Escolar Documentos
Profissional Documentos
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SSW06
■■Control Connections
■■Parameter List
■■Faults and Possible
SSW07 Causes
CFW08
CFW10
CFW11
Troubleshooting Guide
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It is also possible to connect this VFD to the widely used Fieldbus system commonly seen in the market:
- Profibus DP (optional) - DeviceNET (built-in protocol)*
- Modbus RTU (built-in protocol)* - CANopen (built-in protocol)*
*Field job control cards are available from your WEG outlet.
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Hardware features, include: - Option for external 24 Vdc power - The Fault
- Standard Epoxy resin coating of all supply for the control electronics and Alarm record indicates date and
PCBA’s (tropicalization) - Six digital inputs 24 Vdc, opto-coupled, hour of the occurrence.
- Power: 0.75 to 110kW bidirectional - Self-tuning for automatic drive setup
- Voltage: 200 to 240V and 380 to 480V - Three relay outputs with REV contacts, - Automatic on/off control of the heat
- V/F, Voltage Vector, Sensorless and 240 Vac / 1A sink fan
Closed Loop Vector Control with - One differential 12 bits analog inputs - Fan enabled time parameter (alarm for
Encoder (0-10 V, 4-20mA) predictive maintenance)
- Programming and monitoring via - One differential 11 bits + signal analog - Parameter indications of heat sink and
Superdrive G2 Software input (0-±10V, 4-20 mA) internal temperatures
- Built-in EMC Filters - Two 11-bit isolated analog outputs (0- - Trace function, used to record CFW11
- Built-in DC link inductors symmetrically 10 V, 4-20 mA) variables (such as current, voltage,
connected in the +/- of the DC link speed) when a certain event occurs
- Wide operating temperature range Software features, such as: in the system (Eg.: alarm/fault, high
without de-rating 10 to 50°C - Motor overload independent of inverter current, etc.)
- 150% current overload capacity for HD overload protection - Optimal Braking© for rapid deceleration
or 110% current overload capacity for - Closed loop hall effect output current of AC motors without the need for
ND applications transducers & high speed precision 12 external brake resistor banks.
- Dynamic Braking transistor built-in bit A/D converters for fast and accurate - Optimal Flux© for elimination of forced
- Memory Card (stores parameters, current /torque control ventilation fans or de-rates of motors
transferring firmware to the inverter - IGBT overload protection takes into required to run at full torque and low
and vice-versa, stores the program account temperature, current, output speeds.
generated by the Soft PLC) frequency, switching frequency, type of
- Plug-in terminals load (normal or heavy duty)
All details in this leaflet are accurate at time of printing. This literature is not a complete guide to product usage. Product specifications may change without notice.
CFW08 IP20
Available to 30A Ex-Stock
CFW11 IP20
Available to 211A Ex-Stock
BRO_AU_CFW08 CFW11 IP5x_BROA012-1_0910_2K
AUSTRALIA / MELBOURNE
WEG AUSTRALIA PTY LTD ABN 96 070 943 663 | 3 Dalmore Drive | Scoresby VIC 3179
Phone: 61 (3) 9765 4600 | Fax: 61 (3) 9753 2088
ADELAIDE BRISBANE PERTH SYDNEY
5/348 Richmond Road 100 Northlink Place Unit 3 / 63 Knutsford Avenue 512 Victoria Street
Netley SA 5037 Virginia QLD 4014 Belmont WA 6104 Wetherill Park NSW 2164
Phone: 08 8351 9822 Phone: 07 3265 9800 Phone: 08 9373 6700 Phone: 02 9616 3900
Fax: 08 8351 9463 Fax: 07 3265 9888 Fax: 08 9277 4279 Fax: 02 9725 4002
qldsales@weg.com.au wasales@weg.com.au nswsales@weg.com.au
www.weg.net/au
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I. Parameters
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
9
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
10
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
11
SSW-06 - QUICK PARAMETER REFERENCE
Inside Delta
P150 (1)(2) Inside Delta Motor Connection 0=Inactive 0=Inactive - 102
1=Active
CONFIGURATION PARAMETERS P200 to P399
P200 Password 0=Inactive 1=Active - 103
1=Active
P201 (2) Language Selection 0=Português To be defined - 103
1=English by the user
2=Español
3=Deutsch
P202 (1) Type of Control 0=Voltage Ramp 0=Voltage Ramp - 103
1=Current Limit
2=Pump Control
3=Torque Control
4=Current Ramp
(1)
P204 Load/Save Parameters 0=Not Used 0=Not Used - 106
1=Not Used
2=Not Used
3=Resets P043 to P050
4=Resets P053 to P058
5=Loads Factory Default
6=Not Used
7=Loads User Default 1
8=Loads User Default 2
9=Not Used
10=Saves User Default 1
11=Saves User Default 2
12= Not Used
13=Erases SoftPLC
14=Erases SoftPLC User
Parameters
15=Reserved
16=Reserved
P205 Display Default Selection 0=P001 2=P003 - 107
1=P002
2=P003
3=P004
4=P005
5=P006
6=P007
7=P008
8=P009
9=P010
P206 Auto-Reset Time 0=Inactive 0=Inactive s 107
1 to 600
P215 (1) Copy Function 0=Inactive 0=Inactive - 108
1=SSW oHMI
2=HMI o SSW
P218 LCD Display Contrast Adjust. 0 to 150 127 - 109
12
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
Local/Remote Definition
P220 (1) Local/Remote Source Selection 0=Always Local 2=Keypad (L) - 109
1=Always Remote
2=Keypad (L)
3=Keypad (R)
4=DI4 to DI6
5=Serial (L)
6=Serial (R)
7=Fieldbus (L)
8=Fieldbus (R)
9=SoftPLC(L)
10=SoftPLC(R)
P229 (1) Local Status Command Selection 0=HMI Key 0=HMI Key - 110
1= Digital Inputs DIx
2=Serial
3=Fieldbus
4=SoftPLC
P230 (1) Remote Status Command Selection 0=HMI Key 1=Digital Inputs DIx - 110
1= Digital Inputs DIx
2=Serial
3=Fieldbus
4=SoftPLC
P231 (1) FWD/REV Selection 0=Inactive 0=Inactive - 110
1=By Contactor
2=JOG Only
Analog Outputs
P251 AO1 (0 to 10)V Output Function 0=Not Used 0=Not Used - 111
1= Current
(%In of the SSW)
2=Input Voltage
(%Un of the SSW)
3=Output Voltage
(%Un of the SSW)
4=Power Factor
5=Thermal Protection
6=Power (in W)
7=Power (in VA)
8=Torque
(%Tn of Motor)
9=Fieldbus
10=Serial
11=SoftPLC
P252 AO1 Analog Output Gain 0.000 to 9.999 1.000 - 111
P253 AO2 (0 to 20)mA or (4 to 20)mA 0=Not Used 0=Not Used - 111
Output Function 1= Current
(%In of the SSW)
2=Input Voltage
(%Un of the SSW)
3=Output Voltage
(%Un of the SSW)
4=Power Factor
13
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
5=Thermal Protection
6=Power (in W)
7=Power (in VA)
8=Torque
(%Tn of the Motor)
9=Fieldbus
10=Serial
11=SoftPLC
P254 AO2 Analog Output Gain 0.000 to 9.999 1.000 - 111
P255 AO2 Analog Output Selection 0=0 to 20 0=0 to 20 mA 112
1=4 to 20
Digital Inputs
P263 (1) Digital Input DI1 Function 0=Not Used 1=Start/Stop 113
1=Start/Stop
2=Start (Three Wires)
3=Stop (Three Wires)
4=General Enabling
5=Reset
P264 (1) Digital Input DI2 Function 0=Not Used 2=Reset 113
1=Stop (Three-Wires)
2=Reset
3=Start/Stop
4=Start (Three Wires)
5=General Enabling
P265 (1) Digital Input DI3 Function 0=Not Used 0=Not Used 113
1=General Enabling
2=Reset
3=Start/Stop
4=Start (Three Wires)
5=Stop (Three Wires)
6=Emergency Start
P266 (1) DI4 Digital Input Function 0=Not Used 0=Not Used - 113
1=FWD/REV
2=Local/Remote
3=No External Fault
4=JOG
5=Brake Off
6=Reset
P267 (1) DI5 Digital Input Function 0=Not Used 0=Not Used - 113
1=FWD/REV
2=Local/Remote
3=No External Fault
4=JOG
5=Brake Off
6=Reset
P268 (1) DI6 Digital Input Function 0=Not Used 0=Not Used - 113
1=FWD/REV
2=Local/Remote
3=No External Fault
4=JOG
5=Brake Off
6=Reset
7=Motor Thermistor
14
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
Digital Outputs
(1)
P277 RL1 Relay Function 0=Not Used 1=Running - 114
1=Running
2=Full Voltage
3=External By-pass
4=FWD/REV-K1
5=DC-Brake
6= No Fault
7=Fault
8=Fieldbus
9=Serial
10=SoftPLC
11=No Alarm
12=Alarm
P278 (1) RL2 Relay Function 0=Not Used 2=Full Voltage - 114
1=Running
2=Full Voltage
3=External By-pass
4=FWD/REV-K2
5=DC-Brake
6= No Fault
7=Fault
8=Fieldbus
9=Serial
10=SoftPLC
11=No Alarm
12=Alarm
P279 (1) RL3 Relay Function 0=Not Used 6=No Fault - 114
1=Running
2=Full Voltage
3=External By-pass
4= Not Used
5=DC-Brake
6=No Fault
7=Fault
8=Fieldbus
9=Serial
10=SoftPLC
11=No Alarm
12=Alarm
Soft-Starter Data
P295 (1)(2) SSW Nominal Current 0=10 11=312 According to A 115
1=16 12=365 Soft-Starter
2=23 13=412 Nominal Current
3=30 14=480
4=45 15=604
5=60 16=670
6=85 17=820
7=130 18=950
8=170 19=1100
9=205 20=1400
10=255 21=1000
22=1300
15
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
16
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
17
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
18
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
19
SSW-06 - QUICK PARAMETER REFERENCE
Factory User´s
Parameter Description Adjustable Range Setting Unit Setting Page
20
SSW-06 - QUICK PARAMETER REFERENCE
21
CHAPTER 8
DIAGNOSTICS AND TROUBLESHOOTING
This Chapter helps the user to identify and correct possible faults that
can occur during the Soft-Starter SSW-06 operation. This Chapter also
provides instructions about periodical inspections and cleaning
requirements.
8.1 FAULTS AND POSSIBLE When most of the errors are detected, the motor is switched off and the
CAUSES error is shown on the display as EXY, XY being the error code.
For the SSW-06 Soft-Starter to return to normal operation after an error,
it is necessary to reset it. This can generally be done in the following
ways:
; Disconnecting and reapplying AC power (power-on reset);
; Pressing the of the keypad - (manual reset);
; Automatic reset through P206 setting (auto-reset);
; Via digital input: DI2 (P264 = 2) or DI3 (P265 = 2) or DI4 (P266 = 6)
or DI5 (P267 = 6) or DI6 (P268 = 6).
The fault trips can be transformed into alarms by means of P700 to
P799. The alarms are showed on the display as Axy, being Axy the
fault code. They are automatically reset.
The table below shows the reset details for each possible cause.
E04 When the thermostats of the heatsink act. Panel with unsuitable cooling. Power-on
Soft-Starter Start cycles not permitted. Manual Reset
overtemperature Auto-reset
DIx
E05 or A05 When the times given by the curves of the Start cycles not permitted. Power-on
Motor overload programmed thermal classes exceed the Thermal classes are programmed in P640 lower Manual Reset
programmed values. than permitted by the motor duty. Auto-reset
Off/On intervals shorter than required for the DIx
motor cooling.
The value of the thermal protection saved when
switching off returns when switched on again.
E06 or A06 When the digital input programmed to No DI4...DI6 wiring is open or not connected to +24V. Power-on
External fault or Alarm External Fault opens, P266, P267 or P268. X1 connector of the CCS6 control board is Manual Reset
disconnected. Auto-reset
DIx
E10 When the Keypad has been loaded with A bid to copy the keypad parameters to a Power-on
Error in the copy parameters of a different version to the Soft-Starter with different Software version. Manual Reset
function switch. DIx
160
CHAPTER 8 - DIAGNOSTICS AND TROUBLESHOOTING
E15 When there is no current synchronism Loose contact of the motor connections. Power-on
Motor not connected pulse at the initial start. Thyristors or internal By-pass relays are Manual Reset
short-circuited. DIx
P150 setting wrong.
E16 or A16 When the voltage between phases is The line overvoltage value (in percentage of P400) Power-on
Overvoltage higher than programmed during the is higher than the programmed in P602, longer than Manual Reset
programmed time. As reference the nominal the time programmed in P603. Auto-reset
line voltage is used. Transformer tap selected with too high voltage. DIx
Capacitive power supply with too low inductive load.
E18 When the value of the Soft-Starter output Loose contact in the motor connection. Power-on
Wrong motor voltage is wrong, while the motor is disabled. Wrong motor connection. Manual Reset
connection P150 setting wrong. DIx
E24 When the setting of an incompatible Setting attempt of an incompatible parameter. Automatic
Programming error parameter has been programmed. See Table 4.2. Reset after
fault
correction
E28 When the Soft-Starter does not receive The Timeout programmed at P314 is longer than Power-on
Timeout error in the telegrams from the master during a time the time programmed between the telegrams sent Automatic
telegram of the serial longer than has been programmed at P314. by the network master. Reset after
communication The master does not send telegrams cyclically, fault
program P314=0. correction
When the serial communication is not used,
program P314=0.
For more information, please refer to the Soft-Starter
SSW-06 Serial Communication Manual.
E29 When the Fieldbus communication board is Communication error between the Fieldbus Power-on
Communication error active and Communication with the Master Network Master and the Soft-Starter SSW-06. Automatic
Fieldbus inactive is inactive. Master configuration problem. Reset after
Communication cables are not installed correctly. fault
When the Fieldbus communication board is not being correction
used, program P309=0.
The Profibus master is in Stop, or P310=1 when the
bit 6 of the control word is not being used.
For more details, please refer to the Fieldbus
Communication Manual of the Soft-Starter SSW-06.
E30 Soft-Starter could not access the Fieldbus Data exchange problems between the Soft-Starter Power-on
Communication board communication board during the initialization SSW-06 and the Fieldbus communication board. Automatic
error Fieldbus inactive or during operation. Wrong configuration of the Fieldbus Reset after
communication board, programmed at P309. fault
Board connection problem. correction
When the Fieldbus communication board is not
being used, program P309=0.
For more details, please refer to the Fieldbus
Communication Manual of the Soft-Starter SSW-06.
E31 When the electrical connection between Loose contact in the Keypad connection. Automatic
Keypad connection the Keypad and the SSW-06 has been Electrical noise (electromagnetic interference). Reset after
fault interrupted. fault
correction
161
CHAPTER 8 - DIAGNOSTICS AND TROUBLESHOOTING
E39 Power-on
The PT106 optional board was not detected PT106 optional board with problems.
Without PT106 optional Manual Reset
with P670 active. If PT106 optional board will not being used, to
Auto-reset
board program P670=0.
DIx
E41 When the conversion of the input current is Loose electric contact in the current transformer Power-on
Self-Diagnosis fault out of allowed range: 2,5V ±3%. cables or control board connection cables. Manual Reset
during power-on A thyristor or contactor in short-circuit. DIx
Problems in the control board.
E43 or A43 It detects the opening of the circuit of the Motor temperature sensor with wire broken or
Ch1 Motor Temperature temperature channels, through the break of opened. Power-on
Broken Cable some of the three wire of each sensor. Manual Reset
Temperature channel adjusted for error or alarm
Auto-reset
without sensor.
E44 or A44 DIx
Connectors of the PT106 board not connected.
Ch2 Motor Temperature Comment:
Broken Cable Programming of the broken wire actuation as error
or alarm is in the P691.
E45 or A45
Ch3 Motor Temperature
Broken Cable
E46 or A46
Ch4 Motor Temperature
Broken Cable
E47 or A47
Ch5 Motor Temperature
Broken Cable
162
CHAPTER 8 - DIAGNOSTICS AND TROUBLESHOOTING
E50 or A50
Ch3 Motor Temperature
Short Circuit
E51 or A51
Ch4 Motor Temperature
Short Circuit
E52 or A52
Ch5 Motor Temperature
Short Circuit
E57 When the SCR is not switched on in less One of the SCRs of the indicated power module Power-on
Failure in the SCRs of than 50ms. is damaged. Manual Reset
the Power Module R-U Bad contact in the firing circuit cables of the DIx
indicated power module, (R-U: X8 and X9, S-V:
E58 X10 and X11, T-W: X12 and X13).
Failure in the SCRs of Defective CPS6X board.
the Power Module S-V
E59
Failure in the SCRs of
the Power Module T-W
E62 When the start time due to start with current Time programmed at P102 is shorter than required. Power-on
Too long time for the limit, current ramp or torque control is longer The programmed current limit at P110 is too low. Manual Reset
current or torque limit than the time set at P102. The programmed current limit at any point of DIx
during the start current ramp is too low.
The programmed torque limit at any point of the
torque control is too low.
Stalled motor, locked rotor.
E63 When at the end of the acceleration ramp The nominal motor current that has been Power-on
Locked rotor the current is not lower than 2x the nominal programmed at P401 is wrong. Manual Reset
at the start end motor current (P401x2) before closing of the The time programmed at P102 is shorter than DIx
By-pass relay. required to start the motor by voltage ramp.
The transformer that supplies the motor may be
saturated and requires too much time to recover
from the starting current.
Stalled motor, locked rotor.
For special motors that support this working
condition you can set P617=0.
E65 or A65 When the current is lower than programmed The percent value programmed as maximum Power-on
Motor undercurrent at during the programmed time. Nominal motor acceptable undercurrent limit (P610) is lower than Manual Reset
full voltage operation current is used as reference. required for the motor and its application. Auto-reset
In applications with hydraulic pumps which may be DIx
operated without load.
E66 or A66 When the current is higher than The percent value programmed as maximum Power-on
Motor overcurrent at programmed during the programmed time. acceptable overcurrent limit (P612) is lower than Manual Reset
full voltage operation The nominal motor current is used as required for the motor and its application. Auto-reset
reference. Motor with instantaneous overload. DIx
Stalled motor, locked rotor.
E67 When the signal sequence of the Parameter P620 has been programmed without Power-on
Wrong phase synchronism do not follow the need. Manual Reset
sequence at start R/1L1, S/3L2, T/5L3 sequence. Wrong phase sequence. DIx
This can be changed in another point of the power
supply line.
163
CHAPTER 8 - DIAGNOSTICS AND TROUBLESHOOTING
E71 When any problem with the contacts of the Loose contact of the internal or extenal By-pass Power-on
Internal By-pass relay By-pass relay, internal or external, has been relay supply. Manual Reset
contact is open detected at full voltage after start. Loose contact of the internal or extenal By-pass DIx
relay due to an overload.
P140=1 without external By-pass relay connected.
Nominal Soft-Starter current has been wrong
programmed at P295.
E72 When at the end of the acceleration ramp Nominal Soft-Starter current has been wrong Power-on
Overcurrent before the current is not lower than 2x the nominal programmed at P295. Manual Reset
By-pass closing current of the Soft-Starter (P295x2) before The time programmed at P102 is shorter than DIx
closing of the internal By-pass relay. required for the motor start by voltage ramp.
Nominal motor current is higher than allowed for
the Soft-Starter.
Stalled motor, locked rotor.
E74 When the current of one of the phases is The value of the current imbalance between Power-on
Current imbalance lower or higher than the programmed value phases (in percentage of P401) is higher than the Manual Reset
during the programmed time. programmed in P614, longer than the time Auto-reset
The other motor phases are used as programmed in P615. DIx
reference. Voltage drop in one or more phases of the power
supply.
Phase loss in the power supply.
Input transformers have been undersized.
Input fuses are open.
Loose contact of the power supply connections
or connections to the motor.
E75 When the frequency is lower or higher than When the Soft-Starter + motor are being supplied Power-on
Line frequency out of the limits from 42.5Hz to 69Hz for more than by a generator that is unable to drive the motor at Manual Reset
range 0.5s. rated load or is unable to start the motor. DIx
E76 When at the end of the acceleration ramp Power supply fault or thyristor fault before By-pass Power-on
Undercurrent before the current is lower than 0.1x the nominal closing. Manual Reset
By-pass closing current of the Soft-Starter (P295x0.1) The nominal Soft-Starter current has been wrong DIx
before closing of the By-pass relay. programmed at P295.
Nominal motor current is lower than the minimum
current (P295x0.1).
For tests you can set P616=0.
E77 When the contact of the By-pass relay, Loose contact of the internal or extenal By-pass Power-on
By-pass relay contact internal or external, will not open. relay supply. Manual Reset
is closed Loose contact of the internal or external By-pass DIx
relay due to an overload.
Short circuit in parallel with the contact of By-pass:
thyristor in short circuit, external short circuit.
For multimotors applications you can set P621=0.
E78 or A78 When the value of the torque is lower than The percentage value programmed as maximum Power-on
Undertorque the programmed value, longer than the acceptable Undertorque limit (P650) is below the Manual Reset
programmed time. Referenced to the nominal necessary for the motor and the application. In Auto-reset
motor torque. applications with hydraulic pump, it may be running DIx
empty.
E79 or A79 When the value of the torque is higher than The percentage value programmed as maximum Power-on
Overtorque the programmed value, longer than the acceptable Overtorque limit (P652) is below the Manual Reset
programmed time. Referenced to the nominal necessary for the motor and the application. Auto-reset
motor torque. Transitory excess of load at the motor. Locked mo- DIx
tor, blocked rotor.
E80 or A80 When the value of the active power is lower The percentage value programmed as maximum Power-on
Underpower than the programmed value, longer than the acceptable Underpower limit (P660) is below the Manual Reset
programmed time. Referenced to the nominal necessary for the motor and the application. In Auto-reset
motor power. applications with hydraulic pump, it may be running DIx
empty.
E85 It verifies the existence of a user software. P950 = 1 without SoftPLC. Power-on
Without SoftPLC Manual Reset
DIx
E86 to E89 When forced by the user software. Defined by the SoftPLC user. Power-on
SoftPLC user errors Manual Reset
DIx
A90 to A93 When forced by the user software. Defined by the SoftPLC user. Power-on
SoftPLC user alarms Manual Reset
DIx
NOTES!
When E04 message is displayed (Soft-Starter overtemperature), wait a
few minutes for it to cool down before it can be reset.
When E05 message is displayed (motor overload) or E32 (motor
overtemperature), wait a few minutes for the motor to cool down slightly
before the Soft-Starter can be reset.
NOTES!
Fault Actuation Results:
E24:
- Indicates the code in the LED display and the fault description in the
LCD display (see table 4.2 );
- Motor can not be started;
- Switches off the relay that has been programmed to "No Error";
- Switches on the relay that has been programmed to "With Error".
E31:
- Soft-Starter proceeds operation normally;
- No Keypad commands are accepted;
- Indicates code in the LED display;
- Indicates the code and the fault description in the LCD display.
E41:
- Soft-Starter operation is not allowed (motor can not be started);
- Indicates code in the LED display;
- Indicates the code and the fault description in the LCD display.
E70:
- It will not be saved in the last six faults memory when the power
supply is switched off (line disconnection) with stopped motor.
165
CHAPTER 8 - DIAGNOSTICS AND TROUBLESHOOTING
OTHER FAULTS:
- Relay is switched off when programmed to "No Error";
- Relay is switched on when programmed to "With Error";
- Motor is switched off, when it is enabled;
- Indicates the fault code in the LED display;
- The LCD display indicates the fault code and the fault description;
Motor does not run Incorrect wiring 1. Check the power and control connections. For example the DIx digital inputs
programmed for Enabling or External Fault must be connected to +24V.
Incorrect programming 1. Check if the parameters are properly programmed for the application.
Fault 1. Check if the Soft-Starter is not disabled due to a Fault condition
(Refer to table 8.1).
Motor does not reach Motor stall 1. Increase the current limit level, if programmed to current limit.
nominal speed 2. Increase the torque limit level, if the torque control mode has been selected.
Motor speed varies Loose connections 1. Disable Soft-Starter, switch OFF the power supply and tighten all connections.
(oscillates) 2. Check if all internal connections are tightened.
Motor speed too low Motor nameplate data 1. Check if the used motor meets the application requirements.
or too high
Display OFF Keypad connection 1. Check the keypad connections to the Soft-Starter.
Check the supply voltage 1. Nominal supply voltage must be following:
of the control board Umin = 93.5 Vac
(X1.1, X1.2 and PE) Umax= 253 Vac
Blown fuse 1. Replace the fuse of the control board.
Jerking during Parameter setting 1. Reduce the time set at P104.
pump deceleration of the Soft-Starter
- Soft-Starter Model;
- Serial number, manufacturing date and hardware revision, as indicated
on the Soft-Starter nameplate (Refer to Section 2.4);
- Software Version (Refer to Section 2.2);
- Information about the application and Soft-Starter programming.
166
66:
CHAPTER 3 - INSTALLATION AND CONNECTION
etc.
3.2.7 Control The control connections (digital inputs and relay outputs) are made
and Signal
!"
Connections
Torque Nm
Terminal Description #
(in lb)
A1 $
%%&
'*&
$
+%,
/
8%&
/"
(models from 17 A to 200 A)
Electronics Supply 110 to 130 Vac or 208 to 240 Vac
A2
+%,
/
%&
/"
;
',,
<
to 412 A).
3.3 RECOMMENDED Some recommended set-ups are shown here and they can be
SET-UPS completely or partly used.
The main warning notes for all the recommended set-ups are
shown below and are described in the schemes by their respective
numbers.
22
QUICK PARAMETER REFERENCE
FAULT AND STATUS MESSAGES
Software: V1.3x
Application:
Model:
Serial Number:
Responsible:
Date: / / .
I. PARAMETERS
Adjustable Factory User’s
Parameter Function Unit Page
Range Settings Settings
P000 Access to parameters 0 to 9999 0 (5) - 14
READ ONLY PARAMETERS P001 to P099
P001 Motor current %In of 0.0 to 999.9 - % 14
SSW-07/SSW-08
P002 Motor current %In of Motor 0.0 to 999.9 - % 14
P003 Motor current 0.0 to 999.9 - A 14
P005 Power supply frequency 0.0 to 99.9 - Hz 14
P006 Soft-Starter Status 0= rdy - ready - - 14
2= Exx - Error
3= ruP – Ramp Up
5= PASS – By-pass
7= rdo – Ramp Down
11= dly – Delay P630
12 = G.di – General
Disable
P007 Voltage imposed by the Soft-Starter 0 to 100 - % 14
over the load (%Un)
P011 Apparent output power 0.0 to 999.9 - kVA 14
P012 DI1 to DI3 status 0 = Inactive - - 14
1 = Active
P013 Relay RL1 and RL2 output status 0 = Inactive - - 15
1 = Active
P014 Last fault occurred E00 to E77 - - 15
P015 Second fault occurred E00 to E77 - - 15
P016 Third fault occurred E00 to E77 - - 15
P017 Fourth fault occurred E00 to E77 - - 15
P023 Software version x.xx - - 15
P030 Phase R current 0.0 to 999.9 - A 16
P031 Phase S current 0.0 to 999.9 - A 16
P032 Phase T current 0.0 to 999.9 - A 16
P050 Motor thermal protection status 0 to 250 - % 16
P081 Heatsink temperature 10.0 to 110.0 - ºC 16
P090 CAN Controller Status 0 = Inactive - - 16
1 = Autobaud
2 = Active CAN
Interface
3 = Warning
4 = Error passive
5 = Bus off
6 = No Bus Power
P091 DeviceNet Network Status 0 = Offline - - 16
1 = Online, Not
Connected
2 = Online, Connected
3 = Expire Connection
4 = Connection Failure
5 = Auto-Baud
P092 DeviceNet Master Status 0 = Run - - 16
1 = Idle
P093 Received CAN Telegram Counter 0 to 9999 - - 16
P094 Transmitted CAN Telegram Counter 0 to 9999 - - 16
P095 Buss Off Error Counter 0 to 9999 - - 16
P096 Lost Can Message Counter 0 to 9999 - - 16
REGULATION PARAMETERS P100 to P199
Ramps
P101(3) Initial voltage (%Un) 30 to 90 50 % 16
P102(3) Acceleration ramp time 1 to 999 20 s 17
P103 Voltage degree at deceleration 100 = Inactive 70 % 18
(%Un) 99 to 50
3
Adjustable Factory User’s
Parameter Function Unit Page
Range Settings Settings
(3)
P104 Deceleration ramp time 0=Inactive 0=Inactive s 18
1 to 240
Current Limitation
P110(3) Current limitation 30 to 500 300 % 18
(%In of the Soft-Starter)
CONFIGURATION PARAMETERS P200 to P299
Generic Parameters
P200 The password is 0 = Inactive 18
1 = Active -
1 = Active
P202(1)(3) Type of control 0 = Voltage ramp 0 = Voltage
-
18
1 = Current limit Ramp
P203 Fan Control 0 = Fan is always OFF 2 = Fan
19
1 = Fan is always ON controlled by
-
2 = Fan controlled by software
software
P204(1) Load parameters with factory 0 = No function 0 = No 19
default values 1 = No function function -
2 = No function
3 = No function
4 = No function
5 = Loads factory
default values
P205 Reading parameter selection 0 to 999 1 = P001 - 19
P206(3) Auto-reset time 0 = Inactive 900 s 19
1 to 1200
P215(1) Copy function 0 = Inactive 0 = Inactive - 20
1 = SSW Æ Keypad
2 = Keypad Æ SSW
P219(1) Parameterization via keypad/ 0 = Trimpots and DIP 0 = Trimpots - 21
(Trimpots and DIP Switch) Switch and DIP
1 = Keypad Switch
Local/Remote Definition
(1) Local/remote supply selection 0 = Always local 3 = Keypad - 21
P220
1 = Always remote (default
2 = Keypad (local remote)
default)
3 = Keypad (remote
default)
4 = DI1 to DI3
5 = Serial (local default)
6 = Serial (remote
default)
7 = Fieldbus (Default
Local)
8 = Fieldbus (Default
Remote)
P229(1) Command selection – local 0 = Keypad 0 = Keypad - 21
situation 1 = Digital Input DIx
2 = Serial
3 = Fieldbus
P230(1) Command selection – remote 0 = Keypad 1 = Digital - 21
situation 1 = Digital Input DIx Input DIx
2 = Serial
3 = Fieldbus
Digital Inputs
(1)
P263 Input DI1 function 0 = No function 1 = Enable/ - 22
1 = Enable/Disable (two Disable or
wires) or Start (three Start
wires)
2 = Local/Remote
3 = No external fault
4 = No function
5 = No function
6 = Reset
P264(1) Input DI2 function 0 = No function 6 = Reset - 22
1 = Stop (three wires)
2 = Local/Remote
3 = No external fault
4 = No function
5 = No function
6 = Reset
4
Adjustable Factory User’s
Parameter Function Unit Page
Range Settings Settings
P265 (1)
Input DI3 function 0 = No function 6 = Reset - 22
1 = General enable
2 = Local/Remote
3 = No external fault
4 = No function
5 = No function
6 = Reset
Relay Outputs
P277 (1)
Relay RL1 function 0 = No function 23
1 = Running
2 = Full voltage 1 = Running -
3 = No function
4 = No function
5 = No function
6 = No fault
7 = Fault
8 = No function
9 = Serial
P278(1) Relay RL2 function 0 = No function 2 = Full - 23
1 = Running voltage
2 = Full voltage
3 = No function
4 = No function
5 = No function
6 = No fault
7 = Fault
8 = No function
9 = Serial
Soft-Starter Data
P295(1)(2) Nominal current 0 = 1.7A According to A 23
1 = 17A the Soft-
2 = 24A Starter
3 = 30A SSW-07/
4 = 45A SSW-08
5 = 61A nominal
6 = 85A current
7 = 130A
8 = 171A
9 = 200A
10 = 255A
11 = 312A
12 = 365A
13 = 412A
COMMUNICATION PARAMETERS P300 to P399
Serial Communication
P308(1)(2) Soft-Starter address 1 to 247 1 - 23
P312(1)(2) Type of protocol and serial 1 = Modbus 9600bps no 1 = Modbus - 24
communication transmission rate parity 9600bps no
2 = Modbus 9600bps parity
odd parity
3 = Modbus 9600bps
even parity
4 = Modbus 19200bps
no parity
5 = Modbus 19200bps
odd parity
6 = Modbus 19200bps
even parity
7 = Modbus 38400bps
no parity
8 = Modbus 38400bps
odd parity
9 = Modbus 38400bps
even parity
P313 Serial communication error action 0 = Inactive 1 = Disable - 24
(E28) 1 = Disable
2 = General disable
3 = Change to local
P314(3) Serial communication verification 0 = Inactive 0 = Inactive s 24
time 1 to 999
5
Adjustable Factory User’s
Parameter Function Unit Page
Range Settings Settings
Fieldbus Communication
P331 CAN Address 0 to 63 63 - 24
P332 CAN Baud Rate 0 = 125 Kbps 24
1 = 250 Kbps 3=
-
2 = 500 Kbps Autobaud
3 = Autobaud
P333 Bus Off Reset 0 = Manual 24
0 = Manual -
1 = Automatic
P335 DeviceNet I/O Instances 0 = ODVA 0 = ODVA 24
1 = WEG Specific 1W
2 = WEG Specific 2W
3 = WEG Specific 3W
-
4 = WEG Specific 4W
5 = WEG Specific 5W
6 = WEG Specific 6W
7 = WEG Specific 7W
P336 DeviceNet Reading Word #2 0 to 999 0 - 24
P337 DeviceNet Reading Word #3 0 to 999 0 - 24
P338 DeviceNet Reading Word #4 0 to 999 0 - 24
P339 DeviceNet Reading Word #5 0 to 999 0 - 24
P340 DeviceNet Reading Word #6 0 to 999 0 - 24
P341 DeviceNet Reading Word #7 0 to 999 0 - 24
P342 DeviceNet Writing Word #2 0 to 999 0 - 24
P343 DeviceNet Writing Word #3 0 to 999 0 - 24
P344 DeviceNet Writing Word #4 0 to 999 0 - 24
P345 DeviceNet Writing Word #5 0 to 999 0 - 24
P346 DeviceNet Writing Word #6 0 to 999 0 - 24
P347 DeviceNet Writing Word #7 0 to 999 0 - 24
P348 Fieldbus communication error 0 = Inactive 1 = Disable 24
action 1 = Disable
-
2 = General Disable
3 = Change to local
MOTOR PARAMETERS P400 to P499
Nominal Parameters
(1)
P400 Motor nominal voltage 1 to 999 380 V 25
(1)(3)
P401 Motor current setting 30.0 to 100.0 100.0 % 25
(1)
P406 Service factor 1.00 to 1.50 1.00 - 25
SPECIAL FUNCTIONS PARAMETERS P500 to P599
Braking
P501 No function - - - 25
P502 No function - - - 25
Kick Start
P520(1)(3) Voltage pulse at start 0 = Inactive 0 = Inactive - 25
(Kick Start) 1 = Active
6
Adjustable Factory User’s
Parameter Function Unit Page
Range Settings Settings
(1)
P614 Current imbalance between 0 to 30 15 % 27
phases (%In of motor)
P615 (1) Current imbalance time between 0 = Inactive 0 = Inactive s 27
phases 1 to 99
P616 (1) Undercurrent before By-Pass 0 = Inactive 0 = Inactive - 27
closing 1 = Active
P617 (1)( 3) Blocked Rotor 0 = Inactive 1 = Active - 27
1 = Active
Phase Sequence
P620(1) (3) RST phase sequence 0 = Inactive 1 = Active - 27
1 = Active
Interval Between Starts
P630 Time interval after stopping 2 to 999 2 s 28
Motor Thermal Protection
P640(1) (3) Motor protection thermal class 0 = Inactive 6 = 30 - 29
1=5
2 = 10
3 = 15
4 = 20
5 = 25
6 = 30
(1)
P641 Thermal memory auto-reset 0 = Inactive 0 = Inactive s 31
1 to 600
7
CHAPTER 6
6.1 FAULTS AND When an error is detected, the Soft-Starter is blocked (disabled)
POSSIBLE * * * Z
CAUSES In order that the Soft-Starter operates normally again after an error
trip, it is necessary to reset it. This procedure is performed in the
following ways:
; Disconnecting and reapplying the AC power (power-on RESET);
; Pressing the “RESET” key in the SSW-07 front panel (RESET
English
key);
; Automatically by the automatic RESET. Enable this function via
DIP Switch (auto);
; Via digital input DI2 or DI3.
Protection
Description and Activation Description Probable Causes Reset
Fault Display
Phase loss or At starting: It occurs when there In hydraulic pump applications, it may
Undercurrent is no voltage in the power supply be running with no load.
terminals (R/1L1, S/3L2 and Phase loss in the three-phase
E03 T/5L3) or when the motor is network.
disconnected. Short-circuit or fault at the thyristor or
(LED Phase At full voltage: It trips when By-pass.
Loss) the current stays below the Motor not connected.
Flashing programmed value longer than Motor connection is incorrect
the programmed time. Loose contact in the connections.
Referring to the nominal motor Starting problems with the input Power-on.
current. contactor. Reset key.
When the parameters are set Input fuses are blown. Auto-reset.
with the factory default values, Incorrect programming of the Motor DIx.
then this protection trips after Current trimpot.
elapsing 1 second with phase Motor current consumption lower
loss either at the input or at the than required for phase loss
output (motor). It trips when the protection to work.
current circulating through the
SSW-07 is less than 20 % of
the value adjusted at the Motor
Current trimpot.
47
CHAPTER 6 - SOLUTION AND TROUBLESHOOTING
Protection
Description and Activation Description Probable Causes Reset
Fault Display
Electronic When the times given by the Incorrect setting of the "Motor
motor overload programmed thermal class Current" trimpot (motor current set).
curves exceed the limit. The set value is too low for the motor
E05 being used.
Starting sequence greater than
(LED Overload) Power-on.
allowed.
English
48
CHAPTER 6 - SOLUTION AND TROUBLESHOOTING
Protection
Description and Activation Description Probable Causes Reset
Fault Display
Undervoltage Activates when the control Electronics supply lower than the
in the control supply voltage is lower than 93 minimum value.
supply Vac. Electronics power supply with loose
contact. Power-on.
E70 Electronics power supply fuse blown. Reset key.
Auto-reset.
English
(LED Fault) DIx.
Flashes twice
(LED Ready)
Off
Internal When there is a fault with the Loose contact in the starting cables
By-pass relay internal By-pass relay contacts of the Internal By-pass relays.
contact Open at full voltage. Defective By-pass relay contacts due
to an overload Power-on.
E71 Reset key.
Auto-reset.
(LED Fault) DIx.
Flashes 3 times
(LED Ready)
Off
Overcurrent Activates before the closing The time programmed for the
before the of the By-pass if the current is acceleration ramp is shorter than the
By-pass greater than: actual acceleration time.
37.5 A for the models up to 30 A; Nominal motor current higher than
E72 200 A for the models from the current that can be supported by Power-on.
45 to 85 A; the Soft-Starter. Reset key.
(LED Fault) 260 A for the model of 130 A; Motor shaft is locked, rotor blocked. Auto-reset.
Flashes 4 times 400 A for the models from DIx.
(LED Ready) 171 and 200 A.
Off 824 for the models from 255 A to
412 A.
Frequency out When the limit is higher or lower The line frequency is out of range.
of tolerance than the limits of 45 to 66 Hz. When the Soft-Starter + motor are
being supplied by a generator that
is not supporting the full load or the Power-on.
E75
start of the motor. Reset key.
Auto-reset.
(LED Fault)
DIx.
Flashes once
(LED Ready)
Off
Closed By-pass When the SSW-07 does not Bad contact in the bypass cables.
contact or detect voltage difference By-Pass contacts are welded.
shorted SCR’s between the input and output Short-circuited thyristor.
at the moment the motor is Input and output external short- Power-on.
E77 switched off. circuit. Reset key.
Disconnected motor. DIx.
(Fault LED)
*
(Ready LED) is
off
49
CHAPTER 6 - SOLUTION AND TROUBLESHOOTING
NOTES:
In the case of E04 (over temperature), it is necessary to wait a little
before resetting, in order to cool down.
In the case of E05 (motor overload), it is necessary to wait a little
before resetting, in order to cool down.
6.2 TROUBLESHOOTING
Motor does not run Wrong wiring Check all the power and command connections.
For example:
The DIx digital inputs programmed as enabling or
external fault must be connected to AC supply.
Wrong programming Check if the parameters are with the correct values
for the application.
Fault Check if the Soft-Starter is not blocked to a detected
fault condition.
Motor does not reach Motor stall Increase the current limit level with the control to limit
nominal speed the current (refer to table 6.1).
Motor rotation oscillates Loose connections Switch the Soft-Starter and the power supply off and
> \ tighten all the connections.
Check all the internal connections of the Soft-Starter
to make sure they are well connected.
Motor rotation: Motor nameplate data Check if the motor used is in accordance to the
Too high or too low application.
LEDs off Check the power supply Nominal values must be inside the following limits:
voltage of the control Umin. = 93.5 Vac
board (A1 and A2) Umax.= 264 Vac
Vibration during Soft-Starter Settings Reduce the acceleration ramp time.
acceleration
Table 6.2
NOTE!
When contacting WEG for service or technical assistance, please
have the following data on hand:
50
&):
]
#
CHAPTER 3 - INSTALLATION AND CONNECTION
Connector Description
Specifications
XC1 Factory Default Function
Digital Input 1 4 isolates digital inputs
1 DI1
No Function or General Enable - Logic NPN
Digital Input 2 Minimum high level: 10 Vdc
2 DI2 Maximum high level: 30 Vdc
FWD / REV
Maximum low level: 3 Vdc
Digital Input 3
3 DI3 - Logic PNP
Reset Maximum low level: 10 Vdc
Digital Input 4 Minimum high level: 21.5 Vdc
Maximum high level: 30 Vdc
4 DI4
No Function or Start/Stop Input current: -11 mA
Maximum input current: -20 mA
t10k:
Figure 3.9 - Description of the XC1 connector for the control board A1 (CFW-08 Plus), control board A2
(CFW-08 Plus with AIs -10 V a +10 V), control board A3 (CFW-08 Plus with CANopen protocol) and control
board A4 (CFW-08 Plus with DeviceNet protocol)
43
CFW-08 - QUICK PARAMETER REFERENCE
Software: V5.2X
Application:
Model:
Serial Number:
Responsible:
Date: / / .
I. Parameters
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
P000 Parameter Access 0 to 4 = Read 0 - 90
5 = Alteration
6 to 999 = Read
READ ONLY PARAMETERS - P002 to P099
P002 Frequency Proportional Value 0 to 6553 - - 90
(P208xP005)
P003 Motor Output Current 0 to 1.5xInom - A 90
P004 DC Link Voltage 0 to 862 - V 90
P005 Motor Output Frequency 0.00 to 300.0 - Hz 90
P007 Motor Output Voltage 0 to 600 - V 90
P008 Heatsink Temperature 25 to 110 - °C 91
P009 (1) Motor Torque 0.0 to 150.0 - % 91
P014 Last Fault 00 to 41 - - 91
P023 Software Version x.yz - - 91
P040 PID Process Variable 0 to 6553 - - 91
(Value % x P528)
REGULATION PARAMETERS - P100 to P199
Ramps
P100 Acceleration Time 0.1 to 999 5.0 s 92
P101 Deceleration Time 0.1 to 999 10.0 s 92
P102 Ramp 2 Acceleration Time 0.1 to 999 5.0 s 92
P103 Ramp 2 Deceleration Time 0.1 to 999 10.0 s 92
P104 S Ramp 0 = Inactive 0 - 92
1 = 50 %
2 = 100 %
Frequency Reference
P120 Digital Reference Backup 0 = Inactive 1 - 93
1 = Active
2 = Backup by P121
P121 Keypad Reference P133 to P134 3.00 Hz 93
P122 JOG Speed Reference 0.00 to P134 5.00 Hz 94
P124 Multispeed Reference 1 P133 to P134 3.00 Hz 94
P125 Multispeed Reference 2 P133 to P134 10.00 Hz 94
P126 Multispeed Reference 3 P133 to P134 20.00 Hz 94
P127 Multispeed Reference 4 P133 to P134 30.00 Hz 95
P128 Multispeed Reference 5 P133 to P134 40.00 Hz 95
P129 Multispeed Reference 6 P133 to P134 50.00 Hz 95
P130 Multispeed Reference 7 P133 to P134 60.00 Hz 95
P131 Multispeed Reference 8 P133 to P134 66.00 Hz 95
8
CFW-08 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
Speed Limits
P133 Minimum Frequency (Fmin) 0.00 to P134 3.00 Hz 95
P134 Maximum Frequency (Fmax) P133 to 300.0 66.00 Hz 96
V/F Control
(2) (*)
P136 Manual Torque Boost 0.0 to 30.0 5.0 or % 96
(IxR Compensation) 2.0 or
1.0 (*)
P137 (2) Automatic Torque Boost 0.00 to 1.00 0.00 - 97
(Automatic IxR Compensation)
P138 (2) Slip Compensation 0.0 to 10.0 0.0 % 97
P142 (2) (3) Maximum Output Voltage 0 to 100 100 % 98
P145 (2) (3) Field Weakening P133 to P134 50.00 Hz or Hz 98
Frequency (Fnom) 60.00 Hz
depending
on the
market
DC Link Voltage Regulation
P151 DC Link Voltage Regulation 200 V models: 325 to 410 380 V 99
Level 400 V models: 564 to 820 780
Overload Current
P156 Motor Overload Current 0.2xInom to 1.3xInom 1.2xP401 A 100
Current Limitation
P169 Maximum Output Current 0.2xInom to 2.0xInom 1.5xP295 A 101
Flux Control
P178 (1) Rated Flux 50.0 to 150 100 % 101
CONFIGURATION PARAMETERS - P200 to P398
Generic Parameters
P202 (3) Control Mode 0 = Linear V/F Control 0 - 102
(Scalar)
1 = Quadratic V/F Control
(Scalar)
2 = Sensorless Vector Control
(3)
P203 Special Function Selection 0 = No function 0 - 103
1 = PID Regulator
(3)
P204 Load Factory Setting 0 to 4 = No Function 0 - 104
5 = Loads Factory Default
P205 Display Default Selection 0 = P005 2 - 104
1 = P003
2 = P002
3 = P007
4, 5 = Not Used
6 = P040
P206 Auto-Reset Time 0 to 255 0 s 104
P208 Reference Scale Factor 0.00 to 99.9 1.00 - 104
P212 Frequency to Enable the Sleep 0.00 to P134 0.00 Hz 105
Mode
P213 Time Delay to Activate the 0.1 to 999 2.0 s 105
Sleep Mode
P215 (3) (4) Keypad Copy Function 0 = Not Used 0 - 106
1 = Copy (inverter o keypad)
2 = Paste (keypad o inverter)
P219 (3) Switching Frequency 0.00 to 25.00 6.00 Hz 107
Reduction Point
(*) The factory default of parameter P136 depends on the inverter model as follows:
- models 1.6-2.6-4.0-7.0 A/200-240 V and 1.0-1.6-2.6-4.0 A/380-480 V: P136 = 5.0 %;
- models 7.3-10-16 A/200-240 V and 2.7-4.3-6.5-10 A/380-480 V: P136 = 2.0 %;
- models 22-28-33 A/200-240 V and 13-16-24-30 A/380-480 V: P136 = 1.0 %.
9
CFW-08 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
Local/Remote Definition
(3)
P220 Local/Remote 0 = Always Local 2 - 108
Selection Source 1 = Always Remote
2 = HMI-CFW08-P or
HMI-CFW08-RP Keypad
(default: local)
3 = HMI-CFW08-P or
HMI-CFW08-RP Keypad
(default: remote)
4 = DI2 to DI4
5 = Serial or HMI-CFW08-RS
Keypad (default: local)
6 = Serial or HMI-CFW08-RS
Keypad (default: remote)
P221 (3) Frequency Local Reference 0 = Keypad and 0 - 109
Selection 1 = AI1
2, 3 = AI2
4 = E.P.
5 = Serial
6 = Multispeed
7 = Add AIt0
8 = Add AI
P222 (3) Frequency Remote Reference 0 = Keypad and 1 - 109
Selection 1 = AI1
2, 3 = AI2
4 = E.P.
5 = Serial
6 = Multispeed
7 = Add AIt0
8 = Add AI
P229 (3) Local Command Selection 0 = HMI-CFW08-P or 0 - 109
HMI-CFW08-RP Keypad
1 = Terminals
2 = Serial or
HMI-CFW08-RS Keypad
(3)
P230 Remote Command Selection 0 = HMI-CFW08-P or 1 - 109
HMI-CFW08-RP Keypad
1 = Terminals
2 = Serial or
HMI-CFW08-RS Keypad
P231 (3) Forward/Reverse Selection 0 = Forward 2 - 110
- Local and Remote 1 = Reverse
2 = Commands
3 = DIx
Analog Input (s)
P233 Analog Input Dead Zone 0 = Inactive 1 - 110
1 = Active
P234 Analog Input AI1 Gain 0.00 to 9.99 1.00 - 111
(3) (5)
P235 Analog Input AI1 Function 0 = (0 to 10) V/(0 to 20) mA / 0 - 112
(-10 to +10) V(**)
1 = (4 to 20) mA
2 = DI5 PNP
3 = DI5 NPN
4 = DI5 TTL
5 = PTC
(**) Only available on the control board A2 (refer to item 2.4). For programming instructions, please, refer to the parameter P235 detailed
description.
10
CFW-08 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
P236 Analog Input AI1 Offset -999 to +999 0.0 % 113
(6)
P238 Analog Input AI2 Gain 0.00 to 9.99 1.00 - 113
(3)(5)(6)
P239 Analog Input AI2 Function 0 = (0 to 10) V/(0 to 20) mA/ 0 - 113
(-10 to +10) V(**)
1 = (4 to 20) mA
2 = DI6 PNP
3 = DI6 NPN
4 = DI6 TTL
5 = PTC
P240 (6) Analog Input AI2 Offset -999 to +999 0.0 % 113
P248 Analog Inputs Filter 0 to 200 10 ms 113
Time Constant
Analog Output
P251 (6) Analog Output 0 = Output Frequency (Fs) 0 - 114
AO Function 1 = Input Reference (Fe)
2 = Output Current (Is)
3, 5, 8 = Not Used
4 = Motor Torque
6 = Process Variable (PID)
7 = Active Current
9 = PID Setpoint
P252 (6) Analog Output AO Gain 0.00 to 9.99 1.00 - 114
P253 Analog Output AO Signal 0 = (0 to 10) V/(0 to 20) mA 0 - 114
1 = (4 to 20) mA
Digital Inputs
P263 (3) Digital Input DI1 Function 0 = No Function or General 0 - 115
Enable
1 to 7 and 10 to 12 =
General Enable
8 = Forward Run
9 = Start/Stop
13 = FWD Run Using
Ramp 2
14 = On
P264 (3) Digital Input DI2 Function 0 = Forward/Reverse 0 - 115
1 = Local/Remote
2 to 6 and 9 to 12 = Not Used
7 = Multispeed (MS2)
8 = Reverse
13 = REV Run - Ramp 2
14 = Off
P265 (3) (7) Digital Input DI3 Function 0 = Forward/Reverse 10 - 115
1 = Local/Remote
2 = General Enable
3 = JOG
4 = No External Fault
5 = Increase E.P.
6 = Ramp 2
7 = Multispeed (MS1)
8 = No Function or
Start/Stop
9 = Start/Stop
10 = Reset
(**) Only available on the control board A2 (refer to item 2.4). For programming instructions, please, refer to the parameter P235 detailed
description.
11
CFW-08 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
11, 12 = Not Used
13 = Flying Start Disable
14 = Multispeed (MS1)
Using Ramp 2
15 = Manual/Automatic (PID)
16 = Increase E.P. with
Ramp 2
P266 (3) Digital Input DI4 Function 0 = Forward/Reverse 8 - 115
1 = Local/Remote
2 = General Enable
3 = JOG
4 = No External Fault
5 = Decrease E.P.
6 = Ramp 2
7 = Multispeed (MS0)
8 = Not Used or
Start/Stop
9 = Start/Stop
10 = Reset
11, 12, 14 and 15 = Not Used
13 = Flying Start Disable
16 = Decrease E.P. with
Ramp 2
P267 (3) (5) Function of the Digital 0 = FWD/REV 11 - 115
Input DI5 (only displayed 1 = Local/Remote
when P235 = 2, 3 or 4) 2 = General Enable
3 = JOG
4 = No External Fault
5 = Increase E.P.
6 = Ramp 2
7 = Multispeed (MS2)
8 = No Function or Start/Stop
9 = Start/Stop
10 = Reset
11 and 12 = Not Used
13 = Disables Flying Start
14 and 15 = Not Used
16 = Increase E.P. with
Ramp 2
P268 (3) (5) (6) Function of the Digital 0 = FWD/REV 11 - 115
Input DI6 (only displayed 1 = Local/Remote
when P239 = 2, 3 or 4) 2 = General Enable
3 = JOG
4 = No External Fault
5 = Decrease E.P.
6 = Ramp 2
7 = Not Used
8 = No Function or Start/Stop
9 = Start/Stop
10 = Reset
11 and 12 = Not Used
13 = Disables Flying Start
14 and 15 = Not Used
16 = Decrease E.P. with
Ramp 2
12
CFW-08 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
Digital Output(s)
P277 (3) Relay Output RL1 Function 0 = Fs > Fx 7 - 120
1 = Fe > Fx
2 = Fs = Fe
3 = Is>Ix
4 and 6 = Not Used
5 = Run
7 = No Fault
P279 (3) (6) Relay Output RL2 Function 0 = Fs > Fx 0 - 120
1 = Fe > Fx
2 = Fs = Fe
3 = Is > Ix
4 and 6 = Not Used
5 = Run
7 = No Fault
Fx and Ix
P288 Fx Frequency 0.00 to P134 3.00 Hz 122
P290 Ix Current 0 to 1.5xInom 1.0xInom A 122
Inverter Data
P295 (3) Rated Inverter 300 = 1.0 A 312 = 22 A According - 122
Current (Inom) 301 = 1.6 A 313 = 24 A to the
302 = 2.6 A 314 = 28 A inverter
303 = 2.7 A 315 = 30 A model
304 = 4.0 A 316 = 33 A
305 = 4.3 A
306 = 6.5 A
307 = 7.0 A
308 = 7.3 A
309 = 10 A
310 = 13 A
311 = 16 A
(3)
P297 Switching Frequency 4 = 5.0 4 kHz 122
5 = 2.5
6 = 10
7 = 15 (*)
DC Braking
P300 DC Braking Time 0.0 to 15.0 0.0 s 124
P301 DC Braking Start Frequency 0.00 to 15.00 1.00 Hz 124
P302 DC Braking Current 0.0 to 130 0.0 % 124
Skip Frequencies
P303 Skip Frequency 1 P133 to P134 20.00 Hz 125
P304 Skip Frequency 2 P133 to P134 30.00 Hz 125
P306 Skip Band Range 0.00 to 25.00 0.00 Hz 125
Serial Communication Interface I
P308 (3) Inverter Address 1 to 30 (Serial WEG) 1 - 125
1 to 247 (Modbus-RTU)
Flying Start and Ride-Through
P310 (3) Flying Start and Ride-Through 0 = Inactive 0 - 126
1 = Flying Start
2 = Flying Start and
Ride-Through
3 = Ride-Through
(*) It is not possible to set P297 = 7 (15 kHz) in vector control mode (P202 = 2) or when the external serial keypad (HMI-CFW08-RS) is used.
13
CFW-08 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
P311 Voltage Ramp 0.1 to 10.0 5.0 s 126
Serial Communication Interface II
(3)
P312 Serial Interface Protocol 0 = Serial WEG 0 - 127
1 = Modbus-RTU 9600 bps
without parity
2 = Modbus-RTU 9600 bps
with odd parity
3 = Modbus-RTU 9600 bps
with even parity
4 = Modbus-RTU 19200 bps
without parity
5 = Modbus-RTU 19200 bps
with odd parity
6 = Modbus-RTU 19200 bps
with even parity
7 = Modbus-RTU 38400 bps
without parity
8 = Modbus-RTU 38400 bps
with odd parity
9 = Modbus-RTU 38400 bps
with even parity
P313 Serial Interface Watchdog 0 = Disabling by ramp 2 - 127
Action 1 = General disable
2 = Shows only E28
3 = Goes to local mode
P314 Serial Interface Watchdog 0.0 = Disables the function 0.0 s 128
Timeout 0.1 to 99.9 = Set value
MOTOR PARAMETERS - P399 to P499
Rated Parameters
P399 (1) (3) Rated Motor Efficiency 50.0 to 99.9 According % 128
P400 (1) (3) Rated Motor Voltage 0 to 600 to the V 128
P401 Rated Motor Current 0.3xP295 to 1.3xP295 inverter A 128
P402 (1) Rated Motor Speed 0 to 9999 model rpm 129
P403 (1) (3) Rated Motor Frequency 0.00 to P134 (motor Hz 129
P404 (1) (3) Rated Motor Power 0 = 0.16 HP / 0.12 kW matched - 129
1 = 0.25 HP / 0.18 kW to the
2 = 0.33 HP / 0.25 kW inverter -
3 = 0.50 HP / 0.37 kW refer to
4 = 0.75 HP / 0.55 kW item 9.3)
5 = 1 HP / 0.75 kW and sales
6 = 1.5 HP / 1.1 kW market
7 = 2 HP / 1.5 kW
8 = 3 HP / 2.2 kW
9 = 4 HP / 3.0 kW
10 = 5 HP / 3.7 kW
11 = 5.5 HP / 4.0 kW
12 = 6 HP / 4.5 kW
13 = 7.5 HP / 5.5 kW
14 = 10 HP / 7.5 kW
15 = 12.5 HP / 9.2 kW
16 = 15 HP / 11.2 kW
17 = 20 HP / 15.0 kW
14
CFW-08 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
(3)
P407 Rated Motor Power 0.50 to 0.99 According to - 130
Factor the inverter
model
(refer to
item 9.3)
Measured Parameters
P408 (1) (3) Run Self-Tuning 0 = No 0 - 130
1 = Yes
P409 (3) Motor Stator Resistance 0.00 to 99.99 According to : 130
the inverter
model
SPECIAL FUNCTION - P500 to P599
PID Regulator
P520 PID Proportional Gain 0.000 to 7.999 1.000 - 138
P521 PID Integral Gain 0.000 to 9.999 1.000 - 138
P522 PID Differential Gain 0.000 to 9.999 0.000 - 138
P525 Setpoint (Via Keypad) of the 0.00 to 100.0 0.00 % 138
PID Regulator
P526 Process Variable Filter 0.01 to 10.00 0.10 s 138
P527 PID Action 0 = Direct 0 - 138
1 = Reverse
P528 Process Variable 0.00 to 99.9 1.00 - 139
Scale Factor
P535 Wake up Band 0.00 to 100.00 1.00 % 139
P536 Automatic Setting of P525 0 = Active 0 - 140
1 = Inactive
15
CHAPTER 7
DIAGNOSTICSAND TROUBLESHOOTING
7.1 FAULTS AND When a fault is detected, excepting the faults related to the
POSSIBLE CAUSES serial communication,the inverter is disabled and the fault
code is displayed on the readout in EXX form, where XX is
the actual fault code.
To restart the inverter after a fault has occurred, the inverter
must be reseted. The reset can be made as follows:
The table 7.1 defines each fault code, explains how to reset
the fault and shows the possible causes for each fault code.
NOTE!
The fault E22, E24, E25, E26, E27 and E28 are related to the
serial communication and are described in item 8.24.5.4.
141
CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING
NOTE!
Long motor cables (longer than 50 m (150 ft)) can generate
excessive capacitance to ground. This can cause nuisance
ground fault trip and consequently disabling by E00 fault
immediately after the inverter has been enabled.
Solution:
Reduce the switching frequency (P297).
Connect a load reactor in series with the motor supply line.
Refer to item 8.22.
NOTE!
The faults act as follows:
E00 to E06: switches off the relay that has been
programmed to “no fault”, disables the PWM pulses,
displays the fault code on the display and the “ERROR”
LED flashes. Some data are saved on the EEPROM
memory: keypad reference and EP (electronic
potentiometer) (when the function “backup of the
143
CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING
Power
Error LED Description
LED
Inverter is powered up and is ready
On Off
A fault has been detected
The Error LED flashes, indicating
the number of the fault code
Example: E04
On (Flashing)
0.2 s 0.6 s
7.2 TROUBLESHOOTING
POINT TO BE
PROBLEM CORRECTIVE ACTION
CHECKED
Motor does not run Incorrect wiring 1.Check the power and the control connections. For example,
the digital inputs DIx programmed for Start/Stop or General Enable
or No External Fault must be connected to GND (pin 5 of the
control connector XC1)
Analog reference 1.Check if the external signal is properly connected
(if used) 2.Check the status of the speed potentiometer (if used)
Incorrect Programming 1.Check if the parameters are properly programmed for the
application
Fault 1.Check if the inverter has not been disabled due to detected fault
condition (refer to item 7.1)
Motor Stall 1.Reduce the motor load
2.Increase P169 or P136/P137
Motor speed varies Loose connections 1.Disable the inverter, switch OFF the power supply and tighten all
(oscillates) connections
Defective speed 1.Replace the defective speed potentiometer
potentiometer
Variation of the external 1.Identify the cause of the variation
analog reference
144
CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING
POINT TO BE
PROBLEM CORRECTIVE ACTION
CHECKED
Motor speed too Programming error 1.Check if the contents of P133 (minimum frequency) and P134
high or too low (reference limits) (maximum frequency) are according to the motor and to the
application.
Signal of the 1.Check the level of the control signal of the reference.
Reference Control 2.Check the programming (gains and offset) at P234 to P240.
(if used)
Motor nameplate 1.Check if the used motor meets the application requirements.
data
Display OFF Keypad connection 1.Check the keypad connections to the inverter.
Power supply 1.The power supply must be within the following ranges:
200-240 V models:- Min: 170 V
- Max: 264 V
380-480 V models:- Min: 323 V
- Max: 528 V
Table 7.3 (cont.) - Solution for the most frequent problems
ATTENTION!
Electronic boards have components sensitive to electrostatic
discharges.
Never touch the components or connectors directly. If this is
unavoidable, first touch the metallic frame or use a suitable
ground strap.
&):
]
#
CHAPTER 3 - INSTALLATION AND CONNECTION
3.2.5 Signal and The signal (analog input) and control connections (digital inputs and
Control relay output) are made on the XC1 connector of control board (see
Connections location in figure 3.5).
Description
XC1 Terminal Specifications
Factory Default Function
1 DI1 Digital Input 1
General Enable (remote mode) 4 isolated digital inputs
2 DI2 Digital Input 2 Minimum High Level: 10Vdc
FWD/REV (remote mode) Maximum High Level: 30Vdc
3 DI3 Digital Input 3 Maximum Low Level:3Vdc
Local/Remote Input current: -11mA @ 0Vdc
4 DI4 Digital Input 4 Max. input current: -20mA
Start/Stop (remote mode)
5 GND 0V Reference
Not interconnected with PE
(0 to 20) mA
(4 to 20) mA
NOTE!
If the input current from (4 to 20)mA is used as standard,
do not forget to set the Parameter P235 which defines the
signal type at AI1.
The analog input AI1 and the Relay output, (XC1:6…12) are
not available on Clean version of the CFW-10.
32
CFW-10 - QUICK PARAMETER REFERENCE
I. Parameters
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
P000 Access Parameter 0 to 4, 6 to 999 = Read 0 - 60
5 = Alteration
READ ONLY PARAMETERS - P002 to P099
P002 Fequency Proportional Value 0.0 to 999 - - 60
(P208xP005)
P003 Motor Current (Output) 0 to 1.5xInom - A 60
P004 DC Link Voltage 0 to 524 - V 60
P005 Motor Frequency (Output) 0.0 to 99.9, 100 to 300 - Hz 60
P007 Motor Voltage (Output) 0 to 240 - V 60
P008 Heatsink Temperature 25 to 110 - ºC 60
P014 Last Fault 00 to 41 - - 60
P015 Second Fault Occurred 00 to 41 - - 60
P016 Third Fault Occurred 00 to 41 - - 60
P023 Software Version x.yz - - 60
P040 PID Process Variable 0.0 to 999 - - 61
REGULATION PARAMETERS - P100 to P199
Ramps
P100 Acceleration Time 0.1 to 999 5.0 s 61
P101 Deceleration Time 0.1 to 999 10.0 s 61
P102 Acceleration Time Ramp 2 0.1 to 999 5.0 s 61
P103 Deceleration Time Ramp 2 0.1 to 999 10.0 s 61
P104 S Ramp 0 = Inactive 0 % 61
1 = 50
2 = 100
Frequency Reference
P120 Digital Reference Backup 0 = Inactive 1 - 62
1 = Active
2 = Backup by P121
3 = Active after Ramp
P121 Keypad Frequency Reference P133 to P134 3.0 Hz 63
P122 JOG Speed Reference P133 to P134 5.0 Hz 63
P124 Multispeed Reference 1 P133 to P134 3.0 Hz 63
P125 Multispeed Reference 2 P133 to P134 10.0 Hz 63
P126 Multispeed Reference 3 P133 to P134 20.0 Hz 63
P127 Multispeed Reference 4 P133 to P134 30.0 Hz 63
P128 Multispeed Reference 5 P133 to P134 40.0 Hz 64
P129 Multispeed Reference 6 P133 to P134 50.0 Hz 64
P130 Multispeed Reference 7 P133 to P134 60.0 Hz 65
P131 Multispeed Reference 8 P133 to P134 66.0 Hz 64
Frequency Limits
P133 Minimum Frequency (Fmin) 0.00 to P134 3.0 Hz 65
P134 Maximum Frequency (Fmax) P133 to 300 66.0 Hz 65
8
CFW-10 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
V/F Control
P136 Manual Torque Boost 0.0 to 100 20.0 % 65
(IxR Compensation )
P137 Automatic Torque Boost 0.0 to 100 0.0 % 66
(Automatic IxR Compensation)
P138 Slip Compensation 0.0 to 10.0 0.0 % 67
P142 (1) (2) Maximum Output Voltage 0.0 to 100 100 % 68
P145 (1) (2) Field Weakening P133 to P134 60.0 Hz 68
Frequency (Fnom)
DC Link Voltage Regulation
P151 Actuation Level of the Voltage Model 100: 360 to 460 430 V 69
Regulation at the DC Link Model 200: 325 to 410 380
(Intermediary Circuit)
Overload Current
P156 (2) Motor Overload Current 0.3xInom to 1.3xInom 1.2xP295 A 70
Current Limitation
P169 (2) Maiximum Output Current 0.2xInom to 2.0xInom 1.5xP295 A 70
CONFIGURATION PARAMETERS - P200 to P398
Generic Parameters
P202 (1) Control Mode 0 = Linear V/F Control 0 - 71
1 = Quadratic V/F Control
P203 Special Functions Selection 0 = None 0 - 72
1 = PID Regulator
P204 (1) Load Parameters with 0 to 4 = Not used 0 - 72
Factory Setting 5 = Load Factory Default
6 to 999 = Not used
P206 Auto-Reset Time 0 to 255 0 s 72
P208 Reference Scale Factor 0.0 to 100 1.0 - 73
P219 (1) Starting Point of the Switching 0.0 to 15.0 15.0 Hz 73
Frequency Reduction
Local/Remote Definition
P221 (1) Speed Reference 0 = HMI Keys / - 73
0=For
Selection – Local Mode 1 = AI1
Inverters
2 = E.P.
Standard
3 = HMI Potentiometer
and Clean
4 to 5 = Reserved
Versions
6 = Multispeed
3=For
7 = Frequency Input
Inverters
Plus
Version
9
CFW-10 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
P231 (1) Forward/Reverse 0=Forward 2 - 74
Selection 1=Reverse
2=Commands
Analog Inputs(s)
P234 Analog Input AI1 Gain 0.0 to 999 100 % 74
P235 (1) Analog Input AI1 Signal 0 = (0 to 10) V/ (0 to 20)mA 0 - 76
1 = (4 to 20) mA
P236 Analog Input AI1 Offset -120 to +120 0 % 76
P238 Input Gain(HMI Potentiometer) 0.0 to 999 100 % 76
P240 Input Offset(HMI Potentiometer) -120 to +120 0 % 76
P248 Analog Input (AI1) Filter 0 to 200 200 ms 76
Time Constant
Digital Inputs
P263 (1) Digital Input DI1 0=No Function 1 - 76
Function 1=No Function or
P264 (1) Digital Input DI2 General Enable 5 - 76
Function 2=General Enable
P265 (1) Digital Input DI3 3=JOG 6 - 76
Function 4=Start/Stop
P266 (1) Digital Input DI4 5=Forward/Reverse 4 - 77
Function 6=Local/Remote
7=Multispeed
8=Multispeed using
Ramp 2
9=Forward
10=Reverse
11=Forward with Ramp 2
12=Reverse with Ramp 2
13=On
14=Off
15=Activates ramp 2
16=Accelerates E.P.
17=Decelerates E.P.
18=Acclerates E.P. with
Ramp 2
19=Decelerates E.P. with
Ramp 2
20=Without External Fault
21=Error Reset
22=Accelerate E.P/Start
23=Decelerate E.P./Stop
24=Stop
25=Security Switch
26=Frequency Input
27=Manual/Automatic
(PID)
P271 Frequency Input Gain 0.0 to 999 200 % 82
Digital Outputs
P277 (1) Relay Output RL1 Function 0 = Fs>Fx 7 - 82
1 = Fe>Fx
2 = Fs=Fe
3 = Is>Ix
4 and 6 = Not Used
5 = Run
7 = Not Fault
10
CFW-10 - QUICK PARAMETER REFERENCE
Factory User
Parameter Function Adjustable Range Unit Page
Setting Setting
Fx and Ix
P288 Fx Frequency 0.0 to P134 3.0 Hz
83
P290 Ix Current 0.0 to 1.5xInom P295 A 83
Inverter Data Read only
P295 Rated Inverter 1.6 Parameter A 83
Current (Inom) 2.6
4.0
7.3
10.0
P297 (1) Switching Fraquency 2.5 to 15.0 5.0 kHz 84
DC Braking
P300 DC Braking Time 0.0 to 15.0 0.0 s 84
P301 DC Braking Start Frequency 0.0 to 15.0 1.0 Hz 84
P302 Braking Torque 0.0 to 100 50.0 % 84
SPECIAL FUNCTION - P500 to P599
PID Regulator
P520 PID Proportional Gain 0.0 to 999 100 % 92
P521 PID Integral Gain 0.0 to 999 100 % 92
P522 PID Differential Gain 0.0 to 999 0 % 92
P525 PID Regulator Set point 0.0 to 100 0 % 92
via keypad
P526 Process Variable Filter 0.0 to 10.0 0.1 s 92
P527 PID Regulator Action Type 0 = Direct 0 - 92
1 = Reverse
P528 Proc. Var. Scale Factor 1 to 999 100 - 93
P536 Automatic Setting of P525 0=Active 0 - 93
1=Inactive
(1) This parameter can be changed only with the inverter disabled (stopped motor).
(2) This Parameter cannot be changed when the routine "load factory default" is excuted
(P204=5).
11
CHAPTER 7
When a fault is detected, the inverter is disabled and the fault code is
displayed on the readout in EXX form, where XX is the actual fault
code.
To restart the inverter after a fault has occurred, the inverter must be
reset. The reset can be made as follows:
The table below defines each fault code, explains how to reset the
fault and shows the possible causes for each fault code.
94
CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING
Note:
(1) In case of E04 Fault due to inverter overtemperature, allow the
inverter to cool down before trying to reset it.
NOTE!
The faults act as follows:
E00 to E06: switches off the relay that has been programmed to
“no fault”, disables the PWM pulses, displays the fault code on the
display. Some data are saved on the EEPROM memory: keypad
reference and EP (electronic potentiometer) (when the function
“backup of the references” at P120 has been enabled), the occurred
fault number, the status of the integrator of the IxT function
(overcurrent).
E24: Indicates the fault code on the LED display.
E08, E09, E31 and E41: do not allow inverter operation (it is not
possible to enable the inverter); the fault code is indicated on the
LED display.
95
CHAPTER 7 - DIAGNOSTICS AND TROUBLESHOOTING
7.2 TROUBLESHOOTING
POINT TO BE
PROBLEM CORRECTIVE ACTION
CHECKED
Motor does Incorrect wiring 1.Check the power and the control connections. For example,
not run the digital inputs DIx programmed for Start/Stop or General Enable
or No External Fault must be connected to GND (pin 5 of the
control connector XC1).
Analog reference 1.Check if the external signal is properly connected.
(if used) 2.Check the status of the speed potentiometer (if used).
Incorrect programming 1.Check if the parameters are properly programmed for the
application.
Fault 1.Check if the inverter has not been disabled due to detected fault
condition (refer to table above).
Motor stall 1.Reduce the motor load.
2.Increase P169 or P136/P137.
Motor speed Loose connections 1.Disable the inverter, switch OFF the power supply and tighten all
oscillates connections.
Defective speed 1.Replace the defective speed potentiometer.
potentiometer
Motor nameplate 1.Check if the used motor meets the application requirements.
data.
Display OFF Power supply 1.The power supply must be within the following ranges:
200-240V models: - Min: 170V
- Max: 264V
110-127V models: - Min: 93V
- Max: 140V
96
&):
]
#
Installation and Connection
3.2.5 Control Connections
The control connections (analog inputs/outputs, digital inputs/outputs), shall be performed in connector XC1
of the CC11 control board.
Functions and typical connections are presented in figures 3.16 a) and b).
3 Reference (0 V) for the analog Connected to the ground (frame) through impedance: 940 Ω resistor in
AGND
8 outputs parallel with a 22 nF capacitor.
(24 V)
Analog output #2: Galvanic Isolation
amp Motor current Resolution: 11 bits
9 AO2 Signal: 0 to 10 V (RL ≥ 10 kΩ) / 0 to 20 mA / 4 to 20 mA (RL ≤ 500 Ω)
Protected against short-circuit.
AGND Reference (0 V) for the analog Connected to the ground (frame) through impedance: 940 Ω resistor in
10 outputs parallel with a 22 nF capacitor.
(24 V)
Reference (0 V) for the 24 Vdc Connected to the ground (frame) through impedance: 940 Ω resistor in
11 DGND* power supply parallel with a 22 nF capacitor.
Common point of the digital
12 COM inputs
24 Vdc power supply 24 Vdc power supply, ±8 %.
Capacity: 500 mA.
Note: In the models with the 24 Vdc external control power supply
13 24 Vdc (CFW11XXXXXXOW) the terminal 13 of XC1 becomes an input, i.e., the
user must connect a 24 V power supply for the inverter (refer to the section
7.1.3 for more details). In all the other models this terminal is an output,
i.e., the user has a 24 V power supply available there.
Common point of the digital
14 COM inputs
Digital input #1: 6 isolated digital inputs
15 DI1 Start / Stop High level ≥ 18 V
Digital input #2: Low level ≤ 3 V
16 DI2 Direction of rotation (remote) Maximum input voltage = 30 V
Digital input #3: Input current: 11mA @ 24 Vdc
17 DI3 No function
Digital input #4:
18 DI4 No function
Digital input #5:
19 DI5 Jog (remote)
Digital input #6:
20 DI6 2nf ramp
21 NC1 Digital output #1 DO1 (RL1): Contact rating:
22 C1 No fault Maximum voltage: 240 Vac
23 NO1 Maximum current: 1 A
NC - Normally closed contact;
24 NC2 Digital output #2 DO2 (RL2):
C - Common;
25 C2 N > NX - Speed > P0288
NO - Normally open contact.
26 NO2
27 NC3 Digital output #3 DO3 (RL3):
28 C3 N* > NX - Speed reference >
29 NO3 P0288
Figure 3.16 a) - Signals at connector XC1 - Digital inputs working as 'Active High'
3-20
Installation and Connection
Reference (0 V) for the analog Connected to the ground (frame) through impedance: 940 Ω resistor in
AGND outputs parallel with a 22 nF capacitor.
8
(24 V)
NOTE!
Remove the jumper between XC1:11 and 12 and install it between XC1:12 and 13 to use the digital
inputs as 'Active Low'.
Slot 5
Slot 1 (white)
Slot 2 (yellow)
3
Slot 3 (green)
Slot 4
Figure 3.17 - Connector XC1 and DIP-switches for selecting the signal type of the analog inputs and outputs
The analog inputs and outputs are factory set to operate in the range from 0 to 10 V; this setting may be
changed by using DIP-switch S1.
Table 3.5 - DIP-switches configuration for the selection of the signal type for the analog inputs and outputs
Parameters related to the analog inputs and outputs (AI1, AI2, AO1, and AO2) shall be programmed according
to the DIP-switches settings and desired values.
Follow instructions below for the proper installation of the control wiring:
1) Wire gauge: 0.5 mm² (20 AWG) to 1.5 mm² (14 AWG);
2) Maximum tightening torque: 0.50 N.m (4.50 lbf.in);
3) Use shielded cables for the connections in XC1 and run the cables separated from the remaining circuits
(power, 110 V / 220 Vac control, etc.), as presented in table 3.6. If control wiring must cross other cables
(power cables for instance), make it cross perpendicular to the wiring and provide a minimum separation
of 5 cm (1.9 in) at the crossing point.
3-22
Installation and Connection
The adequate connection of the cable shield is shown in figure 3.18. Figure 3.19 shows how to connect the
cable shield to the ground.
Isolate with tape
Inverter
side
3
Do not ground
4) Relays, contactors, solenoids or coils of electromechanical brakes installed close to the inverter may eventually
create interferences in the control circuitry. To eliminate this effect, RC suppressors (with AC power supply)
or free-wheel diodes (with DC power supply) shall be connected in parallel to the coils of these devices.
3-23
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