INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 CUSTOMER PART #: RE-503048 MODEL NO.: DB4429-5514
GOV. REGULATION: 3-5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4045TF157 JOHN DEERE SARAN EDITION NO.: 18
APPLICATION: 80 KVA GEN-SET DATED: 09/29/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION... 1.9825" ± .0015"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (50.35 mm ± 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110-115F (43-46C) AT INLET. 3. 0 RPM (WOT):
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI a. SPEED DROOP SETTING: ASSEMBLE SPEED DROOP PER S.B.
(34 ± 3 kPa) AT PUMP INLET. 97R. ENSURE CONTROL ROD SPRING IS INSTALLED WITH
4. ELECTRONIC ADVANCE INDICATOR: 39938 5 -½ +1 TURNS ON CONTROL ROD GUIDE.
b. TURN SPEED DROOP ADJUSTING CAP IN 4 TURNS FROM
PUMP INSTALLATION: IT-083 MINIMUM DROOP POSITION
ROTATION-C-* LEVER ANGLES (REF.) c. BACK –OUT HIGH IDLE SCREW.
NAME PLATE-L-SIDE** THOT MIN.(B) N/A d. ADJUST SPEED ADVANCE PLUG TO PLACE END OF PLUG
#1 CYL.-5-O'CLOCK** THOT MAX.(C) N/A FLUSH WITH END OF LLA PISTON.
THROTTLE-L-SIDE** S.O. ( E) N/A 4. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
E.S.O. (12V E.T.R.) S.O. ( F) N/A OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
5. 400 RPM (WOT):
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP OPERATING SPEED...HALF...ENGINE SPEED (60 kPa)
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 6. 1500 RPM (WOT):
a. SET TRANSFER PUMP PRESSURE 94-96 PSI,
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE (648-662 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO PUMP PRESSURE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
2. ADJUST SPEED DROOP TO MINIMUM DROOP POSITION 7. 1800 RPM (WOT): CHECK ADVANCE FOR 0. IF NECESSARY, ADJUST
(CCW DIRECTION). TURN SPEED DROOP CAP IN 4 FULL TURNS ADVANCE ADJUSTING SCREW FOR 0.
CLOCKWISE. 8. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY FOR
3. 1620 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 136-137 mm³/STROKE.
OBTAIN 10-20 mm³/STROKE. 9. 1500 RPM (ADJ. 40 mm³/STROKE): SET LIGHT LOAD ADVANCE
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) TRIMMER SCREW FOR 6.0.
10. 1620 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
THROTTLE 10-20 mm³/STROKE.
RPM POSITION mm³/STROKE ADVANCE 11. 1400 RPM (L.I.): SET LOW IDLE SCREW FOR 10-20 mm³/STROKE. DO
a. 150 WOT 57 MIN. --- NOT BACK OUT SCREW FROM INITIAL SETTING.
b. 400 WOT * 4 MAX. --- 12. CHECK POINTS:
c. 1500 WOT 134.5-138.5 0
d. 1500 ADJ. 36-44 5.0-7.0 THROTTLE T.P.
e. 1500 WOT * 4 MAX. --- RPM POSITION mm³/STROKE ADVANCE PRESSURE
f. 1620 WOT 10-20 --- a. 150 WOT 59 MIN. --- 10 MIN.**
g. 1670 WOT 5 MAX. 8.0°-9.0° b. 400 WOT* 4 MAX. --- ---
c. 1500 WOT 136-137 0 94-96***
* E.S.O. DE-ENERGIZED d. 1500 ADJ. 36-44 5.5-6.5 ---
e. 1500 WOT* 4 MAX. --- ---
f. 1620 WOT 10-20 --- ---
g. 1670 WOT 5 MAX. 8.0°-9.0° ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (648-662 kPa)
13. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
d. SEAL FASTENERS PER S.B. 134R.
e. FOR SERVICE ONLY:
AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
WITH HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100
PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 196º
AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL
CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL
STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT
PROCEDURE TO ENSURE ACCURACY. IF INTERFERENCE
BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS,
PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND
TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
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Note:

Note:

Note: REFERENCE S.B. 444

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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note:
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 11/09/1998 25739 1
26431 ESO MOUNTING AND GROUNDING KIT 03/24/1999 26208 2
33702 GASKET KIT 04/05/1999 25739 3
34943 HOUSING AND ADVANCE PISTON KIT 09/09/1999 26352 4
11/01/1999 26413 5
04/17/2000 26821 6
08/21/2000 27001 7
03/13/2001 27003 8
09/19/2002 26109 9
07/31/2003 27563 10
10/23/2003 26277 11
01/13/2004 28511 12
09/06/2005 29070 13
07/07/2008 31470 14
09/10/2013 35430 15
10/31/2013 36253 16
01/30/2014 36592 17
09/29/2014 37305 18