Escolar Documentos
Profissional Documentos
Cultura Documentos
CONTENTS
1 Scope and Application
2 Related Documents
3 Prerequisites
4 Materials and Equipment
5 Process
6 Quality Assurance
7 Safety and Health
8 Process Flow Chart
Fiber-reinforced plastics (FRP) consist of two components, i.e. the firm and rigid fiber materials for
stress absorption and the soft and elastic matrix for fixing the fibers, for load introduction and load
transmission and for ensuring a uniform and smooth surface.The composite material has good specific
stiffness and strength characteristics as the fiber values are correspondingly high, and both
components have low densities.
The following diagram provides a survey of all process-specific process specifications for the
manufacture of monolithic and sandwich components.
Manufacture of monolithic
components by
impregnation of dry fibers
(RTM process)
80-T-31-2915
Manufacture of structural
FRP components made of
fiber-reinforced
thermoplastics
80-T-32-1015
Manufacture of monolithic
fiber-reinforced plastic
(FRP) components by
means of the resin
infusion process (RI)
80-T-31-2918
Manufacture of monolithic
components by means of
modified vacuum infusion
process (MVI process)
80-T-31-2919
The processing conditions applying to the individual resin systems are material- and/or component-
specific. For details, refer to the applicable Airbus material specifications/product-specific material
specifications or the component-specific process specifications.
Fibers:
• glass GFRP
• carbon CFRP
• Peel ply - Auxiliary material which, depending on the process, is sometimes applied to the
top/bottom layer of a laminate during curing and which is removed prior to further processing
• Composite – FRP
• Crushed core – Core material sunken due to pressurization during the curing process
• Multi-layer material - May have a lower or different cross-linked condition (crystallinity) than in
the component
• Curing - Polymerization of reaction resin material depending on temperature and time within
specified limits (curing cycle)
• Sandwich components - Consist of two outer layers and a core (honeycomb cores, foam
cores, etc.)
• Warp direction – Direction of the thread in a fabric running along the selvage (see Fig. 1)
Weft
Selvage
Figure 1: Fabric
• Monolithic components - A structure is called monolithic if made up solely of fibers and matrix
• Prepreg - Term derived from the word ”preimpregnated” = fabric and/or unidirectional multi-
layer material preimpregnated with artificial resin
• Pultrusion - Procedure for the continuous production of sections from composite material
• RI – Resin Infusion
• Weft direction - Direction of a thread in a fabric which is vertical to the warp direction
• UD – Unidirectional fibers
2 RELATED DOCUMENTS
80-T-22-1100 Component-specific Process Specification
80-T-30-0032 Machining of FRP Components
80-T-30-9910 Drilling, Reaming and Countersinking of Rivet and Screw Holes
80-T-31-2909 Manufacture of Sandwich Components
80-T-31-2915 Manufacture of Monolithic Components by Impregnation of Dry Fibers (RTM process)
80-T-31-2916 Reworking of Monolithic and Sandwich Components
80-T-31-2918 Manufacture of Monolithic Fiber-Reinforced Plastic (FRP) by Means of the Resin-
Infusion (RI) Process
80-T-31-2919 Manufacture of Monolithic Components by Means of Modified Vacuum Infusion
Process (MVI Process)
80-T-31-2950 Manufacture of Monolithic Components from Prepreg
80-T-32-1015 Manufacture of Monolithic Components Made from Thermoplastic Semi-finished
products
80-T-34-9000 Bonding of Structures
80-T-35-0014 Cleaning with Organic Solvents
80-T-35-0095 Water Quality
80-T-35-5218 Application of Elastic Protective Coatings
80-T-39-0132 Marking with Indelible Ink
81-T-06-0201 Acceptance, Testing, Release and Test Identification of Special Tooling
81-T-A181-16 Acceptance, Testing, Release and Inspection Marks of Special Tooling
ABD0076 Composite parts surface status requirements
ABS0806 General manufacturing tolerances for non-metallic composite components
AITM6-0011 Non destructive inspection of composite parts
AITM6-4002 Utrasonic through transmission Inspection of fibre composite
AITM6-4005 Ultrasonic pulse-echo inspection of fibre composites
AITM6-9003 Leak Test for sandwich structures
AP2039 Technical Qualification of Materials, Semi-finished Products and Standards Parts
BOH2-118 Technology Parts
BOH2-134 Classification of components
ISO8573-1 Compressed air – contaminants and purity class
ISO8573-3 Compressed air – Test method for measurement of humidity
ISO14644-1 Cleanrooms and associated controlled environments -
Part 1: Classification of air cleanliness
QVA-Z04-05-00 Life Data Sheet
QVA-Z04-11-00 Component Qualification
QVA-Z08-02-00 Identification of Components
QVA-Z09-10-00 Inspection of Heat Treatment Systems with Regard to Temperature Distribution
QVA-Z09-12-00 Qualification of Heat Treatment Systems
QVA-Z09-13-00 Monitoring of Heat Treatment Systems (Temperature Control)
QVA-Z09-26-00 Monitoring the Curing Process of Fiber Composite Materials by Dielectric Analysis
QVA-Z10-25-00 Directed Visual Inspection
QVA-Z10-46-12 Determination of the Laminate Fiber Content of Cured Fiber Compounds
QVA-Z10-46-26 Tapping Test
QVA-Z10-56-01 Radiographic Inspection of Fiber Composites and of Sandwich Structures from Fiber
and Non-Metallic Honeycombs
QVA-Z11-01-00 Inspection, calibration, and maintenance of test equipment
QVA-Z13-05-00 Material Review Board (MRB)
VA-FM10-06-01 Helium Leak Test
3 PREREQUISITES
3.1 Personnel
The manufacture of FRP components may only be performed by personnel familiar with the contents
of this process specification.
For components of airworthiness category III, the component-related process specification may be
replaced with the work plan. This work plan shall then contain all data which are of relevance for the
manufacture and inspection of the component.
This instruction covers the manufacture of the first article and the series production and is
based on the results of the qualification type test.
The component-specific process specification is drawn up taking into account 80-T-22-1100. Both
documents are the basis for the component-specific test instruction and shall therefore be made
available in good time to the person(s) preparing the test documentation.
In addition to this process specification, the component-related process specification must contain all
data which are necessary to ensure the quality and reproducibility of the component manufacture. It
shall contain the specifications for only one material system. For the required minimum content refer
to the corresponding chapters of this manufacturing instruction.
The specifications in the component-specific process specification must comply with scope of this
specification and the material data limit values indicated in the material specifications. Deviations
require a special qualification.
If applicable and depending on the weave, the upper and/or lower side shall be indicated in the
component-specific process specification.
a) for epoxy resin and polyimide prepregs and resin films: lint-free cotton gloves (or laboratory
gloves) or skin care cream.
b) for phenolic resin prepregs: skin care cream plus laboratory gloves.
Note: The creams shall be applied to and massaged into the skin. Direct contact with the
materials, honeycombs or production tools is permitted only after application of
approved skin care cream.
• release agent,
• contamination.
They must not be transparent and be of a different color from the material.
Blasting medium containers must be clearly marked (grain size, type of blasting medium).
In principle, the blasting medium shall only be used once, unless otherwise specified in the
component-related manufacturing documents.
• The a.m. three work areas must always be separated from one another. If a systematic
physical separation is not possible, measures shall be taken to ensure that the individual
requirements on the respective areas are satisfied.
• Work rooms shall be fitted with air extraction and ventilation equipment.
• It must be ensured that the materials are not unduly contaminated in these rooms during
processing.
Special requirements on work rooms/areas for cleaning / pretreatment of jigs with release agent /
application of release agents.
• As a general principle, the processing of release agent in laminating areas is not permissible.
If this cannot be ensured, it is not permitted to laminate or bond and apply release agent
simultaneously (the operations shall be clearly separated in time).
• The max. allowable concentration of dust particles shall not exceed 29300 particles > 5µm per
m³ of air (class 8 per ISO14644-1). The concentration shall be checked and documented at
least once monthly by means of an optical particle counter (OPC) per ISO14644-3.
• It is not permitted to store and process uncured silicone rubber or silicone rubber which has
not been tempered according to specifications and to use aerosols of all kinds in rooms where
FRP materials are stored or processed or where equipment or tooling which is used for the
manufacture of FRP components is located.
• The max. allowable concentration of dust particles shall not exceed 29300 particles > 5µm per
m³ of air (class 8 per ISO14644-1). The concentration shall be checked and documented at
least once monthly by means of an optical particle counter (OPC) per ISO14644-3.
• If work rooms have direct access outside, they shall be provided with a lock (2-door system).
• In the laminating and cutting areas, the following climatic conditions shall be observed (unless
otherwise specified):
70
60
55
Standard bonding
conditions
45
25
Temperature
20
15 18 24 27
Figure 2: Allowable climatic conditions for laminating rooms
• Compliance with the specified values shall permanently be monitored and documented.
• prepregs
• dry fabrics
• thermoplastic semi-finished products
• adhesive foils etc.
• glass
• composite laminates
• polyurethane panels
4.2.5 Equipment
The curing, melting and drying of FRP components shall take place in suitable facilities (autoclave,
press, oven).
The drying/curing of release agents or the curing of silicones is generally not permitted in these
facilities.
Exceptions are permitted if any contamination with release agent on the inside and/or on the joining
surfaces of the components can be excluded (e.g. by packing in vacuum foil etc.)
Systems which shall ensure a specified temperature distribution on the component must comply with
Quality Category II per QVA-Z09-10-00.
In addition, the following prerequisites must be fulfilled for compressed air systems:
• the compressed air must be free from particles, oil and water
- particle concentration per Class 8, ISO14644-1
- oil content per Class 2, ISO5873-1
- water content per Class 4, ISO5873-1
-
• the implemented system must ensure sufficient compressed air delivery.
b) Test/recording equipment for monitoring the molding pressure with an accuracy of ± 5 % and
test/recording equipment for monitoring the vacuum pressure with an accuracy of ± 15 %.
4.2.8 Jigs
Component-specific jigs are used as a rule. The manufacture of these jigs shall take different heat
expansion coefficients between component and jig into account.
The design shall consider the greatly varying heat expansion coefficients of the individual fiber
materials. In connection with a distinctive anisotropy of heat expansion as a function of the fiber
direction, the overall behavior of a laminate shall be calculated from the specified values (Material
Specification Part 75, Lightweight Fiber Composites Manual).
The jigs and pressure pads, etc. shall be designed in a way which allows the respective component to
be removed from the mold without much application of force (risk of damage) and which ensures
compliance of the removed component with the manufacturing document.
The jig design shall permit observance of the material-specific process parameters (heating-up time,
temperature, pressure) as specified in the applicable material specifications (Manual). Deviating data
need to be specially qualified.
The design of the tool surface shall be such that the component-specific requirements (drawing,
aerodynamics etc.) are satisfied.
If jigs made of fiber composites are used, the max. conditions of use shall be defined and verified.
When designing the jig, areas for the removal of process control samples shall be included if
applicable.
All component-specific jigs and jig parts shall be assigned a component number and a tool number.
The positions of all pressure pads, thermocouples, vacuum connections, etc. of a jig shall be clearly
identified in the component-specific process specification.
Prior to beginning manufacture, each new jig shall be checked and released per 81-T-06-0201. This
also applies to forming silicone pressure pads or mats (it does not apply to packing aids). The
thickness of bonding jigs shall be checked per VA-FM10-06-01.
Modifications to the jig which might affect the quality of the component are subject to notification and
release.
4.3 Materials
Only qualified materials which are listed in the design documents shall be used.
5 PROCESS
The manufacture of the components must conform to the specifications of this manufacturing
instruction and of the process-specific manufacturing instructions.
When using limited-storage materials, make sure that the materials are processed within the specified
period.
5.1 Preparation
5.1.1 Preparation of jigs
Prior to lamination, the jigs shall be cleaned, checked for defects and be provided with release agent
and/or separating foil according to the applicable component-specific manufacturing instruction. The
jigs shall be marked with the required fiber orientation. It is not permitted to use different release
agents together for a jig in one operation.
Caution: The manufacturer’s data concerning venting and drying of the release agents must be
observed.
Materials taken from cold storage (both prepregs and e.g. resin containers) shall be kept in sealed foil
wrappers and/or containers until the temperature of the material has sufficiently adapted to the
ambient temperature to preclude any condensation on the material after opening of the foil and/or
container.
The exact conditions shall be determined separately for each location and wrapper by means of the
humidity diagram (see diagram 1). The operation is part of the quality assurance process chain.
If the thawing of prepreg which was stored at -18 °C does not conform to diagram 1, the following
thawing times (minimum requirements) must be observed before the sealed wrapper is opened:
Single-layer cuttings
The thawing time for single-layer cuttings is 2 hours minimum,
Prepreg rolls
The following tables specify the thawing times depending on the prepreg roll diameter.
Table 1: Fabric
Roll diameter [mm] Min. thawing time [h]
< 150 12
150 to 300 24
> 300 36
Table 2: Tape
Roll diameter [mm] Tape width [mm] Min. thawing time [h]
The remaining material shall then be resealed in its wrapper for further storage.
In order not to reduce the storage life at RT of cold-stored materials if possible, it is recommended to
remove the required quantity from the wrapper inside the cooling chamber and at temperatures below
+ 4 °C. Under these conditions, the sealed wrapper may be opened without humidity condensing on
the material even if the material was stored at lower temperatures. Still within the cooling chamber, the
removed quantity of material shall then be sealed in a wrapper, and the remaining material be
resealed also for further storage.
Temperature [°C]
Example: At an ambient temperature of 21° C and a relative humidity of 60 %, the material must
be heated to at least 13,8° C (14° C) to avoid condensation.
Core materials shall be stored in a grease-free and largely dust-free environment, without any risk of
contamination or damage.
- prepregs
- thermoplastic semi-finished products
- core materials (honeycomb, foam etc.)
- preforms
- resins
for the manufacture of monolithic and sandwich components are contained in the process-specific
instructions (see 1) and in the material specifications (AIMS, DAN, individual material specifications).
5.3.1 Identification
Dimension lines or other markings shall be applied to the protective foils of prepregs, multi-layer
materials or cured laminates (with or without absorbent fabric) exclusively with colored pencils per 80-
T-39-0132.
To ensure perfect traceability, the marking of cut fabric kits or single layers which are intended for
intermediate storage shall include at least the following data:
- part number
- Airbus material designation
- batch and roll number
- date of manufacture of the cut fabric
- remaining work life and expiry date of the materials (only prepregs)
The use of adhesive labels on dry non-protected multi-layer materials and cut prepreg is not permitted.
5.4 Joints
Joining with adhesives (bonding) is covered in specification 80-T-34-9000.
This process specification lays down additional specific requirements for the "pretreatment and
bonding of composite materials".
1) Clean the surfaces to be joined thoroughly with warm water and a brush, and dry with a clean
lint-free cloth.
3) Grinding
a) Wet abrade surfaces to be bonded with paper (grain size 80 - 240) or
b) Dry abrade surfaces to be bonded with paper (grain size 80 - 240).
Note:
Only the resin layer shall be abraded (light-colored dust); abrading the fibers (black dust in
the case of CFRP) is not permitted. Change abrasive paper frequently.
Specific requirements with regard to lightning arrester applications shall be defined for
each component.
4) Make sure that abrasive dust is completely removed from the surface, e.g. by spray-rinsing
with tap water.
6) Perform a water break test with de-ionized water and ventilate subsequently.
When performing the water break test, let water run down the roughened component surface
positioned vertically and wait for approx. 30-45 seconds.
• water will evenly run down flawless mat surfaces without forming water beads
• If there are contaminated areas, beads will form, the surface will be bright and contrast
strongly with the satisfactory surroundings (island effect).
If contaminated areas (e.g. finger prints) become apparent , repeat steps 2 thru 6.
The storage time shall be determined for each component..
7) Dry the pretreated components in a clean (free from release agent!) circulating-air furnace
(60°C / 4h or 70°C / 2h or 80°C / 1h), then cool it down to max. 30° C and handle them per
5.4.3.
Only the CFRP surfaces specified in the manufacturing documents shall be blasted. The following
work steps shall be observed:
2) Blasting
Blast the defined surfaces only with the specified blasting media.
The batch number of the blasting medium must be documented in the component-related
manufacturing documents. The operator shall store deferred samples from each delivered
batch.
Blast between 45° and 70° in relation to the component surface. Vertical blasting of the
component surface shall be avoided. The maximum material abrasion is obtained with an
impact angle of 45°.
During blasting, move the nozzle regularly back and forth at a constant distance from the
component surface. Thus, the surface to be blasted is systematically, that is line by line as far
as possible. Avoid insisting too long on the same position.
The nozzle distance from the component surface required for blasting, the nozzle type, the air
pressure, the blasting medium and its discharge rate are indicated in the component-related
process specifications.
Proceed with blasting until an even, cloud-free surface is obtained and the fibers lay bare. In
a.m. applications, the amount of abraded material shall be so small that no damage occurs to
the fiber layers of the components. Only the resin layer down to the limit of the first fiber layer
shall be blasted; damage to the fibers is not permissible.
In general, the distance between two measurements shall not be larger than the distance
between electrodes. The average resistance may be 3Ω maximum, single values may not
exceed 5Ω. If one or both limit values are exceeded, the blasting treatment per 2) shall be
repeated, if necessary. Deviations shall be processed depending on the specific component.
• Protect unpacked components from contamination (by packing them into peel ply or appropriate,
approved lint-free cloths or by covering them with foil) if they cannot be bonded within 2 h.
• If pretreated components are to be temporarily stored, pack them into plastic bags either under
vacuum or with nitrogen filling. The bags shall be provided with labels indicating the expiry date for
further processing. As a rule, the component may be stored under these conditions for a period of
28 days within which the bonding has to take place. If longer storage periods are necessary, these
shall be explicitly fixed for each specified component. If the fixed storage time is exceeded, repeat
the pretreatment once by sandblasting per 5.4.2.3 or by abrasion per 5.4.2.2.
b) Transport and handle composite components with care so that non-permissible deformation or
damage is prevented.
c) If composite components shall be marked with dimension lines etc. for further processing, only
color markings (see 80-T-39-0132) are permitted.
Marking tools etc. would destroy the outer resin and fiber layers and are therefore forbidden.
5.7 Identification
See QVA-Z08-02-00.
- on aerodynamic surfaces.
- on surfaces to be bonded in a subsequent manufacturing step.
- on surfaces to be treated with a surface protection coating.
Application shall be done exclusively on the surface of the laminate structure prior to curing.
Laminating between individual layers is not permissible. After curing the label must be completely
embedded in the resin, dry areas are not permissible and must be coated with protective varnish per
80-T-35-5218.
The labels shall be printed exclusively on standard laser printers in black letters.
Unless additional specifications are made in the design document, the maximum label size shall not
exceed 100 mm x 40 mm.
Commercially available copying paper with a weight per unit area between 80 and 115 g/m² shall be
used. The use of self-adhesive labels as well as application of any type of adhesive is not permissible.
Recommended paper:
It is permissible to make labels illegible using felt-tip pens per 80-T-39-0132. The respective areas
shall be coated with protective varnish per 80-T-35-5218.
Note: In some cases, it can be necessary to cover the label with a layer of glass fabric
(105g/m², max. 10mm edge overlap) to optimize legibility. This is permissible provided that
testability is not restricted.
5.8 Storage
Components shall be stored in dry rooms on similar-contoured supports. They shall not be subjected
to external loads.
The stored components shall be protected against damage (e.g. impact, sharp edges, etc.).
5.9 Processing
If required, FRP components shall be machined per 80-T-30-0032 or 80-T-30-9910.
5.10 Cleaning
The removal of cured adhesives, residual resin, etc. shall be kept to a minimum. Proceed with care
when removing such substances.
Component areas which, as experience shows, become contaminated with adhesive can be covered
entirely with approved tape to prevent such contamination. With the adhesive tape as parting plane,
the adhesive is easier to remove.
5.11 Rework
Rework becomes necessary if non-permissible damage has been caused during the manufacture or
processing of FRP components. Such damage shall be eliminated per 80-T-31-2916.
6 QUALITY ASSURANCE
Unless otherwise specified in process- or component-specific design, manufacturing or QA
documents, the competent organization unit shall ensure that the following measures are taken.
For the process control samples to be manufactured, refer to the process-specific process
specifications.
They are to be designed in such a way that the critical curing parameters of the components (heating-
up gradient, temperature, curing time) are covered.
The process control samples cannot be used to evaluate the local pressure conditions on the
component; for such an evaluation, visual, dimensional and other non-destructive tests/inspections
need to be performed on the component.
Principally, each component has to be accompanied by a process control sample. However, for
components within a manufacturing batch which were manufactured from the same resin matrix, the
number of process control samples can be reduced if the representative character is maintained.
For components of airworthiness category III (per BOH 1-134), at least one set of process control
samples is required per autoclave batch if no other component-related requirements apply. If a
sufficient number of positive test results is obtained, the check of process control samples can be
dispensed with.
The check must be performed if there are doubts about the performed process (abnormalities,
deviations from nominal values).
For the acceptance values for the process control samples, refer to the corresponding material
specifications (e.g. MBH Part 75, IPS) or to the relevant data sheets in the process specifications 80-T.
For verification of the bonding quality, different tests methods can be applied depending on the
process control sample concept. They must be defined by QA department for each specific
component.
For general guidelines for testing FRP components, see AITM 6-0011.
According to: test plan (and/or component-specific test instruction).
For the specifications refer to the test plan (and/or the component-specific test instruction).
If the manufacturing document contains no laminate thickness specifications, the nominal values shall
be calculated by means of the following formula and the tolerances be determined:
d thickness in mm
n number of layers
mF fiber weight per unit area in g/m2 (nominal value per material specification,
Manual Part 75)
δF fiber density in g/cm3 (nominal value per material specification,
Manual Part 75)
φF fiber volume content (nominal %) (nominal upper and lower limit values per
material specification tolerance range)
Prior to bonding
Surface: 3 mm2
Pores Pore fields —
Depth: t ≤ 0,1 mm
Hollows at the laminate
surface, with or without Dia. ≤ 5 mm;
connection with the at a distance ≥ 50 mm —
surface between two pores
Caution: Broken resin coats or color deviations are indicative of low-pressure curing which may
be the cause of e.g. interlaminar defects in deeper layers. More comprehensive non-
destructive tests may have to be carried out on such components.
CFRP : ϕF = 60 ± 4 %
GFRP : ϕF = 46 ± 4 %
The fiber volume content can theoretically be calculated using the following formula:
A Thickness measurement
B Percentage by weight
from wet or thermal decomposition analysis per QVA-Z10-46-12:
Quality
Explanation Permissible value Remark
characteristic
General requirements
∆ ≤ 5° in cured
∆ ≤ 5° for fabric / tape
condition
Layering tolerances in the
Non-conforming process
fiber direction (without permissible semi- ∆ ≤ 5° in cured
finished product tolerance) ∆ ≤ 3° for tape (ATL)
condition
6.3 Documentation
All component data affecting the quality of the component shall be recorded in the manufacturing
documents. The results of all inspections are to be used for the approval of the component and/or to
initiate corrective actions.
Changes to the production process or material changes are subject to a renewed qualification test or
shall be covered by a residual qualification within the scope of the first article inspection. The
competent technical department is responsible for preparing the report. This completes the
qualification procedure.
It is the responsibility of the user of this standard to establish appropriate safety and health practices
and determine the applicability of regulatory limitations prior to use.
Previous issue:
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without explicit authorization is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design.
Manufacturer/ Operating
Auxiliary material Product/Material specification Remarks 1)
Supplier temperature
Absorbent fabric Glass filament fabric 8.4544.6
Glass filament fabric 8.4565.6
Interglas, Sherborn, GB
No impregnation with release
Glass filament fabric 8.4567.6 Brochier
agent permitted
/—
Glass filament fabric 8.4568.6
Glass filament fabric 8.4546.6
Vacuum foils Wrightlon WL 5400 — 125°C
Wrightlon WL 7400 —
IPPLON BW 900 — 125°C
IPPLON DP 1000 Airtech / Aero —
IPPLON WN 1500 Consultants —
Securlon L2000 —
For intermediate vacuum at RT,
ARB 100 RT
no direct contact with component
PATS W 215
MF–Folien GmbH / — Not for furnishing parts
PATS W 230
HS 800 For furnishing parts only 160°C
HS 8171 Richmond Corp. / FUS —
PRO RAP For furnishing parts only 120°C
Courtaulds Advanced For intermediate vacuum at RT,
Tygavac LRB100 RT
Materials no direct contact with component
Aeration fabric RC 3000–10
RC 3000–10 FR Richmond Corp. / FUS —
A 3000
RC 4927 Caruso/ –
Airtech / Aero —
Airweave N10
Consultants
Adhesive tapes Direct contact with uncured
prepreg is permitted, the
Permacell PS1 rot Stokvis / Delta V
adhesive tape can stay on the
component
MPC 10617 CMC–Klebtechn. / — —
Tesa 4541 — 125°C
Tesa 4651 — 125°C
Beiersdorf / —
Tesa 4304 RT
Tesa 4964 RT
For honeycomb processing only
24262 Büttig / — RT
Corehold Airtech / — RT
Airtech / Aero 1(HT): no direct contact with the
Flashbreaker 1 + 2 + 1(HT)
Consultants component
Flash Tape Richmond Corp. / FUS —
Manufacturer/ Operating
Auxiliary material Product/Material specification Remarks 1)
Supplier temperature
Separating foils A 5000 P Richmond Corp / — 125°C
MP 950 Kohlhof / — — RT
Protective rubber mats SMC 950 Richmond / FUS Not for furnishing parts
Fixing aid
Fixing pins CFK 3x20 Krempel / — Qualification per LBC 5/89
1)
Unless otherwise specified, the listed products are released for 180°C curing cycles
Manufacturer/ Operating
Auxiliary material Product/Material specification Remarks 1)
Supplier temperature
Sealing tapes GS 213–3 —
GS–43 MR —
HR–20–6 Hildebrandt / — —
Cutting surfaces
FRP prepreg or dry fabric in
Conveyor belt Aster 20 AF Esbelt, S.A., Barcelona RT
Airbus program
7455–081 — / Gummi–Jäger — RT
Without direct contact with
Polyurethane CA 90 Shore — / Arthur Krüger KG RT
prepreg
Without direct contact with
7455-061 Contitech / AW Schulze RT
prepreg
Repair adhesives For rubber mats and rubber
RTV 102 Courtaulds Aerospace
pressure pads
Kimtech pure, white (Vlies) Kimberly Clark / – For packing components only RT
1)
Unless otherwise specified, the listed products are released for 180°C curing cycles