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SUMMARY PAGE
Node: ODIDI
PROJECT: ODIDI ELPS GAS PIPELINE PROJECT
Shell Project. Ref. NG01006306B
Title: STABILITY ANALYSIS
Shell Doc. No. SDA-NG01006306B-ODIPL-LA-0510-00001-C04
SUMMARY
This document presents the calculations performed to determine the buoyancy stability for the Odidi-ELPS
Pipeline project.
REFERENCES HOLDS
CONTENTS
1 INTRODUCTION ............................................................................................................................... 4
1.1 PROJECT DESCRIPTION .................................................................................................. 4
1.2 OBJECTIVE ........................................................................................................................ 4
1.3 ABBREVIATIONS ............................................................................................................... 5
2 SPECIFICATIONS, CODES AND STANDARDS ............................................................................... 6
2.1 SHELL DEPS ...................................................................................................................... 6
2.2 NIGERIAN NATIONAL STANDARDS (REGULATORY REQUIREMENTS) ......................... 6
2.3 INTERNATIONAL CODES AND STANDARDS ................................................................... 6
2.4 UNITS ................................................................................................................................. 7
3 DESIGN BASIS AND DATA .............................................................................................................. 8
3.1 GENERAL........................................................................................................................... 8
3.2 MECHANICAL/PIPELINE DESIGN DATA ........................................................................... 9
3.3 LINE PIPE MATERIALS.................................................................................................... 10
3.4 PIPELINE COATING MATERIALS.................................................................................... 10
3.5 ENVIRONMENTAL AND GEOTECHNICAL DATA ............................................................ 10
3.5.1 General .................................................................................................................. 10
3.5.2 Densities of Surrounding Medium ........................................................................... 10
3.5.3 Ground Water ........................................................................................................ 10
3.5.4 Water Current and Waves...................................................................................... 11
4 STABILITY CONSIDERATIONS ..................................................................................................... 12
4.1 GENERAL......................................................................................................................... 12
4.2 SWAMP SECTIONS ......................................................................................................... 12
4.3 RIVER AND CREEKS SECTIONS .................................................................................... 12
5 CALCULATION PROCEDURE........................................................................................................ 13
5.1 CALCULATION AND RESULTS ....................................................................................... 14
6 CONCLUSION................................................................................................................................. 15
ATTACHMENTS ............................................................................................................................................ 16
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 4 of 20
1 INTRODUCTION
The Odidi-ELPS Gas Pipeline Project is designed to ensure evacuation of the Southern Swamp
Associated Gas Solution Project (SSAGS) and the Forcados Yokri Integrated Project (FYIP) gas to
the domestic gas supply network.
• Detailed design
• Clearing, excavation, pipe laying & welding, backfilling, land reinstatement, pre-commissioning
and start-up work
• Fabrication and installation of pipeline manifolds and other end facilities (Pig Launchers and
Receivers, etc.)
• Project management and control of the entire project from award through to final acceptance
by COMPANY
1.2 OBJECTIVE
This report covers the calculation for the on-bottom stability for the 18” Odidi-ELPS Pipeline
project.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 5 of 20
1.3 ABBREVIATIONS
2.4 UNITS
The units shown below (SI units in general) shall be used as the main design units and all values
quoted shall be in these units. It is permissible to show alternative values and units as indicated in the
brackets only, after the design unit, when it is believed desirable. The size of the unit shall be
appropriate to the value being measured i.e. mm - m - km.
DESCRIPTION UNIT
3.1 GENERAL
The design data are extracted from the document FYP-TPD-GEN-AA-7704-00001 - “Basis for Design
Update for Forcados Yokri Integrated Redevelopment Project (FYIP)”. The mechanical and pipelines
design conditions and data are summarised in Section 3.2.
The stability calculation has been performed for pipe wall thicknesses as follows (for the detail of the
selected thickness refer also to document SDA-NG01006306B-ODIPL-LA-1380-00001-‘‘Line Pipe
Wall Thickness Verification Report”:
Pipeline data for the 18” Dry Gas Pipeline is summarized in the table below.
DESCRIPTION VALUE/EXPLANATION
The base line pipe material for the construction of the pipeline is carbon steel material according to
ISO 3183. The following properties will be used in the calculations:
The pipelines are externally coated with anti-corrosion 3-layer Polyethylene (PE) coating and a
concrete weight coating, if required, to provide stability.
The minimum thickness of the concrete coating shall not be less than 25 mm according to DEP
31.40.30.30 section 1.1.
3.5.1 General
Environmental and geotechnical data used for the pipeline stability analysis are taken from the
documents FYP-TPD-GEN-AA-7704-00001 - “Basis for Design Update for Forcados Yokri Integrated
Redevelopment Project (FYIP)” and SDA-NG01006306B-ODIPL-LA-7180-00004 “Geotechnical
Survey - Activities and data report”.
The water level fluctuates due to seasonal, tidal and other factor. For the purpose of design, the
pipeline will be considered fully immersed in water for the design life.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 11 of 20
From water current reduction readings recorded during the pre-engineering survey, a water current of
0.430m/s and 0.306m/s has been calculated as the averages for mornings and daytime respectively
for the river crossing taking into consideration that the width is approximately 200m.
Wave and tide effects are considered to be negligible for the purpose of stability calculations.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 12 of 20
4 STABILITY CONSIDERATIONS
4.1 GENERAL
The pipeline will be protected against corrosion with a three-layer polyethylene coating. Concrete
weight coating will be applied to the swampy section and water course crossings of the pipelines, if
required, for stability purpose.
Stability calculations have to be carried out for the following phases as the worst-case scenario:
• Installation
• Operating
The route of the pipeline traverses large swamp areas. This report considers these pipeline sections
as completely immersed in brackish water for the design life.
The proposed 18” X 5.5Km Odidi-ELPS Pipeline crosses small creeks and channels and a medium
river of about 200m wide.
During installation the effect of the water current can be considered negligible for the pipe stability
due to the method of construction. The pipelines will be gently dragged close to the bottom of the pre-
excavated trench using semi-floatation methods and water current at the bottom of the trench can be
considered nil for the purpose of stability analysis.
If the river crossing will be crossed by using Horizontal Directional Drilling (HDD) technology, the
water current velocity shall have no effect and hence shall not be considered in the stability
calculations.
In the operating condition, the Odidi-ELPS pipeline will be buried to a safe depth of 1.2m (minimum)
along the swamp section of the pipeline route and 1.5m (minimum) at creek and river crossings
hence, no water current will affect its stability.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 13 of 20
5 CALCULATION PROCEDURE
The buoyancy of a pipeline depends upon the weight of the pipe, the weight of the volume of water
displaced by the pipe, the weight of the fluid load carried by the pipe and the weight of the backfill.
The following cases were evaluated to assure pipeline stability:
During construction phase [CASE I], the following assumptions were made:
• Pipeline is empty;
• Wall thickness include corrosion allowance of 0.8mm;
• The trench is open and hence no backfill is present.
Conservative Case:
For the conservative case, the soil backfill weight was assumed to have been almost completely
eroded. Hence the soil backfill weight was completely removed (not considered) for the purpose of
the calculation.
In all the above cases the water table has been assumed above the ground level and a low density
fluid (natural gas) is considered as the worst operational case.
The buoyancy factor is defined as the ratio between the mass of a known length of pipe with sealed
ends, and the mass of the volume of fluid that is displaced when the pipe is fully submerged.
If the upward force is smaller than the weight there will be no risk of floatation and the ratio is greater
than 1. In this condition the pipe will be negatively buoyant.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 14 of 20
Wcc + W p + Ws
F= 2
Dext + cc
∗p ∗γ w
2
Dext
where:
Where
D Outside diameter of pipe
ID Internal diameter of pipe
T Wall thickness of steel
tc Concrete coating thickness
tcc Corrosion coating thickness
rc Density of concrete coating
rcc Density of corrosion coating
ri Density of contents
rs Density of sand soil
rst Density of steel
rsw Density of water
To ensure the bottom stability of the pipeline under all conditions, the selected safety factor F should
be greater than 1.25 (refer to “Pipeline Design Guide Manual” — UIG-2015-08-00000001).
The calculation has been carried out using validated in-house spread sheets according to the above
mentioned procedure. Results of the calculation are given in Attachment.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 15 of 20
6 CONCLUSION
From the stability calculation, the entire section of the 18” gas pipeline has to be weight-coated
3
uniformly with 40.0 mm of high-density (3040 kg/m ) concrete coating in order to keep the pipeline
down. The 18” line pipes for Odid-ELPS pipeline project are free issue and already 50mm thick high
density concrete coated (over-design). This 50.0mm concrete weight coating is adequate to keep the
pipeline down even with the complete erosion of the soil cover (backfill weight) as can be seen from
the attached calculation sheet for the conservative case of the pipeline buoyancy calculation. If the
river crossing is performed with HDD methodology no concrete coating shall be applied.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 16 of 20
ATTACHMENTS
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 17 of 20
INPUT DATA
Outside Diameter D = 457.2 mm
Pipe Wall Thickness (Installation Stage) t = 12.7 mm
Pipe Wall Thickness (After Long Period of Operation) t2 11.9 mm
Corrosion Coating Thickness tc = 3 mm
Concrete Coating Thickness t cc = 0 mm
Corrosion Allowance (CA) 0.8 mm
Total Diameter Dtotp = 463 mm
3
Density of Steel rs = 7850 kg/m
3
Corrosion Coating Density rc = 940 kg/m
3
Concrete Coating Density r cc = 0 kg/m
Concrete Coating Cut-back L = 0.3 m
3
Product Density r pr = 90 kg/m
3
Density of water rw = 1150 kg/m
Factor of safety Fs = 1.25
Burial depth db = 1.2 m
SOIL DATA
Water Specific Density = 11.28 kN/m3
3
Dry Soil Density rd = 6.62 kN/m
3
Saturated Soil Density r sat = 14.72 kN/m
3
Submerged Density r sub = 3.44 kN/m
OUTPUT
Bare Pipe Weight (W 1) (Installation Stage) = 1.366 KN/m
Bare Pipe Weight (W 1L) (After Long Period of Operation) 1.282 KN/m
Corrosion Coat Weight (W 2) = 0.040 KN/m
Concrete Coat Weight (W 3) = 0.000 KN/m
Weight of Product (W 4) = 0.129 KN/m
Backfill Weight (W 5) = 1.911 KN/m
Weight of Displaced Water (W 6) = 1.901 KN/m
Buoyancy of pipe (W b) = 1.901 KN/m
Total weight of pipe (W p) (Installation Stage) = W 1+W 2+W 3 = 1.406 KN/m
Total weight of pipe (W pl) (After Long Period of Operation) W 1L+W 2+W 3 = 1.322 KN/m
Submerged weight of pipe (Wsb) = Wp - Wb = -0.495 KN/m
FACTOR OF SAFETY
[ CASE I ]
Empty Pipe without backfilling (Installation Stage) W p/W b = 0.74 'FAIL'
Pipe with product without backfilling (W p+W 4)/W b = 0.81 'FAIL'
[ CASE II ]
Empty Pipe with backfilling (Installation Stage) (W p+W 5)/W b = 1.74 PASS
Empty Pipe with backfilling (After Long Period of Operatio (W pl+W 5)/W b = 1.70 PASS
[ CASE III ]
Pipe with product and backfilling (W pl+W 5+W 4)/W b = 1.77 PASS
UPWARD FORCE
Empty Pipe = 0.50 KN/m
Pipe with Product = 0.37 KN/m
THE PIPELINE DESIGN IS INADEQUATE,
CONCRETE COATING IS REQUIRED
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 18 of 20
INPUT DATA
Outside Diameter D = 457.2 mm
Pipe Wall Thickness (Installation Stage) t = 12.7 mm
Pipe Wall Thickness (After Long Period of Operation) t2 11.9 mm
Corrosion Coating Thickness tc = 3 mm
Concrete Coating Thickness t cc = 40 mm
Corrosion Allowance (CA) 0.8 mm
Total Diameter Dtotp = 543.2 mm
Density of Steel rs = 7850 kg/m3
3
Corrosion Coating Density rc = 940 kg/m
3
Concrete Coating Density r cc = 3040 kg/m
Concrete Coating Cut-back L = 0.3 m
3
Product Density r pr = 90 kg/m
3
Density of water rw = 1150 kg/m
Factor of safety Fs = 1.25
Burial depth db = 1.20 m
SOIL DATA
Water Specific Density = 11.28 kN/m3
3
Dry Soil Density rd = 6.62 kN/m
3
Saturated Soil Density r sat = 14.72 kN/m
3
Submerged Density r sub = 3.44 kN/m
OUTPUT
Bare Pipe Weight (W 1) (Installation Stage) = 1.366 KN/m
Bare Pipe Weight (W 1L) (After Long Period of Operation) 1.282 KN/m
Corrosion Coat Weight (W 2) = 0.040 KN/m
Concrete Coat Weight (W 3) = 1.886 KN/m
Weight of Product (W 4) = 0.129 KN/m
Backfill Weight (W 5) = 2.241 KN/m
Weight of Displaced Water (W 6) = 2.614 KN/m
Buoyancy of pipe (W b) = 2.614 KN/m
Total weight of pipe (W p) (Installation Stage) = W 1+W 2+W 3 = 3.292 KN/m
Total weight of pipe (W pl) (After Long Period of Operation) W 1L+W 2+W 3 = 3.208 KN/m
Submerged weight of pipe (Wsb) = Wp - Wb = 0.677 KN/m
FACTOR OF SAFETY
[ CASE I ]
Empty Pipe without backfilling (Installation Stage) W p/W b = 1.26 PASS
Pipe with product without backfilling (W p+W 4)/W b = 1.31 PASS
[ CASE II ]
Empty Pipe with backfilling (Installation Stage) (W p+W 5)/W b = 2.12 PASS
Empty Pipe with backfilling (After Long Period of Operatio (W pl+W 5)/W b = 2.08 PASS
[ CASE III ]
Pipe with product and backfilling (W pl+W 5+W 4)/W b = 2.13 PASS
UPWARD FORCE
Empty Pipe = -0.68 KN/m
Pipe with Product = -0.81 KN/m
THE PIPELINE DESIGN IS ADEQUATE.
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 19 of 20
INPUT DATA
Outside Diameter D = 457.2 mm
Pipe Wall Thickness (Installation Stage) t = 12.7 mm
Pipe Wall Thickness (After Long Period of Operation) t2 11.9 mm
Corrosion Coating Thickness tc = 3 mm
Concrete Coating Thickness t cc = 0 mm
Corrosion Allowance (CA) 0.8 mm
Total Diameter Dtotp = 463 mm
3
Density of Steel rs = 7850 kg/m
3
Corrosion Coating Density rc = 940 kg/m
3
Concrete Coating Density r cc = 0 kg/m
Concrete Coating Cut-back L = 0.3 m
3
Product Density r pr = 90 kg/m
3
Density of water rw = 1150 kg/m
Factor of safety Fs = 1.25
Burial depth db = 1.2 m
SOIL DATA
Water Specific Density = 11.28 kN/m3
3
Dry Soil Density rd = 6.62 kN/m
3
Saturated Soil Density r sat = 14.72 kN/m
3
Submerged Density r sub = 3.44 kN/m
OUTPUT
Bare Pipe Weight (W 1) (Installation Stage) = 1.366 KN/m
Bare Pipe Weight (W 1L) (After Long Period of Operation) 1.282 KN/m
Corrosion Coat Weight (W 2) = 0.040 KN/m
Concrete Coat Weight (W 3) = 0.000 KN/m
Weight of Product (W 4) = 0.129 KN/m
Backfill Weight (W 5) = 0.000 KN/m
Weight of Displaced Water (W 6) = 1.901 KN/m
Buoyancy of pipe (W b) = 1.901 KN/m
Total weight of pipe (W p) (Installation Stage) = W 1+W 2+W 3 = 1.406 KN/m
Total weight of pipe (W pl) (After Long Period of Operation) W 1L+W 2+W 3 = 1.322 KN/m
Submerged weight of pipe (Wsb) = Wp - Wb = -0.495 KN/m
FACTOR OF SAFETY
[ CASE I ]
Empty Pipe without backfilling (Installation Stage) W p/W b = 0.74 'FAIL'
Pipe with product without backfilling (W p+W 4)/W b = 0.81 'FAIL'
[ CASE II ]
Empty Pipe with backfilling (Installation Stage) (W p+W 5)/W b = 0.74 'FAIL'
Empty Pipe with backfilling (After Long Period of Operatio (W pl+W 5)/W b = 0.70 'FAIL'
[ CASE III ]
Pipe with product and backfilling (W pl+W 5+W 4)/W b = 0.76 'FAIL'
UPWARD FORCE
Empty Pipe = 0.50 KN/m
Pipe with Product = 0.37 KN/m
THE PIPELINE DESIGN IS INADEQUATE,
CONCRETE COATING IS REQUIRED
Project: ODIDI ELPS GAS PIPELINE
Title: STABILTY ANALYSIS
Shell Doc. No.: SDA-NG01006306B-ODIPL-LA-0510-00001-C04 Page 20 of 20
INPUT DATA
Outside Diameter D = 457.2 mm
Pipe Wall Thickness (Installation Stage) t = 12.7 mm
Pipe Wall Thickness (After Long Period of Operation) t2 11.9 mm
Corrosion Coating Thickness tc = 3 mm
Concrete Coating Thickness t cc = 50 mm
Corrosion Allowance (CA) 0.8 mm
Total Diameter Dtotp = 563.2 mm
Density of Steel rs = 7850 kg/m3
3
Corrosion Coating Density rc = 940 kg/m
3
Concrete Coating Density r cc = 3040 kg/m
Concrete Coating Cut-back L = 0.3 m
3
Product Density r pr = 90 kg/m
3
Density of water rw = 1150 kg/m
Factor of safety Fs = 1.25
Burial depth db = 1.20 m
SOIL DATA
Water Specific Density = 11.28 kN/m3
3
Dry Soil Density rd = 6.62 kN/m
3
Saturated Soil Density r sat = 14.72 kN/m
3
Submerged Density r sub = 3.44 kN/m
OUTPUT
Bare Pipe Weight (W 1) (Installation Stage) = 1.366 KN/m
Bare Pipe Weight (W 1L) (After Long Period of Operation) 1.282 KN/m
Corrosion Coat Weight (W 2) = 0.040 KN/m
Concrete Coat Weight (W 3) = 2.404 KN/m
Weight of Product (W 4) = 0.129 KN/m
Backfill Weight (W 5) = 0.000 KN/m
Weight of Displaced Water (W 6) = 2.810 KN/m
Buoyancy of pipe (W b) = 2.810 KN/m
Total weight of pipe (W p) (Installation Stage) = W 1+W 2+W 3 = 3.810 KN/m
Total weight of pipe (W pl) (After Long Period of Operation) W 1L+W 2+W 3 = 3.726 KN/m
Submerged weight of pipe (Wsb) = Wp - Wb = 0.999 KN/m
FACTOR OF SAFETY
[ CASE I ]
Empty Pipe without backfilling (Installation Stage) W p/W b = 1.36 PASS
Pipe with product without backfilling (W p+W 4)/W b = 1.40 PASS
[ CASE II ]
Empty Pipe with backfilling (Installation Stage) (W p+W 5)/W b = 1.36 PASS
Empty Pipe with backfilling (After Long Period of Operatio (W pl+W 5)/W b = 1.33 PASS
[ CASE III ]
Pipe with product and backfilling (W pl+W 5+W 4)/W b = 1.37 PASS
UPWARD FORCE
Empty Pipe = -1.00 KN/m
Pipe with Product = -1.13 KN/m