Escolar Documentos
Profissional Documentos
Cultura Documentos
BA 695 en
0.5.480.516
2011-05-02
Manual Translation
Type plate on turret housing
1 Classification number (series, size)
2 Identification number
3 Order number
IO
Made in
ld.-Nr. XXX XXX 8
- CNom. ~- XX-XXX-XX~XX . A
Garmany
_,_[. ______________ ~~
BA 695 en
1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Use within specifications ..................................... 5
1.2 Required skills ............................................. 5
1.3 Notes on product-specific risks ................................ 5
1.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Maintenance ............................................ 12
4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2 Service life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.3 Service intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.4 Maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.5 Possible faults and remedies ................................. 16
4.6 Adjusting the angular encoder ................................ 18
4.7 Replacing the angular encoder ............................... 20
4.8 Cooling lubricant valve ...................................... 23
4.9 Proximity switch S7 ........................................ 26
4.10 Aligning the tool disk ....................................... 29
5 Replacement parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
BA 695 3
Table of contents
Appendix
EP-870
Wiring diagram
SK-919
Diagram of functions
SK-920
Diagram of functions
Contact/Order information
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4 BA695
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Safety notes
1 Safety notes
BA 695 5
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Safety notes UTE
WARNING
In the event of a fault or a collision, unexpected rotation of the
tool disk is possible.
Injury hazard.
CAUTION
Do not attempt any further switching operations, if the turret is
damaged, as otherwise considerable consequential damage
may be caused.
> Call SAUTER Service.
CAUTION
Functional faults may be caused by an ingress of chips and
contamination.
> Close open tool locations and cooling lubricant bores by
means of suitable closing plugs.
For manual operation, turn the motor shaft with the help of a
hexagonal pin wrench, complete with T-grip.
WARNING
A reversal of the moment of the motor results in the
acceleration of the motor shaft. The hexagonal pin wrench may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hexagonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
1.4 Disposal
> Comply with all national and regional disposal regulations
and laws.
--
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Product description
Designation of parts
2 Product description
2
3
10 7
Locating disk
2 Covering hood for electric components
3 Turret housing
4 Cooling lubricant valve
5 Solenoid
6 Proximity switch 87
"Check pre-indexation"
7 Cooling lubricant connection
8 Electric supply for turret
9 Angular encoder
10 Turret motor
BA 695 7
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Product description
Technical data 0.5.480.516 UTE
2.2 Technical data
---··-·-··-·· umnunnnumnmmn~«««<«<~«<««~~-------
Indexing times 2 )
Theoretical cycle time s ix 41 +ax0.17+0.1
(unlock/turn/lock) n
at rotating angle a [degrees]
Degree of protection IP 65
--
externally switched supply bar 14
Medium pressure valve (option) bar 25
1) The perm. loads refer to processing without load shocks. Whenever processing is subject
to intermittent cuts, shocks or impacts, a significantly reduction in the values needs to be
taken into account.
2)
3)
Depending on gear ratio and mains frequency
For standard tool disks I
4) In order to achieve an extended service life of the cooling lubricant valve, it is advisable to
filter the cooling lubricant by s 1OOflm. Post-connected loads (spindle units with internal
cooling lubricant guide a.o.) may require a higher degree of filter fineness. Note and
comply with the manufacturer's instructions!
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Manual mode
3 Manual mode
Unlock turret
BA 695 9
~
Manual mode UTE
WARNING
A reversal of the moment of the motor results in the
acceleration of the motor shaft. The hexagonal pin wrench may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hexagonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
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10 BA 695
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Manual mode
Lock turret
setup();' vvork:
IMPORTANT
For some setup and maintenance work the disk-type tool turret
has to be locked in position 1.
BA 695 11
Maintenance
Overview
4 Maintenance
Safety notes
----+Page 5
4.1 Overview
•-
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Maintenance
TE Service intervals
IMPORTANT
> Maintenance intervals must be adapted
to the operating conditions involved.
after 4000 operating hours Check cooling lubricant valve for wear User
of the machine respectively and leakage.
--+ Page 23
Replace any defective parts.
after 2112 years respectively Check all electrical lines and User
connections for mechanical damage as
well as embrittlement. Specialist electrical
Replace any defective parts. engineer 1)
after 8000 operating hours Change the oil of the turret gearbox User
of the machine respectively chamber.
--+ Page 14
after approx. 2-3 million The service life of the turret may SAUTER Service
indexing operations possibly be reached, depending on the
respectively operating conditions involved.
A general overhaul is recommended
for further trouble-free operation.
1) These are persons who are able to identify risks and to prevent possible hazards
on the basis of their special training and their experience
(IEC 60 201-1).
BA 695 13
~
Maintenance
Maintenance work UTE
4.4 Maintenance work
IMPORTANT
Improperly disposed used oil is a danger for our environment.
>-- Pay attention to the legal regulations for the waste disposal
of used oil.
In line with the setup position of the disk-type tool turret, the
following apertures (1) for draining or replenishing oil are
provided:
the oii
>-- Carefully unscrew oil drain plug and drain the oil
(max. 10 cm 3 ) into a suitable container.
--
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14 BA 695
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Maintenance
Maintenance work
condition
Cause Action
Fdi
BA 695 15
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Repairs after fault conditions
Possible faults and remedies UTE
4.5 Possible faults and remedies
Turret
··········.-,.·····
Incorrect center height, Collision when turret is Turn back tool disk in User
tool disk offset relative locked the annular groove and _,. Page 29
to locating disk align
Tool disk stops in Chips between tool Remove tool disk, User
--
between two positions disk and turret remove chips
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16 BA 695
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Repairs after fault conditions
Possible faults and remedies
BA 695 17
~
Repairs after fault conditions
Adjusting the angular encoder UTE
4.6 Adjusting the angular encoder
IMPORTANT
Setting tasks require a 24 V DC power supply.
Preparation
> Lock disk-type tool turret in position 1.
---+ Manual mode, page 9
1. Use hexagonal pin wrench with T-grip for rotating the motor
shaft.
2. Rotate motor shaft until illuminated diode on the angular
encoder or the indication "Position 1" on the machine are
extinguished.
3. Note the T-grip position.
WARNING
A reversal of the moment of the motor results in the
acceleration of the motor shaft. The hexagonal pin wrench may
thus be unexpectedly accelerated.
Therefore, in order to avoid the ejection of the hexagonal pin
wrench and resulting injuries, firmly grip the hexagonal pin
wrench.
4. Carefully continue to rotate until a moment reversal can be
felt on the motor shaft.
5. Note the T-grip position.
BA 695 19
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Repairs after fault conditions
Replacing the angular encoder 5 UTE
4.7 Replacing the angular encoder
IMPORTANT
Setting tasks require a 24 V DC power supply.
2
3
3
> Note the position of the cable outlet (2) on the angular
encoder (1 ), remove attachment.
> Undo cables (3) on terminal strip (note where they are
connected).
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20 BA 695
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Repairs after fault conditions
Replacing the angular encoder
IMPORTANT
The LED is used only to indicate position 1 during the
adjustment work. It is no position indicator during operation.
BA 695 21
~
Repairs after fault conditions
Replacing the angular encoder UTE
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[$]
Repairs after fault conditions
UTE Cooling lubricant valve
BA 695 23
~
Repairs after fault conditions
Cooling lubricant valve TE
Example 2 Cooling lubricant valve with valve carrier
> Remove valve bushing (3), note any loose internal parts!
> Check 0-ring seal (4).
Replace cooling ubricant valve, if necessary.
> Insert valve bushing (3), with land on the inside, into the
valve carrier (1) such that the openings for cooling lubricant
supply are located one above the other. -
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24 BA 695
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Repairs after fault conditions
Cooling lubricant valve
>- Insert valve carrier (1) into the cooling lubricant ring (5).
BA 695 25
Repairs after fault conditions
~
Proximity switch 57 UTE
4.9 Proximity switch 57
IMPORTANT
Setting tasks require a 24 V DC power supply.
> Undo clip (3) and withdraw proximity switch (1) from
eccentric bushing (2).
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brown
<11> v
I
_J_ black
blue
8
11
-0- 24
3 2
BA 695 27
E9
Repairs after fault conditions
Proximity switch 57 UTE
> Adjust proximity switch (1) on eccentric bushing (2) such that
05
its signal begins to drop after a+ 2+ · mm immersion depth
of the preindexing bolt.
Any greater immersion depth may cause the motor to be
blocked.
> Tighten clip (3).
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BA 695
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•~ UTE
~
Repairs after fault conditions
Aligning the tool disk
~
•• 4.10 Aligning the tool disk
••
••
~
~/
MB -12.9 €6 39 Nm
BA 695 29
[*3
Repairs after fault conditions
Aligning the tool disk UTE
30 BA 695
••
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•• ~
Replacement parts
II
•• 5 Replacement parts
II
• IMPORTANT
> Please contact SAUTER Services.
> Please follow the ordering instructions.
••
___,. Information at the end of the present manual
.,
IMPORTANT
Request assembly guideline MR 02.025!
•• Indexing
-+Page 33
•
Gear, drive, pre-indexation -+Page 34
II
II
•
•
.,
II
II
II
•
II
•
BA 695 31
[9
Replacement parts
Indexing UTE
Indexing
2
--- ~. Setscrew is only applied
and secured (LOCTITE 221)
32 BA 695
•• Replacement parts
••
Clamping and angular encoder
••
••
••
•
•• 2 3
•• ''''·'···'·.c.c=-·''·'·'·· ,,,-·
........... , ,,,,,,,
...... .. .
.....................
'·"'·'··''' ''
1 069 947 Disk (for tuning) 1
•• 3
4 105 500
Replacements parts group Clamping
Angular encoder
1
•
BA 695 33
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[9
Replacement parts
Gear, drive, pre-indexation UTE
Gear, drive, pre-indexation
\
8 9 10 \
!
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34 BA 695
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•
II
Replacement parts
Gear, drive, pre-indexation
•
•
II
No.
!·········· ·······: ···:·
1
!dent No.
069 916
Designation
Sealing ring
• Qty.
1
.................
•
II
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3
5
001 031
060 254
065 718
:
:
0-ring seal
0-ring seal
0-ring seal
1
II 6 Motor 1l 2l 1
•
II
8
9
040 690
065 754
Sealing ring
Compression spring
1
•
i
10 066 293 Solenoid 1
•
II
2) data according to motor's nameplate
II
••
II
II
•
•
II
BA 695 35
------------------------
3 5 23
2 24 25 26
82
/_~~
81
80 27
79
78
77 28
76 29
75
74
30
73 31
72 32
71 33*
70
69 34
68
35
67
66 36
65 37
0.5. 480.5 ..
---------~~-----------··, Control sequence SAUTER-DISK-type tool turret
diagram
SK-919 e
0.5.4... 5.. 12/16 Positionen Z-Doku-ldNr. 090571
c
0 c turret position
:g 0
c
en
-~ I (START) (locked) I 2 (START) 12 (locked)
denomination ~ I situation
E
-o I note
2) VZ2 Min.:
Account users
~ ~
specifications of
I I I II ( J I producer.
~ \ ! I 4) Angular encoder
position
16 ) 1\ I
Strobe T r V I I Ll i _L___j
'1\
control
Table 1 Table 2
Angular encoder position
.---
Min. Max.
Funktion
3 I 2 4 5 6 7 8 9 10 11 12 13 14 15 16 Admissible VZ1 {ms 30
Strobe 1 I 1 I I 1 I I I 1 I 1 1 I 1 1 delay time VZ2 (ms 2)_ 60
I.Bit I I 0 0 1 0 I 0 1 0 I 0 1 0 1 0 V~3Jrns 40
2.Bi\ 1 0 I 0 0 1 1 0 0 1 1 0 0 1 1 0
3.Bi\ 0 0 0 1 1 1 10 0 0 0 1 1 1 10
4.Bit 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
5.Bit 3) 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
IParity~ck~J 0 1 1 1
I I I
1 0 0 0 0 1 0 1 0 1
0_... ~c.
~ITJOJ]l]'[][]] Feinmechanik GmbH
D-72555 Metzingen
~~Datum: lgez.: 1gepr.:
IIEdi\ion: 17.03.89 Wa
[0_...1)~0] I I I 01.06.12
Germany
.--.-•••••••••••• •••••••••• Control sequence
,
~
·~
Ui
c
1"
1 (START) 2 (locked) I 2 (START) 1 s (locked)
denominolion siluolion 'o nole
" I
01
to2
IQ3
.c.:.
.2-~
f-----~--- -----
CCW(;. CW 1l 0 ~~
_l~
vn
----~-I
LI:J
_
11
_vnj ~
"l~
'!11_. ~ ~ --XQ For VL1 - VLJ see
table 2
~ltf
I- f--~ - - - - --·- ..
07 I / Pos. sequer-ce
~
09 on
I m.-11-( left handed
2) VZ2 fiin.:
Solenoid pre- indexing Y1 -- _BI \ /L I Jil VL
10 off 1--· --"" Account users
~
-
11
13
{ I ( j specifications of
producer.
~
Proximity detector / pre-indexing control S7
1
0
·f---- \ v ~ \ v I
3) Angular encoder
position
~
16
~
~--- ------ ------ - - --- ~--- -~
...
J I\
I
I j 1\
Strobe
0- J---- I L_ v I ---1---c---- I I I J v
~
--
J----
19 .6ngulor encoder
1
2Q rositions and locking control S1
Bit-Signole
1
-
1--- 1\ I 1\
~ ~2 X X ><~s
1---
13)x 2 I 2 1 8
1
2;) For positioning Code see table 1 1.- 4.Bit 1---
0
~
I
21
2:JI For tool drive 0.5.473.5 .. I
~~ ''Che~-k tool dnve drsengaged" S11 +0
j---
l I
I
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Table 1 Table 2
Angular encoder position
Funktion Min. Max
1 2 3 4 5 6 7 8 9 10 Admissible VZ1 (ms 30
Strobe I I 1 1 1 1 1c-r IT delay time VZ2 (ms 2) 60
llllf- 1 0 i 0 r-1- T oT 01 Co VZ3 (ms 40
2.Bit 0 1 1 0 0 1 I 0 0 1
JBit 0 0 0 I 1 1 I 0 0 0
l
4.Bit 0 0 0 0 0 0 0 I I 1
Parity-Check 1 1 0 1 0 0 1 I 0 0
0-~ .,.._____ G
~
~[[JQJJIJ~[]] Feinmechanik GmbH Datum: gez.: gepr.:
[G ~ I).,.._____ 0 J Edition: D-72555 Metzmgen
17.03.89 Wa
0106.12 AI
Germany
--
·······················- Wiring layout
SAUTER DISK-type tool turret
0.5.4810 .5 ..
EP-870 e
Z-Doku-ldNr. 090505
desig
0
<:: cable~ cable
no- I Element/Function Line E-
'--x
14x0,34 12x0,75
mm 2 mm2
Type Supplie
\ion 2
!brown (+J 12 !brown
Angular encoder blue__l=-l II I blue
1.Bit I white I 1 I white
2.Bit !_yellow
JBit1 green
2
3
I !yellow
green
8RGB2-Wc8
L
8
D 12
-EP- °
S1 P- -K
4.Bit !lilac I 4 !lilac R I Balluff
------+1""'~r-;r ;~i-'-'-k I
BRGDO-WCD16-EP-
P-~-K
screenltransparenll 13 ltransp.
I I
Mecanical and elektrical 12
Position 1 S7 Proximity-Detector
control pre-indexing
11- ---!~
8 ____l_Ce_(:[
1 I IBES 516-324-E6-c-OI I Balluff
I I IRC3/PG 91.206
-
I Peters
r 1W
I IU!J~.
I-----t-
l
14 ~ terminal XI
S1
CD for this, protective motor switch (thermistor) is required. Without thermistor
motor protector no guarantee in case of motor failure.
Q) Diode 1N4006 (mounted to terminals).
terminal X1
@) depending on the turret's outfit.
@ for 16 positions only.
® for L'>.YY-motor only.
Motor M1 ® . increasing
Driv-ing Motor with two speeds po·s-rtrons sequence
Motor M1 . increasing
(3-wires) ""posr\rons sequence
I ~otor M1 (6 wtres)
Connection to termrnals
_J f'l\
increasing
posrtrons sequence
!Technical Data of: Sl S7
I
* !I I
cw ccw ~ cw ccw -1,; cw ccw .
low speed
L1
high speed
Ll
I low voltage
-- Ooeratmo voltaae: 1~-.)OV nr 10-?4V nr +?0%
1URu 2\1\ 1u black brown 2 Ll Ul black brown 9 · - · · · ~--
-.. Ill~ rh~rh IV plue p!ue. Ul~ VI plue blue W2o-
~ u¥1 vz 1 WIIo_rown 1 o_..lacK I Temperature- range: o· bis +60"C -20· bis + 65'C
'b 117 ~ ~? r~.<t_ ld,as:_ Function: n.o. (make) function
I red
wr11ct I lilac
""'c"' II 1 1 II l3if
.. __Qr-l
~ L2
v ~-"'~~"'"--"~-L2l1 2W
LJ~1U~
LV cY</
1.10'tJ1
~\/1"01? 'J.)
r\ .........., ! '1 '-.rv">t. - :'XV'>. I ' l l llln I IOI.n.n 1 .,.. ..... ,.-.~ II I YIJ'-'· l)II!J IVUI\.... I..JIIU IVUI\..
L
I Service
•• ~
SAUTER Feinmechnanik GmbH
Postfach 1551
D-72545 Metzingen
Germany
•• e::j)
'"'
++49(0)7123-926-0
•• @
++49(0)7123-926-193
service@sauter-feinmechanik.com
•• IMPORTANT
Please indicate in your orders:
•
3. Order number
in
1yp
Corn
Nr. XX-XXX-XX-XX
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