DfA Worksheet

Group Name: P42

Product Name: Table Lamp

0 1 2 3

operation is carried
out consecutively

Two-digit manual
handling code
# of times the
Name of Part

Part ID #

Menthol holder 1 1 10
Aluminium 2 1 23
Head (male) 3 1 30
Head (female) 4 1 30
Cover head female 5 1 33
Steel adjustable stand 6 1 00
Cover of steel adjustabl 7 1 23
Base (male) 8 1 30
Base (female) 9 1 30
Power button 10 1 10
Ballast 11 1 30
Base cover 12 1 33
Screw A 13 3 11
Screw B 14 3 11
Screw C 15 20 11
Screw D 16 2 12
Nut 1 17 1 2
Nut 2 18 2 2
Washer 1 19 3 3
Washer 2 20 2 3
Electronic part 21 1
DfA Worksheet

4 5 6 7 8 9
Operation time, sec,

minimum # of parts,
cents, 0.15 (myr) x
Two-digit manual

Manual insertion
Manual handling

Operation cost,
insertion code

(2) x [(4) + (6)]

Estimation of
time per part

time per part

theoretical

0 or 1
(7)

1.5 38 6 7.5 1.125 0

2.36 06 5.5 7.86 1.179 0
1.95 38 6 7.95 1.1925 0
1.95 39 8 9.95 1.4925 1
2.51 38 6 8.51 1.2765 0
1.13 49 10.5 11.63 1.7445 1
2.36 49 10.5 12.86 1.929 1
1.95 49 10.5 12.45 1.8675 0
1.95 49 10.5 12.45 1.8675 0
1.5 38 6 7.5 1.125 1
1.95 19 10 11.95 1.7925 1
2.51 49 10.5 13.01 1.9515 0
1.8 06 5.5 21.9 3.285 1
1.8 06 5.5 21.9 3.285 1
1.8 06 5.5 146 21.9 1
2.25 06 5.5 15.5 2.325 1
1.88 38 6 7.88 1.182 1
1.88 38 6 15.76 2.364 1
 1.69 30 2 11.07 1.6605 1
1.69 30 2 7.38 1.107 1
0 0
TM CM NM
371.01 55.652 13

Design efficiency (3 x NM)/TM = 0.1051185

10.5%