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It includes reed
count, reed width, Maximum EPI for a particular count, weave density, crimp percentage, cloth
cover factor etc.
1. Reed Count
It is calculated in stock port system.No. of dents in 2 inches is called Reed Count.
Reed Count = EPI/(1 + Weft crimp %age)
2. Reed Width
Reed Width = Cloth Width *(100+ weft crimp %age)/100
3. Crimp Percentage
Crimp %age = {(Warp length – Cloth length)/Cloth Length}* 100
Crimp %age = {(Warp width – Cloth width)/Cloth width}* 100
4. Cloth Cover Factor
1.
2.
3. Cloth Cover Factor = Wp.C.F +Wt.C.F. – {(Wp.C.F. – Wt.C.F)/28}
5. Maximum EPI for particular count
1.
2.
3.
4. other design = (Ends /Repeat * 1/Yarn Diametre)/ (No of
intersections/repeat+ ends/repeat)
5.
6. Warp Density
= <350
o Weave Density = 50+{(Warp Density – 100) * F.D – 100} /{(Weft Density –
100)* F.D – 100}
o Effective Weave Density = W. D x K of loom width x K of Design
= < 72
330 cm – 1.15
360 cm – 1.20
To change the count and the number of thread/inch, keeping the same denseness of fabric
Warp weight in grams /metre = {(Total Ends * 1.0936 * 453.59 * crimp %)/(840 *
count)} * wastage %
Weft weight in grams /metre ={(R.S. in inches * 453.59 * PPI)/(840 * count)} * wastage
% * crimp %
Cloth length in metres with given weft weight=( weft weight in kgs * weft count * 1848 *
0.9144)/(PPI * R.S in inches)
For silk and Polyester
Warp weight in grams /metre ={(Total Ends * count (Denier) )/9000} * wastage % *
crimp %
Weft weight in grams /metre = {(R.S in inches * count(Denier)* PPI)/9000}* wastage %
* crimp %
1.Count becomes 4%
2. FinerDyed counts become max 6% Coarser
o Warp Weight in Kg = (Total Ends * Tape Length in meters)/(1693.6 * Warp
Count)
o Weft Weight in Kg = (R.S in centimetres * cloth length in metres * PPI
)/(4301.14 * weft Count)
o Cloth weight in GSM = {EPI/Warp Cout)+(PPI/Weft count)}* 25.6
o oz (ounce ) per sq. yard = GSM(Grams per sq. meter)/34
Material Measurement
To calculate the length of any rolled fabrics, this formula gives the nearest accuracy.
L = {0.0655(D-d)(D+d)}/t
Where L = Length of material (Feet) t = Thickness of fabrics (inches)
D = Outside diameter (inches) d = Inside diameter (inches)
The weight of yarn in a cloth
The weight of cloth manufactured on looms depends upon the weight of yarns in the
warp and weft: ends/inch, picks/inch and the weight of size on the warp. Therefore,
Cloth weight = Weight of warp + Weight of weft + Weight of size (All in-lbs.)
Whereas Weight of warp in lbs. = (Total No. of Ends * Tape Length in Yards)/(840 *
warp yarn count)
Also