONTROLS MANUAL
• No redundancy included
• Maximum network cable
length is only 1200 meters
AB AB AB
(4000 ft)
• Maximum number of valves
in network is 32
• Repeaters required to extend
the network
AB AB
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TEC2 ENGINEERING & CONTROLS MANUAL
ur
Sp
Sp
ur
be used to extend the distance Terminator
or to incorporate more than 32 Trunk Cable 9V Minimum
devices. Junction Box
PROFIBUS DP - Redcom
Figure 13:
Fitting TEC2 actuators with a
CAM-220 module allows valve SCADA Profibus Topology
actuator to be integrated into a
Profibus DP network. Profibus DP
protocol allows actuators to be
integrated with transducers and
other control equipment on the
same network. Up to 126 nodes
may be connected to one bus
network, but network length is
limited to 1200 meters (4000 ft), A A A
although repeaters may be used
to extend the distance.
A A
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TEC2 ENGINEERING & CONTROLS MANUAL
HART
The TEC2 actuators are
capable of offering HART7
communication protocol over
the widely used 4-20mA analog
channels. The HART CAM
interface board certified by the
Fieldcom group (previously HART
Communication Foundation
or HCF) is capable of offering
Point-to-Point, Multi-drop and
WirelessHART communication
topologies. Networks may extend
up to 3000 meters with Point-
to-Point topology; and from 250
meters to 2000 meters when
1 to 10 devices are connected
using Multi-drop topology. The
WirelessHART supports up to 100
devices when connected to one
Emerson Gateway, extending the
number of devices when multiple
Emerson Gateways are installed.
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TEC2 ENGINEERING & CONTROLS MANUAL
MECHANICAL INTEGRIT Y
MATERIALS OF CONSTRUCTION
Bettis actuators are designed and built for years of dependable, trouble-free service in all operating
environments.
Main gear housing: High strength ductile iron, providing maximum strength and ductility
Control housing: Marine-grade low copper aluminum
Motor: Aluminum alloy end housings, steel casing and tie rods
Spur/Helical gearing: High-strength alloy steel
Worm: High-strength alloy steel (rolled, heat-treated and ground)
Worm gear: Alloy bronze
Shafts – splined: Steel
Bearings – thrust: Tapered roller
External fasteners: Stainless steel 316
DRIVE MECHANISM
Figure 14: Drive Mechanism
Torque Spring
Assembly
Geared
Limit Drive
Pinion Worm Shaft
Assembly
Torque Bearing
Limit Drive Cartridge
Assembly Worm
Shaft
Bearings
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TEC2 ENGINEERING & CONTROLS MANUAL
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TEC2 ENGINEERING & CONTROLS MANUAL
PERFORMANCE DATA
Model Max. Stem Size Maximum Thrust Maximum Torque Output Speed (rpm) Mounting Base
Series (inch) (mm) (lb) (kN) (ft-lb) (Nm) 60 HZ 50 Hz MSS ISO
Model Max. Stem Size Maximum Thrust Maximum Torque Operating time (sec) Mounting Base
Series (inch) (mm) (lb) (kN) (ft-lb) (Nm) 60 HZ 50 Hz MSS ISO
NOTE:
Emerson offers up to 449,910 lbf-ft (610,000 Nm)
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TEC2 ENGINEERING & CONTROLS MANUAL
TEC2000 ENGINEERING & CONTROL MANUAL
OUTLINE DIMENSIONS
OUTLINE DIMENSIONS
DIRECT-MOUNTED STYLE - 1000, 2000, 3000, 4000, 5000, P, Q & R
DIRECT-MOUNTED
FOR REFERENCE ONLY; use certifiedSTYLE - 1000,
dimensions 2000,
furnished 3000,
with 4000,
Bettis job 5000,
submittal P, Q & R
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.
13.3
(338)
1" NPT
1" NPT 1.5" NPT
(142)
5.6
VER O U VR
IR
CO LE
NG C
IR
VI
2.5 2.5
CU
B E F O R E R E MO
IT
STC
R
CU
L
E
R CO
CI ERC
UV
K
OPEN LE
8" Handwheel Swing
1" NPT
K
9.2
L
(117)
4.6
HAND
N
Retractable 2.6 7.5
M
Handle - 90 (66) (190)
J H
G
D
(91)
3.6
Open Close Local S T O P Remote
HAND M OTOR (NO) (YES) (BACK) (NEXT)
(145)
C
5.7
F
E
B
• 1000, 2000 & 3000 units are referenced with 56 frame motors
• 4000 & 5000 units are referenced with 215 frame motors
• P, Q & R units are referenced with 33 frame motors
33
TEC2 ENGINEERING & CONTROLS MANUAL
TEC2000 ENGINEERING & CONTROL MANUAL
TEC2000 ENGINEERING & CONTROL MANUAL
OUTLINE
OUTLINE DIMENSIONS
DIMENSIONS
OUTLINE DIMENSIONS
DIRECT-MOUNTED
DIRECT-MOUNTED STYLE/ /RISING
STYLE RISING STEM
STEM - 6000
- 6000 & 7000
& 7000
FOR REFERENCE ONLY; use certified dimensions furnished with Bettis job submittal
DIRECT-MOUNTED STYLE / RISING STEM - 6000 & 7000
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.
19.2
M
(488)
19.2 13.3 4.4 STC
(338) M (112mm) 30.0 10.0
(488)LDM
13.3 4.4 4.25 STC (762) (254)
(338) (108) 30.0 10.0
13.2
(108)
13.2
Open Close Local S T O P Remote
(168)
(NO) (YES) (BACK) (NEXT)
6.6
(119)
G
4.7
(254)
F
10.0
Open Close Local S T O P Remote
(168)
(NO) (YES) (BACK) (NEXT)
6.6
(119)
N
G
4.7
Stem Nut
Top of
H
Stem Nut
J
Top of
K
A J
E
K
A
L
D C
B
L
D C
Ground
6000-1 6000-2/-3 7000
Ground Model Size
in mm in mm in mm
A Top of Bushing 4.20 107 5.40 137 9.00 229
Model Size 6000-1 6000-2/-3 7000
B 0.60 15 1.40 35 2.90 74
in. 6000-2/-3
mm in. 7000
mm in.455mm
.75"
E B
A Top of Bushing 6.004.20 153107 0.60 6.00 137 153 9.00 35
5.40 15 1.40 229
6.80 2.90173 74
2.5" 2.5"
Bottom View of
F B C 6.300.60 160 15 9.501.40
6.30241 35 160
9.50
2.90241-74 17.90 455
Conduit Entries
Bottom View of G C D 9.409.50 239241 15.20 9.40 241 23917.90386
9.50 386 15.20 7.90
455 23.60201599
Conduit Entries 1" NPT H D E 14.80
15.20 376 6.00
386 15.2016.50153386 419
6.00
23.60153599
- 6.80 173
J E F 12.506.00 318
153 6.306.00
14.30160153 363
6.30
6.80 160
16.50
173 -419
1" NPTT BE F ORE REMO
CU
I VI K F G 0.856.30 160 21 9.40 1.56239160 40
6.30 9.40 -239 2.03 7.9052 201
H 14.80 376 16.50 419 -914
NG
IR
R E L G 19.009.40 483
239 19.00
9.40 239 483 7.90 36.00
201
ERCLE OPE N C
E F O R
CO V
T B EMO
I V
CU I
J 9.20 376 12.50 9.20318419 234
14.30 -363 16.50427419
ER
OUVRIR
CO V
LE
EC
IRC
OUVRIR
RL
MountingK Base 0.85 21 1.56 40 2.03 52
UI T
AVANT D'ENLEVE
OUV
IRC
UI T RL
N NPT 6” 16.80 427 F40 8”
6”
AVANT D'ENLEVE
1" NPT
N NPT 6” 6” 8”
Mounting
6000 & 7000 units are referenced Base
with 215 frame motors
1.5" NPT
1" NPT
1" NPT
MSS Std
8000 & 9000 units are custom;
Mounting Base
dimensions availableFA30
upon request FA36 FA40
Side View MSS Std ISO Std FA30 F30
FA36 F35
FA40 F40
of STC
Side View ISO Std F30 F35 F40
6000 & 7000 units are referenced with 215 frame motors.
of STC
6000 & 70008000
units &are9000 units are
referenced custom;
with dimensions
215 frame motors.available upon request.
8000 & 9000 units are custom; dimensions available upon request.
34 31
31
TEC2 ENGINEERING & CONTROLS MANUAL
TEC2000 ENGINEERING & CONTROL MANUAL
OUTLINE DIMENSIONS
OUTLINE
SIDE-MOUNTED DIMENSIONS
STYLE
TEC2000 ENGINEERING - M/MG02,
& CONTROL M/MG03, M/MG05, W/MG05, W/MG07
MANUAL
SIDE-MOUNTED
FOR STYLE
REFERENCE ONLY; use certified- dimensions
M/MG02,furnished
M/MG03, M/MG05,
with Bettis W/MG05,
job submittal W/MG07
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job submittal.
OUTLINE
E DIMENSIONS T STC
Top View
SIDE-MOUNTED STYLE - M/MG02, M/MG03, M/MG05, W/MG05, W/MG07
(142)
5.6
FOR REFERENCE ONLY; use certified dimensions furnished with EIM job1submittal.
EIM
F
1 E T STC
Top View
(142)
5.6
C LO S E 1
9.2
EIM
F
1
S
(117)
4.6
OP E N
9.2
S
(117)
4.6
OP E N
V
Ground
N P R
G
.75"
Ground
N P R 2.5" 2.5"
Side-Mounted Style Part-Turn Actuators STC
Model Size M/MG02 M/MG03 M/MG05 W/MG05 W/MG07/GB3 Side View
1" NPT
1.5" NPT
1" NPT
.75"
1
A Top of Bushing 3.6 91 5.0 127 7.0 178 7.0 178 9.0 229 2.5" 2.5"
B 6.5 165 Side-Mounted
7.0 178 8.5Style
216 8.5 216 Part-Turn
11.0 Actuators
279 STC AVANT D ' E NLE
Model Size 5.7 145 M/MG02 M/MG03 M/MG05 W/MG05 W/MG07/GB3 Side View
IT
E
C
CO
LE
1.5" NPT
Conduit Entry
UV
D 10.5 267 in. mm 11.9 300 in. M/MG05
mm
16.5 419 in. mm18.0 in. 26.2
457 mm W/MG07in. mm
665
1" NPT
IR
ERC
O U VR
Model Size M/MG02 M/MG03 W/MG05
LE
1
OPEN
E A Top of Bushing
22.0
in mm
3.6 22.0
559 91 mm
in 5595.0 127
22.0
in
7.0 178in 762
559
mm 30.0
7.0 178 9.0 229
mm35.0 in889 mm
VER
CO
CI
NG
R
B 6.5 165 7.0 178 8.5 216 254 8.5 10.0
216 254
11.0 279
CU
1" NPT
E
C
B 6.5 165 7.0 178 8.5 216 8.5 216 11.0 279
CO
LE
UV
D 3.25 10.5 83 267 3.25 11.9 83 300 3.25 16.5 83 419 18.0 4.25457 108
26.2 665
IR
H 4.25 108
ERC
O U VR
LE
C 5.7 145 7.2 183 10.6 269 10.6 269 14.0 356
OPEN
E 22.0 559 22.0 559 22.0 559 30.0 762 35.0 889
VER
J 5.9 151 6.0 152 6.9 175 7.9 200 9.8 249 L K
CO
CI
D K 10.5
7.0 267 6.7 11.9 7.0 300 6.7 16.5 419 18.0 457 254
8.626.2
10.0665
NG
R
CU
F 178 170 178 1706.9 175 6.7 1708.6 21810.0 218 254
VI
J
IT
B E F O R E R E MO
E L G 22.0
11.5 559 4.25 22.0
292 11.5 559
108 2927.1 22.0
180 559 265
11.5 10.45
292 30.010.45
14.9 37876214.9
26535.0
14.0889
378 356 H
1" NPT
F M 6.7 170 6.7 170 6.7 170 10.0 254 10.0
4.25254
3.9
(99)
H 20.1 551 3.25 23.0 83 584 3.25 31.0 83 7873.25 32.583 826 4.25 44.2108 1123 108
S T O P Remote
(NEXT)
G N J 4.25
5.5 108 5.9 151
140 7.1
7.7 180
1966.0 10.45
152
11.9 302 265 10.45 302
6.9 175
11.9 26514.0
7.9 20014.0 9.8356
356 249 L K
Local
(BACK)
H P K 3.25 83
7.0 3.25
178 837.0 3.25
178 83
6.9 1754.25 350 10819.7
8.6 2184.25 8.6108
218
(YES)
J
H
Open
(NO)
J R L 5.9
7.4 15111.5 292
188 6.0
7.4 15211.5 292
188 6.9 175 292
11.5
6.8 173 7.9 173
6.8 14.920019.7
3789.8500
14.9249378
3.9
(99)
K S M 9.5 178
7.0 20.1 551
241 10.9 178
7.0 23.0 584
276 15.5 394
6.9 31.0
175 787
17.0 32.5
8.6 432 8268.6640
21825.2 44.2218
1123
S T O P Remote
(NEXT)
N 5.5 11.5
140 7.7 11.5
196 11.9
292 302 11.9 30214.9
14.0378356
D
L T 13.3 292
11.5 338 13.3 292338 13.3 338 13.3
14.9 338 37818.3 465
Local
(BACK)
M
(YES)
P 6.9 23.0
175 9.7 31.0
246 13.7
787 350 13.7 35044.2
19.71123
500
Close
M U 7.7 551
20.1 196 7.7 584
196 7.7 196 11.1
32.5 282 82611.1 282
Open
(NO)
N V R 4.2 140
5.5 7.4 188
107 4.2 196
7.7 1077.4 11.9
1885.1 130 6.8 173
302 -
11.9 6.8
- 17314.0
302 19.7356500
P S 6.9 175 9.5 2419.7 246 10.9 13.7
276 15.5 350 394 13.7 17.0 350 43219.725.2500640
D
R T
Mounting Base 13.3 338
7.4 188 7.4 188 6.8 13.3 338 13.3
173 3386.8 13.3 338 18.3
173 19.7 500 465
M
MSS U
Std FA16 7.7 196 FA30 7.7 196 FA40 7.7 196 FA40 11.1 282 11.1
FA48 282
C
S 9.5 241 10.9 276 15.5 394 17.0 432 25.2 640
T ISO StdV F16 4.2 107 F30 4.2
13.3 338 13.3 338 13.3 338 13.3
107 F40 5.1 130 F40 - -F48
338 18.3 465
U 7.7 196 7.7 196 7.7 196 11.1 282 11.1 282 Retractable
• M/MG02, Mounting
M/MG03 Base
& M/MG05 units are referenced with 56 frame motors. A
V 4.2 107 4.2 107 5.1 130 - - Handle - 90 B
• W/MG05 MSS Std
& W/MG07 FA16
units are referencedFA30with 215 frameFA40
motors. FA40 FA48
C
MountingISO Base
Std F16 F30 F40 F40 F48
MSS Std FA16 FA30 FA40 FA40 FA48
ISO Std • M/MG02, M/MG03 F16 & M/MG05 F30 units are referenced
F40 with 56 F40frame motors. F48 Retractable A
Handle - 90
32 • W/MG05
• M/MG02, M/MG03 & W/MG07units
& M/MG05 unitsare
arereferenced
referenced with
with 56215 frame
frame motors.
motors
B
• W/MG05 & W/MG07 units are referenced with 215 frame motors
32 35
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS
TEC2 WIRING DIAGRAMS
FOR REFERENCE ONLY; use certified dimensions furnished with Bettis job submittal
36
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS
TEC2 WIRING DIAGRAMS
FOR REFERENCE ONLY; use certified dimensions furnished with Bettis job submittal
37
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS
MODEL 500 WIRING DIAGRAMS SINGLE-PHASE
FOR REFERENCE ONLY; use certified dimensions furnished with Bettis job submittal
38
TEC2 ENGINEERING & CONTROLS MANUAL
WIRING DIAGRAMS
MODEL 500 WIRING DIAGRAMS THREE-PHASE
FOR REFERENCE ONLY; use certified dimensions furnished with Bettis job submittal
39
REVISIONS
014 Emerson Process Management Valve Actuation LLC REV ECN DATE
3 00 Released 11/4/2014
Motor Removal Distance 1/8" NPT
29.3
745 .3
8
1.4
TEC2 ENGINEERING
19.0
482
& CONTROLS
Nameplate MANUAL
34
7.8
197
OUTLINE DIMENSIONS 2.1 10.3
13.0
330
6.0 261
O
MODEL 500 DRAWINGS
152
53
FOR REFERENCE ONLY; use certified dimensions furnished with Bettis job submittal
5.5 9.4
2 140 240 REV
REVISIONS
ECN 2.6 DATE
1/2" NPT 00 Released 65 11/4/2014 LDM Cover may be rotated 90vv, 180v or 270v
1.1 as required in field
29
.3 2" NPT
meplate 8
WARNING: The installation and servicing
instructions are for use for qualified personnel
1 only. To avoid injury and electric shock, do
not perform any services on EIM Equipment
10.1 unless qualified.
256
13.0 Installation shall be accordance with current
22.1 10.3 330 edition of National Electrical Code or
53 261 1 Applicable Regional Standard.
6.8 O 2.312
171 59
NOTES:
4.5
114 4 Places
3 x 1" NPT 2.6 Tapped 3/8-16 UNC-2B ` .80 1 Customer Wire entry to STC Separate Terminal Chamber.
65 2.3 LDM Cover may be rotated 90vv, 180v or 270v Conduit should always enter from below STC if possible
57 Ø4.000 (102) B.C
as required in field
on Straddle Centerline 2 Lubrication 1/2" NPT plugs.
2
Ground 1/2" NPT 3 Lubrication 1/8" NPT plug.
WARNING: The installation and servicing
instructions are for use for qualified personnel 4) To move actuator to another valve, bronze stem nut
only. To avoid injury and electric shock, do P/N 38244 may be threaded up to 1.57" max.
6.3 Copyright © 2014 Emerson Process Managementunless qualified.
Valve Actuation LLC
Mounting Detail
not perform any services on EIM Equipment (Ref Dwg 90719 for details). REVISIONS
10.1
161 3 TITLE:
REV ECN DA
THIRD ANGLE PROJECTION APPROXIMATE WEIGHT DRWN BY CHECKED BY Approved BY: DATE
on request. By accepting this4drawing,
Placesthe recipient agrees to the foregoing. Ryan Hoang Josh Johnson Doyle Blume 11/4/2014
Ø4.000 (102) B.C Conduit should always enter from below STC if possible
on Straddle Centerline7.8 2 Lubrication 1/2" NPT plugs. 13.0
197 2.1 10.3 330
O 152 6.0 53 261
NPT 3 Lubrication 1/8" NPT plug.
4) To move actuator to another valve, bronze stem nut
P/N 38244 may be threaded up to 1.57" max.
Mounting Detail
10.3 2
(Ref Dwg 90719 5.5
for details).
140
9.4
240 2.6
261 65 LDM Cover may be rotated 90vv, 180v or 2
TITLE: 1/2" NPT
1.1 as required in field
Model 500 Standard 29
ement Valve Actuation LLC and must 33 Frm Motor w/TB FA10 2" NPT
produced, or provided or revealed to
LC and any authorized copy or WARNING: The installation and servicing
on Process Management Valve
uation LLC, along with all copies and
INTERPRET DIMENSIONS AND TOLERANCE PER
40
3 01 - 9/19/2014
Motor Removal Distance
1/8" NPT
29.3
[ 745 ]
19.0 Nameplate .2
[ 482 ] [ 6]
TEC2 ENGINEERING & CONTROLS MANUAL
6.0
O [ 152 ]
OUTLINE DIMENSIONS 2.1
[ 53 ]
[ 261 ]
13.0
10.3 [ 330 ]
2" NPT
WARNING: The installation and servicing
.2 instructions are for use for qualified personnel
[ 6] only. To avoid injury and electric shock, do
not perform any services on EIM Equipment
8.0 unless qualified.
[ 202 ]
13.0 Installation shall be accordance with current
10.3 [ 330 ] edition of National Electrical Code or
.125
[ 261 ] 1 [ 3] O [2.746
70 ]
Applicable Regional Standard.
6.8
[ 171 ] NOTES:
4.5 8 Places
[ 114 ] Tapped M10 `.748
3 x 1" NPT 1 Customer Wire entry to STC Separate Terminal Chamber.
2.3 Ø4.016 B.C on Centerline Conduit should always enter from below STC if possible
2.6 [ 57 ] LDM Cover may be rotated 90°°, 180° or 270°
[ 65 ] as required in field 2 Lubrication 1/2" NPT plugs.
2
Ground 1/2" NPT 3 Lubrication 1/8" NPT plug.
WARNING: The installation and servicing2.7
O [ 70 ]
instructions are for use for qualified personnel 4) To move actuator to another valve, bronze stem nut
only. To avoid injury and electric shock, do P/N 35849 may be threaded up to 1.25" max.
not perform
Copyright © 2014 Emerson Process Management any
Valve services
Actuation
Mounting Detail
LLCon EIM Equipment (Ref Dwg 90806 for details). REVISIONS
REV ECN
unless qualified. 3 01 -
Motor Removal Distance TITLE:
1/8" NPT
29.3Installation shall be accordance with MODEL current 500
ng, including the information it bears, is the property of Emerson Process[ 745 ]
edition
Management ofValve
National Electrical
Actuation Code orTORQUE ONLY ISO F10
LLC and must
125
nd properly safeguarded by the recipient at2.746
all times. It may not be copied orApplicable
19.0 orRegional
reproduced, Standard.
provided or revealed to Nameplate .2
3 prior
he
O Process
] written authorization of Emerson [ 70 ]1.4 Management Valve Actuation LLC [ and
482any] authorized copy or [ 6DRAWING
]
500-TQ00/10V
INTERPRET DIMENSIONS AND TOLERANCE PER NO.
s legend. The recipient may use the same only for [ 34
the ]purpose for which Emerson Process Management Valve ASME Y14.5
NOTES:
to recipient, and it must be returned to Emerson Process Management Valve Actuation LLC, along with all copies and THIRD ANGLE PROJECTION APPROXIMATE WEIGHT DRWN BY CHECKED BY Approved BY: DATE
8 Places
By accepting this drawing, the recipient agrees to the foregoing. .0 lbm
Ryan Hoang Josh Johnson Doyle Blume 9/19/2014
REV.
Tapped M10 `.748 1 Customer Wire entry to STC Separate Terminal Chamber.
SCALE: 1:5 DWG. SIZE A2 SHEET 1 of 1 01
Ø4.016 B.C on Centerline Conduit should always enter from below STC if possible
13.0
7.8 2.1
[ 197 ] [ 53 ] 10.3 [ 330 ]
2 6.0
Lubrication 1/2" NPT plugs. [ 261 ]
O [ 152 ]
3 Lubrication 1/8" NPT plug.
O [ 2.7
70 ] 4) To move actuator to another
5.5 valve, bronze
9.4stem nut
10.3 max.]
Mounting Detail
[ 261 ]
2 P/N 35849 may be threaded
[ 140up] to 1.25"
(Ref Dwg 90806 for details).
[ 240
2.6 LDM Cover may be rotated 90°°, 180°
1/2" NPT 1.1
[ 29 ] [ 65 ] as required in field
TITLE:
MODEL 500
CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Automation LLCTORQUE ONLY
held inISO strictF10
CONFIDENTIAL: This drawing, including the information it bears, is the property of Emerson Process Management Valve Actuation LLC and must
and must be compliance and properly
be held in strict confidence and properly safeguarded by the recipient at all times. It may not be copied or reproduced, or provided or revealed to
safeguarded by the recipient at ll times. It may not be copied or reproduced, or provided or revealed to any other party except with the prior written authorization of Emerson Process Management
any other party except with the prior written authorization of Emerson Process Management Valve Actuation LLC and any authorized copy or
500-TQ00/10V
INTERPRET DIMENSIONS AND TOLERANCE PER DRAWING NO.
Valve Automation LLC and any authorized copy or reproduction must be include this legend. The recipient may use
reproduction must include this legend. The recipient may use the same only for the purpose for which Emerson Process Management Valvethe same only for the purpose for which
ASME Y14.5Emerson Process Management Valve
Automation LLC
Actuation LLC hashas provided
provided it to recipient,
it to recipient, and itbemust
and it must be returned
returned to EmersontoProcess
Emerson Process Management
Management Valve ActuationValve
LLC, Automation LLC, along
along with all copies and with
THIRDall copies
ANGLE and reproductions,
PROJECTION upon request.
APPROXIMATE WEIGHT DRWN BY By accepting
CHECKED this
BY Approved BY: D
drawing, the recipient
reproductions, agreesBytoaccepting
upon request. the foregoing.
this drawing, the recipient agrees to the foregoing. .0 lbm
Ryan Hoang Josh Johnson Doyle Blume
RE
SCALE: 1:5 DWG. SIZE A2 SHEET 1 of 1
41
TEC2 ENGINEERING & CONTROLS MANUAL TEC2000 ENGINEERING & CONTROL MANUAL
OUTLINE
OUTLINE DIMENSIONS
DIMENSIONS
FLANGE
FLANGE ATTACHMENT
ATTACHMENT
D1 (min)
D3 Bolt Circle
(Straddle Centerline)
D4 Holes H D4 Holes
Tapped Thru Tapped Thru
D2
Mounting D1 D2 D3 D4 H
Mounting D1 D2 D3 D4 H
Base Flange O.D. Pilot Dia. Bolt Circle No. Taps Tap Size Thru Holes Pilot Depth
Base Flange O.D. Pilot Dia. Bolt Circle No. Taps Tap Size Thru Holes Pilot Depth
MSS (inches)
MSS (inches)
FA10 4.92 2.312 4.00 4 3/8-16 - 0.12
FA10 4.92 2.312 4.00 4 3/8-16 - 0.12
FA12 5.91 - 4.95 4 1/2-13 - 0.12
FA12 5.91 - 4.95 4 1/2-13 - 0.12
FA14FA14 7.257.25 3.750
3.750
5.50
5.50
44 5/8-11
5/8-11 -
- 0.16
0.16
FA16FA16 8.638.63 5.000
5.000 6.50
6.50 44 3/4-10
3/4-10 -- 0.19
0.19
FA25FA25 11.38
11.38 6.000
6.000 10.00
10.00 88 -- 21/32
21/32 0.19
0.19
FA30FA30 13.63
13.63 7.000
7.000 11.75
11.75 88 -- 25/32
25/32 0.19
0.19
FA36-Mod
FA36-Mod 18.70
18.70 8.500
8.500 14.00
14.00 88 -- 1.36
1.36 0.19
0.19
FA40-Mod
FA40-Mod 18.70
18.70 9.000
9.000 16.00
16.00 88 -- 1.36
1.36 0.32
0.32
ISO (millimeters)
ISO (mm)
F10 125 70 102 4 M10 - 3
F10 125 70 102 4 M10 - 3
F12 150 85 125 4 M12 - 3
F12 150 85 125 4 M12 - 3
F14 F14 175 175
100100 140140 44 M16
M16 -
- 4
4
F16 F16 210 210 130130 165165 44 M20
M20 -- 55
F25 F25 300 300 200200 254254 88 M16
M16 17
17 55
F30 F30 350 350 230230 298298 88 M20
M20 20
20 55
F35 F35 415 415 260260 356356 88 M30
M30 35
35 55
F40-Mod
F40-Mod 475 475 300300 406406 88 M36
M36 35
35 88
F48 F48 560 560 370370 483483 1212 M36
M36 -- 88
• Table• for
Table for reference only; refer to Bettis outline drawing for actual dimensions
reference only; refer to EIM outline drawing for actual dimensions.
42
TEC2 ENGINEERING & CONTROLS MANUAL
TEC-XXXX-XXXX
0 = No Options
1 = Single-Phase 1 = DBM (Display Backup Module)
3 = Three-Phase 2 = CBM (Circuit Breaker Module)
3 = DBM and CBM
1 = Electro-Mechanical 0 = No Options
Reversing Contactor 1 = (1) RDM 24VDC
2 = SSR (Solid State Reverser) 2 = (1) RDM 115VAC
3 = (1) RDM 24VDC and (1) RDM 115VAC
4 = (2) RDM 115VAC
0 = No Options
1 = MOR (Motor Overload Relay)
2 = Motor Heater
3 = Overload Relay and Motor Heater
0 = No Options
1 = ARM (Auxiliary Relay Module)
2 = 115VAC Output, 40VAC
3 = ARM and 115VAC Output
01 = Open / Close
02 = Modulating
03 = VPF (Valve Position Feedback)
04 = VTF (Valve Torque Feedback)
05 = VPF + VTF - Open/Close
06 = Network Controls - Modbus
07 = Network Controls - FOUNDATION™ fieldbus
08 = Network Controls - Profibus
09 = Network Controls - DeviceNet
10 = Network Controls - HART
NOTES:
1. Futronic II includes electro-mechanical reversing contactor.
2. Futronic IV includes solid state starter.
3. All Futronics (Modulating) Controls include VPF (Value Position Feedback) and VTF (Value Torque Feedback) as standard. VPF & VTF are customer selectable.
4. ARM (Auxiliary Relay Module) is not available with Network options.
5. For Open/Close function with SSR (Solid State Reverser), use Futronic IV.
6. TOR (Thermal Overload Relay) option, mounted internally in actuator, auto-reset.
7. CBM (Circuit Breaker Module) option, close-coupled to STC (Separate Terminal Chamber), or separate mounted.
43
TEC2 ENGINEERING & CONTROLS MANUAL
F2
1 Open
F1
2 Close
24VDC
Power 3 Stop
Digital Inputs
Supply 4 Common 0V
5 Open Inhibit
Central Control Module
6 Close Inhibit
7 ESD
8 Common 0V
MCM ACM ARM DBM RDM CBM STC CCM
01 00 00 00 00 00 01 01
1
1 1 5 Monitor 17
Close Close Inhibit Relay
N.O. Contact
4
Close 2 6 18
0V Stop ESD RO#5 Common
10
2 3 7 19
+24VDC N.C. Contact
9
4 4 8
0V 0V 0V
10 10 10
9
+24VDC
9
+24VDC
9
+24VDC 20 Emergency Stop
21 RS485 (+)
Open Open Open Open Inhibit
18-150VDC or 20-250VAC
22 Emergency Stop
External Power Supply
1 1 1 5
+
Close Close Close Inhibit 23 RS485 (-)
2 2 6
-
Stop ESD 24 Shield
~
4 3 + 7 + Separate
Common 0V 36 DCMlink™ +
- - Terminal
~
4 4 8
Common 0V Common 0V Common 0V 38
Chamber DCMlink™ -
NOTES: 7. ser replaceable primary fuses (F1 and F2) are located in the terminal chamber
U
1. ll digital inputs have an input voltage range of 18-150VDC or 20-250VAC.
A enclosure. All transformer secondary fuses are automatic resetting.
2. All digital relay outputs are rated for 5A @ 30VDC or 5A @ 250VAC Resistive, 2A 8. Contact Outputs and Output Switch Contact Development Chart shown
Inductive load. for default configuration only. User may redefine all Outputs (See TEC200O
3. Jumpers shown connected between terminals are permissible but not required. Installation & Operation Manual E2K-405-0902).
4. Emergency stop requires jumper or normally closed contact (actuator stops 9. Circuits are arranged for positive switching.
when contact open). 10. Internal power supply (24VDC) is isolated and regulated. Maximum capacity:
5. Remote display communication port is RS-485. 12W peak, 8W continuous.
6. If bare wires (without terminals) are connected, remove a maximum of .25 11. Monitor relay indicates actuator available for remote control—shown de-
inch insulation. energized (not available).
44
TEC2 ENGINEERING & CONTROLS MANUAL
~
contact is open, valves closes. 24VDC 9 +24VDC (-) or
Common 0V 4 20-250VAC
Seal-in is not active for two- Power Supply 10 0VDC
wire control. Contact open
and close configuration can
be reversed in setup.
~
(-) or
control or Momentary (seal- 24VDC 9 +24VDC Common 0V 4 20-250VAC
ins activated) control. When Power Supply 10 0VDC
seal-ins is activated, valve
control cannot be stopped in
mid-travel (unless inhibit, ESD,
or emergency STOP signal is
active).
(-) or
travel. Default configuration 24VDC 9 +24VDC Common 0V 4 20-250VAC
45
TEC2 ENGINEERING & CONTROLS MANUAL
Open Inhibit 5
Close Inhibit 6
ESD Open Inhibit 5 External
ESD 7 Internal (+) Power
Power Close Inhibit 6 Supply
Common 0V 8 Supply ESD 18-150VDC
ESD 7
~
or
24VDC 9 +24VDC 0V Common
(-)
Common 0V 8 20-250VAC
Power Supply 10 0VDC
Open
Inhibit
Open Inhibit 5 Close Open Inhibit
Inhibit
Close Inhibit 6 Internal
Open Inhibit 5 External
Power Close Inhibit (+) Power
ESD 7 Supply Close Inhibit 6 Supply
Common 0V 8 ESD 7 18-150VDC
~
(-) or
0V Common
24VDC 9 +24VDC Common 0V 8 20-250VAC
46
TEC2 ENGINEERING & CONTROLS MANUAL
Contact Outputs
(ARM) 40 Common (RO#9 – 12) are latching-type
R0#10 41 Motor Overload rated for 5A @ 30VDC or 5A @
R0#11 42 Lost Phase 250VAC Resistive, 2A Inductive
43 Common load.
R0#12 44 Over Torque Shown in default configuration
and “not true” state (contacts
are set to “flash” by default).
Alternative alarm and status
settings can be configured
during setup. Normally open,
normally close, and flashing
mode are selectable.
+ - - 25 + -
25 AIN#1
AIN#1
26 - 26 -
27 + AIN#2
27 +
AIN#2
28 - 28 -
29 29
Earth Earth
47
TEC2 ENGINEERING & CONTROLS MANUAL
Three Wire Analog Position Internal Power Supply External Power Supply
Control Option
When 3-wire toggle switch Open Open
Open 1 Open 1
is made at terminal 3, then Close Close (+) External
Close 2 Close 2
Internal
Supply
Power
Power Supply
actuator is controlled by 18-150VDC
3 3
~
3-Wire 3-Wire (-) or 20-250VAC
the discrete Open and Close Toggle
Toggle
commands at terminal 1 and Common 0V 4 (+) 4-20mA Position Set Point Common 0V 4 4-20mA Position Set Point
2. When 3-wire toggle switch 24VDC 9 (-) 24VDC (+)
(+)
is open, then the actuator is Power Supply 10 (+)
(+) (-)
controlled by 4-20mA analog 25 (-)
(-) 25 External
24VDC Input
AIN#1 (-)
input. 26
AIN#1
32 Earth Ground 26 (+)
(-)
32 Earth Ground
48
TEC2 ENGINEERING & CONTROLS MANUAL
OPTIONAL INDICATION & CONTROL MODULES Local/Remote Control from Remote Display Module (RDM)
49
TEC2 ENGINEERING & CONTROLS MANUAL
(+)
Shield
(-)
(+)
Shield
(-)
Shield
(+)
(-)
(+) 39 (+) 39
COM1 Shield 40 COM1 Shield 40
(-) 41 (-) 41
Shield 42 Shield 42
(-) 44 (-) 44
(+) 39 (+) 39
COM1 Shield 40 COM1 Shield 40
(-) 41 (-) 41
Shield 42 Shield 42
(-) 44 (-) 44
(+)
Shield
(-)
(+)
Shield
(-)
Shield
(+)
(-)
Modbus CAM205 Redundant Serial E>Net Ring Topology Multi-drop Topology
(+)
Shield
(-)
(+)
Shield
(-)
(+) 39 (+) 39
COM1 Shield 40 COM1 Shield 40
(-) 41 (-) 41
Shield 42 Shield 42
(-) 44 (-) 44
(+) 39 (+) 39
COM1 Shield 40 COM1 Shield 40
(-) 41 (-) 41
Shield 42 Shield 42
(-) 44 (-) 44
(+)
Shield
(-)
(+)
Shield
(-)
FOUNDATION™ fieldbus
(+)
Shield
(-)
(+)
Shield
(-)
Fieldbus (+) 43
Shield 42
Fieldbus (-) 44
50
TEC2 ENGINEERING & CONTROLS MANUAL
(+)
Shield
(-)
(+)
Shield
(-)
Fieldbus (+) 43 Modbus (+) 39
Port A for
Modbus
Shield 42 Shield 40
Fieldbus (+) 43
Shield 42
Fieldbus (-) 44
Profibus CAM220
(+)
Shield
(-)
(+) 43
Shield 42
(-) 44
(+) 43
Shield 42
(-) 44
HART CAM206
(+)
Shield
(-)
HART (+) 43
Shield 24
HART (-) 44
HART CAM216
(+)
Shield
(-)
(+)
(-)
HART (+) 43 Modbus (+) 39
Port A for
Modbus
Shield 24
51
TEC2 ENGINEERING & CONTROLS MANUAL
52
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Av. Hollingsworth, The M8 fasteners used to secure each cover to the electronics enclosure and
the RDM cover to the RDM enclosure are of property class (or ‘grade’) 8.8. The
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electronics enclosure to the gear box and the end caps to the motor frame are of
SP 18087-105 Jubail 31961 property class (or ‘grade’) 5. Replacement fasteners shall meet these minimum
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Brazil Saudi Arabia
RDM
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