9878 Yr01 90zen 020002 03

FOR APPROVAL
3 18.01.2018 BPR BPR YTK REVISED AS PER CLIENT COMMENTS

Rev Date Prepared Checked Approved Details of Revision
Owner
UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED
(A UP Government Undertaking)
Owner’s
Engineer
DEVELOPMENT CONSULTANTS PRIVATE LIMITED, KOLKATA
Contractor
DOOSAN POWER SYSTEMS INDIA PVT. LTD.
Supplier
N/A
Project
OBRA “C” 2x660 MW THERMAL POWER EXTENSION PROJECT
Date Project Code

Name Title DP16004
(DD.MM.YYYY)
UAS Code
Prepared 18.01.2018 BPR
YR01
Unit Code
Checked 18.01.2018 BPR
Digitally signed 90
Signature Not Verified
by Sunny KKS Code
PAINTING SPECIFICATION FOR STEAM
Approved 18.01.2018 YTK Date: 2018.02.06
GENERATOR 18:03:25 IST ZEN
Reason: CAT I Reg. No. ZEN
Vetted by AE (DHIC) Location:
NTPCEOC 020002
Package / Rev.
Eqpt. Name STEAM GENERATOR 3
Document No
DP16004-YR01-90ZEN-020002 Page-No.
Supplier Document No.
01 of 24
THIS DOCUMENT IS THE PROPERTY OF DOOSAN POWER SYSTEMS INDIA PVT. LTD. IT IS NOT TO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO THE COMPANY.
PAINTING SPECIFICATION FOR STEAM GENERATOR
DP16004-YR01-90ZEN-020002
Revision History
Revised based on Client comments,

3 17.01.2018 BPR BPR YTK Revisions are in italic font
Revised based on Client comments during meeting ,
2 30.12.2017 BPR BPR YTK
Revisions are in italic font
1 16.10.2017 BPR BPR YTK Revised based on Client comments
0 20.06.2017 BPR BPR YTK FOR APPROVAL
Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Page 2 of 24
DP16004-YR01-90ZEN-020002
CONTENTS
1. SCOPE ......................................................................................................................................................... 4
2. REFERENCES ............................................................................................................................................... 4
3. CODES AND STANDARDS........................................................................................................................... 4
4. GENERAL .................................................................................................................................................... 5
5. SURFACE PREPARATION ............................................................................................................................ 5
6. APPLICATION OF COATING ....................................................................................................................... 7
7. PAINT MATERIALS & BRANDS: .................................................................................................................. 9
8. TOUCH-UP PAINTING .............................................................................................................................. 11
9. FINAL PAINT COLOUR SHADE:................................................................................................................. 12
10. COATING SYSTEM .................................................................................................................................... 13
10.1. PAINTING SYSTEM - GENERAL ................................................................................................................ 13
10.2. PAINTING SYSTEM – FABRICATED ITEMS ............................................................................................... 14
10.3. PAINTING SYSTEM – PRESSURE PART & PIPING: ................................................................................... 16
10.4. PAINTING SYSTEM – PACKAGE ITEMS: ................................................................................................... 18
10.5. PAINTING SYSTEM – ELECTRICAL AND I &C ITEMS: ............................................................................... 21
11. PAINTING GUIDELINE FOR STEEL STRUCTURE WITH FRICTION GRIP / TORQUE SHEAR BOLTING ....... 22
ANNEXURE 1: ITEMS COVERED UNDER THIS DOCUMENT ....................................................................................... 23

Page 3 of 24
DP16004-YR01-90ZEN-020002
1. SCOPE
This procedure covers the surfaces preparation and application of protective coating for Obra “C” 2 x
660 MW COAL FIRED POWER PROJECT for items covered under Steam Generator Scope. Refer to
Annexure 1 for detailed list of items covered under this document.
2. REFERENCES
Bid Document No: 14A22-SPC-G-0001,
2.1. Volume II Chapter 7

2.2. Volume IV, Ch15, Cl. 6.25.00. Ch16, Cl.4.12.00
2.3. Volume V, Part B, Ch 6, Cl. 6.12.00, Ch7, Cl. 7.15.00, Ch 14: Cl. 14.24.00
3. CODES AND STANDARDS
Surface preparation, painting and inspection of the protective coatings shall be strictly in accordance
with the latest issue in effect (unless otherwise noted), at time of purchase order, of code and
standards or the documents issued by the following organization and societies.
In addition, the contractor shall comply with Owner’s technical specifications.
3.1. Indian Standards.

3.1.1. IS: 5 : Colours for ready mixed paints and enamels
3.1.2. IS: 101 : All Parts and Sections for paint testing
3.1.3. IS: 1303 : Glossary of terms relating to paints
3.1.4. IS: 2379 : Colour code for identification of pipelines
3.1.5. IS: 2629 : Recommended Practice for Hot Dip Galvanising
3.1.6. IS: 2932 : Enamel, synthetic, exterior (a) undercoating (b) finishing.
3.1.7. IS: 9404 : Identification of Pipelines Used in Thermal Power Plants - Colour Code
3.1.8. IS: 13183 : Aluminium Paint, heat Resistant specification
3.1.9. IS: 12744 : Ready Mixed Paint, Air Drying, Red Oxide - Zinc Phosphate, Priming
3.1.10. IS: 13238 : Epoxy based zinc phosphate primer (two pack)
3.2. ISO 12944 Corrosion Protection of steel structures by protective paint system.
3.3. Steel Structure Painting Council (SSPC)
3.3.1. SSPC-PA1 Shop, Field & Maintenance Painting
3.3.2. SSPC-PA 2 Measurement of Dry Paint Thickness with Magnetic Gauges
3.3.3. SSPC-Vis 1 Visual Standard for Abrasive Blast Cleaned Steel
3.3.4. SSPC-SP 1 Solvent Cleaning

Page 4 of 24
DP16004-YR01-90ZEN-020002
3.3.5. SSPC-SP 2 Hand Tool Cleaning (equivalent to ISO 8504-3 St2)
3.3.6. SSPC-SP 3 Power Tool Cleaning (equivalent to ISO 8504-3 St3)
3.3.7. SSPC-SP 6 Commercial Blast Cleaning (equivalent to ISO 8501-1 SA 2)
3.3.8. SSPC-SP 7 Brush-Off blasting Cleaning (equivalent to ISO 8501-1 SA 1)
3 3.3.9. SSPC SP 8 (Acid) Pickling
3.3.10. SSPC-SP 10 Near White Blast Cleaning (equivalent to ISO 8501-1 SA 2 ½)
3.3.11. SSPC Paint 20 Zinc Rich Coating Type 1 – Inorganic and Type II - Organic
3.4. American Society of Testing and Materials (ASTM)

3.4.1. ASTM A123 Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
3.4.2. ASTM A153 Zinc Coating (Hot-dip) on Iron and Steel Hardware
3.4.3. ASTM B633 Electrodeposited Coatings of Zinc on Iron and Steel
3.4.4. ASTM A780 Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings.
3.4.5. ASTM D4541 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion
Testers.
3.4.6. ASTM D4752 Standard Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-
Rich Primers by Solvent Rub.
4. GENERAL
4.1. Surface preparation, painting and coating shall be applied in accordance with painting procedure
approved by Owner. The Painting scheme specified is in line with the ISO 12944 for C2 & C3
environment, where ever applicable.
4.2. The paint datasheets for each coating shall be reviewed and approved by DPSI.
4.3. All painting schemes wherever Inorganic Zinc Silicate Primer or Epoxies are specified, the trial painting
shall be done on test substrate with identical surface preparation, primer, intermediate and final coats,
as applicable with recommended over coating interval by paint manufacturer. The test piece shall be
tested for adhesion in accordance with ASTM D4541 with automatic tester. The average pull of test
strength shall not be less than 3 MPa.
5. SURFACE PREPARATION
5.1. All surfaces of carbon steel & alloy steel shall be blasted to near white metal finish, unless otherwise
specified, using dry abrasive blasting only.
5.2. Thin sheet metal surface requiring painting, if cannot be blast cleaned may be chemical treated by a
suitable phosphating process or solvent cleaning (SSPC-SP 1) or hand tool (SSPC-SP 2) or power tool
cleaning (SSPC-SP 3) with DPSI approval. Mill scale if any shall be removed using suitable process.

Page 5 of 24
DP16004-YR01-90ZEN-020002
5.3. The surface shall be prepared in a suitable manner for coating according to Manufacturers’ data
sheets. Chemical de-rusters or rust converters shall not be applied.
5.4. BLAST CLEANING:

5.4.1. The blast cleaning area shall be sufficiently isolated from painting area to prevent dust
settlement on painted surface.
5.4.2. Abrasive shall be dry and oil-free. Oil and water separators shall be used in compressed
airlines to remove oil and moisture from the air. Separators shall be placed as close as
possible to the blasting equipment.
5.4.3. When stainless steel needs to be blast cleaned, non-metallic abrasive shall be used.
5.4.4. All rough welds, burrs, slag, weld spatters, indentations, and all other sharp surface
projections shall be ground prior to further surface preparation.
5.4.5. Blast cleaning shall not be conducted when the temperature of the surfaces is less than 3°C
above dew point of the surrounding air or when the relative humidity of the air is more the
80%.
5.4.6. All gasket seating surfaces and machined surfaces shall be masked for protection during
surface preparation.
5.4.7. Blast cleaning to near white metal finish shall meet SIS 05 59 00 / ISO 8501-1 SA 2½ (SSPC SP
10) requirements.
5.4.8. After blasting and immediately prior to coating, the blasting dust and abrasives shall be
removed by using a high pressure air blow off and followed by vacuum cleaning.
5.4.9. The surface profile shall comply with the paint manufacture’s recommendations.
5.4.10. The blast profile shall be measured using any one of the methods specified in ASTM D4417.
Keane-Tator Surface Profile Comparator or equivalent or Elcometer or surface profile tape
such as Press-O-Film by TESTEX, Inc. may be used.
5.4.11. The interior surfaces of pressure parts shall not be abrasively blasted.
5.5. CLEANING – REMOVAL OF IMPURITIES:

5.5.1. Surfaces to be coated must be dry and free of all dirt, mildew, chalk, spent abrasive and any
other contaminant of foreign material that could inhibit adhesion.
5.5.2. Impurities and methods to clean the same are detailed below – The removal methods shall be
used for both for new surfaces to be coated or for repairing the damaged coating.

Page 6 of 24
DP16004-YR01-90ZEN-020002
Impurity Removal
Dust, loose deposits, Weld slag Vacuum-cleaning, brushing
Adhesive deposits Power brushing
Oils, greasy impurities Solvent Cleaning
Salt deposits Rinsing with fresh water
Markings (e.g. felt tip pen) Organic solvents to Manufacturer’s specifications
e.g.: Tri-chloro tri-fluoro ethane and solvents
containing acetone (renew solvent and rag
frequently). The coating shall not be damaged.
Damages, Burns, Weld Smoke, Disc Sanding to SP 3 according to SSPC or abrasive
Markings, Corroded areas sweeping to SP 7 according to SSPC.
White Rust Fresh water hosing and scrubbing with stiff
brushes.
5.5.3. Anti-corrosion agents such as Tectyl, Valvoline, etc. shall not be applied to the interior
surfaces of Drum, tanks, pipe and Link etc. due to the fact that they may retain contaminants.
5.5.4. Surface preparation for field coating shall include removal of all loose scales, rust and foreign
matters by compressed air or soft brush, or by water cleaning.
6. APPLICATION OF COATING
6.1. Paint shall NOT be applied on the following surfaces unless otherwise specified.
6.1.1. Galvanized steel, stainless steel, nickel, brass, bronze, copper, lead, Aluminum, non-metallic
surfaces, valve stem, pump shafts, gauges, bearing and contact surfaces, lined surfaces.
6.1.2. No painting shall be applied on the gasket seating surfaces and suitable rust preventive for
storage shall be applied before dispatch.
6.1.3. Paint shall not be applied on the interior surface of pressure parts such as steam drum, tanks,
wall, tube and pipe, unless otherwise specified. The bolt seating surfaces shall only be painted
with primer specified.
6.1.4. When the atmospheric conditions are not meeting the requirements noted in the Paint
manufacturer’s datasheet.
6.2. Painting shall commence within 4 hours after surface preparation. If some sign of rust occur even
within 4 hours, surfaces shall be prepared again in accordance with the specification. The primer coat
shall be applied in shop, immediately after blast cleaning. Intermediate coat shall be applied after an
interval of minimum overnight curing of primer, as recommended by the paint manufacturer. The
finish coat shall be applied after minimum overnight curing of the Intermediate coat, maximum as
recommended by paint manufacturer. The coating thickness shall be as per the Paint manufacturer
datasheet.

Page 7 of 24
DP16004-YR01-90ZEN-020002
6.3. Painting System as noted in Cl. 10.0 shall be followed for the items noted. Where Zinc rich primers
(including Inorganic Zinc Silicate) are used as primer with Epoxy intermediate or final paint, with or
without Polyurethane overcoat, mist (tie) coating shall be applied before the application of Epoxy
intermediate coat.
6.4. Paints can be applied by Airless spray. Areas that cannot be spray coated: edges, crevices, holes,
touchup or repairs, brush application can be used, where coating material is suitable for brush
application.
6.5. For structural steel members, application of primer, intermediate, final coat shall be done by airless
spray technique for painting works done in the shop, as per technical specification.
6.6. For surfaces coated with Inorganic Zinc Silicate, curing shall be tested by MEK test as specified in
ASTM D4752 for every batch of painting, before application of Overcoat.
6.7. For structural steel, only Inorganic Zinc Silicate Primer shall be applied on faying area of (slip-critical)
bolted connections. The faying area shall be masked in accordance with Cl. 11.0. After bolting (high
tension bolted areas) all accessible areas shall be coated, at site, with touch-up painting specified in
this document.
6.8. The end milled surfaces of the Steel structure shall be coated with Primer only.
6.9. Surface area covering 50 mm width from the field weld edge on all sides shall be coated only with
weldable primer (e-g: Inorganic zinc silicate, Deoxy aluminate).
6.10. All threaded and other surfaces of foundation bolts and its materials, insulation pins, Anchor channels,
sleeves, etc. shall be coated with temporary rust preventive fluid so that during execution of civil
works, the dried film of coating could be removed using organic solvents.
6.11. All surfaces which will not be easily accessible after the shop assembly shall be treated beforehand
and protected for the life of the equipment.
6.12. In case top coat are specified over inorganic zinc silicate primer, Mist coating shall be applied in order
to avoid coating failure. Mist coating composition shall be as recommended by the paint manufacturer.
6.13. All pipelines shall be color coded for identification at SITE, as per the owner colour-coding scheme,
which will be furnished during detailed engineering stage. For field run pipes, painting shall be applied
at shop, as per purchase requirement, after masking the IBR related stenciling. Balance paint work if
any shall be done at site.
6.14. Field welds on items, which have been shop coated with inorganic zinc primer, shall be touched up
with field primer and finishing coats. Weld slag, splatters shall be removed completely. If necessary,
the weld area shall be cleaned with Hand or power tool or by grinding to comply with SSPC-SP 2 / SP 3,
before coating.

Page 8 of 24
DP16004-YR01-90ZEN-020002
6.15. GALVANIZING:
6.15.1. Hot Dipped Galvanizing shall meet the requirements of ASTM A123, except for handrail, toe
plate, grating, stair tread, ladder and checkered plate.
6.15.2. Vent holes and drain holes shall be provided to avoid high internal pressures and air lock
during immersion and to ensure that molten zinc is not retained in pockets during withdrawal.
6.15.3. All drilling, cutting, welding, forming and final fabrication of unit member and assemblies shall
be completed, where feasible, before galvanizing.
6.15.4. The mass of zinc coating may be determined in accordance with IS: 6745-1972 or ASTM A90.
6.15.5. Post galvanising treatment: Immediately after galvanising, post treatment such as chromating
shall be applied to retard white rust attack.
6.16. Method of determining the final DFT (dry film thickness) shall be taken reading over any square meter
of the painted area. The dry film thickness of coating shall be checked and accepted as per SSPC-PA2.
6.17. The following coating defects shall be checked continuously and immediate corrective action shall be
carried out.
 Loss of adhesion  Blistering
 Peeling  Mud-cracking
 Rusting of substrate  Over-spray
 Runs and Sags  Embedded particles
 Other imperfections and blemishes  Loss of color
7. PAINT MATERIALS & BRANDS:
7.1. Owner approved paint maker shall be applicable only for large components, pipes, structure steel,
duct, casing, drum, heater and tanks. But complete vendor item shall be painted with their standard
paint maker. However datasheets shall be subjected to DPSI approval.
7.2. PAINTING SYSTEM:

7.2.1. Complete Vendor Product shall be coated in accordance with this specification. For products
not covered, Cl. 10.1 shall serve as the basis for painting.
7.2.2. Painting Scheme of Complete Vendor Product (Maker Standard), if not covered this document
shall be consistent with the equipment service condition and site environmental condition
(refer Cl. 4.1). All steel structures (except those embedded in concrete) shall be provided with
painting as given below which is designed for a minimum maintenance free life of Ten (10)
years (expected life, long range Ten(10) to (20) years, as per ISO 12944).

Page 9 of 24
DP16004-YR01-90ZEN-020002
7.2.3. Painting scheme shall be suitable for the design temperature of the system.
7.2.4. Surface preparation, Coating for each Maker’s standard coating system shall be submitted for
DPSI review and acceptance in the drawing. Owner shall review and approve the painting
scheme, if the engineering documents of the item are submitted for Owner’s approval. Refer
to Cl. 9.1 for final color shade.
7.2.5. Inside coating wherever specified shall be for accessible locations only.
7.2.6. Paints shall confirm to IS standards noted or equivalent international standards.
7.2.7. Paints and solvents shall be supplied in manufacturer's original containers with proper labels
showing content description, batch no., colour, specification no., manufacturing date, shelf
life expiry date & pot life.
7.2.8. Paint / Coating material shall confirm to the applicable tests below:
 Adhesion test (pull off test)
 Flexibility test
 Salt spray test (min 2000 Hrs)
 Water absorption test
 UV resistance test (external coating)
 Cathodic disbonding test (internal coating)
 Abrasion test (internal coating)
 Impact resistance test
7.3. PAINT TYPE:
7.3.1. Zinc Rich Primer (SSPC Paint 20):
- Inorganic Zinc Silicate Primer (Zinc dust Level 1, Lead Level Type II, Min Solids by vol: 60%)
- Epoxy polyamide based Zinc Rich primer (Zinc dust Level 1, Lead Level Type II & Min Solids
by vol: 60%)
7.3.2. HB Epoxy MIO – Brown (Min Solids by vol : 60%)
7.3.3. Epoxy Zinc phosphate primer - Red oxide colour (Min Solids by vol : 40%)
7.3.4. Aliphatic Acrylic Polyurethane - Semi gloss/ Gloss (Min Solids by vol: 40%)
7.3.5. Epoxy mastic Aluminum (SSPC-PS 26.00 – Type II)
7.3.6. Synthetic Enamel (long oil alkyd) - (IS 2932)
7.3.7. Red Oxide Zinc Phosphate – Alkyd Base (IS-12744 or equivalent)
7.3.8. Aluminum Paint – (IS 2339 or equivalent)
7.3.9. Heat Resistant Aluminum paint - Suitable to design temperature of the item. The paint shall
be of air curing type. If IS 13183 is used then, the usage shall be as limited below.
 Grade 1 – 400 to 600 °C

Page 10 of 24
DP16004-YR01-90ZEN-020002
 Grade 2 – 200 to 400 °C
 Grade 3 – Upto 200 °C
7.3.10. Weldable primer
7.3.11. Water soluble rust inhibitive (like Sealrust® SRW-230 by Modiplast, India).
8. TOUCH-UP PAINTING
8.1. The damaged painted surface shall be touched up as follows.

8.1.1. Surface preparation:
a. All loose dirt shall be cleaned with the manual / power brush. Grease, if any, shall be
cleaned by solvent. Any damage during solvent cleaning to adjacent areas shall be cleaned
properly, as below:
b. For Coatings damaged upto base metal
Surface preparation shall be carried out by Manual / Power tool cleaning. Minimum 6
inches adjoining area with existing Coating shall be roughened by Wire brushing, emery
paper rubbing etc., for best adhesion of patch Primer.
c. For Coatings damaged up to Intermediate Coatings (i.e. where Primer Coat is intact):
Damaged area including minimum 6 inches adjoining area with existing coating should be
roughened by wire brushing, emery paper rubbing / Power tool cleaning, for best adhesion
without damaging the Primer Coat.
d. After surface preparation, the loose dirt / dust shall be thoroughly cleaned before coating.
Coating shall be done by brush.
8.1.2. Coating for Surfaces coated with Inorganic Zinc Silicate only:
Damaged parts caused by burns, welds, scratches, and impact etc. during fabrication,
handling, storage, shipping, and erection shall be touched up with Zinc rich Epoxy primer.
3
to 60 -75 micron : in line with the requirement for specific item, listed in this document,.
8.1.3. Coating for Surfaces coated with Inorganic Zinc Silicate and over-coated with Epoxy & PU : For structural steel
No of coat Paint Type Nominal
DFT (µm)
Primer Self-priming Epoxy with 80 Use if damage is up to base
Aluminum metal, else Intermediate and
final coating shall be applied.
Intermediate HB Epoxy MIO - Brown 120
Final Polyurethane 60

Page 11 of 24
DP16004-YR01-90ZEN-020002
8.1.4. For surfaces coated with Inorganic Zinc Silicate and Heat resistant Aluminum paint :
Damaged parts shall be touched up with heat resistant Aluminum painting.
8.1.5. Coating for Surfaces coated with other types of painting system:
Damaged parts shall be touched up with same painting scheme as original scheme.
If primer is not damaged, then intermediate coats &/ final coats, as applicable, shall be
applied to meet required DFT, as originally specified.
8.2. Damaged Galvanized Surfaces shall be repaired as per ASTM A780 or IS 11759 with Zinc rich paints.
Surface
Material No. of coat Paint Type Dry film thickness (㎛)
Preparation
Galvanized SSPC SP3 Primer Epoxy Zinc rich 80 micron
Steel Primer
2nd (optional) Galvanizing spray Visual / aesthetic
(Aluminum color) purpose only
8.3. The repair of the damaged coating shall be applied in accordance with painting system specified
herein by means of brushing or spraying. Do not apply by roller.
8.4. Run, sags, drips etc., which causes failure by loss of adhesion, blistering, peeling, mud-cracking or
rusting of substrate shall not be permitted. Defective areas shall be surface prepared again and re-
coated.
8.5. The Supply of Touch-up paint
8.5.1. The Supplier shall supply, not less than 5% of touch up material (primer, intermediate and
final paint, each) mentioned in Cl. 8.0, including required thinner for each.
8.5.2. The amount of touch-up paint shall cover at least for 5% of the design area at 40% loss rate
(60% of theoretical spread area noted in the paint datasheet).
8.5.3. Each container shall be labelled with the Paint details, batch number, MSDS, Expiry date.
8.5.4. Supplier shall supply the touch up material to site upon DPSI request, during the course of
contract execution. However, Supplier shall ensure that the entire quantum of touch up
material is dispatched to site within contract period.
9. FINAL PAINT COLOUR SHADE:
9.1. Please refer to final color scheme for items mentioned herein. For items where final color shade is not
mentioned, the manufacturer’s color scheme shall be submitted to DPSI for approval in the drawing.
Owner shall review and approve the final color shade, if the engineering documents of the item are
submitted for Owner’s approval.

Page 12 of 24
DP16004-YR01-90ZEN-020002
10. COATING SYSTEM

10.1. PAINTING SYSTEM - GENERAL
10.1.1. Unless otherwise specified the scope of the painting shall be at manufacturing works of the
item.
10.1.2. OUTSIDE means side exposed to atmosphere after erection (before insulation)
10.1.3. INSIDE means side not exposed to atmosphere after erection.
10.1.4. The following scheme shall be followed for items pertaining to Steam generator if not covered
under the items lists provided in the subsequent clauses.
10.1.5. If the number of coat is not specified then single coat shall be applied.
No Location Surface Type of Paint Type Nominal Remark Final Coat

Preparation coat DFT (µm) color Shade
[IS 5 / RAL]
1 Structural Parts - Uninsulated (Design temp.: < =95 deg C, Uninsulated)
ALL SSPC SP10 Primer Inorganic Zinc Silicate 80
SURFACES Intermediate HB Epoxy MIO - Brown 120
Final Polyurethane (2 coats: 30 µm/ 60
coat)
2 Insulated Items
a With design temperature < =120 deg C.
OUT SIDE SSPC SP6 Primer Red Oxide Zinc Phosphate 60
3 (Alkyd) (2 coat : 30 µm / coat)
Final Synthetic enamel 40
(2 coat: 20 µm/ coat)
INSIDE SSPC SP6 Primer Red Oxide Zinc Phosphate 50 Ref. Cl.
(Alkyd) 7.2.6
b With design temperature temp > 120 deg C but < 400 deg C
Refer Cl.
OUT SIDE SSPC SP10 Primer Inorganic Zn Silicate 60
7.2.2 &
INSIDE SSPC SP3/2 Primer Red Oxide Zinc Phosphate 50 Ref. Cl.
7.2.4, 9.1
(Alkyd) 7.2.6
c With design temperature temp > 400 deg C
ALL SSPC SP6 / Primer Heat resistant Aluminum paint 20 Ref. Cl.
SURFACES 10 Final Heat resistant Aluminum paint 20 7.3.9
3 Structural Parts in contact with water or water vapor (Design temp. < 400 deg C)
ALL SSPC SP8 Hot-dip Galvanizing (610 gm/ sq. m) (80 micron minimum)
SURFACES
4 Site Weld ends
ALL SSPC SP3/2 One coat Weldable primer 25
SURFACES
5 Faying surfaces with friction grip type only.
ALL Refer to Cl. 11.0:
SURFACES Only Inorganic Zinc Silicate.

Page 13 of 24
DP16004-YR01-90ZEN-020002
10.2. PAINTING SYSTEM – FABRICATED ITEMS

[IS 5 / RAL]
1 Structural Steel (Design temp.: Amb, Uninsulated)
ALL SSPC SP10 Primer Inorganic Zinc silicate primer 80 Refer Cl. 6.8
SURFACES for faying ISC 632
Inter HB Epoxy MIO - Brown 120 surfaces. (MUNSELL 8.1B
mediate Apply only 4.42/1.01 OR
Final
Polyurethane 60 Primer on CIELAB L 45.73
(2 coats: 30 µm/ coat) Base plate A -2.65 B -3.25)
2 Monorail Beams (Design temp.: Amb, Uninsulated)
ALL SSPC SP10 Primer Inorganic Zinc silicate primer 80 Golden
SURFACES Inter Yellow (RAL
HB Epoxy MIO - Brown 120
mediate 1004) or
Final Polyurethane 60 ISC 356
(2 coats: 30 µm/ coat) (Munsell 9.9YR
7.06/1 1.42 /
CIELAB L 70.04
A 21.83 B
69.78)
3 Gratings, Handrail, Stair Tread, Checkered Plate (Design temp.: Amb, Uninsulated)
ALL SSPC SP8 Hot-dip Galvanizing 80 Refer Cl.
SURFACES (610 gm/ sq. m) (80 micron 6.15.5
minimum)
4 Buckstay
Un SSPC SP10 Primer Inorganic Zinc silicate primer 80 Parts at
insulated Inter HB Epoxy MIO - Brown 120 Amb temp
Items mediate
Final Polyurethane 60 Grey White
(2 coats: 30 µm/ coat) (RAL 9002)
Insulated SSPC SP10 Primer Inorganic Zinc Silicate Primer 60 Parts >
items 120 °C
5 Air & Gas Duct, Dampers, Duct Supports & Slide Bearings, Inner Casing
a Cold Air Duct, Dampers, Duct Supports & Slide Bearings (Design temp. ambient & Insulated)
OUT SIDE SSPC SP6 Primer Red Oxide Zinc Phosphate (Alkyd) 60 Shipping
(2 coat : 30 µm / coat) bars shall
Final Synthetic enamel 40 be painted
(2 coat: 20 µm/ coat) Yellow.
INSIDE SSPC SP10 Primer Red Oxide Zinc Phosphate (Alkyd) 50 Refer Cl.
6.1
Note : Uninsulated parts of Guillotine damper shall be 4 coats like uninsulated items of buckstay.
*Color : ISC 631 (MUNSELL 2.0G 5.71/0.96 OR CIELAB L 58.72 A -4.77 B 3.38)
b Hot Air & Flue Gas Duct, Dampers, Duct Supports & Slide Bearings, Inner casing (Design temp: > 120 deg C, Insulated)
OUT SIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 60 Shipping
bars shall
be painted
INSIDE SSPC SP10 Primer Red Oxide Zinc Phosphate (Alkyd) 50
Yellow.
Refer Cl.
6.1
Note : Uninsulated parts of Guillotine damper shall be 4 coats like uninsulated items of buckstay.
*Color : ISC 631 (MUNSELL 2.0G 5.71/0.96 OR CIELAB L 58.72 A -4.77 B 3.38)

Page 14 of 24
DP16004-YR01-90ZEN-020002
[IS 5 / RAL]
6 Hanger / Sling for ducting (Design temp.: Amb, uninsulated)
OUT SIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 80
Inter HB Epoxy MIO - Brown 120
mediate
Final Polyurethane 60 Grey white
(2 coats: 30 µm/ coat) (RAL:9002)
7 Coal Silo (Design temp.: Amb, Uninsulated)
OUT SIDE SSPC SP10 Primer Inorganic Zinc silicate primer 80 SHOP
Inter HB Epoxy MIO - Brown 120 SITE ISC 631
mediate (MUNSELL 2.0G
Final Polyurethane 60 SITE 5.71/0.96 OR
(2 coats: 30 µm / coat) CIELAB L 58.72
A -4.77 B 3.38)
INSIDE SSPC SP10 Primer Inorganic zinc silicate 75 SHOP.
Ref. Cl. No
6.1.1
8 Expansion joints (MEJ / NMEJ) (Design temp: > 120 deg C, Insulated)
METALLIC SSPC SP 6 Primer Heat Resistant Aluminum Paint 20 Ref. Cl. No
SURFACE 6.1.1, 7.3.9
Final Heat Resistant Aluminum Paint 20
9 Garbage Chute for Steam generator (Design temp.: Amb, Uninsulated)
OUT SIDE SSPC SP10 Primer Inorganic Zinc silicate primer 80
Inter
ISC 632
HB Epoxy MIO - Brown 120 (MUNSELL 8.1B
mediate
4.42/1.01 OR
Final Polyurethane 60 CIELAB L 45.73
(2 coats: 30 µm / coat) A -2.65 B -3.25)
Site weld ends only weldable primer shall be applied.
10 Rain water Gutter and Drain pipes (Design temp.: Amb, Uninsulated)
a Rain water Gutter (Sheet of 2.5 mm thickness), if not galvanized.
ALL SSPC SP3/2 Primer Epoxy (self-priming) with 70 ISC 632
SURFACES Aluminum (MUNSELL 8.1B
4.42/1.01 OR
A -2.65 B -3.25)
b Rain water Drain pipes
OUT SIDE SSPC SP10 Primer Inorganic Zinc silicate primer 80 No inside
Inter
ISC 632
HB Epoxy MIO - Brown 120 painting for (MUNSELL 8.1B
mediate water drain 4.42/1.01 OR
Final Polyurethane 60 pipes CIELAB L 45.73
(2 coats: 30 µm / coat) A -2.65 B -3.25)
c Site weld ends only weldable primer shall be applied.
11 Items to be embedded in Concrete (Foundation bolts, template, Embedded plates) (Design temperature: Amb)
ALL SSPC SP3/2 One Temporary rust preventive oil - Example:
SURFACES - coat Nox-Rust
1028

Page 15 of 24
DP16004-YR01-90ZEN-020002
10.3. PAINTING SYSTEM – PRESSURE PART & PIPING:

[IS 5 / RAL]
1 Pressure Part (Design temp. : upto 645 °C)
a Header, Panel, Economizer, Superheater, Reheater, Link pipes
OUTSIDE SSPC SP3/2 Primer Red Oxide Primer 40 Ref Cl. 6.1
b Separator & Storage Tank (Design temp: > 400 deg C., Insulated)
OUTSIDE SSPC SP10 Primer Heat Resistant Aluminum Paint 25 Ref Cl. 7.3.9
Inter Heat Resistant Aluminum Paint 25
mediate
2 Rigid Hangers (including Rods, turnbuckle, eye nut, Clevis, Pin, Spreader beams, and other structural parts, other than
galvanized items)
a For Pressure Parts
ALLOY SSPC SP10 Primer Heat Resistant Aluminum Paint 20 Threaded
STEEL areas apply
SURFACES Final Heat resistant Aluminum paint 20 only rust
> 95 °C preventive
CARBON SSPC SP10 Primer Inorganic zinc silicate 80 Oil. Also ISC 631
STEEL Inter HB Epoxy MIO - Brown 120 Refer Cl. (MUNSELL 2.0G
mediate 7.3.9 5.71/0.96 OR
SURFACES
CIELAB L 58.72
<= 95 °C Final Polyurethane (2 coats: 30 µm / 60 A -4.77 B 3.38)
coat)
b For Piping
INSULATED SSPC SP10 Primer Heat Resistant Aluminum Paint 20 Threaded
(alloy & areas apply
carbon only rust
steel) Final Heat resistant Aluminum paint 20 preventive
> 95 °C Oil. Also
UNINSULAT SSPC SP10 Primer Epoxy Zn Phosphate 70 Refer Cl. ISC 631
ED (Carbon Final Polyurethane 60 7.3.9 (MUNSELL 2.0G
5.71/0.96 OR
Steel) (2 coats: 30 µm / coat) CIELAB L 58.72
<= 95 °C A -4.77 B 3.38)
3 Spring Hangers (CLH, VLH) (Design temp.: Amb, Uninsulated)
Housing
OUTSIDE SSPC SP10 Primer Epoxy Zn Phosphate 70 Accessible
and INSIDE areas of Golden
inside Yellow
surfaces. (RAL 1004)
Springs shall be painted or coated with manufacturer’s standard with DPSI approval.
Snubber cylinder housing: Coating / Painting shall be Manufacturer's Standard
4 Pipe Supports (Clamps, Pipe base, Riser Clamps)
a Insulated Items & Alloy Steel parts Design temp. : > 95 °C
ALL SSPC SP10 Primer Heat Resistant Aluminum Paint 20 Refer Cl.
SURFACES Final Heat Resistant Aluminum Paint 20 7.3.9
b Uninsulated items (Design temp.: Amb, Uninsulated)
ALL SSPC SP10 Primer Epoxy Zn Phosphate 70 Greywhite

SURFACES Final Polyurethane 60 (RAL:9002)

Page 16 of 24
DP16004-YR01-90ZEN-020002
[IS 5 / RAL]
5 Piping, Valves & Specialties (Including Control & Safety valve)
a Uninsulated (LDO, CCW, raw water, Service/potable water, waste water, air/gas) except Stainless steel & galvanized pipes
OUTSIDE SSPC SP10 Primer Epoxy Zn Phosphate 70 LDO : ISC 410
Intermediat Epoxy Finish paint (2 coat : 35 µm
Gas : ISC 309
70
e / Final* Air : ISC 101
/ coat)
Water : ISC 217
Final* Polyurethane 35
Fire Water : ISC 536
*Polyurethane shall be applied as final coat instead of one coat of epoxy finish paint for Outdoor items.
- Same ISC color as per remarks shall be used. If not specified here, colour code as per IS 9404 shall be
used.
b Insulated but design temperature < 60 °C
OUTSIDE SSPC SP10 Primer Red oxide zinc phosphate 50
(2 coats: 25 µm / coat)
Inter Synthetic enamel 105 ISC 631
mediate & (3 coats: 35 µm / coat) (MUNSELL 2.0G
final 5.71/0.96 OR
CIELAB L 58.72
A -4.77 B 3.38)
c Insulated and design temperature 60 °C and above (Steam, Fuel oil, feed water, condensate, impulse) other than stainless
steel.
OUTSIDE SSPC SP10 Primer Heat Resistant Aluminum Paint 20 Refer Cl.
Final Heat Resistant Aluminum Paint 20 7.3.9
d All Butt weld Ends
OUTSIDE SSPC SP10 Primer Weldable Primer 25 Refer Cl. 6.9
6 Coal Air Piping and Valves in the line (Design temp. : ~110 °C, Uninsulated)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate 60 Temp rust Aluminum
preventive
on Flanges,
Also, Ref. Cl.
(2 coats: 20 µm/coat)
7.3.9
Sleeve & Quick release couplings: Manufacturer's Standard
7 RH Attemperator, Aux PRDS (other than Valve)
a Design temp. < 400 deg C, Insulated
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 75 Also refer Aluminum
3
Valves, Ref.
Final Heat Resistant Aluminum Paint 25 Cl. 7.3.9
b Design temp. >=400 deg C, Insulated
OUTSIDE SSPC SP10 Primer Heat Resistant Aluminum Paint 25 Also refer Aluminum
Final Heat Resistant Aluminum Paint 25 Valves, Ref.
Cl. 7.3.9
8 Actuators (Pneumatic, Hydraulic, Electrical) (Design temp.: Amb, Uninsulated)
Epoxy based paint with Polyurethane over coat: scheme shall be as per manufacturer No painting Fail to close:
standard. on stainless Signal Red
steel parts. (RAL 3001)
Fail to Open:
Green (RAL
6002)
Stay put:
Pebble Gray
(RAL 7032)

Page 17 of 24
DP16004-YR01-90ZEN-020002
10.4. PAINTING SYSTEM – PACKAGE ITEMS:

[IS 5 / RAL]
1 Steam Coil Air Preheater (Design temp: > 120 deg C., Insulated)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 75 Ref. Cl.
INSIDE SSPC SP3/2 Primer Red Oxide Zinc Phosphate (Alkyd) 50 Ref. Cl. 6.1
2 SCAH Pump, Condensate drain pump (Design temp: > 120 deg C., Insulated)
Motors:
Refer Cl.
10.5
3 Boiler Recirculation Pump
a Casing and parts > 95°C, Insulated
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 75
Final Heat Resistant Aluminum Paint / 25 Ref. Cl.
Suitable High temperature paint 7.3.9
b Motor
Refer Motor for paint and Colour scheme
c Motor Cooler
All uninsulated parts shall follow steel structure painting scheme. No painting for Stainless steel parts.
d Interconnecting Pipe spools & valves.
Refer to Pipes & Valves for paint and Colour scheme
4 Sampling Cooler (Design temp: > 120 deg C., Insulated)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 75 Ref Cl. 6.1,
Final Heat Resistant Aluminum Paint 25 Cl. 7.3.9
5 Pulverizer with Gearbox (Design temp: Amb., Uninsulated)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 80 Also refer ISC 631
(Housing) Inter HB Epoxy MIO - Brown 120 Motors. (MUNSELL 2.0G
mediate 5.71/0.96 OR
A -4.77 B 3.38)
INSIDE & SSPC SP3/2 Primer Red Oxide Zinc Phosphate (Alkyd) 50 Site storage
INTERNAL Or Manufacturer standard in Open
suitable for at least 3 years site yard
storage
6 Gas Air Heater
a Shell (Design temperature < 390 deg C, Insulated)
3 INSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 75
b All items <= 95 °C (Air seal cover, Bearing housing, Gear box, lube oil System etc.,) (Design temp: Amb., Uninsulated)
OUTSIDE SSPC SP10 Primer Inorganic zinc silicate primer 80 ISC 631
Inter HB Epoxy MIO - Brown 120 (MUNSELL 2.0G
A -4.77 B 3.38)
c Internals as per vendor standard
d Pipes and valves : Refer Cl. 10.3, 5 and 6
e Motors: Refer Cl. 10.5
f Lube oil system: Outside Same painting scheme as shell of Gas Air Heater, Internal painting as per Manufacturer standard.

Page 18 of 24
DP16004-YR01-90ZEN-020002
[IS 5 / RAL]
7 Silencer
a All temperatures
INSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 75
b Ambient – (Design Temp. Upto 95 deg C & Uninsulated)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 80 Ref Cl. 6.1 ISC 631
A -4.77 B 3.38)
c Design temperature (Design Temp: > 95 deg C & Uninsulated)
8 Coal Burner, Oil Burner, SOFA, OFA
a Parts Outside Wind box – Uninsulated (Design temp: Amb.)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 80 Ref Cl. 6.1
Inter
ISC 631
HB Epoxy MIO - Brown 120 (MUNSELL 2.0G
mediate
5.71/0.96 OR
(2 coats: 30 µm / coat) A -4.77 B 3.38)
b Parts Inside Wind box or insulated
ALL SSPC SP10 Primer Inorganic Zinc Silicate Primer 75
SURFACES Final Heat Resistant Aluminum Paint 25
9 Coal Feeder (Design temp: Amb., Uninsulated)
a Body
OUTSIDE SSPC SP10 Primer Inorganic zinc silicate primer 80 ISC 631
A -4.77 B 3.38)
INSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 75 Ref Cl. 6.1
b Motors: Refer 10.5
c Valves: Refer Coal air piping in Cl. 10.3 6
d Actuators: Refer Cl. 10.3
e Panels: Refer Cl. 10.5
10 Tanks and Pumps
a Un-insulated (Air receiver, LDO drain tank and LDO drain pump)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 80 ISC 631
A -4.77 B 3.38)
INSIDE SSPC SP10 Primer Suitable rust preventive / as
specified
b Insulated (Boiler Flash Tank, Boiler Drain Tank, SCAH Drain Tank, HFO Drain oil tank, HFO Drain oil pump)
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 60
Final Heat Resistant Aluminum Paint 20 Ref. Cl.
7.3.9
INSIDE Water Soluble Rust Preventive /
as specified

Page 19 of 24
DP16004-YR01-90ZEN-020002
[IS 5 / RAL]
11 Fans
a Scanner air, Seal Air, Purge air, Pent house Ventilation air (Design temp: Amb.)
A -4.77 B 3.38)
b FD, PA Fans (Design temp: Amb., Insulated)
ALL SSPC SP10 Primer Inorganic Zinc Silicate Primer 75 Ref. Cl.
SURFACES Final Heat resistant Aluminum Paint 25 7.3.9
(upto 200 deg C)
c ID Fans (Design temp: upto 400 deg C., Insulated)
ALL SSPC SP10 Primer Inorganic Zinc Silicate Primer 75 Ref. Cl.
SURFACES Final Heat resistant Aluminum Paint 25 7.3.9
(upto 400 deg C)
c Motors: Refer Cl. 10.5
d Lubrication Oil System: Outside Same as Uninsulated fans, Internal painting as per Manufacturer standard.
12 Lifting Device (EOT cranes, Hoists, Chain Pulley block) (Design temp: Amb., Uninsulated)
a Structural parts, Gear box
OUTSIDE SSPC SP10 Primer Inorganic Zinc Silicate Primer 80 Golden
Inter HB Epoxy MIO - Brown 120 Yellow (RAL
mediate 1004) or
Final Polyurethane 60 ISC 356
(2 coats: 30 µm / coat) (Munsell 9.9YR
7.06/1 1.42 /
CIELAB L 70.04
A 21.83 B
69.78)
b Trolley and Hook: Crimson (ISC 540)
c Motor : Refer Cl. 10.5
d Surfaces in contact with wire rope or Steel chain: Suitable rust preventive as per manufacturer standard
13 Soot blowers
a Structural parts, Gear box. (Design temp: Amb., Uninsulated)
CIELAB L 58.72
A -4.77 B 3.38)
b Motor : Refer Cl. 10.5
c Parts subject to movement (sprockets, lance tube, chain, rollers etc.,): Manufacturer standard
d Feed tube, Stuffing box, Poppet Valve: Refer Cl. 10.3 Pipes & Valves

Page 20 of 24
DP16004-YR01-90ZEN-020002
10.5. PAINTING SYSTEM – ELECTRICAL AND I &C ITEMS:
No Location Surface Paint Type Nominal DFT Remark Final Coat

Preparation (µm) color Shade
[IS 5 / RAL]
1 I & C Panels: (Refer Contract document # 14A22-SPC-G-0001, Part B, Volume V :)
Supervisory Control Panels, Supervisory control Desks, Equipment Panels (Ch6, Cl. 6.12.00)
UPS & 24 V DC cabinets and enclosure, ACDB panels, DCDB panels (Ch7, Cl. 7.15.00)
PLC & Relay based control panel/cubicles (Ch 14: Cl. 14.24.00)
JBs placed in CCR, CER, LCR and field, as applicable for Steam generator
Electrical Panels: (Refer Contract document # 14A22-SPC-G-0001, Volume IV:)

Distribution Boards (DB) (Ch15, Cl. 6.25.00)
Local control boards / panels, Local push button stations, Junction box (Ch16, Cl.4.12.00)
Above as applicable for Steam generator

OUTSIDE >50 (sheet FRP / plastic RAL 7032
thickness: 1.6 items shall (Texture)
mm) not be
INSIDE Powder Coating (Electrostatic process of painting) with
painted but
epoxy polyester after appropriate surface preparation
>65-75 (sheet meet Final
Base frame, Black (for
thickness: 2 color
as applicable base frame)
mm) requirement.
2 Motor (Refer Document # 14A22-SPC-G-0001, Volume IV: Ch 17, Cl. 1.32 & Vol II, Ch: 7, cl. 6.0, Sl. No. 3.0 & Table Sl. NO. 20)
OUTSIDE Epoxy based primer over coated with polyurethane 180 ISC 631
(The surface shall be free of all sharp edges, scales, grease (MUNSELL 2.0G
5.71/0.96 OR
and rust, and given two (2) coats of primer and two (2) CIELAB L 58.72
coats of finish paint. It is preferred that a phosphate coat A ‐4.77 B 3.38)
is given to motor prior to application of primer coat.)
3 Cable Tray
ALL SSPC SP8 Hot-dip Galvanizing (610 gm / sq.m) 80 Refer Cl.
SURFACES 6.15.5
4 Conduit
ALL SSPC SP8 Hot-dip Galvanizing as per ASTM A123 Refer Cl.
SURFACES 6.15.5
5 Impulse Painting shall be same as the Pipe to which the impulse pipe is connected Refer Cl.
Pipe to. NO painting for stainless steel tubings / pipings 10.3.5 c

Page 21 of 24
DP16004-YR01-90ZEN-020002
11. PAINTING GUIDELINE FOR STEEL STRUCTURE WITH FRICTION GRIP / TORQUE SHEAR BOLTING
Exposed surface of splice plate to be fully painted
Note:
1. All paint free area shall be protected using masking tape located relative to bolt hole and faying surface.
2. Outside line of masking tape shall be not less than 50mm away from center of bolt hole and 25mm away from edge of
connection material. (e.g. clip angle, connection plate, etc.).
3. End milled portion shall be painted with Inorganic zinc silicate Primer of 80 micron.
4. All Exposed surfaces of splice plates, shall be fully painted, as per painting scheme at site, after erection.
Legend
: Area to be fully painted
. . . . . . . : Area to be painted with only inorganic zinc silicate primer

. . . . . . .

Page 22 of 24
DP16004-YR01-90ZEN-020002
ANNEXURE 1: ITEMS COVERED UNDER THIS DOCUMENT
1. Steel structures for Steam Generator, Mill, APH scope, Ducts support structure, other than ESP and FGD
2. Monorail beams
3. Gratings and Handrails used in Steam generator, Mill, APH, Air and (Flue) Gas Duct scope
4. Buckstays of steam generator
5. Air & (Flue) Gas duct, Inner casing of steam generator.
6. Dampers located in the Air and (Flue) gas ducts of steam generator.
7. Hangers / Slings for above Air and (Flue) gas ducts of steam generator.
8. Coal Silo / Bunker above Coal feeders.
9. Expansion joints (Metallic and Non-metallic) in Steam generator scope.
10. Garbage chute for Steam Generator
11. Rain water Gutter and Drain pipes for Steam Generator roof.
12. Items to be embedded in concrete (including foundation bolts, templates, Embedded plates).
13. Pressure parts of steam generator.
14. Rigid Hanger for Pressure part.
15. Rigid Hanger for piping (Insulated piping, Un-insulated piping) including clamps, turn buckle, coupling, eye
nuts etc.,
16. Spring Hangers (Constant Load Hanger and Variable Load Hanger).
17. Pipe supports (Clamps, Pipe base, Riser clamps)
18. Piping, Valves and specialities (Insulated lines)
Steam: Steam Generator internal piping, Critical piping up to Turbine inlet, CRH, HRH, Aux steam,
Condensate, feed water, HFO lines in steam generator scope,
19. Piping, Valves and specialities (unInsulated lines)
LDO, Service Air, Water, gas piping, CCW piping and other LP lines in Steam generator scope.
20. Coal Air Piping (Pulverized fuel pipe) with valves
21. RH attemperator and Aux PRDS
22. Actuators for Dampers and Valves etc.,
23. Steam coil Air preheater (SCAH)
24. SCAH & Condensate Drain pump.
25. Boiler Recirculation pump.
26. Sampling Cooler
27. Pulverizer with Gear Box
28. Gas Air Heater (Rotary Air Preheater).
29. Silencer for Safety Valves.

Page 23 of 24
DP16004-YR01-90ZEN-020002
30. Coal Burner, Oil Burner, Side Over Fire Air Port (SOFA), Over fire Air Port (OFA)
31. Coal Feeder (Gravimetric Feeder).
32. Tanks:
Uninsulated: Air Receiver, LDO drain tank,
Insulated: Flash Tank, Drain Recovery tank, SCAH drain tank, HFO Drain oil Tank in Steam Generator Area.
33. Fans:
Acoustic Insulated: Scanner Air, Seal Air for Mills & Dampers, Purge Air, Pent-house Ventilation Air Fans.
Thermal Insulated: FD, PA, ID Fans
34. Lifting Devices used in Steam Generator area (for Mills, Burners etc.,)
35. Soot Blowers of Steam Generator.
36. I&C Panels & Electrical Panels, JBs of Steam Generator accessories
37. Motors of Steam Generator accessories
38. Cable trays in Steam Generator area
39. Conduits in Steam Generator area

Page 24 of 24
NTPC COMMENTS RESPONSE SHEET
Project: OBRA C 2 x 660 MW THERMAL POWER EXTENSION PROJECT
Contractor DOOSAN POWER SYSTEMS INDIA, Gurugram
Owner UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED, Lucknow
Owner's Consultant DEVELOPMENT CONSULTANTS PRIVATE LIMITED, Kolkata
Review Engineering Consultant NATIONAL THERMAL POWER CORPORATION, Noida
DPSI Correspondence No. Date:

NTPC Doc No. 9878-YR01-90ZEN-020002 Date: 16-01-2018
Assigned Approval
Document / Drawing Number Document / Drawing Title Revision
Category*
DP16004-YR01-90ZEN-020002 Painting Specification for Steam Generator 2 II
No. Reference NTPC Comment DPSI Response NTPC Resolution
1 Cl. 3.3.9 Pickling Change to Acid Pickling Revised. Please note SSPC SP 8 is titled “Picking”.
2 Cl. 6.1.1 Remove Clad surfaces Revised.
3 Cl. 6.4 Remove Airless Spray Revised.
4 Cl. 8.1.2 Furnish min. DFT Added.
5 Table 10.1 Cl. 1 Inorganic Zinc silicate: Add 2 Coats During our meeting with NTPC we have explained the technical
reasons for not recommending to overcoat inorganic zinc silicate over
inorganic zinc silicate.
The letter from Akzo Nobel was also attached in our reply sheet for
comments in Rev 1. The same was accepted for Buckstays uninsulated
part, Hangers, Silencers, Coal burners, tanks, fans and lifting devices
by NTPC in Rev 2. We request you to accept the same for items under
CIVIL scope also.
6 Table 10.1 Cl. 2 Replace Epoxy zinc phosphate : 70 mic with Revised.
Redoxide zinc phosphate – 60 mic overcoated with
Synthetic enamel (40 mic)
CIVIL scope also.
8 Table 10.2 Cl. 3 Indicate Post galvanizing treatment in line with Cl. 6.15.5 referred in the remarks of this clause.
technical specification Cl. 6.15.5. states as below:
Post galvanising treatment: Immediately after galvanising, post
treatment such as chromating shall be applied to retard white rust
attack.
CIVIL scope also.
10 Table 10.3 Cl. 7 Add Aux PRDS < 400 deg C Added. Painting is in line with Table 10.4 Cl. 1 & 2 for SCAH and SCAH
Pump.
11 Table 10.4 Cl. 6 Gas air heater Inside change to 75 mic Revised.
12 Cl. 11 Exposed side of Splice plate to be fully painted Noted. Will be painted after erection at site.
Please refer Note 4.
* NTPC Approval Categories:

1 = Approved
2 = Approved, subject to incorporation of comments /modifications as noted. Resubmit revised drawing / documents after incorporation for final approval.
3 = Not Approved. Resubmit revised drawing/ documents after incorporation of comments for approval
4 = For information and records
4R = Additional information / detail required. Revised drawings to be submitted (in case of drawings required to be submitted to NTPC for information only).
Page 1 of 1

9878 Yr01 90zen 020002 03

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

9878 Yr01 90zen 020002 03

Enviado por

Direitos autorais:

Formatos disponíveis

FOR APPROVAL

3 18.01.2018 BPR BPR YTK REVISED AS PER CLIENT COMMENTS

DOOSAN POWER SYSTEMS INDIA PVT. LTD.

OBRA “C” 2x660 MW THERMAL POWER EXTENSION PROJECT

Date Project Code

Revised based on Client comments,

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

2.1. Volume II Chapter 7

3. CODES AND STANDARDS

3.1. Indian Standards.

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

3.4. American Society of Testing and Materials (ASTM)

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

5.4. BLAST CLEANING:

5.5. CLEANING – REMOVAL OF IMPURITIES:

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

7. PAINT MATERIALS & BRANDS:

7.2. PAINTING SYSTEM:

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

8.1. The damaged painted surface shall be touched up as follows.

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

9. FINAL PAINT COLOUR SHADE:

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

10. COATING SYSTEM

No Location Surface Type of Paint Type Nominal Remark Final Coat

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

10.2. PAINTING SYSTEM – FABRICATED ITEMS

No Location Surface Type of Paint Type Nominal Remark Final Coat

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

10.3. PAINTING SYSTEM – PRESSURE PART & PIPING:

No Location Surface Type of Paint Type Nominal Remark Final Coat

ALL SSPC SP10 Primer Epoxy Zn Phosphate 70 Greywhite

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

10.4. PAINTING SYSTEM – PACKAGE ITEMS:

No Location Surface Type of Paint Type Nominal Remark Final Coat

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

10.5. PAINTING SYSTEM – ELECTRICAL AND I &C ITEMS:

No Location Surface Paint Type Nominal DFT Remark Final Coat

Electrical Panels: (Refer Contract document # 14A22-SPC-G-0001, Volume IV:)

Above as applicable for Steam generator

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Exposed surface of splice plate to be fully painted

: Area to be fully painted

. . . . . . . : Area to be painted with only inorganic zinc silicate primer

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

ANNEXURE 1: ITEMS COVERED UNDER THIS DOCUMENT

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Obra “C” Thermal Power Extension Project (2x660 MW) Rev. 3

Contractor DOOSAN POWER SYSTEMS INDIA, Gurugram

Owner UTTAR PRADESH RAJYA VIDYUT UTPADAN NIGAM LIMITED, Lucknow

Owner's Consultant DEVELOPMENT CONSULTANTS PRIVATE LIMITED, Kolkata

Review Engineering Consultant NATIONAL THERMAL POWER CORPORATION, Noida

DPSI Correspondence No. Date:

* NTPC Approval Categories:

Você também pode gostar