Information From The EMCP 3

3516B Generator Set FDN00001-UP(SEBP3303 - 52) - SMCS Code Page 1 of 65
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Product: GENERATOR SET
Model: 3516B GENERATOR SET FDN01865
Configuration: 3516B Generator Set FDN00001-UP
Testing and Adjusting

EMCP3
Media Number -RENR7902-12 Publication Date -01/05/2014 Date Updated -07/05/2014
i05754283
Electronic Control Module (Generator Set) - Configure

SMCS - 4490-025
Function Keys and Navigation Keys
Illustration 1 g01211086
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 7/28/2018
(1) Display screen
(2) Yellow warning lamp
(3) Red shutdown lamp
(4) Alarm acknowledge/silence key
(5) Lamp test key
(6) Stop key
(7) Auto key
(8) Run key
(9) Escape key
(10) Enter key
(11) Scroll right key
(12) Scroll down key
(13) Scroll up key
(14) Scroll left key
(15) Engine overview key
(16) AC overview key
Escape (9) - Used to navigate up (backward) through the menu structure and to back out of data entry screens
during set point programming.
Enter key (10) - Select a highlighted menu item or save a programmed value.
Scroll Right key (11) - During numeric data entry, choose the digit to edit. During certain set point
adjustments, select or deselect a check box.
Scroll Down key (12) - Move down through the main menu or navigate within a list in order to highlight one
of the items. Also used to decrement digits (0-9).
Scroll Up key (13) - Move up through the main menu or navigate within a list in order to highlight one of the
items. Also used to increment digits (0-9).
Scroll Left key (14) - During numeric data entry, choose the digit to edit. During certain set point
adjustments, select or deselect a check box.
Initial Setup
Information from the EMCP 3 is displayed on the display screen (1) . Press the scroll up key or the scroll
down key in order to highlight the main menu options.
Press the enter key in order to select one of the main menu options.
The keypad is also used in order to change the set points. Press the enter key in order to change a set point.
Press the scroll up key or the scroll down key in order to increase or decrease the value. Press the scroll left
key or the scroll right key in order to change the digit that is to be adjusted.
Note: The EMCP 3 panel will power up to the main menu screen. If the EMCP 3 panel is already powered
up, press the escape key in order to return to the main menu. Each press of the escape key moves you back
one level in the menu structure.
Set Points
Within each set point category there are one or more function blocks. Each of those function blocks may
contain one or more set points. Each of the set point categories and corresponding function blocks are shown
below.
Control
• Automatic start/stop
• Automatic voltage regulator (AVR) desired voltage request
• Generator desired engine speed request
Engine Monitor/Protect
• Battery voltage monitor
• Crank attempt/successful start counter
• Engine coolant temperature monitor
• Engine oil pressure monitor
• Engine speed monitor
• Enhanced engine monitor
• Service maintenance interval
Events
• Diagnostics configuration
• Engine protection events configuration
• Generator protection events configuration
• Other system events configuration
• Custom events
• Event output function
• Event system
Generator Monitor/Protect
• Enhanced generator monitor
• Generator AC monitor
• Generator AC power monitor
• Generator over current
• Generator over/under frequency
• Generator over/under voltage
• Generator reverse power
Input/Output (I/O)
• Digital inputs
• Digital outputs
• Relay outputs
• Spare analog input
Network
• Data Link - SCADA
Other
• Digital selectors
• Reduced power mode
Menu Maps
The maps in this section are to be used as a guide when programming the EMCP 3. Maps are provided for all
versions of the controller.
Programming the Display Preferences

The preferences affect the way data is viewed on the display screen. Local requirements may require changes
to the configuration.
In order to program the display preferences, perform the following menu options.
1. Press the escape key as many times as necessary in order to go back to the main menu display.
2. From the "MAIN MENU", press the scroll down key or the scroll up key in order to highlight the
"PREFERENCES" option. The following parameters can be changed or viewed:
◦ Contrast
◦ Pressure
◦ Temperature
◦ Volume
◦ Language
a. Press the enter key in order to select "PREFERENCES". "CONTRAST" will be highlighted.
b. Press the enter key in order to select the contrast level. The contrast can be adjusted between 1
and 100, with 1 being the least contrast and 100 being the greatest contrast. The display will
show a status bar and a number representing the current contrast level.
c. Use the scroll right key or the scroll left key in order to adjust the contrast to the desired level.
Press the enter key in order to save the new contrast setting.
d. Press the scroll down key in order to highlight "PRESSURE", and then press the enter key in
order to select the pressure function. The available options for pressure measurement are "kPa",
"PSI", and "BAR". The display will list all three options, with the current option highlighted.
e. Adjust the pressure to the desired measurement unit using the scroll right key or the scroll left
key. Press the enter key in order to save the pressure measurement unit.
f. Press the scroll down key in order to highlight "TEMPERATURE" and then press the enter key
in order to select the temperature function. The available options for temperature measurement
are "°C" or "°F". The display will list both options, with the current option highlighted.
g. Adjust the temperature to the desired measurement scale using the scroll right key or the scroll
left key. Press the enter key in order to save the temperature measurement unit.
h. Press the scroll down key in order to highlight "VOLUME" and then press the enter key in order
to select the volume function. The available options for volume measurement are "LITERS", "US
GAL", or "IMP GAL". The display will list all three options, with the current option highlighted.
i. Highlight the desired volume measurement unit using the scroll right key or the scroll left key.
Press the enter key in order to save the volume measurement unit.
j. Press the scroll down key in order to highlight "LANGUAGE" and then press the enter key in
order to select the language function. Language does not display a value to the right. The display
will show one or two options. "TECHNICIAN ENGLISH" will always be shown and, if another
language is available on the flash file, that language will also be shown as an option.
k. Highlight the desired language that is to be used for display on the EMCP 3 using the scroll right
key or the scroll left key. Press the enter key (10) in order to save the desired language selection
l. Press the escape key as required in order to step back up to the main menu.
Programming the Set Points

The engine/generator set points affect the proper operation and serviceability of the engine, and the accuracy
of information shown on the display screen. The EMCP 3 set points are programmed at the factory.
The set points may require changing when the EMCP 3 is moved from one engine to another engine. The set
points may also require changing in order to satisfy the site requirements. The set points that are stored in the
EMCP 3 must match the specified set points of the particular generator set.
See the set point tables following these procedures for a complete list of all the set point blocks. All of the set
points listed in the tables should be verified and reprogrammed if required.
The first set point block to program is for the automatic start/stop block. The automatic start/stop block is part
of the control category. In order program the automatic start/stop set points, perform the following.
1. Press the escape key as required in order to step back to the "MAIN MENU".
2. From the "MAIN MENU", press the scroll down key until "CONFIGURE" is highlighted and then
press the enter key.
3. Press the scroll down key until "SETPOINTS" is highlighted, and then press the enter key.
4. Press the scroll down key in order to scroll through the set point options until "CONTROL" is
highlighted. Press the enter key. The "AUTOMATIC START / STOP" menu will be highlighted.
5. Press the enter key in order to select "AUTOMATIC START / STOP". Use the scroll down key or the
scroll up key in order to highlight the next set point that is to be programmed.
6. Press the enter key in order to select the set point. Press the enter key a second time in order to highlight
the current configuration of the selected set point.
7. Use the scroll down key or the scroll up key in order to change the current configuration to the desired
setting. Press the enter key in order to the save the new setting.
8. Repeat steps 5 through 7 in order to program all of the automatic start/stop set points.
9. After all of the automatic start/stop set points are programmed as required, then press the escape key in
order to back up to the "CONTROL" menu.
10. The next block of set points that is to be programmed is the automatic voltage regulator (AVR) request
block. Press the scroll down key in order to scroll through the set point options until "AVR DESIRED
VOLTAGE" is highlighted. Press the enter key.
11. Repeat steps 5 through 7 in order to program all of the AVR request set points.
12. Continue programming the remaining function blocks in the "CONTROL" menu.
13. Press the escape key twice in order to back up to the SETPOINTS menu.
14. Press the scroll down key in order to scroll through the set point options until ENGINE
MONITOR/PROTECT is highlighted.
15. Press the enter key in order to select the ENGINE MONITOR/PROTECT menu and then program all of
the function blocks in this menu.
16. Continue to program the remaining set points until each set point in every set point category has been
checked and programmed as required.
Set Point Tables

All of the available set points on the EMCP 3 are listed in the following tables. Refer to these tables while
programming the set points.
Control
Automatic Start/Stop
The automatic start/stop block receives starting and stopping requests from various sources. The sources
include local, remote, and internal. The automatic start/stop block arbitrates between the three sources and
then cranks or shuts down the engine in an orderly fashion.
Table 1
Set Points - Automatic Start/Stop (1)
Min Max Factory
Set Point Units
Value Value Default Description
Name
Engine Start Fault

Fault protection time delay prevents shut down
Protection
0 300 sec 30 during startup due to other problems that
Activation Delay
included low oil pressure.
Time
The amount of time the EMCP 3 energizes
Crank Duration 5 300 sec 7
(cranks) the starting motor.
Crank Cycle Rest The amount of time the EMCP 3 de-energizes
5 300 sec 7
Interval the starting motor between crank cycles.
Engine Purge
0 20 sec 0
Cycle Time
Maximum Number Number of crank/rest cycles that the EMCP 3
1 20 n/a 3
of Crank Cycles uses to declare that an over crank fault exists
Cooldown min. 180 sec Amount of time the EMCP 3 allows the engine
0 30
Duration to run after a normal shutdown is initiated
Amount of time the EMCP 3 activates start aid
Start Aid sec.
0 240 0 control output. Set to 10 seconds if the EUI
Activation Time
with prelube option is installed.
Crank Alert sec. Amount of time the EMCP activates crank
0 60 0
Activation Time alert output.
Crank Terminate 1000 rpm Engine speed setting used in order to disengage
100 400
RPM the starting motor during engine cranking
Engine Fuel Type Set point allows for selection of "Diesel" or
Set Point Value List 0
Configuration "Natural Gas"
Fuel Shutoff Type of fuel system solenoid used on the
Solenoid Type Set Point Value List 0 generator set. Select "Energized to run" (ETR)
Configuration or "Energized to Shut Off" (ETS).
Engine Type
Set Point Value List 0 Select mechanical or electronic
Configuration
Engine Controller
Set point allows for selection of "No Data
J1939 Data Link
Set Point Value List 1 Link", "Basic Data Link", or "Enhanced Data"
Support
Link.
Configuration
Engine Cool Down
Set point allows for selection of engine speed
Speed Set Point Value List 0
during cool down. Select rated or idle.
Configuration
Engine Operating The set point configures whether the EMCP3

State Input determines the operating state, or whether the
Configuration state is received over the data link from the
engine ECM. Set to "CAN Input" for common
engine interface engines. Set to "Hard Wired"
for non-common engine interface EUI engines
and non-EUI engines.
Engine Idle
Operation Enable Set Point Value List 0
Status Engine
Fuel Priming
Feature Enable Set Point Value List 0
Status
(1)
The set points that are stored or the set points that are being programmed must match the specified set points of the particular
generator set.
AVR Desired Voltage Request
The AVR desired voltage request block generates a data link request over the J1939 data link. The request
block is used in order to request a desired output voltage from the CDVR.
Table 2
Set Points - AVR Desired Voltage Request (2)
Min Max Factory
Set Point Units
Name
The maximum generator output voltage bias

Maximum
percent is defined as the following: The
Generator
maximum value above and below the nominal
Voltage Output 0 100 % 5
voltage that the EMCP 3 will send a request for.
Bias Percentage
The request is sent when adjusting the voltage
from the EMCP 3.
The generator nominal output voltage is the
Generator
50000 desired output voltage of the generator set. The
Nominal Output 100 V 100
value is set to match the generator rated voltage.
Voltage
(2)
generator set.
Maximum Generator Output Voltage Bias Percent
The following settings will only apply if there is a CDVR installed on the generator.
Note: The "MAXIMUM GEN OUTPUT VOLTAGE BIAS PERCENT" can be set from 0 to 100 percent.
However, the CDVR will only allow the voltage to change by a maximum of 15 percent.
1. From the "MAIN MENU", press the scroll down key or the scroll up key in order to highlight the
"CONFIGURE" menu. Press the enter key in order to select "CONFIGURE". "SECURITY" will be
highlighted.
2. Press the scroll down key in order to highlight the set points menu, and then press the enter key in order
to select the menu. The automatic start/stop will be highlighted.
3. Press the scroll down key in order to highlight the AVR desired voltage menu. Press the enter key in
order to select the menu. The maximum generator output voltage bias percent will be displayed.
4. Press the enter key in order to select the AVR desired voltage menu. Press the enter key a second time
in order to select the maximum generator output voltage bias percent function. The current voltage bias
percent will be shown on the displayed.
Note: The voltage bias percent set point will determine the amount of voltage change for each key
press on the voltage control screen. A higher value will result in a larger change in voltage per key
press. A lower value will result in a smaller change in voltage per key press.
5. Press the scroll down key or the scroll up key in order to decrement or increment the highlighted digit
to the desired value. Press the scroll right key or the scroll left key in order to highlight the next
character that is to be entered.
6. Continue the process until the desired current voltage bias percent has been entered. Press the enter key
in order to save the new value.
Generator Desired Engine Speed Request
The generator desired engine speed request block generates a request for a desired generator frequency from a
generator. The data link request is sent via the J1939 data link.
Table 3
Set Points - Generator Desired Engine Speed Request (27)
Min Max Factory
Set Point Units
Name
The maximum engine speed range is defined as

Maximum the following: The maximum value above and
rpm
Engine Speed 0 2000 100 below the nominal engine speed that the EMCP 3
Range will send a request for. The request is sent when
adjusting the speed from the EMCP 3.
Generator
Nominal The value is set to match the generator rated
40 500 Hz 50
Output frequency
Frequency
( 27 )
generator set.
Engine Monitor/Protect
Battery Voltage Monitor
The battery voltage monitor block measures the battery supply voltage to the EMCP 3. The EMCP 3 can
monitor the battery supply voltage based on the "+BATT" and "-BATT".
Table 4
set points - Battery Voltage Monitor (3)
Set Point Min Max Units Factory Description
Name Value Value Default
High Battery Voltage Warning Event VDC
12 50 29.4
Threshold
High Battery Voltage Warning Event
0 240 sec 30
Notification Delay Time
High Battery Voltage Shutdown Event VDC
12 50 30.0
Threshold
High Battery Voltage Shutdown Event
0 240 sec 30
Low Battery Voltage Warning Event VDC
0.0 25.0 23.4
Threshold
Low Battery Voltage Warning Event
0 240 sec 30
Low Battery Charging System Voltage VDC
0 30 26
Warning Event Threshold
Low Battery Charging System Voltage
0 240 sec 30
Warning Event Notification Delay Time
Low Cranking Voltage Warning Event VDC
0.0 30.0 0.0
Threshold
Low Cranking Voltage Warning Event
0 240 sec 2
(3)
generator set.
Crank Attempt/Successful Start Counter
The crank attempt/successful start counter block tracks the number of times the engine has been cranked. The
crank attempt/successful start counter block tracks the number of times the engine has been successfully
started.
Table 5
Set Points - Crank Attempt / Successful Start Counter (31)
Set Point Min Max Units Factory
Description
0 4 n/a 3
Customer Security Password Password level required in

Level to Reset Crank/Start order to reset the Crank/Start
Counters Counters
( 31 )
generator set.
Engine Coolant Temperature Monitor
The engine coolant temperature monitor block converts a raw sensor value into coolant temperature and,
when configured as a sensor, detects sensor diagnostics.
Table 6
Set Points - Engine Coolant Temperature Monitor (10)
Description
Select "Sensor" or "Data Link".
Engine Coolant
Set to "Sensor" for MUI engines
Temperature Sensor Set Point Value List 0
or set to "Data Link" for EUI
Configuration
engines.
High Engine Coolant 49 °C

120 °C deg. 100 °C
Temperature Warning Event (120 °F)
(248 °F) (212 °F)
Threshold
High Engine Coolant

sec.
Temperature Warning Event 0 30 15
High Engine Coolant

49 °C 120 °C deg. 120 °C
Temperature Shutdown
(120 °F) (248 °F) (248 °F)
Event Threshold
High Engine Coolant

Temperature Shutdown sec.
0 30 15
Event Notification Delay
Time
Low Engine Coolant

0 °C 36 °C
Temperature Warning Event 21 °C (70
( 32°F) (99 °F)
Threshold °F)
Low Engine Coolant

sec.
Temperature Warning Event 0 30 10
Coolant Temperature Sensor N/A
1 5 1
Map Selection Number
( 10 )
generator set.
Engine Oil Pressure Monitor
The engine oil pressure monitor block converts a raw sensor value into oil pressure and, when configured as a
sensor, detects sensor diagnostics.
Table 7
Set Points - Engine Oil Pressure Monitor (11)
Min Max Factory
Set Point Units
Name
Engine Oil Pressure Select "Sensor" or "Data Link". Set to

Sensor Configuration Set Point Value List 0 "Sensor" for MUI engines or set to "Data
Link" for EUI engines.
Low Engine Oil

34 kPa 690 kPa kPa 160 kPa
Pressure Warning
(5 psi) (100 (23 psi)
Event Threshold
psi)
Low Idle Low Engine

34 kPa 690 kPa kPa 160 kPa
Oil Pressure Warning
(5 psi) (100 (23 psi)
Event Threshold
psi)
Low Engine Oil
Pressure Warning sec.
0 30 10
Event Notification
Delay Time
Low Engine Oil

34 kPa 690 kPa kPa
Pressure Shutdown 34 kPa (5
(5 psi) (100
Event Threshold psi)
psi)
Low Idle Low Engine
Oil Pressure 34 kPa 690 kPa kPa 160 kPa
Shutdown Event (5 psi) (100 (23 psi)
Threshold psi)
Low Engine Oil
Pressure Shutdown sec.
0 30 10
Event Notification
Delay Time
Low Engine Oil 400 1800 RPM 1350 When the engine speed is below the set
Pressure Step Speed point, the low idle set point is used. Set to
800 RPM for engines rated at 1000 RPM
or 1200 RPM. Set to 1200 RPM for
engines rated at 1500 RPM or 1800 RPM.
Oil Pressure Sensor

N/A
Map Selection 1 5 1
Number
( 11 )
generator set.
Engine Speed Monitor
The engine speed monitor block determines the engine speed, in rpm, from the magnetic pickup (MPU) input
pins and detects diagnostics on the MPU. The MPU used for these determinations will be an independent
MPU to be used by the EMCP 3 only.
Note: All engine speed monitor set points require a "LEVEL 3" password. Engine speed monitor set points
may also be changed with Cat ET software without a password.
Table 8
Set Points - Engine Speed Monitor (12)
Description
Flywheel Teeth 95 350 N/A 95
Engine Over Speed Shutdown Set to 118% of
400 4330 rpm 400
Threshold rated speed
Engine Under Speed Warning Event Set to 86% of rated
400 4330 rpm 4330
Threshold speed
Engine Under Speed Warning Event
0.0 20.0 sec. 2.0
Engine Under Speed Shutdown Set to 82% of rated
400 4330 rpm 4330
Event Threshold speed
Engine Under Speed Shutdown
0.0 20.0 sec. 2.0
Event Notification Delay Time
Engine Speed Sensor Configuration
( 12 )
generator set.
Enhanced Engine Monitor
The enhanced engine monitor block provides a method to access the engine cylinder temperature parameters
from the primary data link for use in configuration logic.
Note: Standard Caterpillar products do not utilize enhanced engine monitor group set points.
Table 9
Set Points - Enhanced Engine Monitor (31)

Engine Cylinder Temperature Select "Installed" or
Sensor Installation Status "Not installed".
Number of Engine Cylinders 1 20 n/a 1
( 31 )
generator set.
Service Maintenance Interval
The service maintenance interval block annunciates a need for engine service based on engine hours or
duration since the last service, whichever occurs first.
Table 10
Set Points - Service Maintenance Interval (31)
hours
Service Maintenance Interval Hours 0 2000 500 hours
days
Service Maintenance Interval Days 0 365 180
Customer Password Security Level to

0 4 N/A 3
Reset Service Maintenance Interval
( 31 )
generator set.
EVENTS
Table 11
Description of Event Response Selections
Active Only Only displays event in the event log (no history on the event)
Warning Event logged, amber warning status LED
Audible Alert Activates relay output configured as "horn control"
Soft Shutdown Shutdown event allows cool down cycle
Hard Shutdown
Shutdown event skips cool down cycle for fast engine shutdown
Breaker 1 Trip Activates relay output configured as "breaker 1 trip"

Breaker 2 Trip Activates relay output configured as "breaker 2 trip"
Suppress the event until the engine is running and the fault protection timer has expired
FTP
Diagnostics Configuration
Warning and/or shutdown events should not be disabled. If warning or

shutdown events are disabled, the user may not be aware of conditions
that could cause damage to the engine, generator, or electrical loads. If
warning or shutdown events are disabled, make sure that there is
another control that is set up that can diagnose the event, and if
necessary, will shut the engine down.
The diagnostics configuration block is used in order to configure the desired response for any diagnostic that
is generated by the generator set control.
The diagnostics configuration block is subdivided into four subcategories as follows: pressures, temperatures,
levels and others. Each of the diagnostics configuration subcategories is shown in individual tables.
Note: Table 12 lists the available options for each set point in the "PRESSURES" category. The options that
are available for each set point are designated by an "X" in the option column.
Table 12
"PRESSURE" Set Points - Diagnostics Configuration (15)
Loss
Soft Hard Breaker Breaker Active
Set Point Warning Audible of FPT
Shutdown Shutdown Trip #1 Trip #2 Only
Name Alert Utility
Air Filter
Differential
Pressure
Sensor
X X X X X X
Diagnostic
Response
Configuration
Engine Oil
Pressure
Sensor
Diagnostic X X X X X X
Response
Configuration
Fire X X X X X X
Extinguisher
Pressure
Sensor
Diagnostic
Response
Configuration
Fuel Filter
Differential
Pressure
Sensor
X X X X X X
Diagnostic
Response
Configuration
Engine Oil
Filter
Differential
Pressure
Sensor X X X X X X
Diagnostic
Response
Configuration
Starting Air
Pressure
Sensor
Response
Configuration
( 15 )
Each set point in the diagnostics configuration block is used in order to program a system response. The system response is
associated to the suspect parameter number/failure mode identifier (SPN/FMI) for any internal source.
Note: Table 13 lists the available options for each set point in the "TEMPERATURE" category. The options
that are available for each set point are designated by an "X" in the option column.
Table 13
"TEMPERATURE" Set Points - Diagnostics Configuration (15)
Loss
Name Alert Utility
Ambient Air
Temperature
Sensor
Response
Configuration
Engine X X X X X X
Coolant
Temperature
Sensor
Diagnostic
Response
Configuration
Engine Oil
Temperature
Sensor
Response
Configuration
Exhaust
Temperature
Sensor
Response
Configuration
Right
Exhaust
Temperature
Sensor
X X X X X X
Diagnostic
Response
Configuration
Left Exhaust
Temperature
Sensor
Response
Configuration
Generator
Bearing #1
Temperature
Sensor
X X X X X X
Diagnostic
Response
Configuration
( 15 )
Note: Table 14 lists the available options for each set point in the "LEVEL" category. The options that are
available for each set point are designated by an "X" in the option column.
Table 14
"LEVEL" Set Points - Diagnostics Configuration (15)
Loss
Name Alert Utility
Engine
Coolant
Level Sensor
Response
Configuration
Engine Oil
Level Sensor
Diagnostic
X X X X X X
Response
Configuration
Fuel Level
Sensor
Diagnostic
X X X X X X
Response
Configuration
External
Tank Fuel
Level Sensor
Response
Configuration
( 15 )
Note: Table 15 lists the available options for each set point in the "OTHER" set points category. The options
that are available for each set point are designated by an "X" in the option column.
Table 15
"OTHER" Set Points - Diagnostics Configuration (15)
Loss
Name Alert Utility
Accessory X X X X X X
Data Link
Diagnostic
Response
Configuration
Digital
Output #1
Diagnostic
X X X X X X
Response
Configuration
Digital
Output #2
Diagnostic
X X X X X X
Response
Configuration
Engine Speed
Sensor
Diagnostic
X X (16) X X
Response
Configuration
Generator
Output
Sensing
System
X X X X X X
Diagnostic
Response
Configuration
Primary Data
Link
Diagnostic
X X X X X X
Response
Configuration
SCADA Data
Link
Diagnostic
X X X X X X X
Response
Configuration
( 15 )
( 16 )
Set point Is not adjustable.
Engine Protection Events Configuration

The engine protection events configuration block is used in order to configure the desired response for any
engine protection event generated by the generator set control.
The engine protection events configuration block is subdivided into four categories as follows: pressures,
temperatures, levels and others. Each of the diagnostics configuration subcategories is shown in an individual
table.
Note: Table 16 lists the available options for each "PRESSURE" set point. The options that are available for
each set point is designated by an "X" in the option column.
Table 16
"PRESSURE" Set Points - Engine Protection Events Configuration (17)
Loss
Name Alert Utility
High Air
Filter
Differential
Pressure
Warning X X X X
Event
Response
Configuration
High Air
Filter
Differential
Pressure
Shutdown X X X X X
Event
Response
Configuration
X X X X X
Low Air
Filter
Differential
Pressure
Warning
Event
Response
Configuration
Low Air
Filter
Differential
Pressure
Shutdown X X X X X X
Event
Response
Configuration
High Gas
Pressure
Warning
Event X X X X
Response
Configuration
High Gas
Pressure
Shutdown
Event X X X X X
Response
Configuration
Low Gas
Pressure
Warning
Event X X X X
Response
Configuration
Low Gas
Pressure
Shutdown
Event X X X X X
Response
Configuration
Low Engine X X X X X
Oil Pressure
Warning
Event
Response
Configuration
Low Engine
Oil Pressure
Shutdown
Event X X X X X X
Response
Configuration
High Fuel
Filter
Differential
Pressure
Warning x x x X
Event
Response
Configuration
High Fuel
Filter
Differential
Pressure
Shutdown X X X X X
Event
Response
Configuration
Low Fuel
Filter
Differential
Pressure
Warning X X X X X
Event
Response
Configuration
Low Fuel
Filter
Differential
Pressure
Event
Response
Configuration
High Engine X X X X
Oil Filter
Differential
Pressure
Warning
Event
Response
Configuration
High Engine
Oil Filter
Differential
Pressure
Shutdown X X X X X
Event
Response
Configuration
Low Engine
Oil Filter
Differential
Pressure
Warning X X X X X
Event
Response
Configuration
Low Engine
Oil Filter
Differential
Pressure
Event
Response
Configuration
High Starting
Air Pressure
Warning
Event X X X X
Response
Configuration
High Starting
Air Pressure
Shutdown
Event X X X X X
Response
Configuration
X X X X X
Low Starting
Air Pressure
Warning
Event
Response
Configuration
Low Starting
Air Pressure
Shutdown
Event X X X X X X
Response
Configuration
( 17 )
Each set point in the engine protection events configuration block is used in order to program a system response. The system
response is associated to the suspect parameter number/failure mode identifier (SPN/FMI) for any internal source.
Table 17 lists the available options for each "TEMPERATURE" set point. The options that are available for
each set point are designated by an "X" in the option column.
Table 17
"TEMPERATURE" Set Points - Engine Protection Events Configuration (17)
Loss
Name Alert Utility
High Engine
Coolant
Temperature
Warning
X X X X X
Event
Response
Configuration
High Engine
Coolant
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
Low Engine X X X X X
Coolant
Temperature
Warning
Event
Response
Configuration
High Engine
Oil
Temperature
Warning
X X X X X
Event
Response
Configuration
High Engine
Oil
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
Low Engine
Oil
Temperature
Warning
X X X X X
Event
Response
Configuration
Low Engine
Oil
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
High Exhaust
Temperature
Warning
Event X X X X X
Response
Configuration
High Exhaust
Temperature
Shutdown
Event X X X X X X
Response
Configuration
Low Exhaust X X X X X
Temperature
Warning
Event
Response
Configuration
Low Exhaust
Temperature
Shutdown
Event X X X X X X
Response
Configuration
High Right
Exhaust
Temperature
Warning
X X X X X
Event
Response
Configuration
High Right
Exhaust
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
Low Right
Exhaust
Temperature
Warning
X X X X X
Event
Response
Configuration
Low Right
Exhaust
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
High Left X X X X X
Exhaust
Temperature
Warning
Event
Response
Configuration
High Left
Exhaust
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
Low Left
Exhaust
Temperature
Warning
X X X X X
Event
Response
Configuration
Low Left
Exhaust
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
( 17 )
Table 18 lists the available options for each "LEVEL" set point. The options that are available for each set
point are designated by an "X" in the option column.
Table 18
"LEVEL" Set Points - Engine Protection Events Configuration (17)
Loss
Name Alert Utility
High Engine X X X X
Coolant
Level
Warning
Event
Response
Configuration
High Engine
Coolant
Level
Shutdown
X X X X X
Event
Response
Configuration
Low Engine
Coolant
Level
Warning
X X X X
Event
Response
Configuration
Low Engine
Coolant
Level
Shutdown
X X X X X
Event
Response
Configuration
High Engine
Oil Level
Warning
Event X X X X
Response
Configuration
High Engine
Oil Level
Shutdown
Event X X X X X
Response
Configuration
Low Engine
Oil Level
Warning
Event X X X X
Response
Configuration
X X X X X
Low Engine
Oil Level
Shutdown
Event
Response
Configuration
High Fuel
Level
Warning
Event X X X X
Response
Configuration
High Fuel
Level
Shutdown
Event X X X X X
Response
Configuration
Low Fuel
Level
Warning
Event X X X X
Response
Configuration
Low Fuel
Level
Shutdown
Event X X X X X
Response
Configuration
External
Tank High
Fuel Level
Warning
X X X X
Event
Response
Configuration
External X X X X X
Tank High
Fuel Level
Shutdown
Event
Response
Configuration
External
Tank Low
Fuel Level
Warning
X X X X
Event
Response
Configuration
External
Tank Low
Fuel Level
Shutdown
X X X X X
Event
Response
Configuration
( 17 )
Table 19 lists the available options for each of the "OTHER" set points. The options that are available for
each set point are designated by an "X" in the option column.
Table 19
"OTHER" Set Points - Engine Protection Events Configuration (17)
Loss
Name Alert Utility
Air Damper
Closed Event
Response X X X
Configuration
Emergency
Stop
Shutdown
Event X X (16) X X
Response
Configuration
Engine X X (16) X X
Failure to
Start
Shutdown
Event
Response
Configuration
Unexpected
Engine
Shutdown
Event X X (16) X X
Response
Configuration
Engine Over
Speed
Shutdown
Event X X (16) X X
Response
Configuration
Engine Under
Speed
Warning
Event X X X X X
Response
Configuration
Engine Under
Speed
Shutdown
Event X X X X X X
Response
Configuration
Fuel Tank
Leak Event
Response X X X X X X
Configuration
Service
Maintenance
Interval
Warning
X X
Event
Response
Configuration
( 17 )
( 16 )
Generator Protection Events Configuration

The generator protection events configuration block is used in order to configure the desired response for any
engine protection event generated by the generator set control.
Note: Table 20 lists the available options for each set point number. The options that are available for each set
Table 20
Set Points - Generator Protection Events Configuration (18)
Loss
Name Alert Utility
Earth Fault
Event
Response X X X X X X
Configuration
High
Generator
Winding #1
Temperature
Warning X X X X X
Event
Response
Configuration
High X X X X X X
Generator
Winding #1
Temperature
Shutdown
Event
Response
Configuration
High
Generator
Winding #2
Temperature
Warning X X X X X
Event
Response
Configuration
High
Generator
Winding #2
Temperature
Event
Response
Configuration
High
Generator
Winding #3
Temperature
Warning X X X X X
Event
Response
Configuration
High
Generator
Winding #3
Temperature
Event
Response
Configuration
High
Generator
Bearing #1
Temperature
Warning X X X X X
Event
Response
Configuration
High X X X X X X
Generator
Bearing #1
Temperature
Shutdown
Event
Response
Configuration
Low
Generator
Bearing #1
Temperature
Warning X X X X X
Event
Response
Configuration
Low
Generator
Bearing #1
Temperature
Event
Response
Configuration
Generator
Over Current
(Amp)
Warning
X X X X
Event
Response
Configuration
Generator
Over Current
(Amp)
Shutdown
X X X X X
Event
Response
Configuration
Generator
Over
Frequency
Warning
X X X X
Event
Response
Configuration
Generator X X X X X
Over
Frequency
Shutdown
Event
Response
Configuration
Generator
Under
Frequency
Warning
X X X X X
Event
Response
Configuration
Generator
Under
Frequency
Shutdown
X X X X X X
Event
Response
Configuration
Generator
Reverse
Power
Warning
X X X X
Event
Response
Configuration
Generator
Reverse
Power
Shutdown
X X X X X
Event
Response
Configuration
Generator
Over Voltage
Warning
Event X X X X
Response
Configuration
Generator X X X X X
Over Voltage
Shutdown
Event
Response
Configuration
Generator
Under
Voltage
Warning
X X X X X
Event
Response
Configuration
Generator
Under
Voltage
Shutdown
X X X X X X
Event
Response
Configuration
( 18 )
Each set point in the generator protection events configuration block is used in order to program a system response. The
system response is associated to the suspect parameter number/failure mode identifier (SPN/FMI) for any internal source.
Other System Events Configuration

The other system events configuration block is used in order to configure the desired response for any engine
protection event generated by the generator set control.
Note: Table 21 lists the available options for each set point number. The options that are available for each set
Table 21
Set Points - Other System Events Configuration (19)
Set Point Warning Audible Loss FPT
Name Alert of
Soft Hard Utility Breaker Breaker Active

High
Ambient Air
Temperature
Warning
X X X X X
Event
Response
Configuration
High
Ambient Air
Temperature
Shutdown
X X X X X X
Event
Response
Configuration
Low Ambient
Air
Temperature
Warning
X X X X
Event
Response
Configuration
Low Ambient
Air
Temperature
Shutdown
X X X X X
Event
Response
Configuration
Automatic
Transfer
Switch in
Normal
Position X X X
Event
Response
Configuration
Automatic X X X
Transfer
Switch in
Emergency
Position
Event
Response
Configuration
Battery
Charger
Failure
Diagnostic X X X
Response
Configuration
High Battery
Voltage
Warning
Event X X X X
Response
Configuration
High Battery
Voltage
Shutdown
Event X X X X X
Response
Configuration
Low Battery
Voltage
Warning
Event X X X X X
Response
Configuration
Low Battery
Charging
System
Voltage
Warning X X X X X
Event
Response
Configuration
Generator
Breaker
Failure to
Open Event X X X X X
Response
Configuration
Generator X X x X X
Breaker
Failure to
Close Event
Response
Configuration
Generator
Breaker Open
Event
X X X
Response
Configuration
Generator
Breaker
Closed Event
X X X
Response
Configuration
Utility
Breaker
Failure to
Open Event X X X X X
Response
Configuration
Utility
Breaker
Failure to
Close Event X X X X X
Response
Configuration
Utility
Breaker Open
Event
X X X
Response
Configuration
Utility
Breaker
Closed Event
X X X
Response
Configuration
Emergency X (16) X
Shutdown
Override
Mode Active
Warning
Event
Response
Configuration
Engine in
Cooldown
Event
X X X
Response
Configuration
Engine Speed
-Generator
Output
Frequency
Mismatch
X X X X
Warning
Event
Response
Configuration
Custom
Event #1
High
Warning
X X X X X
Event
Response
Configuration
Custom
Event #1
High
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #1
Low Warning
Event X X X X X
Response
Configuration
Custom X X X X X X
Event #1
Low
Shutdown
Event
Response
Configuration
Custom
Event #1
Event
X X X X X X X X X
Response
Configuration
Custom
Event #2
High
Warning
X X X X x
Event
Response
Configuration
Custom
Event #2
High
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #2
Low Warning
Event X X X X X
Response
Configuration
Custom
Event #2
Low
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #2
Event
X X X X X X X X X
Response
Configuration
X X X X X
Custom
Event #3
High
Warning
Event
Response
Configuration
Custom
Event #3
High
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #3
Low Warning
Event X X X X X
Response
Configuration
Custom
Event #3
Low
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #3
Event
X X X X X X X X X
Response
Configuration
Custom
Event #4
High
Warning
X X X X X
Event
Response
Configuration
Custom X X X X X X
Event #4
High
Shutdown
Event
Response
Configuration
Custom
Event #4
Low Warning
Event X X X X X
Response
Configuration
Custom
Event #4
Low
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #4
Event
X X X X X X X X X
Response
Configuration
Custom
Event #5
High
Warning
X X X X X
Event
Response
Configuration
Custom
Event #5
High
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #5
Low Warning
Event X X X X X
Response
Configuration
Custom X X X X X X
Event #5
Low
Shutdown
Event
Response
Configuration
Custom
Event #5
Event
X X X X X X X X X
Response
Configuration
Custom
Event #6
High
Warning
X X X X X
Event
Response
Configuration
Custom
Event #6
High
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #6
Low Warning
Event X X X X X
Response
Configuration
Custom
Event #6
Low
Shutdown
X X X X X X
Event
Response
Configuration
Custom X X X X X X X X X
Event #6
Event
Response
Configuration
Custom
Event #7
High
Warning
X X X X X
Event
Response
Configuration
Custom
Event #7
High
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #7
Low Warning
Event X X X X X
Response
Configuration
Custom
Event #7
Low
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #7
Event
X X X X X X X X X
Response
Configuration
Custom
Event #8
High
Warning
X X X X X
Event
Response
Configuration
X X X X X X
Custom
Event #8
High
Shutdown
Event
Response
Configuration
Custom
Event #8
Low Warning
Event X X X X X
Response
Configuration
Custom
Event #8
Low
Shutdown
X X X X X X
Event
Response
Configuration
Custom
Event #8
Event
X X X X X X X X X
Response
Configuration
High Fire
Extinguisher
Pressure
Warning
X X X X
Event
Response
Configuration
High Fire
Extinguisher
Pressure
Shutdown
X X X X X
Event
Response
Configuration
Low Fire X X X X X
Extinguisher
Pressure
Warning
Event
Response
Configuration
Low Fire
Extinguisher
Pressure
Shutdown
X X X X X X
Event
Response
Configuration
Generator
Control Not
in Automatic
Warning
X X X
Event
Response
Configuration
Loss of
Utility Event
Response X X X
Configuration
Utility to
Generator
Transfer
Failure
Warning X X X X
Event
Response
Configuration
Utility to
Generator
Transfer
Failure
Shutdown X X X X
Event
Response
Configuration
Generator to X X X X
Utility
Transfer
Failure
Warning
Event
Response
Configuration
( 19 )
Each set point in the other system events configuration block is used in order to program a system response. The system
( 16 )
Event Input Functions
The event input function block allows the user of the generator set to define selected inputs to cause user-
defined events to become active.
Table 22
Set Points - Event Input Functions (13)

Description
Custom Event #NN Active State Settings for custom
N/A N/A N/A High
Configuration events #1- #8
Custom Event #NN Event Settings for custom
0 250 sec. 0
Notification Delay Time events #1- #8
Custom Event #NN Suspect Settings for custom
N/A N/A N/A 107
Parameter Number events #1- #8
Custom Event #NN Failure Settings for custom
0 20 N/A 15
Mode Identifier events #1- #8
( 13 )
generator set.
Event Output Functions
The event output function block provides a method to access the active status of an event for use in
configuration logic.
Table 23
Set Points - Event Output Functions (14)
Description
Event Output Function #NN N/A Settings for event output
N/A N/A Disabled
Trigger Condition functions #1- #30
Event Output Function #NN N/A Settings for event output
N/A N/A 100
Suspect Parameter Number functions #1- #30
( 14 )
generator set.
Event System
Event system block provides a method to log system events to non-volatile memory. The event system block
also manages the status of the events in order to provide overall status outputs to the system.
Table 24
Set Points - Event System (20)
Event Warning Condition Response
Auto Reset Enable Status
Event Audible Alert Response Auto
Reset Enable Status
Event Loss of Utility Response Auto
Reset Enable Status
Event Breaker #1 Trip Response Auto
Reset Enable Status
Event Breaker #2 Trip Response Auto
Reset Enable Status
( 20 )
generator set.
Generator Monitor/Protect
Enhanced Generator Monitor
The enhanced generator monitor block provides a method to access the generator monitored parameters from
the accessory data link for use in configuration logic. The following generator values will be monitored:
• Front bearing temperature
• Rear bearing temperature
• Winding #1 temperature
Table 25
Set Points - Enhanced Generator Monitor (31)
Min Max
Set Point Units Factory
Value Value Description
Name Default
Set Point Value List
Generator Winding Set to "Installed" when a

Temperature Sensor temperature module is installed on
Installation Status the accessory data link
Number of Generator
Bearing Temperature Set Point Value List
Sensors
( 31 )
generator set.
Generator AC Monitor
The generator AC monitor block measures the AC voltage and current output by the generator. The following
generator values will be monitored:
• True RMS line - line voltages
• Average line - line voltage
• True RMS line - neutral voltages (for star/wye configurations)
• Average line-neutral voltage (for star/wye configurations)
• True RMS phase currents
• Average phase current
• Generator output frequency
Table 26
Set Points - Generator AC Monitor (21)
Min Max
Name Default
Configurations can be:

"Star/Wye",
Generator Connection "Delta/3 Wire"
Configuration "Delta/4 Wire"
"Single Phase 2 Wire"
"Single Phase 3 Wire"
For direct sensing, leave at default
Generator Potential
50000 value. For an application requiring a
Transformer Primary 1 V 1
potential transformer, set to transformer
Winding Rating
primary winding value.
For direct sensing, leave at default
Generator Potential
value. For an application requiring a
Transformer Secondary 1 240 V 1
potential transformer, set to transformer
Winding Rating
secondary winding value
1 7000 A 75
Generator Current Set to current transformer primary

Transformer Primary winding value
Winding Rating
Generator Current
Transformer Secondary 1 5 A 5 Can only be set to 1 or 5
Winding Rating
Number of Generator N/A
0 200 4
Poles
Generator Rated
Frequency
Generator Rated 50000
100 V 100
Voltage
Generator Rated Power 50000
1 kW 1
Generator Rated 50000 kVA

1 1
Apparent Power
( 21 )
generator set.
Generator AC Power Monitor
The generator AC power monitor block measures all generator power quantities following generator values
will be monitored:
• Per phase kW (for star/wye configurations)
• Total kW
• Total kW hours imported
• Total kW hours exported
• Percent kW output
• Per phase kVAR (for star/wye confutations)
• Total kVAR
• Total kVAR hours imported
• Total kVAR hours imported
• Percent kVAR output
• Per phase kVA (for star/wye confutations)
• Total kVA
• Percent kVA output
• Per phase generator set output power factor with lead/lag indication (for star/wye confutations)
• Average output power factor with lead/lag indication
Note: Per phase quantities (kW, kVAR, KVA, and power factor) will be monitored for 3-phase, 4-wire star-
connected configurations)
Table 27
Set Points - Generator AC Power Monitor (31)
Customer Password Security Level to
0 3 N/A 3
Reset Generator Energy Meters
( 31 )
generator set.
Generator Over Current
The generator over current block detects an over current condition that persists for a duration. The duration is
a function of the over current level or a condition that exceeds a threshold for a programmed duration.
Table 28
Set Points - Generator Over Current (23)
Min Max
Name Default
Generator Definite Time

Over Current (Amp) Threshold for the over current
80 130 % 100
Warning Event Percentage warning
Threshold
Generator Inverse Time
Time multiplier (TM) set point
Over Current (Amp) 10.00 N/A
0.05 0.27 used in equation shown in
Shutdown Event Time
Illustration 5
Multiplier
Generator Definite Time If the current is above the set point
Over Current (Amp) value for the specified time (set
100 300 % 125
Shutdown Event Percentage point #4), there will be an over
Threshold current shutdown.
Generator Definite Time
Over Current (Amp) sec.
0.1 20.0 10 Time delay for set point #3
Shutdown Event
( 23 )
generator set.
Generator Over / Under Frequency
The generator over/under frequency block detects bus frequency above or below programmable thresholds for
a programmable duration and activates an alarm.
Table 29
Set Points - Generator Over / Under Frequency (24)
Generator Over Frequency Warning Event
80 120 % 105
Percentage Threshold
Generator Over Frequency Warning Event
0 120 sec. 10
Generator Over Frequency Shutdown
80.0 120 % 110
Event Percentage Threshold
Generator Over Frequency Shutdown
0 120 sec. 2
Generator Under Frequency Warning
80.0 120.0 % 95.0
Generator Under Frequency Warning 0 120 sec. 10

Generator Under Frequency Shutdown
80.0 120.0 % 90.0
Generator Under Frequency Shutdown
0 120 sec. 4
( 24 )
generator set.
Generator Over / Under voltage
The generator over/under voltage block detects generator output voltage above or below programmable
thresholds for a programmable duration and activates an alarm.
Table 30
Set Points - Generator Over / Under Voltage (25)
Generator Over Voltage Warning Event
100 125 % 105
Generator Over Voltage Warning Event
0 120 sec. 10
Generator Over Voltage Shutdown Event
100 125 % 110
Generator Over Voltage Shutdown Event
0 120 sec. 2
Generator Under Voltage Warning Event
60 100 % 95
Generator Under Voltage Warning Event
0 120 sec. 10
Generator Under Voltage Shutdown
60 100 % 90
Event Threshold
Generator Under Voltage Shutdown
0 120 sec. 4
( 25 )
generator set.
Generator Reverse Power
The generator reverse power block detects a reverse power condition that persists for a duration above a
programmed level.
Table 31
Set Points - Generator Reverse Power (26)

Generator Reverse Power Warning Event
1 20 % 5
Generator Reverse Power Warning Event
0 30 sec. 10
Generator Reverse Power Shutdown
1 20 % 10
Generator Reverse Power Shutdown
0 30 sec. 10
( 26 )
generator set.
Discrete Input/Output (I/O)
Digital Inputs
The digital input block is used in order to relay on/off information such as switch closures to the EMCP 3.
Note: There are eight digital inputs on EMCP 3.2 and EMCP 3.3. There are six digital inputs on EMCP 3.1.
Table 32
Set Points - Digital Inputs (5)
Min Max
Name Default
Active Active N/A Active Activating the E-STOP input will cause the
E-STOP
Low High High generator set to stop immediately.
Set point allows for starting and stopping the
generator set from a remote location.
If input is active and the engine mode switch is in
REMOTE Active Active N/A Active
"AUTO", the engine will attempt to start and run.
INITIATE Low High Low
Once the input becomes inactive, the engine will
enter into cool down (if programmed) and then
STOP.
Digital #3 (6) Active Active N/A Active The inputs can be set to any of the values listed in
Low High Low Table 33
Digital #4 (6) Active Active N/A Active
Low High Low
Low High Low

Low High Low
Low High Low
Low High Low
(5)
generator set.
(6)
The "Digital Inputs" parameter can only be set to "Active High" or "Active Low" in order to initiate a high warning, low
warning, high shutdown. low shutdown, or status.
Table 33
Available Digital Inputs
Pressures Other
Air filter differential pressure
Engine oil pressure Air Damper Closed
Fire extinguisher pressure ATS in Normal Position
Fuel Filter Differential Pressure ATS in Emergency Position
Engine Oil Filter Differential Pressure Battery Charger Failure
Starting Air Pressure Battery Charging System Voltage
Gas Pressure Battery Voltage
Temperatures Fuel Leak
Custom Event
Ambient Air Temperature Earth Fault
Engine Coolant Temperature Earth Leakage
Engine Oil Temperature Engine Inlet Manifold Charge Combustion
Exhaust Temperature EPS Supplying Load
Generator Rear Bearing Temperature Generator Circuit Breaker Closed
Right Exhaust Temperature Generator Circuit Breaker Open
Left Exhaust Temperature Generator Frequency
Generator Winding #1 Temperature Generator Voltage
Generator Winding #2 Temperature Generator Current
Generator Winding #3 Temperature Generator Power
Loss of Utility
Levels Utility Breaker Closed
Engine Coolant Level Utility Breaker Open
Engine Oil Level Utility to Generator Transfer Failure
Fuel Level Generator to Utility Transfer Failure
External Tank Fuel Level
Table 34
Custom Event Set Point Value for Event Input Functions cVue Block
Set Point
Block Instance# Description
Value
1 701 Custom Event (Instance #1 only)

Digital Outputs
The digital output block is used in order to relay on/off information from the EMCP 3 . The uses for the
digital output block include operating relays, solenoids, and indicator lamps.
There are two digital outputs on "EMCP 3.3". There is one digital output on "EMCP 3.2". There are no digital
outputs on "EMCP 3.1".
Table 35
Set Points - Digital Outputs (7)
Set Point Min Value Max Units Factory Description
Name Value Default
Digital Output #1 Active State
Low High N/A Low
Configuration
Digital Output #2 Active State
Low High N/A Low
Configuration
(7)
generator set.
Relay Outputs
The relay output block is used in order to relay on/off information from the EMCP 3. The purposes include
operating relays, solenoids, and indicator lamps.
There are eight relay outputs on the EMCP 3.2 and EMCP 3.3. Six of the outputs have normally open contacts
and two of the outputs have normally open and normally closed contacts.
There are six normally open relay outputs on the EMCP 3.1. There are no normally closed outputs on the
EMCP 3.1.
Note: The "active" state for relay outputs cannot be configured.
Table 36
Set Points - Relay Outputs (29)
Relay Output #1 is always

Relay Output #1 Active N/A
N/A N/A High configured as the "Starter Motor
State Configuration
Relay"
Relay Output #2 Active N/A Relay #2 is always configured as
N/A N/A High
State Configuration the "Fuel Control Relay"
Relay Output #3 Active N/A Relay Output #3 is controlled by
N/A N/A High
State Configuration Digital Selector #1
N/A N/A High
N/A N/A High
Relay Output #6 is controlled by
Relay Output #6 Active N/A Digital Selector #4
N/A N/A High
State Configuration The output can be set to "Active
High" or" Active Low"
N/A N/A High
N/A N/A High
( 29 )
generator set.
Spare Analog Input
The spare analog input block performs the following functions:
• Converts a resistive sender value to engineering units
• Detects sender diagnostics
• Detects a high or low condition on the spare sender input
Note: If you have selected a spare input to be a temperature, set points 6, 7, 10, and 11 will not appear. Set
points 6, 7, 10, and 11 are associated with pressures and levels. If you have selected a spare input to be a
pressure, set points 5, 7, 9, and 11 will not appear. Set points 5, 7, 9, and 11 are associated with temperatures
and levels. If you have selected a spare input to be a level, set points 5, 6, 9, and 10 will not appear. Set points
5, 6, 9, and 1 are associated with temperatures and pressures.
Table 37
Set Points - Spare Analog Input (29)
Min
Set Point Max Units Factory
Value Description
Name Value Default
Spare Analog Input Enable N/A N/A N/A Enabled

Status
Set to "Enabled" for MUI

engines. Set to "Disabled" for
EUI engines.
Spare Analog Input Type N/A Temperature Select "Temperature",
N/A N/A
Configuration "Pressure", or "Level".
Spare Analog Input Suspect N/A
N/A N/A 175 Oil temperature
Parameter Number (SPN)
Spare Analog Input High
Percentage Warning Event 0 100 % 0
Threshold
F
Temperature Warning Event -273 1,735 102 °C (216 °
C
Threshold F)
10,000
Pressure Warning Event -250 kPa -250
Threshold
Warning Event Notification 0 60 sec. 2
Delay Time
Percentage Shutdown Event 0 100 % 0
Threshold
F
Temperature Shutdown -273 1,735 107 °C (225 °
C
Event Threshold F)
10,000
Pressure Shutdown Event -250 kPa -250
Threshold
Shutdown Event 0 60 sec. 10
Spare Analog Input Low
Percentage Warning Event 0 100 % 100
Threshold
F
Temperature Warning Event -273 1735 1735
C
Threshold
-250 10000 kPa 10000
Warning Event Threshold
Warning Event Notification 0 60 sec. 0
Delay Time
Spare Analog Input Low 0 100 % 100

Percentage Shutdown Event
Threshold
F
Temperature Shutdown -273 1735 1735
C
Event Threshold
Pressure Shutdown Event -250 10000 kPa 10000
Threshold
Shutdown Event 0 60 sec. 0
( 29 )
generator set.
Network
Data Link - SCADA
The SCADA data link block is used in order to communicate with the "System Control and Data Acquisition
(SCADA)". The SCADA data link block is used for support of a service tool connection. SCADA data link
will use the Modbus protocol with an RS-485 half duplex hardware layer operation at a minimum 2400 bps.
Table 38
Set Points - Data Link - SCADA (4)
Description
SCADA Data Link Baud Rate
2400 57600 N/A 19200
Select "None", "Odd",

SCADA Data Link Parity N/A N/A N/A None
or "Even".
SCADA Data Link Slave
1 247 N/A 1
Address
SCADA Data Link Access
0 0xfffff N/A 0
Password
SCADA Data Link
Connection Time Out Interval 0.1 3600.0 sec. 30
RS-485 Bias Resistor Enable Disabled

Enabled N/A Enabled
Status
(4)
generator set.
Other
Digital Selectors
The digital selector block determines what "EVENTS" or "STATUS" will cause each of the relays to activate.
Table 39
Set Points - Digital Selectors (8)
Description
Digital Selector #1 controls
Relay Output #3
Configuration Options are:
Disabled
Digital Selector #1 Source Use Input #1
Input #1
Configuration Use Input #2
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
Relay Output #4
Disabled
Input #4
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
Relay Output #5
Disabled
Input #6
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
Digital Selector #4 Source Input #6 Digital Selector #4 controls
Configuration Relay Output #6
Disabled
Use Input #1
Use Input #2
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
Relay Output #7
Disabled
Disabled
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
Relay Output #8
Disabled
Disabled
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
Digital Output #1
Disabled
Input #1
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
Digital Output #2
Disabled
Disabled
Use Input #3
Use Input #4
Use Input #5
Use Data Link Input
(8)
generator set.
Electronic Control Module Reduced Power Mode
The electronic control module reduced power mode block minimizes drain on the battery when both the
following occur at the same time:
• The engine is stopped
• The control is operating in a standby mode
Note: Standard Caterpillar products do not utilize electronic control module reduced power mode group set
points.
Table 40
Set Points - Electronic Control Module Reduced Power Mode (9)
Description
Electronic Control Module
Disabled Enabled N/A Allows control to go into
Reduced Power Mode Enable Disabled
reduced power mode.
Status
Electronic Control Module
min.
Reduced Power Mode Delay 0 120 30
Time
(9)
generator set.
Copyright 1993 - 2018 Caterpillar Inc. Sat Jul 28 15:12:49 PDT 2018
All Rights Reserved.
Private Network For SIS Licensees.

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3516B Generator Set FDN00001-UP(SEBP3303 - 52) - SMCS Code Page 1 of 65

Testing and Adjusting

Electronic Control Module (Generator Set) - Configure

Function Keys and Navigation Keys

(1) Display screen

(2) Yellow warning lamp

(3) Red shutdown lamp

(4) Alarm acknowledge/silence key

(5) Lamp test key

(6) Stop key

(7) Auto key

(8) Run key

(9) Escape key

(10) Enter key

(11) Scroll right key

(12) Scroll down key

(13) Scroll up key

(14) Scroll left key

(15) Engine overview key

(16) AC overview key

• Automatic voltage regulator (AVR) desired voltage request

• Generator desired engine speed request

• Battery voltage monitor

• Crank attempt/successful start counter

• Engine coolant temperature monitor

• Engine oil pressure monitor

• Engine speed monitor

• Enhanced engine monitor

• Service maintenance interval

• Engine protection events configuration

• Generator protection events configuration

• Other system events configuration

• Event output function

• Enhanced generator monitor

• Generator AC power monitor

• Generator over current

• Generator over/under frequency

• Generator over/under voltage

• Generator reverse power

• Spare analog input

• Data Link - SCADA

• Reduced power mode

Programming the Display Preferences

Programming the Set Points

Set Point Tables

Engine Start Fault

Engine Operating The set point configures whether the EMCP3

AVR Desired Voltage Request

The maximum generator output voltage bias

Maximum Generator Output Voltage Bias Percent

Generator Desired Engine Speed Request

The maximum engine speed range is defined as

Battery Voltage Monitor

Crank Attempt/Successful Start Counter

Customer Security Password Password level required in

Engine Coolant Temperature Monitor

High Engine Coolant 49 °C

High Engine Coolant

High Engine Coolant

High Engine Coolant

Low Engine Coolant

Low Engine Coolant

Engine Oil Pressure Monitor