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Article history: Diethanol-isopropanolamine (DEIPA) is a tertiary alkanolamine used in the formulation of cement grinding-aid
Received 23 May 2014 additives and concrete early-strength agents. In this research, isothermal calorimetry was used to study the hy-
Accepted 12 September 2014 dration kinetics of Portland cement with DEIPA. A combination of X-ray powder diffraction (XRPD), scanning
Available online 4 October 2014
electron microscopy (SEM), differential scanning calorimetry (DSC)–thermogravimetric (TG) analysis and
micro-Raman spectroscopy was used to investigate the phase development in the process of hydration. Mercury
Keywords:
DEIPA
intrusion porosimetry was used to study the pore size distribution and porosity. The results indicate that DEIPA
Hydration kinetics (A) promotes the formation of ettringite (AFt) and enhances the second hydration rate of the aluminate and ferrite
Microstructure (B) phases, the transformation of AFt into monosulfoaluminate (AFm) and the formation of microcrystalline
Portland cement (D) portlandite (CH) at early stages. At later stages, DEIPA accelerates the hydration of alite and reduces the pore
size and porosity.
© 2014 Elsevier Ltd. All rights reserved.
1. Introduction been reported [5–7] that TEA accelerates the dissolution of C3A and
C3S to form hydration products (AFt, CH and C-S-H) in the early stages,
Faced with global energy-saving and emission-reducing require- which result in an increase in the compressive strength. However, with
ments, the cement industry is being confronted with extensive press the ongoing hydration, TEA is adsorbed on the surface of CH due to its
coverage. To achieve energy savings and emission reductions for ce- low steric hindrance and precipitates along with CH when the concen-
ment, in addition to improving equipment, one approach involves in- tration of Ca2 + reaches saturation [8,9]. TEA precipitation causes its
creasing the grindability of cement using a grinding agent, thus concentration in solution to decrease, thus reducing its action at later
reducing the power consumption. Another approach is to improve the stages. For TIPA [2,10], its concentration in solution does not decrease
properties of cement by using additives. Hence, chemical additives are significantly due to its higher steric hindrance compared with TEA.
becoming increasingly popular in materials based on cement. TIPA can also form a complex with Fe3+ and accelerate the hydration
Ethanolamine is a type of chemical additive used primarily in of C4AF, even when the gypsum has been fully consumed. Consequent-
cement grinding agents. Typical ethanolamine components in- ly, TIPA can enhance the later compressive strength.
clude triethanolamine (TEA), triisopropanolamine (TIPA), methyl- To date, there have been only a few studies on DEIPA. Riding [11]
diethanolamine (MDEA) and diethanol-isopropanolamine (DEIPA). demonstrated the effect of 0.02% DEIPA on the early strength enhance-
Several studies have been conducted on TEA and TIPA. It was reported ment of blend cement systems. The aim of the research presented here-
[1] that TEA could significantly increase the early compressive strength, in was to determine the effect of various dosages of DEIPA on the
especially before 3 d, and reduce the later strength. However, TIPA hydration kinetics and microstructure of Portland cement to increase
could improve the later strength. Gartner [2,3] observed that the effect our understanding of the function of DEIPA. It is hoped that this further
of TIPA on the compressive strength at 28 d was dependent on the C4AF understanding will lead to more efficient use of Portland cement, with
content in cement. The compressive strength at 28 d could be increased energy-saving and emission-reducing benefits in manufacture and
by 10%–22.8% if the C4AF content was more than 7.6%. J. Wray and P. application.
Sandberg [4] observed that TIPA could increase the compressive
strength to 65 MPa at 28 d if the lime saturation factor was decreased 2. Experimental details
from 0.98 to 0.96. With respect to mechanistic explanations, it has
2.1. Materials
⁎ Corresponding author at: Room 111, College of Materials Science and Engineering,
Nanjing Tech University, No. 5 Xinmofan Road, Gulou District, Nanjing, China. Tel./fax:
The Portland cement used in this work was produced by intergrinding
+86 2583587813. Portland cement clinker with 5.0% gypsum in a 500 mm × 500 mm ball
E-mail address: yc982@163.com (S. Ma). mill. The chemical compositions of gypsum are shown in Table 1. The
http://dx.doi.org/10.1016/j.cemconres.2014.09.002
0008-8846/© 2014 Elsevier Ltd. All rights reserved.
S. Ma et al. / Cement and Concrete Research 67 (2015) 122–130 123
Table 1 a
Chemical compositions of gypsum measured by XRF.
Chemical CaO MgO Fe2O3 Al2O3 SiO2 K2O SO3 P2O5 TiO2 LOI
composition 31.84 0.21 0.08 0.27 0.78 0.04 45.93 0.02 0.01 20.64
Table 2
The chemical and phase compositions of the clinker as determined by chemical analysis
and Bogue calculation.
chemical and phase compositions are listed in Table 2 for the Portland
cement clinker, and its PSD is shown in Fig. 1. Research-grade DEIPA
was added using a dosage by weight of cement of 0.01%, 0.02%, 0.03%,
0.04%, 0.05% and 0.1%. Deionised water was used as the mixing water
in the paste experiments. b
2.2. Methodology
Fig. 2. Heat flow vs. hydration time for cement with and without DEIPA.
2.2.2. Isothermal calorimetry
An 8-channel isothermal calorimeter (TAM Air from Thermometric
AB, Sweden) operating at 20 °C was used to measure the hydration includes a fixed divergence slit (1/2°) and a D/teX Ultra detector. The
heat flow of cement with and without DEIPA. The hydration experi- measurements were collected using a θ–θ reflection geometry. Data
ments were run for 3 d to examine the effect of DEIPA on the hydration were collected from 10° to 70° in the continuous mode.
kinetics of Portland cement.
2.2.4. Differential scanning calorimetry–thermogravimetric analysis
2.2.3. X-ray powder diffraction Thermal analysis was performed on a NETZSCH STA-449C instru-
The phase development was investigated on a Rigaku SmartLab ment with a combined TG and DSC system. A portion of the above pow-
3000A diffractometer with CuKα radiation (λ = 0.154 nm). The X-ray der was heated from 30 °C to 1000 °C at a heating rate of 10 °C/min
tube was operated at 35 kV and 30 mA. The optics configuration under N2 atmosphere. The amounts of bound water were deduced
from the weight loss between 30 °C and 400 °C. The amounts of CH
were deduced from the weight loss between 400 °C and 500 °C.
Table 3
Cumulative heat of cement with and without DEIPA hydrated for different times.
products by studying their molecular vibration. Raman spectra were re- precipitation of AFt [12–14]. The second peak is primarily attributed to
corded on a Thermo Scientific DXR micro-Raman spectrometer over the the rapid dissolution of alite and the precipitation of the CH and C-S-H
range of 50 cm−1 to 3400 cm−1. Excitation was provided at 532 nm by a phases [15]. A small amount of ferrite and belite also dissolved during
diode pump solid-state laser with a maximum power of 10 mW. this period. However, the second peak is widened due to the second hy-
dration of the aluminate phase occurring between 13 and 15 h. In addi-
2.2.6. Scanning electron microscopy analysis tion to the two peaks, a clear induction period is observed following the
For the morphology investigations, some pieces were coated with initial peak until an age of approximately 1.5 h. Fig. 2(b) shows the clear
carbon and examined using a JSM-5900 SEM operated at 30 kV. difference between the blank cement and the cement with DEIPA.
DEIPA delays the induction period and activates the second reaction of
2.2.7. Mercury intrusion porosimetry analysis the aluminate phase. As more DEIPA is added, the second reaction oc-
The porosity and pore size distribution were studied using a curs earlier and faster compared with the blank cement.
Quantachrome PoreMaster GT60 mercury intrusion porosimeter capa- The cumulative heat was calculated (see Table 3) according to the
ble of generating high pressures in the range of 20 psia to 20,000 psia heat flow. The cumulative heat of cement with DEIPA is lower in 24 h,
and low pressures in the range of 1.1 psia to 20 psia. The porosimeter compared to the blank cement. However, for a hydration age of more
can be used to measure pore sizes ranging from 0.0035 μm to 400 μm. than 48 h, the cumulative heat is greater for the cement with DEIPA. It
The pore radii were calculated according to the Washburn equation, suggests that DEIPA promotes the hydration reaction of cement parti-
r = −2γcos θ/P, where r is the pore entry radius in which mercury is cles at ages beyond 48 h, which leads probably to the decreasement in
being intruded, γ is the surface tension, and θ and P are the contact an- porosity of the cement paste.
gles of mercury with the solid and the applied pressure, respectively.
3.2. Solid phase assemblage
3. Results and discussion
3.2.1. X-ray powder diffraction analysis
3.1. Hydration kinetics DEIPA was observed to have a significant effect on the hydration ki-
netics of cement, as shown in Fig. 2, and the effect on phase development
Fig. 2 presents the heat evolution curves for cements with and with- was further investigated. Fig. 3 shows the effect of increased DEIPA dos-
out DEIPA, which were obtained using conduction calorimetry. The heat age on the phase assemblages at different stages. At the age of 1 h, AFt be-
release curves are characterised by the presence of two peaks in 72 h gins to form due to the nucleation and growth of Al3+, SO2− 4 , Ca
2+
and
−
(see Fig. 2(a)). The initial peak is assigned to the dissolution of free OH in solution from the dissolution of the aluminate and/or ferrite
lime, the partial dissolution of anhydrite, aluminate, alite and the initial phases and anhydrite (see Fig. 3(a)). The characteristic peak intensity
S. Ma et al. / Cement and Concrete Research 67 (2015) 122–130 127
Fig. 5. Mass loss curves of cements hydrated for 3 d. Fig. 7. Pore size distribution and cumulative volume of cements hydrated for 3 d.
128 S. Ma et al. / Cement and Concrete Research 67 (2015) 122–130
DEIPA has no significant effect on the pore size distribution. The pore small (see Fig. 7(a)). On the other hand, the thin plates promote the
sizes primarily range from 0.03 μm to 2 μm for the blank cement and formation of C-S-H, whose size decreases due to the limited growth
the cement with 0.01% DEIPA and from 0.02 μm to 0.7 μm for the space. The C-S-H fills the space between the thin plates and fabricates
other pastes. Based on the pore size distribution, the most probable ap- a network structure to reduce the porosity.
erture and −dV/d(logD) vs. the DEIPA dosage are given in Fig. 8. This
figure clearly demonstrates that the most probable aperture decreases 4. Conclusions
while the value of −dV/d(logD) increases with increasing DEIPA dos-
age, indicating that DEIPA increases the volume of small pores. The me- The following conclusions can be drawn from this study on the effect
chanical properties of materials based on cement depend not only on of DEIPA dosage on the hydration and microstructure of Portland
the pore size distribution but also on the porosity. Fig. 7(b) shows that cement:
the cumulative pore volume decreases for the cement pastes with
DEIPA compared to the blank cement paste. When the pore size ranges (1) In the initial stage, DEIPA promotes the formation of AFt but does
from 0.1 μm to 1 μm, the cumulative volume is significantly less for the not accelerate the hydration of the aluminate or ferrite phases.
cement paste with more than 0.01% DEIPA compared to the other (2) DEIPA enhances the second hydration rate of the aluminate
pastes, indicating that DEIPA can reduce the size of large pores. phase and the transformation of AFt to AFm.
DEIPA exhibits only limited effects on the pore size distribution for (3) In the early stages, DEIPA accelerates the formation of microcrys-
the cement pastes hydrated for 28 d, although the presence of DEIPA re- talline CH. As hydration continues, the difference in CH content
sults in a decrease in the cumulative volumes (see Fig. 9). Based on the decreases for both cement with and without DEIPA, while
cumulative volume, the pore size can be easily divided into three DEIPA accelerates the hydration of alite at later stages.
ranges: 0.01 μm–0.04 μm, 0.04 μm–0.1 μm and 0.1 μm–1 μm. DEIPA sig- (4) DEIPA significantly decreases the pore size and porosity because
nificantly reduces the volume of pores in the range of 0.1 μm–1 μm but the large pores are divided by AFm as a frame and C-S-H fills the
has only a limited effect on pores in the ranges of 0.01 μm–0.04 μm and space between AFm.
0.04 μm–0.1 μm. However, DEIPA clearly accelerates the volume reduc-
tion of intermediate pores for cement pastes at 3 d.
Acknowledgements
3.3.2. Morphology analysis
SEM images of the blank cement and cement with 0.05% DEIPA hy- The authors are grateful for the financial support of the National
drated for 3 d are presented in Fig. 10. These images reveal that C-S-H Natural Science Foundation of China (51202109), the Program for
exhibits a network pattern for the blank cement paste, but a slender Changjiang Scholars and Innovative Research Team in University
pattern for the cement with 0.05% DEIPA. Numerous thin plates were (IRT1146) and the National Building Materials Industry Technology
observed in large holes for the cement paste with 0.05% DEIPA (see Innovation Programme (2013-M1-1). The support by the facilities of
Fig. 10(c) and (d)). These thin plates are considered as AFm. Most of the Modern Analysis and Testing Centre at Nanjing Tech University,
the AFm are present in large pores and divide large pores into small where the detailed microstructural analyses were performed, are also
pores as a frame, which causes the most probable aperture to become acknowledged.
C-S-H C-S-H
AFm
Fig. 10. SEM pictures of cement pastes hydrated for 3 d ((a): blank cement paste, (b), (c) and (d): cement paste with 0.05% DEIPA).
130 S. Ma et al. / Cement and Concrete Research 67 (2015) 122–130
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