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West Karoun Area NGL 3200 Project
 
 

Document Title INSPECTION AND TEST PLAN


Page 1 of 7 
Revision
Document Number NGWK-PK-0001-VDQC-PLIT-0006
01

        (Approved ) Vendor to submit " For Final"  (No comment & 
Code1 
release for manufacturing)  
 
      ( Approved with comments) : Vendor shall correct / revise & 
 
Code2  resubmit it as " For Final " (Released for manufacturing if change 
  incorporated as indicated) 

EQUIPMENTNAME:            (Commented) : Vendor shall correct / revise & resubmit it as " 
Code3  For Approval" of the date specified : ( Corrected documents to be 
ITEM NO.:      resubmitted before starting manufacturing ) 

CONTRACT NO.:   
NGL3200‐T‐CO‐94‐0057 
Code4         Not Acceptable quality (Reject) 

 
NGWP‐0025‐ENPN‐MTPN‐
MR’S No. :  7530  Above checking results by SADAF shall in no way relieve Vendor of any liability, 
  obligation and responsibility out of the purchase order and the mutual 
  agreement in writing. 
 
Date: 
 
Dept:      
 
Signature: 
 
Only for internal review 
 
CV PI EL IN  ME MA
 
ST BU PR SA  HV TL
 

1
01 21-07-2015 IFA S.GH H.Z H.F

1
00 14-07-2015 IFA S.GH H.Z H.F

Prepared By Checked By Approved By Purchaser’s


Rev. Date Class POI
Vendor Approval

 
 

 
West Karoun Area NGL 3200 Project
 
 

Document Title INSPECTION AND TEST PLAN


Page 2 of 7 
Revision
Document Number NGWK-PK-0001-VDQC-PLIT-0006
01

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West Karoun Area NGL 3200 Project
 
 

Document Title INSPECTION AND TEST PLAN


Page 3 of 7 
Revision
Document Number NGWK-PK-0001-VDQC-PLIT-0006
01

Table of Contents 

1. INSPECTION AND TEST PLAN 

 
West Karoun Area NGL 3200 Project

Document Title INSPECTION AND TEST PLAN Page 4 of 7


Revision
Document Number NGWK-PK-0001-VDQC-PLIT-0006
01

Characteristic Involved Parties


Reference Acceptance Verifying
Row Activity to be
Procedure Criteria / frequency Document PEK Sadaf PEDEC/EIED IS
Verified
1 Terms of contract and review R R R R
2 PIM H H H H
3 Raw material check
Document Data
3.1 - - - R R R R
control sheet
>20min at 200°C /
Practical ISIRI
3.2 OIT once per batch No. of Report H R R W
test 7186-6 raw material
0.15-0.70 gr/10min
Practical ISIRI at 190°C & 5 kg /
3.3 MFR once per batch No. of
Report H R R W
test 6980-1
raw material
Practical ISIRI ≥0.941 gr/cm3 /
3.4 Density once per batch No. of Report H R R R
test 7090 raw material
4 First day production H W W H
5 Visual and dimensional control of pipe
Mean INSO 14427-2 /
Dimensional ISIRI
5.1 outside 3 times per Report H R R SW
check 2412 production shift
diameter
INSO 14427-2 /
Dimensional Out of ISIRI
5.2 3 times per Report H R R SW
check roundness 2412 production shift
INSO 14427-2 /
Dimensional Min wall ISIRI
5.3 3 times per Report H R R SW
check thickness 2412 production shift
INSO 14427-2 /
Dimensional Max wall ISIRI
5.4 3 times per Report H R R SW
check thickness 2412 production shift
INSO 14427-2 /
Visual INSO
5.5 Marking 14427-2
3 times per Report H N.A N.A SW
inspection production shift
Inner and
INSO 14427-2 /
Visual outer INSO
5.6 14427-2
3 times per Report H N.A N.A SW
inspection surfaces of production shift
the pipe
West Karoun Area NGL 3200 Project

Document Title INSPECTION AND TEST PLAN Page 5 of 7


Revision
Document Number NGWK-PK-0001-VDQC-PLIT-0006
01

Characteristic Involved Parties


Reference Acceptance Verifying
Row Activity to be
Procedure Criteria / frequency Document PEK Sadaf PEDEC/EIED IS
Verified
6 Practical tests on pipe
Carbon CBC: 2.0%-2.5%
Practical ISIRI
6.1 black and AC: up to 0.1 % / Report H R R H
test 7175-2 once per pipe batch
ash content
Carbon
Practical ISIRI Grade ≤ 3 /
6.2 black once per pipe batch
Report H R R H
test 7175-6
dispersion
No failure /
Once per pipe batch
at 20°C&100h for
Practical Hydrostatic ISIRI DN 140mm
6.3 Once per pipe batch
Report H R R H
test strength 12181
at 80°C&165h for
DN 200mm and
DN250mm
Practical ISIRI ≥0.941 gr/cm3 /
6.4 Density Report H R R H
test 7090 once per pipe batch
Within ±20%
Practical ISIRI difference to raw
6.5 MFR material /
Report H R R H
test 6980-1
once per pipe batch
Practical Thermal ISIRI ≤ 3% /
6.6 once per pipe batch
Report H R R H
test reversion 7175-3
Practical ISIRI >20min at 200°C /
6.7 OIT once per pipe batch
Report H R R H
test 7186-6
Practical Elongation ISO ≥350% /
6.8 Report H R R H
test at break 6259 once per pipe batch
Tensile
Practical ISO ≥ 16 MPa /
6.9 strength at Report H R R H
test 6259 once per pipe batch
break
West Karoun Area NGL 3200 Project

Document Title INSPECTION AND TEST PLAN Page 6 of 7


Revision
Document Number NGWK-PK-0001-VDQC-PLIT-0006
01

Characteristic to Reference Acceptance Verifying Involved Parties


Row Activity
be Verified Procedure Criteria / frequency Document PEK Sadaf PEDEC/EIED IS
Final visual
Packing
control
Final and
including
dispatch marking - / Packing
7 packing and H R R H
(shipment) pre- Once per packing list
QC
+ packing shipment
document
procedure
review
Document - / once per purchase
8 MCC - order
MCC H R R R
control
As
Document Specification - / once per purchase
9 - order
prepared H R R R
control for pipe line
by PEK
West Karoun Area NGL 3200 Project

Document Title INSPECTION AND TEST PLAN Page 7 of 7


Revision
Document Number NGWK-PK-0001-VDQC-PLIT-0006
01

H: Hold Point
W: Witness
SW: Spot Witness
R: Review
A: Approval

Hold point
An activity designated by Client/Consultant/Contractor in the approval ITP/QCP which requires
inspection/verification and acceptance by Client/Consultant/Contractor before proceeding to any further steps.

Vendor shall not perform any activities/items beyond a Hold point without written approval by
client/Consultant/Contractor except when obtaining prior written permission for proceeding to future steps.

Witness Point
An activity designated by Client / Consultant/Contractor, which requires witnessing by
Client/Consultant/Contractor as the activity will be performed after proper notification has been provided .Vendor is
not obliged to hold further processing ,if Client/ Consultant/Contractor as the activity will be performed after proper
notification has been provided .Vendor is not obliged to hold further processing .if Client /Consultant/Contractor is
not available to witness the activity or does not provide the comments before the date notified. Basis of acceptance
shall be as per relevant project technical specification.

Spot Witness
A designated point during or following an activity at which spot inspection or spot examination is required in
accordance with the relative procedure.
Work may proceed through the designated witness point if VENDOR has officially informed that inspector is not
present due to previously established activity. Witness on a random (spot)basis shall be defined in the detailed
vendor ITP/QCP.

Review
Client /Consultant/Contractor will verify by reviewing Vendor s inspection / test record instead of making physical
inspection.
It is processed through reviewing any result of inspection or test as a method of ensuring that the inspection or test is
performed in accordance with any approved drawing procedure, specification or acceptance criteria.

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