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Guan, Q, Yap, Y. F., Goharzadeh, A., Chai, John, Vargas, F. M., Chapman, W and Zhang, M.
Integrated OneDimensional Modeling of Asphaltene Deposition in Wellbores/Pipelines
Original Citation
Guan, Q, Yap, Y. F., Goharzadeh, A., Chai, John, Vargas, F. M., Chapman, W and Zhang, M.
(2017) Integrated OneDimensional Modeling of Asphaltene Deposition in Wellbores/Pipelines. In:
Seventh International Conference on Modeling, Simulation and Applied Optimization, April 4th6th
2017, UAE. (Submitted)
This version is available at http://eprints.hud.ac.uk/id/eprint/30994/
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Integrated One-Dimensional Modeling of
Asphaltene Deposition in Wellbores/Pipelines
Q. Guan, Y.F. Yap*, A. Goharzadeh J.C. Chai
Department of Mechanical Engineering Department of Engineering and Technology
The Petroleum Institute University of Huddersfield
Abu Dhabi, UAE Huddersfield, UK
*email: yfatt@pi.ac.ae
Abstract—Asphaltene deposition in wellbores/pipelines causes than a critical size can deposit. Vargas et al. [11] proposed a
serious production losses in the oil and gas industry. This work model which simultaneously considered asphaltene
presents a numerical model to predict asphaltene deposition in precipitation, particle transport, asphaltene aggregation and
wellbores/pipelines. This model consists of two modules: a Thermo- deposition. Kurup et al. [12-13] further simplified the model to
dynamic Module and a Transport Module. The Thermodynamic
Module models asphaltene precipitation using the Peng-Robinson
one-dimension, and included diffusion due to turbulent velocity
Equation of State with Peneloux volume translation (PR-Peneloux fluctuation.
EOS). The Transport Module covers the modeling of fluid transport, In these aforementioned studies, the coupling effect of the
asphaltene particle transport and asphaltene deposition. These growing deposit layer on flow fields and eventually the
modules are combined via a thermodynamic properties lookup-table deposition process itself has not been accounted for. Because
generated by the Thermodynamic Module prior to simulation. In this of the modeling complication of a moving boundary problem,
work, the Transport Module and the Thermodynamic Module are first the deposit layer is usually assumed thin enough and does not
verified and validated separately. Then, the integrated model is affect flow fields. However, according to the field data from
applied to an oilfield case with asphaltene deposition problem where the Hassi Messaoud field [14], the South Kuwait’s Marrat field
a reasonably accurate prediction of asphaltene deposit profile is
achieved.
[15], and the West Kuwait’s Marrat field [16], the asphaltene
Keywords—integrated modeling, 1D, asphaltene deposition, deposit layer formed can block respectively about 44%, 60%
wellbore/pipeline, thermodynamic module, transport module and 55% of the cross-sectional area in these production strings.
It is evident that the deposit layer is not thin and therefore
I. INTRODUCTION should be considered. Modeling of the effect of growing
Asphaltene deposition can appear at various stages of oil deposit layer fully coupled with flow fields is present in Ge et
production, transportation and processing, leading to arterial al. [17]. In their model, no thermodynamic module was
blockages of wellbores, pipelines, separators, heat exchangers included, because particles are assumed carried by flow from
and other surface facilities [1-3]. As oil flows in wellbores or the inlet and no precipitation occurs. In view of this, the present
pipelines, due to the change in pressure (p), temperature (T) study intends to develop an integrated model for asphaltene
and oil composition, asphaltene precipitation usually takes deposition in wellbores/pipelines with the effect of growing
place producing particles. Some of these particles deposit on deposit layer fully accounted for in a coupled manner to the
wall surface forming an asphaltene deposit layer. The effective flow and temperature fields and to the deposition process itself.
flow area is reduced and the pressure drop increases resulting
in reduced oil production. The preventive and remedial II. PROBLEM DESCRIPTION AND MODELING FRAMEWORK
measures are accompanied by economic losses in the form of In general, asphaltenes can exist in oil in different forms:
treatment cost and daily production loss [4]. This necessitates dissolved asphaltene, precipitated asphaltene particle and
improved methods to accurately forecast asphaltene deposition aggregated asphaltene particle. Under reservoir condition (high
in wellbores or pipelines. p and high T), asphaltenes are stable in oil as dissolved
Ramirez-Jaramillo et al. [5] developed a multiphase multi- asphaltenes. As oil flows up along the wellbore, both p and T
component hydrodynamic model for asphaltene deposition in drop continuously. When a specific p and T condition (i.e.
production pipelines. Soulgani et al. [6] fitted a correlation for asphaltene precipitation onset condition) is reached, asphaltene
asphaltene deposition rate and coupled to the correlation of precipitation starts to occur forming small particles, i.e.
Begges and Brill [7] for flow with asphaltene precipitation precipitated asphaltene particles (Fig. 1). These small particles
determined the approach in [8]. Eskin et al. [9-10] developed can agglomerate with each other to form aggregated asphaltene
an asphaltene deposition model in pipelines with shear removal particles of a larger particle size (Fig. 1). The precipitated and
included under the assumption that only the particles smaller aggregated asphaltene particles are transported (i) along the
flow direction from upstream to downstream, and (ii) along the Oil density and viscosity depend only on p and T.
radial direction from fluid bulk to near-wall region. In the Oil flow is single-phase multi-component fluid.
present study, it is assumed that all aggregated asphaltene
particles having larger inertia are carried by oil flow B. Transport Module
downstream, and only precipitated asphaltene particles can The governing equations are listed here.
diffuse radial towards wall. Some of these precipitated Fluid transport
asphaltene particles that reach the depositing front potentially
stick to it and become deposits. This sticking process is u R dep
asphaltene deposition. As more particles deposit over time, the t x
asphaltene deposit layer grows gradually. Meanwhile, the fluid p
volume fraction decreases accompanied by an increase in both u uu g f w
t x x
velocity (u) and pressure drop. The fluid volume fraction (α)
in a given section of the wellbore/pipeline Δx is defined as c pT c puT RT (4)
V A x r 2 x r 2 t x
f f (1)
VCV Ax R 2 x R 2 Particle Transport
where A and Af represent respectively cross-sectional area of
the wellbore/pipeline and flow (Fig. 1c) with radii of R and r. C dis uCdis R pre
t x
C pre uC pre R pre R dep R agg
t x
Asphaltene deposition
R dep k dep C pre
m dep
d R dep
dt dep
C. Thermodynamic Module
The rate of asphaltene precipitation (Ṙpre) is given as [11]
(a) (b) cross-section (c) elemental control volume k pre Cdis Ceq , if Cdis Ceq
Fig. 1. Schematic of oil transportation in a circular wellbore/pipeline R pre
k dis C pre
, if Cdis Ceq
Based on the above description, a complete model of where Ceq is the equilibrium asphaltene concentration at the
asphaltene deposition in wellbores/pipelines contains four specified p and T. The oil of interest is assumed consisting of
ingredients: (i) asphaltene precipitation, (ii) fluid transport, (iii) two liquid phases: an asphaltene lean liquid phase (L1) and an
particle transport, and (iv) asphaltene deposition. Among these, asphaltene-rich liquid phase (L2). All precipitated asphaltene
asphaltene precipitation predicts the amount of precipitated particles exist only in L2. Ceq is calculated by
asphaltene particles formed at given p and T locally. Fluid 11
transport predicts the flow fields (u and p) in the wellbore or Ceq 1 wasph _ L1
11 2 2
pipeline. Particle transport predicts the distribution of various
where ρ, β, υ and wasph_L1 are respectively density, mole
forms of asphaltenes (i.e. dissolved asphaltenes, precipitated
fraction, molar volume and weight fraction. A multi-
asphaltene particles and aggregated asphaltene particles).
component multi-phase flash calculation algorithm is
Asphaltene deposition predicts the mass of precipitated
developed based on the isothermal flash method of [19, 20]
asphaltene particles attaching onto the deposit front. These four
using the Peng-Robinson EOS [21, 22] with Peneloux volume
ingredients interact with each other and are tightly coupled.
translation [23] (PR-Peneloux EOS). The details of this flash
Therefore, in order to give a more accurate prediction of all the
calculation algorithm are presented in [18].
physics involved, these four ingredients should be considered
Liquid density (ρliquid) is calculated from
simultaneously. From a modeling point, these four ingredients
1 i1 xi MWi 2 i1 yi MWi
Nc Nc
can be grouped into two sub-modules: a Thermodynamic
Module and a Transport Module. liquid
11 2 2
III. MATHEMATICAL FORMULATION and viscosity (μliquid) is determined based on the corresponding
A. Assumptions states viscosity model as introduced in [24].
Only precipitated asphaltene particles can deposit.
IV. SOLUTION PROCEDURE
Rigid solid deposit with constant density.
The governing equations, i.e. Eqs. (2-6), can be re-written
No shear removal of deposit. in a general form:
t
~~ ~~
x
u S~
occurring in the entire capillary tube. In addition, the shear
removal of upstream deposits and re-deposition downstream is
~ also not accounted for in the present model. Nevertheless, the
where ~ , and S ~ represent respectively the “appropriate” Transport Module is capable of predicting the overall trend of
density, variable of interest and source term. Equation (13) is asphaltene deposit profile, in particular the location and
solved using the finite volume method [25, 26] on mesh shown magnitude of the maximum deposit layer thickness.
in Fig. 2. The discretized general equation in the hatched
control volume (CV) is 0.2
Predicted by the Transport Module
0.22
t = 35.9 h, 320CVs, t = 1.4s used in the simulation
0.18 0.2
t
t increases
0.14
0.12
0.14
0.12
S~ i V
n 0.1
0.1
0.08
0.08
0.06
0.06
0.04 0.04
0.02 0.02
0 0
0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 25 27.5 30 32.5
Axial length, x (m) Axial length, x (m)
(a) deposit layer thickness (b) comparison with experimental data
20 0.03
Predicted by the Transport Module Predicted by the Transport Module
0
Fig. 2. Schematic representation of the discretized computational domain 320CVs, t = 1.4s
640CVs, t = 0.7s
0.027
320CVs, t = 1.4s
-20 640CVs, t = 0.7s
0.024
-40
the outputs of the Thermodynamic Module (i.e. Ceq, ρliquid and -80 0.018
0.5 3.5
0.5
velocity (2.40m/s) is prescribed throughout the entire 0.45
500
0.45
32
Thickness,
450
400
C P (kg/m
2.5
(bar) (kg/m
0.35 0.35
0.3 0.3
Deposit Layer
pre
Ceq
Cdis
2
300
0.25 0.25
the conservation equations of fluid mass, momentum and 0.2
250
1.51
0.2
200 t increases
energy are not solved during simulation. Only α, Cdis and Cpre 0.15
Oil flow direction
0.15
1
150
0.5 Oil flow direction
0.1 0.1
100
require to be determined. 0.05
0.5
0.05
50
Oil flow direction
strengthens continuously till its peak at approximately 4000-ft. Predicted Cpre using 200CVs and t=8.0s
Predicted Cpre using 400CVs and t=4.0s
2.5
After that, asphaltene deposition decreases rapidly and almost t increases
UAOP, asphaltene precipitation occurs and Ceq decreases (c) precipitated asphaltene concentration
dramatically. The larger difference between Cdis and Ceq stands Fig. 5. Thermodynamic modeling results
for stronger asphaltene precipitation. The predicted Cpre
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0.65
Journal of Chemical Engineering, vol. 89, pp. 421-441, 2011.
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