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Process of design an eco-friendly catamaran to extract aquatic plants

Leonardo Abel Ponce Adriazola, PhD. Jose Luis Mantari

Abstract. This paper presents the design of an eco-


friendly catamaran through a design methodology. The
unique form of a catamaran, could be used as an
advantage in the process of extracting small plants and
bottles from the surface of a lake, helped with a unique
mechanism. With the catamaran the lake is going to be
cleaner and better preserved. Right now they extract
the duckweed manually, the process takes at least half
of the day and requires two persons, with the project
the amount of time invested in the extraction process
could be 25% faster and it would require one person.
To succeed in the project, the needs and requirements
of the future consumer had to be taking in
consideration. Then, because a boat should not be
design and constructed randomly, is important to keep Image 1. Spiral design methodology mostly used in boats.
in mind the standards and good practices of 2.1 Customer Needs
engineering used on boats.
The principal objective of the project is to design an eco-
friendly catamaran to extract plants, but in order to
accomplish that is important to collect and measure certain
1 Introduction necessities.
Nonmoving water always cause certain problems in Table 1. Necessities charts.
SHOULD /
recreational lakes or considerable size open field deposit Necessities Metric Units Value Importance SHOULDN’T
HAVE
of water, where an aquatic plant named duckweed manages Eco friendly Construction kg 8-14 HIGH SHOULD
to grow due to bacteria presence [14]. The main problem materials with natural
with the plant is that it doesn’t allow the sunlight to enter fibers
to the aquatic environment, degrading the ecosystem and Low cost of Operation $ 0.5 HIGH SHOULD
operation with
also because the fast decomposition it generate not renewable
pleasant smells [14]. This plant is necessary in order to energy
maintain the food chain in the lake, however his Easy to On a Turning 20° - MEDIUM SHOULD
overpopulation bring the mentioned problems. maneuver catamaran radius 45°
Few In motors Quantity 4-10 HIGH SHOULD
Currently, in recreational lakes, the duckweed it’s removed Components and solar
manually, taking a significant amount of time and also it panels
Stable - - - HIGH SHOULD
doesn’t give a good aspect when the lake is opened to the Safe With safety Level of 3 HIGH SHOULD
visitors. standards risk
Light Over all kg 20-40 LOW SHOULD
An eco-friendly catamaran with an extraction system could Weight weight NOT
clean a lake in a faster way, without making a lot of noise. Quiet In operation decibels 30 MEDIUM SHOULD

The main reason to use an eco-friendly material for the


project, mainly on the hull fabrication is to demonstrate, 2.2 Functional Analysis
his capability.
2.2.1 The white box
2 Design Methodology The White Box Testing of the project focuses primarily on
In a project of designing any type of boat, there is always the problem and how to solve it; the flow of inputs and
going to be certain problems such as changing the outputs through the application, and improving design and
dimensions of the boat when you already have the weight usability of the project [15].
distribution of the component. So is important to keep in
mind a spiral methodology [1] [15].
round bottom style, because present better longitudinal
stability, better pressure resistance and more displacement
capacity.

Image 2, White box diagram.

3 Preliminary considerations Image 5, First catamaran design in a software cad.

The initial step to construct a vessel is to select the type of 4.1 Lines drawing
boat looked-for to achieve the necessities, the most suitable Knowing the specifications of the hull and using the help
boat type for the necessities mention before was a of a software CAD to generate the hull mesh in different
catamaran because his unique design and transversal points of view. The importance of this part is to could see
stability. in perspective the design model and change or adjust
different parameters.

Image 3, A Catamaran Image 6, Lines of the design in the software.


Also in this part is important to know the type of 4.2 Process design
propulsion the boat would use, due to the requirements of
The software Inventor was the best alternative to represent
the possible consumers an electric motor is the best option.
the catamaran, using freeform, to design the catamaran
4 Hull geometry with the type and design of hulls stablished.

In the industry there are two types of hulls the


displacement and planning hull. The first one is designed
to go through the water and second one is designed to glide
on the surface of the water as the boat gains speed
[2]. Since the objective of the catamaran is to extract
aquatic plants, both hulls of the catamaran are being
displacement type.

Image 7, Freeform catamaran design.


Having the hull design ready, is necessary to could open
the design in the software Maxsurf, that analyze stability;
for this the help of Rhynoceros is important to scale the
design and position of the vessel model in the correct axes.
Image 4, Displacement and planning hull. And finally export it Maxsurf to proceed the verify the
stability and requirement for boats.
Establishing the type of hull, the next thing to select was
the hull style, in the industry they use different types like
round bottom, flat bottom, v bottom and other; in the
project was selected a multi displacement hull with convex
Where Lc, is longitudinal coordinate and Vc, is the vertical
coordinate; and Dead Weight, total weight that is always on the
boat; Dry Weight, total weight that depend of crew and charge.
5.3 Center of Gravity
This process represents a challenge not only because some
software required a manually calibration, because after
include all the components that are going to be on the boat
it must state in equilibrium in the water.
Image 8, View in maxsurf of the catamaran. This conditions in boats greater than 10 meters is not a
problem, but in small recreational boats present some
5 Hydrostatics and stability challenges. [5]
5.1 Dimensions of the boat: With the correct distribution of the components the
Considering different aspect, as knowing the type of users problems of trim, where solved. The center of gravity of
that potentially could be using the catamaran, is the hull, and the center of gravity of all the components had
determined the catamaran dimensions. to be close to succeed in this part.
Table 2. Vessel dimension.
Length (m) Width (m) Depth (m)
1.85 1.52 0.5

5.2 Calculation of areas


In a software CAD can be calculate the total area of the
catamaran, this is important to know the weight of the hull
and the amount of material needed.
Image 9, Longitudinal instability (TRIM).
Also knowing the area of boat immersed in water is a
variable in the stability formulas [5]. 5.4 Wetted surface

In the project the total area of the catamaran is 6.121 m^2, Helped by the Archimedes principle it was determined the
obtained by Inventor. water line, in two circumstances, with the dead and Dry
weight using as water density 1025 kg/m^3.
5.3 Weight distribution on the boat
Table 4. Weight and distance from the baseline.
In this process is crucial to determine all the component
Catamaran WEIGHT Distance from the
that are going to be or could be on the boat and knowing Condition (kg) bottom of the boat
his weight. To later balanced them in the boat. (m)
Dead Weight 237 0.186
Dry Weight 307.6 0.243
Table 3. Catamaran Components
Components Mass Lc Vc
(kg) (m) (m)
Hull 30 0.85 0.23
Motor 15 0.1 0.25
Battery 25 0.2 0.1
Solar Panels 28 0.6 0.95
Dead
Weight Support Structure 14 0.5 0.8 Image 10, Water Line (DWL), established in the software.
Keel 57 1.2 -0.065
DWL = Displacement at designed water line
Props 20 0.3 0.55
Against Weight 38 1.7 0.23 5.5 Transverse stability
Dry Crew 75 0.85 0.25 A concept in terms of boat stability, in which it explains
Weight Aquatic plants 5 0.6 0.25
the distance from the center of gravity (G) should be
TOTAL 307 0.76 0.267
always above the center of buoyancy (B). This is because
when the boat make a heel move, a moment arm given by
the distance (GZ) from center of buoyancy and the new
center of buoyancy (B’) formed when the boat moved
transversally; when the moment arm is 0 o negative the dimensions of the boat, righting moment curve, as well as
boat lost the lateral stability [1] [5] [6]. the approximate weight with the lines where the water is
gone reach.
After solving the parameters, the number obtained should
be greater that Minimum STRIX value, given by each
design category.
In the catamaran the value obtained was 5.8, greater than
5, so it passes.
With the main dimensions of the yacht and its righting
moment curve, STRIX uses the demotions of the boat to
proposes a formula which the answer must grated that a
value determined by each one of the design category of
boats to accomplish stability.
Table 6, Values of STRIX depending of the design category.
Design Category A B C D
Minimum STRIX 32 23 14 5
value
Image 11, Important components in transverse stability.

5.7 The IMO standard, code intact stability


Imo, a regulation standard that has a long develop in
stability criteria for different types of yachts, such
fundamental principles of precaution and righting level.
They develop different types of precaution to take care
depending of the vessel you are designing.
It’s important to remember that mainly because the design
category of the boat is D, the analyze is only going to be
intact criteria.
Table 7, Values of STRIX depending of the design category.
Value Value by
Test Status Margin Units
Obtain standard
STIX 5.7 5 PASS 0.7
Image 12, Stability Graph Determined by the program MaxSurf
Angle of
maximum
5.5 Type of design category GZ multi
26.4 25 PASS 1.4 deg.
hull
Before proceeding, is fundamental to establish a design Initial
0.869 0.15 PASS 0.7 m
category to be able to determine the types of analysis GMt
Area 0 to
needed to do and also the 30 or GZ 5.7609 3.1513 PASS 2.6 m.deg
strictness of standards that the design is going to go max
Area 30 to
thought. 40
2.6848 1.7189 PASS 1.0 m.deg
Range of
Table 5, Boat Design Category Conditions [4]. positive 84 7 PASS 77.0 deg
stability
Design Category Operation Wave Height Passenger
1.4 10 PASS -8.6 deg
crowding
A Oceanic <8m
B High Seas <4m
C
D
Coastal Waters
Protected Waters
<2m
< 0.3 m
6 Eco – Friendly manufacture
The catamaran is going to operate in recreational lakes in As part of the eco-friendly solution that the project
optimal conditions, because of that the boat is going to be purpose, the hull is being made of Ichu natural fiber, a plant
ruled by the design category type D. that grown above 3000 m.a.s.l. However, to be able to use
this plant as material is necessary a process where the
5.6 STRIX Analysis lignite is removed of the plant.
One important criteria for different types of boats is the
STRIX analysis, these criteria analyze the form of the boat
with the stability, this calculation take as inputs the
Image 14, Ichu growing in Cusco, Perú.
6.1 Organization of the materials Image 16, Structural frame of the catamaran.

To be able to determine the correct configuration of fibers,


is important to identify forces that are going to interact
with the catamaran while is in the water.
Analyzing the point where the pressure of the water is
going to be maximum, using the following formula,
0.1 ∗ 𝑚 𝑘𝑁
𝑃𝑏 = ∗ (1 + 𝑛𝑐𝑔) ∗ 𝑘𝑎𝑟 ∗ 𝑘𝑙 [ 2 ]
𝐿𝑤𝑙 ∗ 𝐵𝑐 𝑚
Where Pb is the pressure in the bottom of the ship, after
analyzing in different points, the maximum pressure that
the hull is going handle is on the lower part of the stern.
The maximum pressure that the vessel requires to handle
is 7.83 kPa.
Due to previous experimentation with the configuration
selected, there is not going to be a problem with the
resistance of the boat. Image 17, Final design of the catamaran.

7 Extraction system
With the extraction and recollection system, is planned to
use a mesh strainer, and take advantage of the particular
form of the catamaran.

Image 15, Sandwich proposed configuration.


6.2 Structural Resistance
In order to conserverd the structural resitance thought time Image 18, Extraction system
and use, the catamaran have an intern structure, that helps
the sandwich exterioir layers to resist side collitions, front
and impact with other boats or plataforms.

Image 19, Extraction system installed the catamaran.


The system takes advantage of the forward inertia of the Mostly in small lakes the maximum speed reached by
boat to position itself to the back of the catamaran and small vessel is four knots [16].
while the catamaran moves around the the lake it collect
Starting from that point, then it was necessary to use a
and displace the duckweed, until the volume between the
power estimation method. For boat there are different types
keels is full. To extract the aquatic waste, the crew member
of power estimators, but each method has parameters for
just need to pull the frame of the mesh and collocate the
different types of boats, in the case of the catamaran the
duckweed in plastic bags to use them as fertilizer
most suitable method was the Van Oortmerssen method.
The maximum volume of seaweed that the catamaran [13] Which it considers the resistance of the water, the
could manage to extract is 0.0614 m^3., depending of the displacement capacity, the form of the wave made by the
size of the duckweed. ship passing through. [13]

Image 22, Van Oortmerssen deduces a factor from the wave


pattern along the hull and consider the length of the boat.
Image 20, Volume of duckweed planned to extract.

After applying the method, with the tool of Maxsurf,


Resistance, is obtained a graph where is stablish the
8 Natural Fiber Construction Process amount of power required from the engine to achieve
The configuration of fibers for the hull of the boat, different speeds, considering the maximum speed the boat
previously describe in image15, is going to be fabricated could achieve by the following formula.
in a laboratory with a determined process to adhere the
𝑉𝑚𝑎𝑥 = 2.4 ∗ (𝐿)0.5
fibers with the polyester, resin compatible with the fiber of
ichu. Nowadays there are different methods to the adhere The maximum speed the catamaran could achieve is 3.29
the mention materials, each one achieving better uniformly knots.
properties around the surface, like cavum chamber, spray
lay-up and hand lay-up [17].
However, because the size of the catamaran the hull itself
doesn’t handles critical forces so the cheapest and easiest
method to manufacture, is the hand land lay-up.

Image 23, Graphic, speed of the boat vs power required.

Having the power needed and searching in the market for


a motor with the amount of power required, it was
determined that the electric motor of 480W, manufactured
by Intex is the exact spec required.
Image 21, Fabrication Process

9 Motor Estimation Power


To estimate the power required in the boat, first is
important to establish the velocity that it has to reach.
Image 24, Wave pattern when the catamaran pass thought.

10 Solar Panels
To achieve may be one of the most important necessity of
the project, the boat must have a to succeed in an eco- Image 25, Electric diagram of the components in the ship.
friendly boat, it must have a renewable source of energy,
so mainly because the conditions where optimal, the use of References
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mind that the catamaran amount of hours that the boat is
going to operate. [2] Robert Steward. “Boat Building Manual” USA, 2014

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workers required at least 3 to 5 hours, so given the fact that embarcación sin licencia de 5 m de eslora” España
a boat could do that labor much quicker, the operation time 2016.
if the engine is going to be 2 hours daily. [4] Antonio Gallardo Martínez. “Programación de las
In case is required the vessel, is equipped with 2 batteries normas ISO 12217-1 (2011) e ISO 12217-3 (2011)
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efficiency of the panels to collect energy and the amount embarcación de 7 metros de Loa” España, 2013
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[7] Busto Rodríguez, Manuel Ramon. “Diseño de proceso
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astillero”, México, 2008.
[8] Yebra Folgueral, Francisco Daniel. “Diseño y calculo
Table 8. Estimation of power capacity by the solar panels. de una embarcación sin licencia de 5 m de eslora”.

Solar Panels Units [9] Soumya, Chakraborty. “Naval Architecture”, USA,


2017.
Usage 2.5 h [10] “Reglamento nacional para la asignación de
Engine power 480 W
francobordo para embarcaciones”
1200 Wh/day
HSE min. 4.35 h/day [11] Garay Salazar, Roland “Instalaciones Solares
Power Solar 362.9764 W Fotovoltaicas ,Aplicaciones en baja potencia.”. Perú.
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España, 1995.
Minimum it is required a solar panel capable of collect 360 [13] G. van Oortmerssen. “A power prediction method and
W, so the beat option was to use 2 solar panel and with its application to small ships”.
both of them achieve the power capacity required.
[14] Arroyave, María del Pilar “La lenteja de agua: una
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