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UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS BEHAVIOUR AS

APPLIED TO THE CIGAR LAKE MINING METHOD

by

Megan Rose Roworth

B.A.Sc., The University of Waterloo, 2005

A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR


THE DEGREE OF

MASTER OF APPLIED SCIENCE

in

The Faculty of Graduate Studies

(Mining Engineering)

THE UNIVERSITY OF BRITISH COLUMBIA


(Vancouver)

July 2013

© Megan Rose Roworth, 2013


Abstract

The objective of this research is to determine how ground freezing affects weak rockmass
behaviour with application to the Cigar Lake mine. Cigar Lake mine is a prospective high grade
uranium property in northern Saskatchewan where artificial ground freezing will be implemented
to support the weak rock associated with the orebody and minimize the potential for a significant
water inflow while mining the ore. The deposit comprises a mixture of massive pitchblende, clay
and sand and is overlain by thick zones of sandy clay, unconsolidated sand, and altered
sandstone. Above and below the orebody, the rockmass shows variations in porosity and
permeability due to fracturing and alteration.

Artificial ground freezing can be an effective approach to successfully manage and control
underground excavations in weak rock mass conditions. Numerous mining and civil projects use
artificial freezing worldwide; however, uncertainties remain with respect to understanding and
predicting the behavior of frozen rock mass. Previous studies of frozen ground have largely
focussed on the behaviour of soil, or in the few studies involving rock, the rock matrix. Of
particular interest here is the behaviour of frozen discontinuities present in the weak rock mass
and its influence in combination with the matrix on the overall frozen rock mass strength. A
comparison of the Cigar Lake mine rockmass and mining operations with that of the McArthur
River mine, an unconformity uranium deposit in northern Saskatchewan also utilizing artificial
ground freezing will provide the basis for the increase in rockmass quality from unfrozen to
frozen conditions.

Improving in situ and laboratory characterization methods and developing a better understanding
of rock behaviour at sub-zero temperatures is the key focus of this research. A material testing
program including unconfined compressive strength, direct shear, and four-point beam
experiments was completed using frozen Cigar Lake rock samples. These results are then
discussed with respect to the behaviour of the frozen material encompassing the mined out
cavities in order to ensure cavity stability during mining. The influence of freezing on the
rockmass quality is found to be significant for very weak rocks and decreases exponentially with
increasing rockmass strength.

ii
Preface

Chapter 8 is based on the paper "Developments in Empirical Approaches to Mining in Frozen


Rock Masses" prepared by UBC graduate students Sheila Ballantyne and Megan Roworth,
Cristian Caceres, and Rimas Pakalnis for presentation at the 47th US Rock Mechanics /
Geomechanics Symposium held in San Francisco in June 2013.

iii
Table of Contents

Abstract ........................................................................................................................................... ii
Preface............................................................................................................................................ iii
Table of Contents ........................................................................................................................... iv
List of Tables ................................................................................................................................. ix
List of Figures ................................................................................................................................ xi
Glossary ....................................................................................................................................... xiv
Acknowledgements ....................................................................................................................... xv
1. Introduction ............................................................................................................................. 1
1.1 Thesis Outline .................................................................................................................. 2
1.2 Research Objective ........................................................................................................... 3
1.3 Location and Background ................................................................................................ 5
1.4 Cigar Lake Mining Method .............................................................................................. 7
2. Literature Review .................................................................................................................... 9
2.1 Properties of Frozen Ground .......................................................................................... 10
2.1.1 Artificial Ground Freezing Background ................................................................. 10
2.1.2 Ice Mechanical Properties ....................................................................................... 11
2.1.3 Frozen Soil Mechanical Properties ......................................................................... 14
2.1.4 Frozen Intact Rock Properties................................................................................. 26
2.1.5 Creep Behaviour in Weak Rock ............................................................................. 34
2.2 Thermal Properties ......................................................................................................... 37
2.3 Frozen/Unfrozen Interface Behaviour ............................................................................ 38
2.4 Mining in Permafrost ..................................................................................................... 39
2.4.1 Case Studies in Frozen Underground Mines .......................................................... 40
2.4.2 Case Studies in Frozen Soil and Ice Deposits......................................................... 43
2.4.3 Ground Control of Frozen Placer Deposits............................................................. 44
2.5 Weak Rock Mass Behaviour .......................................................................................... 46
2.5.1 Rock Mass Classification Systems ......................................................................... 47
2.5.2 Modification of Rock Mass Classification Systems for Frozen Ground ................ 53

iv
2.5.3 Rock Mass Strength ................................................................................................ 54
2.6 Failure Mechanisms in Frozen Stratified Ground .......................................................... 57
2.6.1 Beam Theory ........................................................................................................... 58
2.6.2 Voussoir Analogue.................................................................................................. 60
2.7 Span Design of Underground Excavations .................................................................... 60
2.7.1 Critical Span Empirical Chart ................................................................................. 61
2.8 Applicability of Hoek-Brown Parameters to Frozen Ground ........................................ 63
3. Methodology.......................................................................................................................... 65
3.1 Assessment of Existing Information .............................................................................. 65
3.2 Conceptual Model of Failure Mechanisms .................................................................... 66
3.3 Material Properties Sampling Program .......................................................................... 67
3.3.1 Sample Collection ................................................................................................... 67
3.3.2 Sample Integrity During Drilling ............................................................................ 68
3.4 Classification Systems in Frozen Weak Rock................................................................ 69
3.5 Laboratory Testing to Establish Influence of Freezing .................................................. 70
3.5.1 Unconfined Compressive Strength Testing ............................................................ 72
3.5.2 Four Point Beam Testing ........................................................................................ 72
3.5.3 Direct Shear Testing ............................................................................................... 73
4. Cigar Lake Geology, Hydrogeology, and Historical Geotechnical Data .............................. 74
4.1 Regional Geology ........................................................................................................... 74
4.2 Formation of the Cigar Lake Deposit and Mineralization ............................................. 74
4.3 Local Geology ................................................................................................................ 75
4.3.1 Alteration ................................................................................................................ 75
4.3.2 Faulting and Structures ........................................................................................... 77
4.4 Geotechnical Site Investigations .................................................................................... 79
4.5 Geotechnical Zones ........................................................................................................ 80
4.5.1 Mineralization/Ore .................................................................................................. 82
4.5.2 Clay Altered Sandstone........................................................................................... 83
4.5.3 Sand/Highly Friable Sandstone and Fractured Sandstone ...................................... 85
4.5.4 Altered Basement .................................................................................................... 87
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4.6 In-Situ Stress Measurements .......................................................................................... 90
5. Back-Analysis of Historical Data .......................................................................................... 91
5.1 Comparison of Cigar Lake and McArthur River Mines ................................................ 91
5.2 Cigar Lake Mine, Jet Boring Trial in 2000 .................................................................... 93
5.2.1 Geology ................................................................................................................... 94
5.2.2 Instrumentation ....................................................................................................... 96
5.2.3 Influence of Freezing on Weak Altered Rockmass ................................................ 96
5.3 Rock Mass Classification Comparison of Frozen to Unfrozen Conditions at the
McArthur River Mine.............................................................................................................. 103
6. Cigar Lake Geotechnical Material Properties Based on 2009 Drilling ............................... 109
6.1 Cigar Lake Geotechnical Domains .............................................................................. 109
6.2 Historical Geotechnical Drilling .................................................................................. 112
6.3 2009 Material Properties Drilling Program .................................................................. 112
6.4 Geotechnical Logging .................................................................................................. 114
6.4.1 Rock Quality Designation ..................................................................................... 114
6.4.2 Rock Strength........................................................................................................ 116
6.4.3 Joint Condition ...................................................................................................... 116
6.5 Interpretation of the Lithology and Rock Mass Characterization ................................ 117
6.6 Summary of 2009 Surface Freeze Drill Holes for Laboratory Testing Samples ......... 119
7. Frozen Laboratory Testing .................................................................................................. 125
7.1 Unconfined Compressive Strength Testing.................................................................. 125
7.1.1 Sample Collection ................................................................................................. 125
7.1.2 Sample Preparation and Setup .............................................................................. 126
7.1.3 Equipment ............................................................................................................. 126
7.1.4 Discussion of Results ............................................................................................ 130
7.1.5 Results ................................................................................................................... 152
7.2 Four-Point Beam Testing ............................................................................................. 153
7.2.1 Sample Preparation ............................................................................................... 156
7.2.2 Frozen Beam Testing Cement Mixture Samples .................................................. 157
7.2.3 Frozen Beam Testing Cigar Lake Drill Core Samples ......................................... 159

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7.2.4 Results ................................................................................................................... 160
7.3 Frozen Direct Shear Testing ......................................................................................... 164
7.3.1 Sample Preparation ............................................................................................... 164
7.3.2 Test Procedures ..................................................................................................... 165
7.3.3 Results ................................................................................................................... 165
8. Influence of Freezing on a Weak Rock Mass ...................................................................... 167
8.1 Rock Mass Classification Schemes .............................................................................. 167
8.1.1 Intact Rock Strength ............................................................................................. 167
8.1.2 Joint Condition Ratings......................................................................................... 172
8.1.3 Water ..................................................................................................................... 175
8.2 Case Studies ................................................................................................................. 176
8.3 Comparison of Unfrozen to Frozen 2009 Surface Freeze Drilling Rock Mass
Classification ........................................................................................................................... 181
8.3.1 Discussion ............................................................................................................. 182
9. Failure Mechanism of Frozen Weak Rock Masses ............................................................. 186
9.1 Mohr-Coulomb Criterion ............................................................................................. 187
9.2 Hoek-Brown ................................................................................................................. 190
9.3 Frozen Material Properties ........................................................................................... 191
10. Conclusions ...................................................................................................................... 193
10.1 Cigar Lake Rock Mass Highly Variable ...................................................................... 193
10.2 Frozen Laboratory Testing ........................................................................................... 193
10.3 Intact Rock Strength and Rock Mass Quality .............................................................. 194
11. Recommendations ............................................................................................................ 196
11.1 General ......................................................................................................................... 196
11.2 Laboratory Testing ....................................................................................................... 196
11.3 In Situ Testing .............................................................................................................. 197
11.4 Developing Empirical Relationship Unfrozen to Frozen Rock Mass .......................... 198
11.5 Numerical Modelling ................................................................................................... 198
References ................................................................................................................................... 199
Appendix A: X-Ray Diffraction Testing .................................................................................... 210

vii
Appendix B: 2009 Unconfined Compressive Strength Testing .................................................. 211
Appendix C: Four Point Beam Testing ....................................................................................... 212
C1 - Concrete .......................................................................................................................... 213
C2 - Cigar Lake Drill Core ...................................................................................................... 214
Appendix D: Direct Shear Testing .............................................................................................. 215

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List of Tables

Table 2.1: Values of Parameters in Primary Creep Law Equations, from Andersland and
Ladanyi (2004) .............................................................................................................................. 34
Table 2.2: Summary of Creep Testing, after EBA (1990) and Golder (1986)......................... 35
Table 2.3: Cigar Lake Creep Parameters from Historical Testing ........................................... 36
Table 2.4: Summary of Relevant Mines in Permafrost ............................................................ 40
Table 2.5: Soviet Classification of Frozen Intermediate Roof Materials Up to 15 m Thick and
Stable Spans after Extraction, after Emelanov et al. (1982) ......................................................... 45
Table 2.6: 1976 Rock Mass Rating Classification Scheme, from Bieniawski (1976) ............. 49
Table 2.7: Q Rating Parameters, from Barton et al. (1974) ..................................................... 51
Table 4.1: Results of Quantitative Phase Analysis (wt.%) ...................................................... 77
Table 4.2: Mineralization/Ore Unfrozen Material Properties (Golder, 2002) ......................... 82
Table 4.3: Mineralization/Ore Frozen Material Properties (Golder, 2002) ............................. 83
Table 4.4: Clay Unfrozen Material Properties ......................................................................... 84
Table 4.5: Clay Frozen Material Properties ............................................................................. 85
Table 4.6: Altered Sandstone Unfrozen Material Properties ................................................... 87
Table 4.7: Altered Basement Unfrozen Material Properties .................................................... 88
Table 4.8: Summary of Metapelite Basement Strength (Itasca, 2008) .................................... 89
Table 4.9: Altered Basement Frozen Material Properties ........................................................ 90
Table 5.1: Comparison of McArthur River and Cigar Lake Mine........................................... 91
Table 5.2: Cigar Lake Jet Boring Trial Dimensions ................................................................ 97
Table 5.3: Cigar Lake Jet Boring Trial Span Compared to Rock Strength.............................. 98
Table 5.4: Average Increase Between Frozen Face Mapping and Unfrozen Core Logging
(Mawson, 2012) .......................................................................................................................... 108
Table 6.1: Summary of Rock Formations and Rock Descriptions Used for the 2009
Geotechnical Logging of Samples .............................................................................................. 110
Table 6.2: Summary of 2009 Surface Freeze Holes for Geotechnical Sampling .................. 113
Table 6.3: Field Strength of Geotechnically Logged 2009 Drillholes ................................... 116
Table 6.4: Joint Roughness of Geotechnically Logged 2009 Drillholes ............................... 117
Table 6.5: Joint Alteration of Geotechnically Logged 2009 Drillholes ................................. 117
Table 6.6: Unfrozen RMR76 and Q' of Geotechnically Logged 2009 Drillholes ................... 118
Table 6.7: Summary of Surface Freeze Borehole Field Strength, RQD, and RMR .............. 119
Table 7.1: Summary of Frozen UCS Testing on Bleached Sandstone .................................. 132
Table 7.2: Summary of Frozen UCS Testing on Hematized Sandstone/Clay ....................... 134
Table 7.3: Summary of Frozen UCS Testing on Graphitic Metapelite Basement ................. 136
Table 7.4: ISRM Field Strength Estimates, after Brown (1981)............................................ 138
Table 7.5: Summary of Unfrozen Bulk Densities .................................................................. 148
Table 7.6: Summary of Cement Mixture Samples for Four-Point Beam Testing ................. 158
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Table 7.7: Summary of Drill Core Samples for Frozen Four-Point Beam Testing ............... 159
Table 7.8: Summary of Frozen Direct Shear Testing Results on Drill Core ......................... 165
Table 8.1: RMR Classification for Intact Rock Strength (Bieniawski, 1976) ....................... 167
Table 8.2: Descriptions of Rock Strength and Approximate UCS (ISRM, 1981) ................. 168
Table 8.3: RMR Classification for RQD (Bieniawski, 1976) ................................................ 170
Table 8.4: RMR Classification for Joint Spacing (Bieniawski, 1976) ................................... 170
Table 8.5: Jn Number for the Q Rock Mass Classification (Barton et al., 1974) .................. 171
Table 8.6: RMR Classification for Joint Condition (Bieniawski, 1976)................................ 173
Table 8.7: Q System Classification for Joint Roughness (Jr) (Hoek, 1980) .......................... 174
Table 8.8: Q System Classification for Joint Alteration (Ja) (Hoek, 1980) ........................... 175
Table 8.9: RMR Classification for Water (Bieniawski, 1976)............................................... 176
Table 8.10: Average Increase Between Frozen Face Mapping and Unfrozen Core Logging . 179
Table 8.11: Case History Summary of Frozen Rock Mass Conditions and Span.................... 180
Table 9.1: Summary of UCS Failure Angles ......................................................................... 189
Table 9.2: Frozen Material Properties .................................................................................... 192

x
List of Figures

Figure 1.1: Location of the Cigar Lake Uranium Deposit, after Fayek et al. (2002) .................. 5
Figure 1.2: Cross-Section of Cigar Lake Orebody and Underground Development .................. 6
Figure 2.1: Schematic Stress-strain Curves for Low (10-7 s-1), Intermediate, and High Strain
(10-3 s-1) Rates, after Schulson (1999) .......................................................................................... 12
Figure 2.2: Tensile and Compressive Strengths of Equiaxed and Randomly Oriented Fresh
Water Ice of About 1 mm Grain Size vs. Strain Rate, after Schulson (1999) .............................. 13
Figure 2.3: Typical Ductile Stress-Strain Curve for Polycrystalline Ice Under a Constant Strain
Rate ............................................................................................................................................... 14
Figure 2.4: Shear Stresses and Strain Curves for Frozen and Unfrozen Sands, after Youssef
and Hanna (1988) .......................................................................................................................... 17
Figure 2.5: Variation of Angle of Friction and Cohesion for Frozen Sand with Low Ice
Content, after Harris (1995) .......................................................................................................... 18
Figure 2.6: Frozen Soil Strength vs. Temperature, after Schultz and Hass (2005) ................... 19
Figure 2.7: Effect of Moisture Content on the Unconfined Compressive Strength of Frozen
Sand at -12oC and a Strain Rate of 2.2 x 10-6 s-1, after Andersland and Ladanyi (2004) ............. 20
Figure 2.8: Idealized Creep Curve............................................................................................. 22
Figure 2.9: Frozen Soil Frost Heave Behaviour, after Shultz and Hass (2005) ........................ 26
Figure 2.10: Strength of Granite, Limestone, and Sandstone in Uniaxial Compression, after
Mellor (1971) ................................................................................................................................ 28
Figure 2.11: Summary of Uniaxial Test Results for Unfrozen and Frozen Sandstone, after
Yamabe and Neaupane (2001) ...................................................................................................... 29
Figure 2.12: Axial Stress vs. Axial Strain for Unfrozen and Frozen Sandstone, after Yamabe
and Neaupane (2001) ................................................................................................................... 30
Figure 2.13: Strength of Granite, Limestone, and Sandstone in Uniaxial Tension, after Mellor
(1971) ............................................................................................................................................ 32
Figure 2.14: Scale Effects, Intact Rock to Jointed Rock Mass, after Wyllie and Mah (2007) 54
Figure 2.15: GSI Values for Blocky Rock Masses, after Marinos and Hoek (2000) .............. 56
Figure 2.16: Four Point Beam Bending Load Test .................................................................. 60
Figure 2.17: Critical Span Curve, after Lang (1994) ............................................................... 62
Figure 2.18: Weak Rock Mass Critical Span Curve, after Ouchi et al. (2004) ....................... 62
Figure 2.19: McArthur River Stability Graph with Ground Support, after Pakalnis (2012) ... 63
Figure 4.1: Athabasca Basin and Cameco Corporation Active Mining Projects ...................... 74
Figure 4.2: Cigar Lake Deposit and Alteration Limits, after Jefferson et al. (2007) ................ 76
Figure 4.3: Stereonet Plots of Structural Data from 1999 Underground Drilling, from
Baudemont (2000) Data ................................................................................................................ 79
Figure 4.4: Cigar Lake Geotechnical Zones .............................................................................. 81
Figure 5.1: Jet Boring Cavity Geology and Schematic of Surveyed Trial Cavities, after
xi
Cameco (2000) .............................................................................................................................. 95
Figure 5.2: Cavity 1, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade .................. 99
Figure 5.3: Cavity 2, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade .................. 99
Figure 5.4: Cavity 3a, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade .............. 100
Figure 5.5: Cavity 4, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade ................ 100
Figure 5.6: Jet Boring Cavity Span on the McArthur River Critical Span Curve with Ground
Support, after Pakalnis (2012) .................................................................................................... 101
Figure 5.7: 510L RMR Values and Diamond Drill Hole Trajectories .................................... 104
Figure 5.8: Combined Results of Core RMR vs. Drift RMR .................................................. 105
Figure 5.9: 510-8240 Drift RMR Compared to Rock Core RMR........................................... 106
Figure 5.10: 8220N Drift RMR Compared to Rock Core RMR ........................................... 107
Figure 6.1: Geological Variability of Material at the Cigar Lake Mine, after MDH (2008) .. 109
Figure 6.2: Borehole ST791-05, from 433.45 to 442.4 m ....................................................... 111
Figure 6.3: Rock Quality Designation Plots of Geotechnically Logged 2009 Drillholes ....... 115
Figure 6.4: 2009 Surface Freeze Holes for Laboratory Testing .............................................. 120
Figure 6.5: Cross Section North 10,032, Through Surface Freeze Holes, Unfrozen RMR76 . 121
Figure 6.6: Cross Section East 10,800 Through Surface Freeze Holes, Unfrozen RMR76 ..... 122
Figure 6.7: Cross Section East 10,790 Through Surface Freeze Holes, Unfrozen RMR76 ..... 123
Figure 6.8: Cross Section East 10,796 Through Surface Freeze Holes, Unfrozen RMR76 ..... 124
Figure 7.1: Inside Cold Room, Triaxial Cell Setup. Left Triaxial Cell is a Sample Freezing
Waiting to be Tested. Right Triaxial Cell is a Sample Undergoing Testing. ............................. 127
Figure 7.2: Triaxial Cell Filled with Mineral Oil, Sitting on Load Cell. Displacement LVDT
Sensor Seen to Top Right of Cell. Load is Applied by the Top Load Conducting Rod ............. 127
Figure 7.3: Syringe Pump Controlling Loading Rate and Measuring Load............................ 128
Figure 7.4: Glycol Transfer Unit Circulating Glycol in Copper Coils Outside of Triaxial Cell.
Glycol Circulating at Half a Degree Celsius Below Ambient Room Temperature. ................... 128
Figure 7.5: Cross Section of Frozen High Moisture Content Hematized Sandstone Showing
Little to No Ice Lensing Present after 24 hours Freezing at -10oC ............................................. 130
Figure 7.6: Frozen UCS vs. Total Strain of Bleached Sandstone Samples ............................. 133
Figure 7.7: Frozen UCS vs. Total Strain of Hematized Sandstone/Clay ................................ 135
Figure 7.8: Frozen UCS vs. Total Strain of Graphitic Metapelite Basement .......................... 137
Figure 7.9: Frozen UCS vs. Unfrozen ISRM Rock Strength, All Data................................... 139
Figure 7.10: Frozen UCS vs. Unfrozen ISRM Rock Strength, Good Data, Samples That
Failed Through Joints or Bedding Removed .............................................................................. 140
Figure 7.11: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-10oC ............... 141
Figure 7.12: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-20oC ............... 142
Figure 7.13: Frozen UCS vs. Strain Rate of All 2009 Samples, by Failure Mode ................ 143
Figure 7.14: Influence of Freezing and Strength Gain for Weak Cigar Lake Rock .............. 145
Figure 7.15: Influence of Temperature on Frozen UCS, 2009 Data, by Failure Mode ......... 146
xii
Figure 7.16: Influence of Temperature on Frozen UCS, All Data, by Rock Type ................ 147
Figure 7.17: Frozen UCS vs. Unfrozen Bulk Density ........................................................... 149
Figure 7.18: Frozen UCS vs. Porosity, by Material Type ..................................................... 150
Figure 7.19: Frozen UCS vs. Porosity, by Failure Mode ...................................................... 151
Figure 7.20: Frozen UCS vs. Moisture Content, 2009 Data .................................................. 152
Figure 7.21: Four-Point Beam Test Apparatus ...................................................................... 154
Figure 7.22: Frozen Tensile Strength vs. Moisture Content, Cement Samples by Mixture .. 161
Figure 7.23: Frozen Tensile Strength vs. Moisture Content, Cement by Joint Presence ...... 162
Figure 7.24: Frozen Tensile Strength vs. Moisture, Drill Core Samples by Joint Presence.. 163
Figure 7.25: Plot of Direct Shear Testing Results on Drill Core ........................................... 166
Figure 8.1: Empirical Support Design, after Grimstad and Barton (1993) ............................. 178
Figure 8.2: Case Studies Frozen RMR vs. Cavity Span on the McArthur River Rock Mass
Critical Span Curve, after Pakalnis (2012) ................................................................................ 180
Figure 8.3: Comparison of an Unfrozen RMR to Frozen RMR, after Bieniawski (1976) ...... 183
Figure 8.4: GSI Values for Blocky Rock Masses with Unfrozen and Frozen RMR, after
Marinos and Hoek (2000) ........................................................................................................... 184
Figure 8.5: Cross Section North 10,032, Unfrozen and Frozen RMR76.................................. 185
Figure 9.1: Mohr-Coulomb Failure Envelope ......................................................................... 187
Figure 9.2: Example of UCS Failure Angle ............................................................................ 188

xiii
Glossary
Bulk Density: Measure of the weight of the soil or rock per unit volume. Measured
in grams/cm3 or kilograms/m3.
Cohesion: Measure of internal bonding of the material. Part of the shear strength
used to describe the strength of a material to resist deformation due to
shear stress. Measured in kPa or Pa.
Flexural Strength: Defined as the material's ability to resist deformation under load, the
highest stress that a material can experience within the material at its
moment of rupture. Also termed modulus of rupture.
Internal Friction: Internal friction is caused by contact between particles of the material.
Part of the shear strength used to describe the strength of a material to
resist deformation due to shear stress. Measured in degrees.
Hoek-Brown: Failure criterion for isotropic rock material and masses.
Modulus of Elasticity: Mathematical description of an object’s tendency to be deformed
elastically when a force is applied to it. Defined as the slope of the
stress-strain curve in the elastic deformation region.
Modulus of Rupture: Defined as the material's ability to resist deformation under load, the
highest stress that a material can experience within the material at its
moment of rupture. Also termed flexural strength.
Mohr-Coulomb: Mathematical model that relates the shear strength to the stress of a
material element, equation: τ = c +σ tan (θ). Materials behaving
according to the theory are referred to as Mohr-Coulomb material.
Poisson's Ratio: Ratio of the amount of lateral strain to axial strain.
Stress: Internal resistance offered by a unit area of a material from which a
member is made to an externally applied load. Measured in kPa, MPa
or N/m2.
Tensile Strength: Defined as the maximum tensile stress that a rock can sustain. Rocks
placed in tension (outward pulling force) will fail at a much lower
value than in compression. Units of stress are in kPa, MPa or N/m2.
UCS: Unconfined Compressive Strength. The maximum force that can be
applied to a sample without breaking it. Units of stress are in kPa,
MPa or N/m2.
Young's Modulus: Modulus of elasticity measuring the stiffness of a rock material.
Defined as the ratio, under small strains, as the change in stress with
strain. Values reported in this thesis are calculated at 50% of the UCS
value.

xiv
Acknowledgements

I would like to acknowledge those who provided financial, technical and personal support during
the study of research program. It is with their help throughout that this project was completed.

Special thanks to Cameco Corporation and NSERC for their sponsorship of this research project;
specifically Kerry McNamara, Scott Bishop, and Ken Gullen.

Special thanks to my supervisors, Rimas Pakalnis and Erik Eberhardt.

I also thank Lukas Arenson, BGC Engineering, Stephen Gamble and David Sego (University of
Alberta) who assisted with the frozen laboratory testing providing invaluable comments and
usage of the cold room at the University of Alberta.

xv
1. Introduction
The uranium deposits in the Athabasca Basin in northern Saskatchewan are typically located at
the unconformity between the basement rock and an overlying porous sandstone layer. Above
and below the unconformity, the rock mass shows high variability in porosity and permeability
due to intense fracturing and alteration around the orebody. The porous nature of the sandstone
combined with a 450 meter hydrostatic head of groundwater and poor rock conditions have
resulted in large inflows and flooding of the Cigar Lake Mine, a prospective high grade uranium
property. Geotechnical challenges to mine the Cigar Lake orebody include groundwater control
and supporting the weak ground overlying and below the orebody. To mitigate the potential for
groundwater inflow, the Cigar Lake project plans to implement artificial ground freezing along
with the non-entry mining method of jet boring. Although artificial ground freezing has been
used for ground support and water control for many decades, the influence of artificial freezing
on a weakly jointed rock mass at depth is not well understood. This introduces uncertainty,
which impacts the safety and economic viability of the mines.

Natural ground freezing occurs seasonally in many areas of the world and can adversely affect
the performance of the ground and adjacent structures as the freezing of pore water to ice causes
a phase change expansion of approximately nine percent of the pore water volume. Freezing
results in a significant strength increase of the ground due to ice bonding in saturated soils and
rock masses.

Artificial ground freezing is typically a last resort excavation support alternative to cut-off walls
and grouting that involves the use of refrigeration pipes underground to convert in situ pore
water into ice. Artificial ground freezing to provide groundwater control and excavation support
is typically applied in shaft sinking and less commonly in deep underground mines. McArthur
River uranium mine, located 30 km southwest of Cigar Lake, is the only mine in Canada to
currently use ground freezing to create a permeability barrier between mine workings and
potential water inflow sources. The geological setting at Cigar Lake is similar to the McArthur
River mine in that the sandstone overlying the basement rocks of the deposit contains significant
water at high hydrostatic pressure; however, McArthur River currently does not rely upon frozen
ground for primary ground support only to control water.

1
Geotechnical boreholes to characterize the Cigar Lake orebody and surrounding area have been
completed from the mid-1980s to present. Initial samples of the weak rock overlying the orebody
have been collected to establish frozen strength parameters. A material properties data collection
program was completed by Cigar Lake mine in early 2009 to address data gaps from historical
geotechnical drilling and provide an understanding of the shear strength, time dependent
behaviour, and thermal properties of weak frozen rock under pressure. Four PQ (3”) boreholes
were cored through the orebody for material sampling as part of the surface freeze drilling test
program. Frozen laboratory testing was completed by the author on the weak rock overlying the
orebody to understand the failure mechanism and strength relationship with varying temperatures
and strain rates. The key focus of the laboratory testing is to improve in situ and laboratory
characterization methods and provide a better understanding of weak rock behaviour at sub zero
temperatures.

1.1 Thesis Outline


This thesis consists of nine chapters that include a description of the Cigar Lake mine operation
and development history, a literature study of the current research, a back analysis of historical
excavations in frozen ground at the McArthur River mine and Cigar Lake mine, results of the
frozen laboratory testing on Cigar Lake material, and subsequent analysis of the influence of
freezing on a weak and jointed rock mass.

Chapter 2 reviews the current research in the mechanical behaviour of frozen soil and rock,
mining in frozen ground, and various methods in understanding the failure mechanisms of a
frozen jointed weak rock.

Chapter 3 outlines the methodology of the research to understand the influence of freezing on a
weak and altered/fractured rock mass at depth.

Chapter 4 details the regional geology, hydrogeology regime and geomechanical properties of
the Cigar Lake mine rock types relevant to the research.

Chapter 5 details the back analysis of a jet boring trial in frozen ground at the Cigar Lake mine
and a comparison of unfrozen drill core and frozen face mapping at the McArthur River mine to
establish the influence of freezing on rock mass rating (RMR) classification values. A

2
comparison of the geotechnical parameters between Cigar Lake and McArthur River mines, both
operated by Cameco Corporation, is included in order to provide recommendations on artificial
ground freezing design. Geotechnical core logging and laboratory testing for freeze wall design
has been minimal at both the Cigar Lake and McArthur River mine sites.

Chapter 6 presents the current understanding of the geomechanical properties of the Cigar Lake
orebody, the material overlying and beneath the orebody, a strongly altered sandstone, and
altered basement metapelite, respectively. In 2009 a surface freeze drilling campaign was
completed at the Cigar Lake mine where select boreholes were sampled as part of a geotechnical
laboratory testing program for this research.

Chapter 7 discusses the frozen Unconfined Compressive Strength, frozen four point beam, and
frozen direct shear testing completed on the 2009 surface freeze drilling material to provide an
understanding of the gain in strength due to freezing of a weak rockmass, how a weak jointed
frozen rock mass fails, and to develop a model of the gained shear strength of a frozen joint

Chapter 8 presents the interpretation of case history data of mines in permafrost or artificially
frozen ground and the laboratory testing from the Cigar Lake mine to understand and predict the
behaviour of openings in frozen rock masses using the empirical approaches of the rock mass
rating (RMR) system.

Chapter 9 discusses the potential failure mechanisms in a frozen jointed weak rock mass and the
summary of geotechnical parameters as inputs for numerical modelling frozen weak rock.

The conclusions summarize the thesis findings including the gain in strength of freezing on a
weak rock mass, the behaviour of a weakly jointed rock mass under tensile stresses, and the
development of a frozen rock mass rating vs. span based on available case histories.

1.2 Research Objective


The objective of this research is to determine how freezing affects the behaviour of a weak and
jointed rock mass with direct application to the Cigar Lake mine. Cigar Lake’s orebody and the
adjacent surrounding rockmass will undergo bulk freezing prior to mining, at an approximate
depth of 430 to 450 m below surface. The weakest and most challenging material identified at
3
Cigar Lake Mine is the dense clay to very weak and altered sandstone directly above the
orebody, which will form the back of the jet bored cavity. Above this zone is a heterogeneous
and permeable material (sandstone origin) comprising soft to indurated sandy clay,
unconsolidated sand, and variably altered sandstone. The potential for high and uncontrolled
groundwater inflow events are mitigated through ground freezing; however, fracturing of the ice
cap above the orebody will be catastrophic, creating a direct conduit to high pressure water.

The orebody will be mined by jet boring, a non-entry mining method using pressurized water to
excavate cavities. In order to design the freeze wall (ice cap) and ensure stability of the jet bored
stability, a better understanding of cavity failure mechanisms in frozen weak rock is required.
The behaviour and stability of the mined out cavities once mining commences is a function of
the frozen rock mass overlying the orebody.

Potential failure mechanisms of an excavated ore cavity include the separation between unfrozen
and frozen material in the back of the cavity and severe cracking of the ice matrix. The behaviour
of frozen soil is well documented with extensive research in the mechanical and creep
relationships with varying grain sizes, moisture, and temperature. However, limited information
exists on the behaviour and failure mechanisms of frozen weak rock at great depth as the
majority of frozen ground research is based on permafrost regions in surficial soil. The influence
of freezing on a jointed weak rockmass at depth has not been cited in the literature to date.

This research will provide a better understanding of how a weak frozen jointed rock behaves in
order to assist with the freezing design for jet bored cavities at the Cigar Lake mine, such as the
thickness of frozen ground above the orebody (ice cap) and stable cavity dimensions for varying
ground conditions.

The Cigar Lake Mine (Cameco Corporation), a major sponsor of this research, will integrate the
results into the day-to-day mining and management of operations. The work will be used to
develop, evaluate and forecast safe, environmentally favorable mining strategies at depth for the
life of mine plan. Prevention of inflows is one of Cameco Corporation's greatest challenges
going forward that other companies in the industry share.

4
1.3 Location and Background
The Cigar Lake project, one of the world’s largest undeveloped uranium mines, is operated by
Cameco Corporation and located 660 km north of Saskatoon, about 40 km inside the eastern
margin of the Athabasca Basin region, as shown in Figure 1.1. The Athabasca Basin region
supplies 20% of the world’s uranium with the majority operated by Cameco Corporation. The
Cigar Lake deposit is a high grade uranium mineralization with proven and probable reserves of
more that 226.3 million pounds U308 at an average grade of 20.7% (Cameco, 2007).

Figure 1.1: Location of the Cigar Lake Uranium Deposit, after Fayek et al. (2002)

Discovered in 1981, the orebody is located at a depth of 450 m between the Athabasca sandstone
formation and the underlying Precambrian basement rocks. The deposit is approximately
1,950 m long, 20 to 100m wide, and ranges up to 12m thick, with an average thickness of about
5m (Figure 1.2).

5
Figure 1.2: Cross-Section of Cigar Lake Orebody and Underground Development

Project construction at Cigar Lake began in early 2005 and is anticipated to be completed in
2013. During test mining and mine construction, Cigar Lake project experienced several inflow
events due to poor ground conditions and high water pressures.

• In October 1999, a rock collapse lead to a water inflow of 40 m3/hr on the 465 mine level
near No. 1 Shaft. The inflow at this location was manageable, but the collapse was
believed to be approximately 3 m from the unconformity with the potential of becoming a
more significant inflow problem (MDH, 2008).

• During the sinking of Shaft 2 in April 2006, a water inflow occurred resulting in shaft
flooding; this event is believed to be a result of the reactivation of ancient fault structures
(Baudemont, 2007).

• In October 2006, a collapse in the vicinity of the 944 Drift East and the 773 Launch
Chamber on the 465 mine level caused an inflow event that flooded the mine completely.
The October 2006 inflow is located at the southern margin of the mineralized zone,
6
where sand locally comes in contact with the primary mineralized zone or clay cap
attributed to a combination of water pressures in unconsolidated material (near the
unconformity) and disturbance made to the east-west trending fault system close to the
unconformity (Baudemont, 2007).

• During mine dewatering in August 2008 a ground fall occurred at the 420L near Shaft
No. 1 during remediation from the 2006 inflow event. Water inflow associated with this
ground fall resulted in the mine flooding to ground surface.

1.4 Cigar Lake Mining Method


This section describes the Cigar Lake mining method based on input from the Cigar Lake
technical services team in 2009.

At Cigar Lake, mining will be conducted from the 465 m production level which is located 10 m
below the uranium deposit. Artificial ground freezing will be implemented to support the weak
rock surrounding the orebody to minimize the potential for a large water inrush while mining the
ore, and stop radon migration. Two strategies are being considered to freeze the ore zone prior to
mining. The first option is bulk freezing where vertical freeze holes from the 480 m level up
through the orebody will be drilled. Installing freeze pipes from surface to the 465 m production
level is the second option. The ground freezing system consists of an ammonia refrigeration
plant on surface, a surface and underground brine piping system and in-situ freeze pipes.
Calcium chloride brine at -30oC is delivered underground through pipes from a surface
refrigeration plant.

Jet boring is the proposed plan to mine out the Cigar Lake orebody and considered a unique and
novel non-entry mining method not applied in any other mine worldwide. The jet boring system
(JBS) developed by Cameco Corporation involves the following steps:

• artificial ground freezing of the orebody and surrounding rock,


• development of access crosscuts below the orebody,
• installation of cased pilot holes up through the ore,
• ore extraction with rotating high pressure water jets, and

7
• cavity backfilling with concrete.

The cutting of ore with high pressure water produces a slurry to be pumped in pipelines. Ore
extraction with rotating high pressure water jets is expected to produce cavities fairly circular in
shape measuring 4 to 5 m in diameter and heights varying with ore thickness (3 to 12 m).

Underground mining tests of the JBS were completed in 1992 providing the design basis for the
field trial in 1999 and 2000. In 2000, four cavities were excavated in frozen waste rock, just
below the ore as part of the second JBS test program. The study area was frozen through near
vertical freeze pipes installed through the orebody with calcium chloride circulating at -40C
through the freeze pipes. Several cavities were jet bored and surveyed to determined potential
cavity sizes. The cavities were noted to be stable for several days after excavation.

8
2. Literature Review
This section is a compilation of studies investigating the mechanical and thermal behaviour of
frozen soils, frozen hard rock masses, mining within naturally frozen soils and rocks, and rock
mass classification systems. This literature review is presented in its entirety as no applied
information exists on frozen ground with respect to its application on weak rock masses and their
design related to a mining environment.

The behaviour of frozen soil is well documented with extensive research in the mechanical and
creep relationships with varying grain sizes, moisture contents, and temperatures. However, the
behaviour and failure mechanisms of frozen jointed weak rock at depth (> 100 m) is not well
understood as the majority of frozen ground research is based on permafrost in surficial soil.

Limited to no research on the mechanical and thermal properties of weak frozen rock was
available at the time of preparing this thesis. Given the lack of mines operating at depth under
artificially frozen environments, research into mines operating in permafrost environments where
the ground (hard rock and soils) is frozen is reviewed here.

Key questions to address as part of this literature review include the following:
• What is the influence of freezing on joints and fractures in a rock mass?
• How does weak frozen material behave under pressure?
• How do frozen material properties compare to unfrozen geotechnical properties?
• Do we understand potential failure mechanisms such as separation between unfrozen and
frozen material, cracking of the ice matrix, or failure as a weak rock mass?
• What failure criteria for frozen, jointed, and weak rock masses have been established, if
any?

The following topics below are discussed in this literature review to address the key questions
outlined above.
• Artificial ground freezing history and uses in the mining industry;
• Mechanical and thermal properties of ice, soil, and rock;
• Behaviour of the interface between unfrozen and frozen ground;
• Excavations in frozen ground, including the performance, dimensions and behavior of the
cavity;
• Behaviour and failure mechanisms of unfrozen weak rock; and
• Rock mass classification systems and the influence of freezing on the input parameters.

9
2.1 Properties of Frozen Ground
2.1.1 Artificial Ground Freezing Background
Frozen ground is defined as soil or rock below 0oC in temperature and is independent of the
water and ice content within the soil or rock matrix (Andersland and Ladanyi, 2004). As the
temperature drops below 0oC, soil and weak rock masses become impervious to seepage and
increase in strength as ice bonds together adjacent particles providing structural support.
Artificial ground freezing (AGF) involves the use of refrigeration systems underground to
convert in situ pore water into ice. Benefits of AGF are that the ground remains undisturbed as it
is non-invasive and can be used in any soil formation regardless of structure, grain size,
permeability or groundwater flow velocity. AGF is versatile in soil and rock as long as there is
sufficient moisture for ice bonding and the regional groundwater flow is nominal.

Artificial ground freezing was first applied to support vertical openings in South Wales,
Australia in 1862 and patented by H. Poetsch in Germany in 1883 (Harris, 1995). Artificial
ground freezing is typically considered for excavation support in deep, difficult, disturbed or
sensitive ground or when complete groundwater cut-off is critical (Schmall et al., 2005). Ground
freezing has historically been used in shaft sinking through wet loose soils and recently for
temporary support or as an aid to recovery due to collapsed soils in other areas such as
underpinning, mining, deep excavations, and groundwater cut-offs. Artificial ground freezing for
deep excavation support has been applied in shaft sinking up to depths of 900 m in Saskatchewan
for difficult ground conditions and rock/soil interfaces producing large water inflows (Harris,
1995).

The primary objective of ground freezing is to remove heat from the ground until the
temperature is below the freezing point of the groundwater system. Continuous energy is
required to maintain and establish a freeze wall that is achieved through two options; a
refrigerated brine or liquid nitrogen system. The conventional freezing system is mechanical
refrigerated calcium chloride brine circulating through a closed circuit pipe system and returns to
the refrigeration plant for cooling. The chilled brine is typically circulating at -25oC to -40oC to
chill the strata to -5oC. Liquid nitrogen, the alternative, is allowed to evaporate and freeze within
tubes installed underground to cool the ground. Liquid nitrogen systems are commonly used for

10
rapid freezing as the system is more efficient than refrigerated chilled brine. Chilled brine
refrigeration plants are cost effective for long periods while liquid nitrogen as a refrigerant is
only viable for short term stabilization. Freeze wall growth and complete cut-off is typically
monitored in the ground with temperature probes. Closure of a freeze wall can be inhibited by
high groundwater velocity layers, undissolved contaminants, saline pore fluids, and dissolved
solids.

Schmall et al., (2005a), Shultz et al. (2005), and Harris (1994) summarize applications of ground
freezing projects in difficult highly sensitive ground or under high groundwater velocity.
Effective groundwater flow velocities in excess of 2 m/day is considered a threshold value on a
chilled brine freeze system as the high flow rate demands an excessive heat load (Schmall et al.,
2005). The critical groundwater velocity depends on freeze pipe spacing, coolant temperature,
soil permeability, shape and size of the design frozen mass. Remedial measures in difficult
ground include increasing freeze pipe spacing or reducing ground permeability through grouting.

Catastrophic failures of ground freezing projects have been rare, but partial failures due to an
unfrozen zone are not uncommon. Leakages in freeze walls due to higher than anticipated
groundwater velocities were fixed with additional freeze pipes and grouting around the leaking
zone (Schultz and Hass, 2005).

Material properties relevant for a ground freezing structural analysis are the strength and
deformation properties as frozen earth behaves visco-elastically and is subject to time-dependent
deformation under constant stress.

2.1.2 Ice Mechanical Properties


Pure ice is a crystalline structure that is obtained by the freezing of water. The mechanical
behaviour of ice is dependent on strain rate, temperature, porosity, grain size and structure.

Pure ice is typically polycrystalline with random crystal orientation whose response to a
deviatoric stress can be represented by a power law creep equation. For short periods of loading
polycrystalline ice behaves elastically with little recoverable deformation at high loading rates.
Under sustained loading, micro cracking may occur under low stresses with the cracks
dominating at high loading rates. When ice is loaded at small strain rates the maximum stress

11
remains the same initially and then decreases with an increase in confining pressure.

Ice failure modes are mainly dependent on the applied strain rate. The ductile-brittle transition in
ice occurs at lower strain rates under tension as the applied stress opens the cracks directly.
Under compression, the required tensile stress is generated locally through crack sliding.

Figure 2.1 illustrates the typical ice response to loading regimes under low (I), intermediate (II),
and high (III) strain rates (Schulson, 1999).

Figure 2.1: Schematic Stress-strain Curves for Low (10-7 s-1), Intermediate, and High
Strain (10-3 s-1) Rates, after Schulson (1999)

Note:
I – low stress loading regime, allows for creep and a sustained load
II – intermediate loading regime, the ice will fail at a higher tensile and compressive strength than under a low stress
environment, but in a brittle manner
III – high strain rate loading regime, the ice will fail in a brittle, with a higher compressive strength, though no
change in tensile strength

Figure 2.2 plots the results of several tests of ice under tensile and compressive loading
conditions. With increasing axial strain rate, samples in compression will gain strength.
However, the tensile strength of ice remains constant under varying strain rates. At low strain
rates, there is little to no compressive strength of ice. At higher strain rates, ice has a high
12
compressive strength.

Change in Compressive
Strength with Strain
Rate

Change in Tensile Strength with Strain Rate

Low Strain Rate High Strain Rate

Figure 2.2: Tensile and Compressive Strengths of Equiaxed and Randomly Oriented
Fresh Water Ice of About 1 mm Grain Size vs. Strain Rate, after Schulson (1999)

Typically, the tensile strength of ice varies from 0.7 to 3.1 MPa and the compressive strength
varies from 5 to 25 MPa over the temperature range -10 to -20°C. The ice compressive strength
increases with decreasing temperature and increasing strain rate, but ice tensile strength is
relatively insensitive to these variables (Petrovic, 2003). The implications of this are relevant to
the Kupol mine, discussed in Section 2.4.1, where the mine operates at just above freezing (1oC)
and is still able to confine the dead weight of the frozen back relying on cohesive strength. Ice
samples in uniaxial compression show a small volume increase during testing. When subjected to

13
shear stresses at low hydrostatic pressures, polycrystalline ice showed ductile yielding at low
strain rates. The strength of ice is dependent on the load path experienced by the ice, as
illustrated in Figure 2.3. The yielding and failure of polycrystalline ice under a triaxial state with
high hydrostatic pressures causes weakening and eventual melting. Ice generally behaves in a
ductile manner up to a strain rate of 10-4 above which ice goes through a transition to completely
brittle failure above a strain rate of 10-2 (Michel, 1978).

σ Peak Strength

Initial Yield Point

To residual
strength

1%
ε (%)
Failure Strain,
εt

Figure 2.3: Typical Ductile Stress-Strain Curve for Polycrystalline Ice Under a Constant
Strain Rate

2.1.3 Frozen Soil Mechanical Properties


Frozen soil is a four phase mixture comprising soil particles, ice, water, and voids. Voids can be
filled with air, ice, and/or unfrozen water. Frozen soil mechanical behaviour closely reflects that
of ice although unfrozen water may be present in the frozen matrix. Andersland and Ladanyi
14
(2004) consider the most important characteristic distinguishing the mechanical behaviour of
frozen soils from unfrozen soils to be the ice and water composition that constantly varies with
temperature and applied stress. The mechanical properties of a frozen soil at a given temperature
can vary from brittle to plastic depending on the unfrozen water content (Andersland and
Ladanyi, 2004).

The initial freezing temperature for cohesionless soils is close to 0oC and for fine grained soils
the temperature depression can be up to 5oC as the pore water does not freeze uniformly at the
same temperature. The rate at which soil freezes is dependent upon its thermal properties,
moisture content, and temperature. Generally sands and quartz rich soils will convert all water to
ice several degrees below 0oC; however, clay rich material will keep unfrozen water in the
matrix well below 0oC.

A significant amount of unfrozen water can still exist in fine grained soils below the initial
freezing temperature as thin liquid like layers on the particle surfaces. The unfrozen water
content will affect the thermal and mechanical properties of the frozen soil. Strength and
stiffness decrease with increasing unfrozen water content. Unfrozen water content is influenced
by mineralogy, temperature, and salinity of the pore water. Tice et al. (1976) developed
experimental unfrozen water content parameters for various soil types.

Determining the freezing temperature of the four phase solid, water, ice and gas mixture for soils
was studied by Miller (1980) who highlighted the influence of the unfrozen water content on the
freezing temperature.

2.1.3.1 Compressive and Shear Strength of Frozen Soil


As with unfrozen soil, the strength of frozen soil depends on interparticle friction, particle
interlocking and cohesion. In frozen soils, the bonding of particles by ice is the major stabilizing
factor. Ting (1983) indicates that three mechanisms control the strength of frozen soils; ice
strength, soil strength, and interaction between the ice matrix and soil skeleton. The soil skeleton
and ice matrix yield at different strengths when sheared in compression under low confining
pressures. Typically two yield points at 1 and 10% axial strain are present, corresponding to the
peak strength of the ice and soil, respectively. The ice strength dominates at low strains where
cracking of the ice matrix occurs at less than 1% strain (Sayles, 1988), which is before maximum
15
compression of the frozen sample.

The short term strength of frozen soil represents the instantaneous strength and is significantly
higher than the long term strength due to the brittle to viscoelastic response of ice under varying
load times. The short term strength of frozen soil is measured as the total stress at a constant
rapid deformation rate. Long term strength of frozen soil is a measure of its time dependent creep
behaviour and is determined using uniaxial creep tests at constant deformation rate and various
percentages of loading stress. The long term strength is typically 1.5 to 2.0 less than the short
term compressive strength (Andersland and Ladanyi, 2004).

Stress-strain behaviour of a frozen soil depends on soil type, mineralogical composition, ice
content, temperature, and strain rate. Strain rate and temperature have less influence on the
friction angle of a frozen sample, than on the cohesion (Andersland and Ladanyi, 2004;
Jessberger et al. 2003). Typically the friction angle will decrease with sub zero temperatures and
the cohesion will increase significantly, especially in non cohesive soils and very weak rock
masses where the ice is bonding together the particles.

Youssef and Hanna (1988) compared the stress-strain behaviour of unfrozen and frozen sands.
Frozen sands have higher shear strengths than unfrozen sands due to the interlocking nature of
the water in the matrix converted to ice. Figure 2.4 shows that at a temperature of -5oC, freezing
results in a shear strength increase by a factor of 2.5. At higher strain levels the friction angle
approaches that of unfrozen sand while cohesion approaches zero.

16
Frozen – exhibits first
peak, near that of ice

Figure 2.4: Shear Stresses and Strain Curves for Frozen and Unfrozen Sands, after
Youssef and Hanna (1988)

Nater et al. (2008) developed a correlation of the effective angle of internal friction (φ’) and
cohesion (c) with temperature dependent parameters, for example defining the volumetric ice
content (wi), where the strength of frozen soils depends on the temperature. Nater et al. (2008)
observed that the effective angle of internal friction decreases with the volumetric ice content,
whereas the cohesion increases with increasing ice content. The correlations are based on
laboratory tests carried out on undisturbed samples of alpine permafrost soils. Figure 2.5 depicts
the change in friction angle and cohesion with decreasing temperature after Harris (1995).

17
Cohesion

Friction

With decreasing temperatures, the


cohesion of a frozen sand will
increase. The friction angle will
increase slightly, then begin to
decrease with colder sub-zero
temperatures.

Figure 2.5: Variation of Angle of Friction and Cohesion for Frozen Sand with Low Ice
Content, after Harris (1995)

2.1.3.1.1 Influence of Strain Rate


Frozen soil stress-strain behaviour is strongly affected by strain rate. For lower strain rates a
sample exhibits plastic flow followed by small elastic deformation and as the strain rate increases
the strength increases and failure mode changes from ductile to brittle. Soil strength dominates at
larger strain rates influencing the long term frozen soil strength. The strain rate at which
transition to brittle behaviour occurs is higher for clays than gravels presumed due to the greater
unfrozen water contents (Andersland and Ladanyi, 2004). Cohesive strength of frozen soils
increases with strain rate. The ice matrix under normal pressure and temperature is more rigid
than the soil skeleton where it reaches peak strain under much lower strains.

2.1.3.1.2 Influence of Temperature


The strength of frozen ground becomes greater at lower temperatures, but decreases with the
applied loading time. In general, a decrease in temperature results in a significant increase in the
strength of frozen soil, but the brittleness also increases (Sayles and Haines, 1974; Haynes and
18
Karalius, 1977; and Haynes, 1978). Figure 2.6 shows the uniaxial strength (UCS) versus
temperature for typical soil types and for pure ice (Schultz and Hass, 2005). The average
temperature where frozen soil exhibits linear behaviour usually ranges between -5 and -25oC.

Note:
1. Fine Sand
2. Silty Sand
3. Medium Sand
4. Clay
5. Pure Ice
6. Pure Ice

Figure 2.6: Frozen Soil Strength vs. Temperature, after Schultz and Hass (2005)

2.1.3.1.3 Influence of Ice Content


Studies on the frozen soil mechanics of sand-ice mixtures were performed by Goughnour and
Andersland (1968), Kaplar (1971), Hooke et al. (1972), and Baker (1979). The studies
concluded that up to a grain volumetric content of 40%, pore ice governs frozen behaviour; at
40% by volume sand content particle contact is established; between 40% and 60% friction
governs; above 60% dilatancy adds to shear strength. Interparticle friction and dilatancy
influences the strength at mixtures greater than 40% sand by volume. At lower concentrations
the strength of the sand and ice mixture was only slightly higher than that of pure ice. High and
19
low ice contents tend to reduce the strength of the frozen ground, which peaks between 25 and
45% moisture content (Andersland and Ladanyi, 2004). Sayles and Carbee (1980) studied the
effect of silt concentration on the behaviour of ice-silt mixtures. At silt concentrations greater
than 50% displayed a strain-hardening where at concentrations less than 50% the mixture is
dominated by ice.

2.1.3.1.4 Influence of Saturation


Based on the research by Kaplar (1971) and Baker (1979) the strength of a frozen soil is
dependent on the degree of saturation, as the peak strength increases as the soil increases in
saturation content, reaching a peak frozen strength at approximately 30% water content (refer to
Figure 2.7). The lowest frozen compressive strengths are associated with completely dry and
fully saturated conditions. When a soil is completely dry, the strength is that of an unfrozen soil
as there is no added gain in pore water freezing and strength. With saturation increasing beyond
40%, fine sand has a compressive strength of approximately 60% of its maximum strength,
rapidly decreasing to the strength of frozen ice.

Figure 2.7: Effect of Moisture Content on the Unconfined Compressive Strength of


Frozen Sand at -12oC and a Strain Rate of 2.2 x 10-6 s-1, after Andersland and Ladanyi
(2004)

20
2.1.3.2 Uniaxial Tension
The amount of data on tensile testing of frozen soils is more limited than that on compression
testing. However, in general, the behaviour of frozen soil in uniaxial tension is more brittle
compared to uniaxial compression tests under similar conditions, but tensile strength is less
sensitive to temperature and strain rate (Haynes et al., 1985; Bragg and Andersland, 1982). The
failure strain in tension of the ice rich silt was approximately one order of magnitude lower than
that in compression (Zhu and Carbee, 1984; 1987). For frozen ice rich silt, the tensile strengths
remain constant up to the plastic-brittle transition, beyond which the tensile strengths decreased.

Sayles (1991) defined a peak tensile strength with a power law based on the uniaxial
compression values for a sandy silt, fine sand, and gravelly sand at temperatures of -1.1 to -6.7oC
and strain rates between 10-1 and 10-5 h-1. Yuanlin and Carbee (1985) studied the strain rate
effect on the tensile strength of silt and concluded that for ductile behaviour both the tensile and
compressive strength were substantially influenced by the strength of the ice matrix which was
similar in both tension and compression under the same testing conditions.

2.1.3.3 Creep Behaviour


When a frozen specimen is subjected to a load it will respond with an instantaneous deformation
and a time-dependent deformation, termed creep. Frozen soils are more susceptible to creep and
relaxation due to the presence of ice and unfrozen water where the strength is a function of
temperature. The creep response of ice varies with different soils given the potential of ice lens
formation. Frozen soil samples will creep under constant axial stress. During creep, the ice
content, temperature, time and strain rate will have significant effect on the strength of the frozen
ground. Creep strength of a frozen soil is defined as the stress level that can be resisted up to a
finite time at which instability occurs. Long-term strength of the frozen material will generally
decrease with time and is normally set at the time to reach inflection point on creep curve.
Frozen soil generally has a decrease in strength and stiffness from 40 to 60% of the initial value
due to creep (Shultz and Hass, 2005).

The significance of creep behaviour to the study of frozen ground at the Cigar Lake mine is that
the opening for a jet bored cavity or for a tunnel development through frozen ground could
squeeze beyond the allowable limit for deformation. Understanding the creep behaviour of the
ground in addition to its shear strength behaviour is important.
21
The basic creep curve (see Figure 2.8) comprises three stages, (1) primary (strain-hardening),
where the creep rate is decreasing, (2) secondary (linear), where the creep rate is constant, and
(3) tertiary (strain-softening), where the creep rate is increasing. Initially, the creep rate decreases
with time, thereafter the strain rate increases with time. Eventually, cracks develop in the ice
matrix and specimen fails. An increase in axial stress and decrease in temperature cause a
decrease in time to failure. The total strain a specimen undergoes consists of the initial and
delayed elastic strains and irrecoverable creep strain.

Figure 2.8: Idealized Creep Curve

Sufficient laboratory testing has established the creep behaviour of frozen soils. The non-linear
stress-strain behaviour of frozen soil has been described by Vyalov (1965), Ladanyi (1962),
Klein (1978), and Sayles and Haines (1974). Modelling creep behaviour can be done either
theoretically based on the quantified physical processes or empirically based on curve fitting.

Laboratory testing to monitor creep behaviour has well defined boundary conditions with
reasonably uniform stress and strain fields applied to the samples. However, strain rates applied
during in situ testing are often higher than those applied in the field or laboratory. In situ testing
methods such as pressuremeter testing minimize the effect of sample stress relief and quantify
the material properties on a larger scale. The pressuremeter test involves placing an inflatable
22
packer at depth and measuring the volumetric strain and applied pressure to estimate the
deformation modulus of the material. The pressuremeter provides an in situ estimate of the shear
modulus (G), short term and long term stress-strain relationships, and shear strength parameters.
Ladanyi and Johnston (1973) performed pressuremeter testing of frozen ice rich silty soils to
establish long term strength parameters.

Dusseault and Fordham (1993) note that creep is not typically associated with competent
unfrozen sandstone though high porosity poorly cemented sandstones which are the expected
rock overlying/comprising the Cigar Lake orebody, may undergo creep due to loading induced
grain packing. The transient creep observed in these poor quality sandstones weakens the bonds
causing structural collapse.

Dusseault and Fordham (1993) comment that there is no widely accepted method of
interpretation and analysis for hard and soft rock creep data as the mechanisms and processes
equations of the transient state are not clear. Rocks that are most likely to creep are softer, more
sensitive, soluble rocks and are often difficult to sample and prepare for laboratory testing.

2.1.3.4 Influence of Hydrostatic and Confining Pressure on Freezing


The Cigar Lake orebody is approximately 10 m thick at a depth of 430 m below ground surface.
A hydrostatic pressure of 5 MPa is expected on the frozen mass above the orebody. Based on
conversations with Cigar Lake Mine, the design freezing thickness above the orebody is
anticipated to be two times the thickness of the orebody.

The presence of groundwater and in situ stresses will exert hydrostatic pressure on the frozen
ground overlying the orebody, resulting in a combined mechanical and thermodynamic effect.
The isothermal compression governs the stress and the thermodynamic effect leads to pressure-
melting phenomena. Pressure-melting depresses the freezing point of ice that results in water
migration toward lower stress regions. When a hydrostatic confining pressure is applied to a
frozen granular mass, pressure melting will occur locally at grain-to-grain contacts. A pressure of
approximately 13.5 MPa is required to depress the freezing point by 1oC according to the
equation, dT/dp = -0.743 K/MPa (Andersland and Ladanyi, 2004). To summarize, a system will
require to be lowered by one degree beyond the design temperature to account for 1 atm

23
pressure.

Under low confining pressures the stress strain behaviour is brittle in tension and strain softening
in compression. The addition of confining pressure in frozen soils suppresses dilation and ice
cracking with a noticeable increase in soil strength and decrease in strain softening (Andersland
and Ladanyi, 2004). At high confining pressures a second yield occurs. For the second yield, the
failure envelope shows a friction angle close to that of unfrozen soil suggesting that the first
yield is related to the ice matrix strength and the second yield represents the frictional resistance
and residual strength. For clays, the effect of confining pressure on frozen specimens has been
noted to be less significant.

Sayles (1973) completed triaxial compression tests on saturated Ottawa sand to evaluate the
influence of confining pressure under a constant rate of strain and the rate of loading on strength
deformation under a constant load. Triaxial tests completed at a constant strain rate of 0.03%/min
showed two peaks representing the strength of ice and the second as the internal granular
friction. Cohesion and friction were found to be independent of each other after a strain of
0.02%.

Chamberlain et al. (1972) found that dilatancy was suppressed at confining pressures higher than
50 MPa on frozen sand mixtures. Chamberlain completed high pressure triaxial compression
tests at confining pressures ranging between 3.5 to 280 MPa. Samples were fully saturated and
frozen rapidly to -10oC and tested at a strain rate of 6%/min. Three distinct stress regions were
observed; a low pressure region of constant or increasing shear stress a mid-pressure region of
decreasing shear stress and a high pressure region of slightly increasing shear stress. At
confining pressures greater than 52.5 MPa, dilation is completely suppressed indicating crushing
of individual soil particles. Pressure melting is suggested to become critical at these confining
stresses given the suppression of dilation.

Ma et al. (1998) and Wang et al. (2008) describes the strength loss of frozen soil under
increasing confining pressure due to pressure melting of pore ice, particle crushing and
microcrack growth. The strength of a frozen soil increases to a maximum value with increasing
confining pressure as Chamberlain et al. (1972) described above, but decreases beyond confining
pressures of approximately 15-45 MPa.
24
Golder (2001) states that ice lens formation is not expected above a confining stress of 1 MPa.

2.1.3.5 Frost Heave


Frost heave is the expansion of frozen ground due to the phase change of water to ice in frost
susceptible soils. Forces are transmitted from the soil to the overlying foundation and can subject
it to large uplift forces (Andersland and Ladanyi, 2004). Heaving results from ice segregation
during freezing. In frost susceptible soils, additional water can migrate from unfrozen soil into
the frozen zone under a temperature induced suction gradient. Ice lenses form in all soil types by
the addition of water during slow moving or stationary freezing fronts. Normally, in coarse non
frost susceptible soils such as sands and gravels the pores will fill with ice and excess pore water
will drain into the unfrozen areas.

Heaving pressures also vary and depend mainly on the type of soil and its moisture content. In
general, coarse sands and clean gravels do not heave, while fine sand and silts are very
susceptible to heaving. Clays also are very susceptible to heaving although they normally heave
slowly but often with tremendous pressures. Silts show a high rate of heave but have much lower
heaving pressures than clays. High freezing rates in sands allow excess pressures to build; high
freezing rates in silts develops suction and ice lensing parallel to the freezing front; low freezing
rates in clay can have reticulate ice lenses which are preferential flow pathways.

The highest frost heave (as seen in Figure 2.9) occurs in soil with a permeability of 1x10-6 to
1x10-7 m/s, values typical for silt or silty clay (Shultz and Hass, 2005). The highest frost pressure
can occur in clayey soils. The hydraulic conductivity for water in frozen soils is small but not
zero and follows Darcy’s law (Burt and Williams, 1976; Lunardini et al., 1982; and Arteau,
1984).

25
Figure 2.9: Frozen Soil Frost Heave Behaviour, after Shultz and Hass (2005)

2.1.4 Frozen Intact Rock Properties


Limited information exists on the behaviour and failure mechanisms of frozen weak rock at
depth. The majority of previous research centers on the freezing and thawing of soils, with a
smaller number of studies involving massive good quality rock samples. Comparing these, the
strength of frozen rock behaves in a similar fashion to frozen soil where the strength depends on
interparticle friction, particle interlocking and cohesion. When the sample undergoes freezing the
failure mode transitions from plastic to a brittle behaviour due to the conversion of water to ice.

Rockmass properties vary with rock temperature and are related to the proportion of ice and
unfrozen water. As the temperature drops, mineral grains shrink and the formation of ice in pore
spaces contributes directly to the strength of the material.

The porosity of a rockmass is considerably lower than a typical soil specimen, and therefore the
26
water content has a reduced influence on the gain in compressive strength with freezing.
However, for a weaker, jointed rock mass, such as the Cigar Lake orebody and surrounding host
rock, there are more voids and open conduits for water to fill, yielding greater opportunity for
strength increase with freezing.

Strength values for frozen rock mostly focus on massive, good quality rock, with little jointing or
alteration. These studies were performed to support the design and construction of liquid
nitrogen storage caverns (i.e. for temperatures below -200oC). It must be emphasized that the
strengths involved (> 30 MPa) are not representative of the Cigar Lake material tested as part of
this research; unfrozen weak rock typically has zero tensile strength and a compressive strength
less than 25 MPa. This research is intended to build on the current knowledge of the influence of
freezing on a weakly jointed rock.

2.1.4.1 Compressive and Shear Strength


The strength criterion for isotropic rock is commonly defined by the Mohr-Coulomb shear
criteria, which is comprised of a cohesion and frictional component. Strength is defined as, the
largest stress (load per unit area) a rock can sustain until failure, and can be quantified in the lab
on a small cylindrical sample (intact strength) or for a rockmass in the field (rock mass strength).
The uniaxial compressive strength (UCS) is a common description or rock strength, with strength
then increasing as a function of confining pressure. This relationship (strength as a function of
confining pressure) is described by the Mohr-Coulomb relationship.

Initial work by Mellor (1971, 1973) measured the uniaxial compressive and tensile strengths of
water saturated and air dry granite, limestone, and sandstone rock core from temperatures of 25
to -195oC. Mellor observed that the compressive strengths increase with decreasing temperature.
Freezing was noted to increase rock strength by a factor of 4 in porous rock and by a factor of
1.8 in crystalline rock. Figure 2.10 shows compressive strength results, where the gain in
strength with decreasing temperature is evident up to -50oC, beyond which little gain in strength
is noted. Strength variation can be related to pore-size distribution and freezing characteristics.

27
Figure 2.10: Strength of Granite, Limestone, and Sandstone in Uniaxial Compression, after
Mellor (1971)

Further research by Kumar (1968), and Yamabe and Neaupane (2001) indicate a significant
strength increase in several rock types with sub-zero temperature. Young’s modulus increases
with a decrease in temperature; however, a further decrease in temperature from -10 to -20 C has
no effects at all on the Young’s modulus (Yamabe and Neaupane, 2001).

28
Figure 2.11: Summary of Uniaxial Test Results for Unfrozen and Frozen Sandstone, after
Yamabe and Neaupane (2001)

2.1.4.1.1 Influence of Strain Rate


Gunzel (2008) performed a series of constant strain and constant stress direct shear tests with
artificial samples simulating ice-filled rock joints. In constant stress tests, the ice-filled joints
show a parabolic relationship between normal stress and shear stress unlike the linear
relationship usually found in mineral filled rock joints (Barton, 1974).

Unfrozen UCS tests are typically undertaken at strain rates of 10-5 to 10-4 s-1 according to ISRM
standards (Brady and Brown, 2006). Very fast or very slow strain rates will influence the peak
29
strength of rock in the same manner as ice, the mode of failure will be brittle under fast loading
and ductile under slow loading (<10-8 s-1).

Figure 2.12 illustrates the influence of freezing and strain rate on saturated sandstone. With
increasing axial strain rates, the gain in strength of frozen sandstone is substantially higher than
lower axial strain rates.

Frozen

Unfrozen

Figure 2.12: Axial Stress vs. Axial Strain for Unfrozen and Frozen Sandstone, after
Yamabe and Neaupane (2001)

2.1.4.1.2 Influence of Initial Moisture Content


When freezing occurs in a partially saturated rock, water will initially migrate toward large
30
empty pores. Inada et al. (1997) and Inada and Kinoshita (2003) completed Brazilian tensile,
uniaxial tension, and uniaxial compression tests on tuff, granite, andesite, and sandstone samples
at temperatures from 20o to -160oC. At 15°C, the strength for saturated rock samples is lower
than that of the strength for dry samples. However, at -160°C the strength for saturated samples
is greater than the dry strength due to the conversion of the water in the pores to ice. Also, the
tuff having a higher porosity and thus higher moisture content than the granite specimen saw a
larger strength increase with sub-zero temperatures.

A large change in the tangential Young’s modulus with temperature is not seen in the dry
specimens; however, for saturated specimens, Young’s modulus increases significantly with
decreasing sub-zero temperatures.

Sammis and Biegel (2004) comment on Mellor (1971, 1973) testing data and explain the failure
behaviour using a damage mechanics model. In compression, the saturated samples show a
stronger increase in strength than the air dry samples. Both air-dry and saturated granite samples
strengthen at approximately the same rate.

The micromechanical damage model (Ashby and Sammis, 1990) can be used to explain the
strength increase difference between porous and crystalline rocks as the rock undergoes freezing.
Failure occurs on the sliding of pre-existing cracks in rocks which induces fracture damage and
ultimate failure. The damage mechanics explanation of this behaviour is that for saturated
samples the frozen water inhibits sliding on fractures and strengthens the sample. The flow
strength of ice increases as the temperature falls below the freezing point thus increasing the
apparent coefficient of friction and strengthening the samples. For air dry limestone and
sandstone samples there is not enough adsorbed water in the pores to provide significant
strengthening. For granite, a non-porous crystalline rock, the pre-existing microcracks are
narrower therefore there is little difference between air-dry and saturated specimens.

2.1.4.2 Influence of Freezing on Uniaxial Tension


Mellor (1973) observed that tensile strength increases with decreasing sub-zero temperatures.
Dry rocks gain tensile strength at an average rate of approximately 2 x10-3 MPa/oC with
decreasing temperature regardless of rock type and the saturated samples for granite, sandstone

31
and andesite samples show more strengthening at low temperatures than air-dry samples. Figure
2.13 shows tensile strength results by Mellor (1973) where the gain in tensile strength from
unfrozen to frozen conditions is significant, but little change in tensile strength with decreasing
temperatures beyond -10oC is evident.

Figure 2.13: Strength of Granite, Limestone, and Sandstone in Uniaxial Tension, after
Mellor (1971)
Dutta and Kim (1993) focussed on testing of tensile failure in their study of limestone and
granite samples. Brazilian tensile specimens under quasi-static and dynamic loading were tested
between 24 and -40oC. The tensile strength was found to be more sensitive to loading rate than
temperature. The samples showed a slightly higher average tensile strength in the frozen
specimen compared to that at room temperature. The average tensile strength of the rock samples

32
increased by 0.1% per drop in degree Celsius.

Also, the frozen tensile strength of wet specimens increased more than dry specimens at below
freezing temperatures. Inada and Kinoshita (2003) explained this noting that for granite, the
tensile strength fails along the largest crack which is too large to be saturated compared to the
smaller micro-cracks responsible for compressive failure.

2.1.4.2.1 Influence of Temperature


Rockmass properties vary with temperature and are related to the proportion of ice and unfrozen
water. As the temperature drops, mineral grains shrink and the formation of ice in pore spaces
contributes directly to the strength of the material.

As noted in Figure 2.11, the compressive strength increases with decreasing temperature,
substantially from unfrozen to -50oC, after which the gain in strength is minimal.

Chislov (1991) studied the effect of low temperatures on the strength of tuffaceous shales in a
highly fractured orebody and concluded that by increasing the ambient temperature from -2 to
above 0oC, the rock strength decreased by 20%.

Walder and Hallet (1985) present a mathematical model for the breakdown of porous granite and
marble by the growth of ice in cracks. The model predicts crack growth rates indicating that
sustained freezing is most effective in producing crack growth from temperatures between -4 to -
15oC. At higher temperatures, thermodynamic limitations prevent ice pressure from building up
significantly and at lower temperatures the migration of water for sustaining crack growth is
inhibited.

Glamheden and Lindblom (2002) measured frozen rock mass properties and completed
numerical modelling for an unlined hard rock cavern measuring 7m diameter and 15 m high in
Gothenburg, Sweden. The chamber is located approximately 70 m below ground surface and 30
m below the water table. The rock mass is a medium to fine grained, strong to very strong, non-
weathered, gneissic granodiorite. The Q-value is approximately 15, the RMR89 is approximately
75, and the GSI is 67 to 69. After lowering the cavern temperature to -40oC, laboratory testing
showed that the tensile strength increases with decreasing temperature and Young’s modulus and
Poisson’s ratio marginally increase at decreasing temperature.
33
2.1.5 Creep Behaviour in Weak Rock
Creep parameters are determined through loading the sample and testing at specified percentages
of the uniaxial short-term compressive strength. The generalized creep equation defines the total
strain, ε, composed of the instantaneous strain, εo, and creep strain ε(c).

The time dependent frozen compressive strength is calculated following the power law
approximations of Hult (1966) and Ladanyi (1972).

For the portion of the creep curve at and beyond the inflection point but before tertiary creep, the
total strain is defined as,

ε = ε(i) + ε (c)mint
Where:
ε(i) = lumped primary creep of defined by the intersection on the strain axis and is
expressed by the power law, εk(σ/σkθ)κ (σkθ is a temperature dependant total
deformation modulus)
ε min is the rate of steady state creep with time and is defined by the power law,
(c)

εc(σ/σcθ)n , (σcθ is the temperature-dependent creep modulus)

The primary creep law, Andrade's empirical creep law, defines the creep strain as
𝜀 (�) = 𝐴𝜎 � 𝑡 �

and re-written by Ladanyi and Johnston (1974) as


(�) 𝜎� � 𝜀� 𝑡 �
𝜀� = � � � �
𝜎�� 𝑏

Where n, b, and 𝜎�� are three experimentally determined coefficients from creep testing.

Based on similar material creep testing results in Andersland and Ladanyi (2004), typical values
of n and b for clay and sand are listed below in Table 2.1

Table 2.1: Values of Parameters in Primary Creep Law Equations, from Andersland
and Ladanyi (2004)
Frozen Soil e, void
Type Source b n 𝝈𝒄𝜽 (MPa) LL, PL Gs Ratio
Bat-Baioss Vyalov,
0.45 2.50 0.18 51, 24 2.73 1.045
Clay 1962

34
Frozen Soil e, void
Type Source b n 𝝈𝒄𝜽 (MPa) LL, PL Gs Ratio
Ottawa Sand Sayles, 1968 0.45 1.28 1.05 - 2.65 0.587

Two samples of intermediate clay from Golder (1986) laboratory testing program were taken for
constant stress creep tests. Each test involved the determination of the steady state strain rate
developed when applying two different stresses under unconfined conditions. Testing was
conducted at -5oC. Golder (1986) noted that the samples at the highest stress level (1000 kPa)
exhibited classical creep behaviour. EBA (1990) completed four frozen creep tests on
intermediate clay from boreholes U-8 and U-221 at a temperature of -20oC. Two of the samples
from borehole U-8 failed before steady state creep was measured.

Table 2.2presents the interpreted steady state creep rate achieved under the applied stress levels;
though, EBA (1990) commented that none of the samples achieved a true steady state creep.

Table 2.2: Summary of Creep Testing, after EBA (1990) and Golder (1986)
Time to
Failure
Bulk Steady (hours)
Moisture Unit Test Applied State Creep Steady State Onset of
Content Weight Temp. Stress Rate Creep Rate Tertiary
Sample No. (%) (kg/m3) (oC) (kPa) (%/min) (min-1) Creep
Golder,
18.0 2,142 -5 500 3.56x10-5 3.56x10-7 >120
G8-2
Golder,
18.0 2,142 -5 1000 6.40x10-5 6.40x10-7 67
G8-2
Golder,
23.6 2,023 -5 500 2.52x10-5 2.52x10-7 >167
G-41
Golder,
23.6 2,023 -5 1000 2.99x10-4 2.99x10-6 67
G-41
EBA,
Hole 221,
23.6 1,993 -20 2500 2.24x10-5 2.24x10-7 >72
Depth 454.7
m
EBA, Hole
221, Depth 23.6 1,993 -20 3000 1.42x10-5 1.42x10-7 >170
454.7 m

Mellor and Cole (1981) suggest that the peak stress from a constant strain rate experiment

35
corresponds to the point at which the minimum strain rate occurs on a typical constant stress
(creep) strain-time curve. The point on the creep curve and constant strain rate curve, therefore,
measures the material (behaviour) under a similar condition although the path to achieve this
condition differs. Analyzing EBA (1990) and Golder (1986) frozen test creeping data can be
compared to evaluate the flow law of frozen soils.

Applying the simplified flow law for frozen soil,

𝜀 � = 𝐵𝜎 �

Where
𝜀 � = strain rate
σ = applied stress
B = temperature dependent coefficient
n = exponent (temperature dependent)

The calculated values of B and n from Golder (1986) and EBA (1990) testing at temperatures of
-5oC and -20oC are summarized below.

Table 2.3: Cigar Lake Creep Parameters from Historical Testing


Testing Temperature B
(oC) -1
(min /kPa) n
-5 1.95 x 10-5 7.08
-20 5.13 x 10-14 15.57

Though there are only two sets of creep testing completed to date on Cigar Lake material, the
results show the effect of temperature on deformation properties. The colder temperature (-20oC)
significantly reduces the deformation rate by several orders of magnitude compared to the
warmer temperature (-5oC). For example, an applied stress of 3MPa, would lead to a deformation
of 1 x 10-6 min-1 at -20°C while the same stress applied to materials at -5°C would yield a
deformation rate of 5 x 10-2 min-1.

Given the lack of creep testing on Cigar Lake material at the design freezing temperature of -
12oC, the author recommends undertaking creep testing and a test jet boring trial similar to that
in 2000; however at the planned design frozen ground temperature of -12oC.

36
2.2 Thermal Properties
The thermal characteristics of the ground are important for thermal analysis to verify the freeze
hole layout and ensure an adequately thick freeze wall forms. A ground freezing thermal analysis
requires input data referring to geometry, thermal boundary conditions, and material
characteristics. The response of a soil to temperature changes is influenced by its thermal
properties: thermal conductivity, heat capacity, thermal diffusivity, latent heat, and thermal
expansion (Andersland and Ladanyi, 2004). Thermal properties vary depending on the water
content. The specific heat, defined as, the amount of heat required to change the temperature of a
substance by a given amount, depends on mineral composition and is defined as the ratio of its
heat capacity to that of water. Thermal conductivity, defined as a material's ability to conduct
heat, depends upon porosity, dry density, degree of saturation, and temperature.

Cooling a rock mass shrinks the mineral matrix and induces changes in thermal rock parameters,
(Glamheden and Lindblom, 2002). Lindblom (1977) and Aoki et al. (1989) evaluated the
decreasing linear thermal expansion coefficient with decreasing temperature. Mellor (1973)
evaluated the mean linear expansion coefficient of rock specimens between -10oC and -100oC
and -90oC and -160oC to 4.13 x10-6/oC and 3.52 x10-6/oC, respectively. This correlates well with
tests done by Kuriyagawa (1980). Lindblom’s test was performed under varying load conditions,
but the Mellor and Aoki testing was not. Differences in the results may be due to different test
procedures, as Mellor used dilatometers and Lindblom used a strain gauge glued to the rock
samples to measure thermal strain.

Kuriyagawa et al. (1980) and Aoki et al. (1989) reported that the thermal conductivity at -100oC
is up to 10 to 20% greater than at 20oC, with no major difference between dry and wet
specimens.

Park et al. (2004) completed laboratory tests on dry granite and sandstone from -160 to 40oC.
DSC (Differential Scanning Calorimeter) for specific heat, a transient hot-wire method for
thermal conductivity, and the strain gauge method for thermal expansion coefficient. Results
show thermal conductivity changed little with decreasing temperature. Specific heat and thermal
expansion coefficient decreased with decreasing temperature.

37
Frost propagation in a saturated material occurs with a phase change of water to ice and heat
transfer due to conduction. In frozen soil, the amount of heat transferred by conduction increases
with increasing dry density and degree of saturation. The long term behaviour of frozen ground
will be influenced by a thermal gradient from the freeze pipe to the excavation face.

As of 2009, all of the previous thermal modelling for Cigar Lake used material properties based
on calibrated values obtained from modelling at McArthur River in similar ground types.
Measured data from actual rock samples was available from previous McArthur River testing
and was used to verify that the trends developed in the dataset were reasonable (Stead and
Szczepanik, 1996). Assumptions were made regarding the degree of similarity of ground and
amount of water stored within the rock in these ground types. Newman (2007) carried out
thermal analyses of the actively freezing production ore zone at Cigar Lake in an attempt to
calibrate thermal properties and water contents at different elevations below the ore, within the
ore, and just above the ore.

Newman (2009) developed a spreadsheet which incorporates the theoretical relationships


developed by de Vires (1963) and Johansen (1975) for volumetric heat capacity and thermal
conductivity respectively. The calibrated values from the 2007 Cigar Lake model were used as
target final property values in the theoretical relationships while other parameters such as rock
density, quartz content, and porosity were altered so that the estimated properties matched the
calibrated properties.

2.3 Frozen/Unfrozen Interface Behaviour


The separation between the unfrozen and frozen boundary is considered a potential failure
mechanism in the back of a jet bored cavity. The back of the jet bored cavity is in horizontally
bedded altered sandstone. The potential for the frozen ground to separate at the unfrozen/frozen
interface warrants additional testing to be completed on Cigar Lake material, though was outside
of the scope of this research.

Direct shear testing of the unfrozen and frozen boundary of frozen soils has been completed by
Goto et al. (1988) and Thomson and Lobacz (1973). The shear strength at the frozen/unfrozen
interface was found to be greater than the shear strength of completely unfrozen soil. The
weakest zone lies in the unfrozen zone adjacent to the frozen/unfrozen boundary as it is free from
38
the influence of the suction force at freezing front.

2.4 Mining in Permafrost


Artificial ground freezing to provide groundwater control and excavation support is typically
applied in shaft sinking and less commonly in deep underground mines. Mining in the
permafrost regions of Canada, Alaska, and the Russian Arctic where the ground is perennially
frozen poses technical challenges similar to excavation in artificially frozen ground. Arctic mines
are within the continuous to discontinuous permafrost regions where the ground is below 0oC
year round in depths up to several hundred meters. Giegerich (1992) reviewed the technical
challenges of the Black Angel, Polaris, and Red Dog mines located in the Arctic region of North
America. Udd and Betournay (1999) summarize the current literature on the stabilities of
openings in frozen ground for mines located in the Arctic regions of North America and Europe.
All report a significant loss of strength when the host rock or ore rose above 0oC due to ice
melting. Udd and Betournay (1999) conclude that openings in frozen ground allowed for larger
excavation spans than under above freezing conditions. Mines operating in permafrost benefit
from increased roof stability and reduction of groundwater. However, when the ground
temperature increases to greater than -2C significant strength loss occurs causing instability
especially where the host rock has been highly altered or decomposed into a soil-like material.
Table 2.4 lists mines operating in permafrost regions. The majority of the mines in permafrost
conditions operate without ground control issues as long as the openings remain frozen.

39
Table 2.4: Summary of Relevant Mines in Permafrost
Mine Location Mining Ore In Situ Comments Source
Method Temperature
Asbestos Hill Quebec, Open pit asbestos -4.5 to -7oC Within an increasing Young’s Udd and
Canada modulus and compression and Betournay
shear wave velocities a decrease (1999)
in fragmentation after blasting
was noted
Black Angel Greenland Room and Zinc -12oC Giegerich
pillar (1992)
Jericho NWT, Canada Open pit Diamond - No published data on ground
conditions
Julietta Russia Longhole Gold and - See increase in RMR by 18% Wardrop
silver due to permafrost (2005)

Kupol Russia Open pit and Golder and - See increase in RMR due to Pakalnis
silver permafrost (2012)

Lupin NWT, Canada Longhole Gold -7oC -


open stoping
Nanisivik NWT, Canada Room and Lead zinc -10 to -12oC 1-2% ice
pillar
Polaris NWT, Canada room and Lead zinc -2oC Ore exhibits little strength after Andres
pillar and thawing (1999)
sub-level Pillar stages left open too long Giegerich
longhole cause cracks to form in adjacent (1992)
open stoping pillar stage
with backfill 5% ice
Raglan Quebec, Open pit, cut - See increase in RMR by 10- Wardrop
Canada and fill, and 60%% due to permafrost (2005)
longhole
Red Dog Alaska, USA Open pit Lead - Ore prevent the ice from Giegerich
thawing it was mined in the (1992)
winter
Schefferville Quebec, Open pit Iron - Significant strength loss in ore Udd and
Canada above freezing Betournay
10% ice (1999)
Shkolnoye/Matrosov Russia Shrinkage - See increase in RMR by 13% Wardrop
Stoping due to permafrost (2005)

Spitsbergen Norway Room and Coal -4oC Rock strength properties not Myrvang,
Store Norske pillar significantly influenced by (1988) and
permafrost Wandinger
At thawing bounding water (1999)
inflow and instability major
issue

2.4.1 Case Studies in Frozen Underground Mines


Wardrop (2005) in a report prepared for the Kupol mine (Bema Gold Corporation now Kinross)
studied the benefit of permafrost to improving ground conditions and its effect on excavation
design. The report examines the current exploration core logging data of Kupol and compares the
data with other mines in permafrost to establish a base case minimum ground support. Wardrop
(2005) states that whether a rock mass is frozen or not, the ground conations after excavation
depend more on the characteristics of the fracturing i.e. the block size, shape, and infilling
material, than on the intact material properties. For frozen ground the maximum unsupported
40
span is 16 m, though where frozen ground conditions cannot be guaranteed, the recommended
stope span is 5 to 6 m (Wardrop, 2005).

Pakalnis (2012) visited the Kupol mine and commented the following:

• Areas visited including the 455 level noticed significant improvement from the unfrozen
RMR76 of less than 25 observed in the drill core compared to the frozen face RMR76 of
60. Spans excavated were typically 6 m.
• The freezing assists the overall stability in the operation and should be considered as
augmenting the ground support in place, but not replacing the support.

The following summarizes the improvement in rock mass quality due to freezing at several
Russian underground mines in permafrost. Caution should be used when comparing the data
from case studies, as the improvement in RMR from unfrozen to frozen conditions assessed by
Wardrop (2005) assumed that the increased span opened in frozen conditions is relatable to a
frozen RMR by the Grimstad and Barton (1993) chart. Better practice is to assess the frozen
RMR conditions in the field with face mapping and to compare the unfrozen RMR conditions
using geotechnical core logging.

Note that the Russian case studies presented in Wardrop (2005), did not observe the unfrozen
RMR conditions at the exposed face.

2.4.1.1 Shkolnoye/Matrosov Mine


The Shkolnoye/Matrosov Mine is located in northeastern Siberia, Russia. The mine is entirely
located within the permafrost zone. Wardrop (2005) states the following:

• The average hanging wall conditions without benefit of permafrost are classified as good
rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q’ = 17.8 and
RMR = 70.
• Based on the empirical support design chart (Grimstad and Barton, 1993), relating Q and
excavation span and to recommended support requirements, with an ESR value of 5 for
temporary mine openings, the resulting maximum span is 35 m. However, the mine has
50 x 50 m shrinkage stope panels that are stable. The exceeded maximum span predicted
by empirical methods is attributed to permafrost.

41
• A back analysis of the minimum rock mass condition required to support a 50 m stable
span relates to a minimum increase in rock mass quality of 13% from the unfrozen RMR
value.

2.4.1.2 Julietta Mine


The Julietta Mine is located in the Magadan region of Russia. The mine is entirely located within
the permafrost zone. Wardrop (2005) states the following:

• The ground conditions without benefit of permafrost are classified as poor rock mass
quality according to Barton’s Q’ and Bieniawski's RMR, where Q’ = 3.4 and RMR = 55.
• Based on the empirical support design chart (Grimstad and Barton, 1993), relating Q and
excavation span and to recommended support requirements, with an ESR value of 1.6 for
permanent mine openings, the resulting maximum span is 5.6 m. However, the mine had
8m stable spans on the 745m and 850m levels. The exceeded maximum span predicted
by empirical methods is attributed to permafrost.
• A back analysis of the minimum rock mass condition required to support a 8 m stable
span relates to a minimum increase in rock mass quality of 18% from the unfrozen RMR
value.

2.4.1.3 Raglan Mine


The Raglan Mine is located in the Nunivak region of northern Quebec, Canada. The mine is
entirely located within the permafrost zone. Wardrop (2005) states the following:

• KW 1475 Stope - the ground conditions without benefit of permafrost are classified as
poor rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q’ = 1.5
and RMR = 47. The excavation was stable in frozen conditions up to a span of 50 m. A
back analysis of the minimum rock mass conditions required to support a 50 m stable
span relates to a minimum increase in rock mass quality by 70-80%.
• C 1460 L Cut - the ground conditions without benefit of permafrost are classified as fair
to good rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q =
10 and RMR = 65. The excavation was stable in frozen conditions up to a span of 40 m.
A back analysis of the minimum rock mass conditions required to support a 40 m stable
span relates to a minimum increase in rock mass quality by 13-18%.
• Q 1350 Cut - the ground conditions without benefit of permafrost are classified as fair
rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q = 7.5 and
RMR = 62. The excavation was stable in frozen conditions up to a span of 35 m. A back
analysis of the minimum rock mass conditions required to support a 35 m stable span
relates to a minimum increase in rock mass quality by 13%.
• The estimated difference between the frozen and unfrozen rock quality is a factor of 15 or
more.
42
• Permafrost provides a greater percentage of improvement for weaker ground conditions
than for stronger ground conditions. This relationship decreases exponentially with
improving ground conditions

2.4.2 Case Studies in Frozen Soil and Ice Deposits


Russian and U.S. researchers have examined the stability of underground excavations in frozen
soil deposits and ice. Underground of mining frozen gravel deposits in Alaska, Yukon, and
Russia have all been developed using variations of the room and pillar method and are typically
less than 100 m in depth. The properties of frozen gravel and silt depend on many variables
including in-situ temperature, ice content, particle size and composition, and stratification.
Nelson (2001) commented that the most important characteristic of frozen placer materials is
their tendency to creep and to exhibit considerable deformation before failure.

2.4.2.1 Fox Tunnel, Alaska


The Fox tunnel located near Fairbanks, Alaska was excavated in warm ice-rich silt. The test area
geology is comprised of 15 to 20 m of silt overlying 1.5 to 4.5 m of Wisonconsin gravel and
schist bedrock. Rooms measuring 4.6 x 15.2 x 2.4 m at 15 to 20 m depth were excavated in
frozen gravel with successive slabs taken off the back. Gravels are several meters thick in the
back and sidewalls. Excavations were noted to deform considerably by plastic flow when kept at
the original ground temperature of -1.1oC to -0.6oC due to the high ice content of the silt. Roof
subsidence was monitored to measure the flowing of the overlying silt. Pettibone (1973)
concluded that the creep of the frozen silt could be reduced with circulation of cold air to cool
the tunnel walls. Microseismic monitoring to detect unstable roof conditions did not monitor any
noises during removal of the jacks supporting the roof. Pettibone (1973) theorized that the
deformation observed was due to creep of ice matrix and not fracturing.

Weerdernburg and Morgenstern (1984) analysed the in situ deformation behaviour of the Fox
Tunnel in Alaska showing that the flow law for polycrystalline ice does not yield an upper bound
to the observed room closure measurements. The tunnel closure is believed to be from creep and
plastic yielding.

2.4.2.2 Dome Creek Drift, Alaska


The Spokane Research Center of the U.S. Bureau of Mines conducted a ground stability analysis
43
to understand the behaviour of underground openings in permafrost at a small underground
placer mine, the Dome Creek Drift Mine, northeast of Fairbanks Alaska. Mining induced stresses
and displacements in frozen gravels were monitored over nine months from 1993 to 1994 in a
retreat room and pillar section. The depth to bedrock near the instrumented site is less than 46 m.

Biaxial stressmeters, two-point horizontal extensometers, two-point vertical extensometers,


string potentiometers, manual closure point stations, convergence meters, and temperature
sensors were installed at various locations in a retreat room and pillar section of the mine.
Measurements in the Dome Creek Drift Mine showed that roof to floor closure depended on the
width of the entry, proximity to active mining, and elapsed time. The roof usually moved as a
unit creeping slowly into the entry until slabs developed along silt layers or other planes of
weakness. Closure occurred slowly and predictably (Seymour et al., 1996 ). The overlying frozen
gravels exhibited mass flow behaviour slowly creeping in to the mine openings until roof slabs
separated under their own weight or along planes of weakness such as interbedded silt horizons.

2.4.2.3 Greenland
The U.S. Army Cold Regions Research and Engineering Laboratory (CRREL) monitored three
excavations in glacial ice in the Greenland Ice Cap to assess the feasibility of tunnels and rooms
in ice for storage (Abel, 1961; Russel, 1961). The second tunnel excavation closed due to
unpredicted excessive deformations of the openings attributed to warming of the ice.

2.4.3 Ground Control of Frozen Placer Deposits


Bandopadhyay et al. (1996) completed finite element analyses of roof to floor convergence for
simulated entries in frozen gravel accounting for both material characteristics and heat transfer.
The relationships between opening convergence, time and span were investigated based on a
finite-element analysis of the thermo-elasto plastic creep of frozen gravels. Analysis shows that a
linear relationship exists between span and roof-floor convergence at different times. Roof floor
convergence was modelled at air temperatures of -0.6oC and -2.8oC. The higher the air
temperature, the larger the roof deflection as a greater difference between the air and ground
temperatures result in more intensive heat exchange. A higher temperature within the rockmass
means a larger decrease in Young’s modulus and greater increase in Poisson’s ratio. With
increasing rock temperature the modulus of elasticity of the rockmass decreases and the
rockmass shows plastic behaviour.
44
Soviet researchers defined stability classes for excavations in frozen placer materials (Nelson,
2001). The stability class includes recommended stable spans and pillar sizes from shallow
excavations in frozen gravel and silt material. Summarized below in Table 2.5.

Implications of the classification system for the maximum span of excavations in frozen soil to
the Cigar Lake mine is to provide a basis for maximum spans given the lack of available data for
mining in frozen weak rock.

Table 2.5: Soviet Classification of Frozen Intermediate Roof Materials Up to 15 m


Thick and Stable Spans after Extraction, after Emelanov et al. (1982)
Maximum
Thickness span of
of affected openings
strata (m) for Room
for and Pillar
Temperature, Ice Content, Monolithic Monolithic
Stability Class Composition (oC) (wet wt.%) Roof Roof
I. Highly stable Alluvial coarse grained deposits < -6 < 25 14-20 35-45
Alluvial and lacustrine deposits -6 to -3 < 25 13-16 25-35
Sandy and loamy deposits < -3 < 25
Homogeneous silty and clayey deposits < -4 25 to 50
II. Stable Alluvial and lacustrine sediments with < -3 < 25 for
interbedded fine layers coarse grained
25 to 50 for
fine grained
Alluvial and lacustrine coarse grained -3 to -2 < 25 10-13 30-25
deposits
Gravelly sand deposits -4 to -3 25 to 50
Homogeneous silty and clayey deposits -2 to -1 25 to 50
III. Medium
Interbedded clay and gravel deposits < -6 < 25 for
stable
coarse grained
25 to 50 for
fine grained
Ground ice > 60
Alluvial and lacustrine coarse grained -2 to -1 < 25 7-10 10-15
deposits
Gravelly sand deposits < -6 25 to 60
Homogeneous silty and clayey deposits -2 to -1 25 to 50
IV. Poorly stable
Interbedded clay and gravel deposits -2 to -1 25 to 50
Loess silt and clay -3 to -1.5 25 to 50
Ice rich silt -6 to -3 > 50
Ground ice -6 to -3 > 60
V. Unstable Plastic alluvial > -1.5 < 50 4-7 6-10
Plastic alluvial with sandy matrix > -1 < 50
Unconsolidated and cemented by ice Any <3
Ground ice > -3 > 60

45
2.5 Weak Rock Mass Behaviour
The Cigar Lake orebody is located at an unconformity between sandstone and basement
metapelite rock comprising very weak rock to soil like material. Above and below the
unconformity, the rock mass shows variability for tens of meters in porosity and permeability
due to fracturing and alteration processes. Rock mass classification and geotechnical domains of
the ground conditions at the Cigar Lake mine were completed previously by the mine and their
consultants though are lacking detail on the properties of the weakest material, typically the ore
and overlying clay altered sandstone. Understanding the behaviour of unfrozen weak ground is in
itself a challenge, and therefore this section focuses on the behaviour of weak rock and
establishing failure criteria, and modifying these classification systems for frozen weak rock.

The process for designing excavations in hard rock masses is well established in geotechnical
literature. Excavation through weak rock masses requires a more thorough design as squeezing
and/or instability are common. Weak rock masses result from processes such as alteration and
faulting creating low strength, sheared, and crushed material with a loss of any interlocking
structure which may have existed. Weak rocks are often overstressed at low stress levels as a
result of their low strength and high deformability. These characteristics can lead to yielding,
slabbing, spalling, ravelling, and squeezing conditions.

Several different authors have defined conditions under which they would consider a rock mass
to be weak:

• Hoek (1999) defines weak rock as that where the in-situ uniaxial compressive strength
(UCS) is less than about one third of the in situ stress acting upon the rock mass.
• The ISRM (1981) defines a rock mass with a UCS between 0.25 to 25 MPa as being
weak to extremely weak.
• Robertson (1988) defines a weak rock as any rock mass where the Mohr-Coulomb
effective shear strength parameters are less than c’=0.2 MPa and φ’=30o, which is
equivalent to a UCS strength of less than 0.7 MPa.
• Pakalnis (2008) defines a weak rock mass as that with a rock mass classification value
(RMR76) less than 45.

46
The material providing support of a jet bored cavity above the Cigar Lake orebody is considered
a weak rock mass ranging from a dense/indurated clay to weak and altered sandstone. The
following sections outline rock mass classification schemes and their application to weak rock
masses.

2.5.1 Rock Mass Classification Systems


Rock mass classifications systems are useful as a quick assessment of the rock mass conditions
for support design and stability assessment. A rock mass rating is determined by assigning
numerical values to features that are considered to influence its behaviour, and combining these
into an overall rating. Rating values have subsequently been correlated with the observed stable
spans of unsupported excavations, stand-up times of unsupported spans, support requirements for
various spans, cavability, and pit slope angles (Brady and Brown, 2006). Terzaghi (1946) was
the first to develop a rock mass classification system originally for the estimation of loads to be
supported in the design of steel arches for tunnel construction. Terzaghi’s classification terms are
very subjective descriptions of the rock mass. The two most common rock mass classifications
systems are the CSIR Rock Mass Rating (RMR) by Bieniawski (1976, 1989) and the NGI
Tunnelling Index (Q-System) by Barton et al. (1974). More recently, the GSI system (Hoek et
al., 1995) was developed as a visual extension of the RMR based on geological observations of
the size and shape of intact rock blocks (blockiness) and surface condition of the discontinuities.

Weak rock masses are complex and have highly variable properties in stiffness, strength, and
failure modes that lead to difficulties in applying classification systems. Classifications such as
RMR and Q were created for jointed rock masses whose behaviour is controlled by
discontinuities and do not specifically address unique characteristics of weak rocks such as
overstressing or deterioration. In poor rock conditions, even though the rock masses have similar
rock mass classification values, the failure modes, and rock support requirements were very
different due different degrees of interaction between the intact rock and discontinuities (Mathis
and Page, 1995).

Comparing the RMR and Q-system, both methods incorporate geological, geometric and
design/engineering parameters in arriving at a quantitative value of their rock mass quality
(Hoek, 2007). Rock mass classification values are dependent on input parameters such as the
intact rock strength, rock quality designation (RQD), joint spacing, joint alteration, and
47
groundwater condition. Both RMR and Q can be adjusted to account for the relative gain in
strength from unfrozen to frozen weak rock for subsequent use in design for an ice cap overlying
a mined out cavity.

2.5.1.1 Rock Quality Designation


The Rock Quality Designation (RQD) created by Deere (1964), is a quantitative index of rock
mass quality based upon rock core recovery by diamond drilling. RQD is defined as the
percentage of core recovered as intact pieces of 100 mm or more in length relative to the total
length of the core run. Mechanical breaks due to drilling, handling, or high stress are ignored as
only natural core breaks are considered in this calculation. Core with an estimated unconfined
compressive strength less than 1 MPa (ISRM rock hardness less than R1) are not be included in
the RQD and should be assigned an RQD of zero.

2.5.1.2 Geomechanics Classification System (RMR)


Bieniawski (1974, 1986) introduced a geomechanics’ classification system for rock masses based
on experiences in South African tunnelling projects in 1973 with revisions in 1976 and 1989.
The Rock Mass Rating (RMR) is the sum of six rock mass rating parameters: uniaxial
compressive strength, RQD, joint spacing, joint condition, groundwater condition, and joint
orientation. Ratings are assigned to each of the weighted parameters and the sum of these ratings
defines the RMR and rock mass quality. RMR values range from zero to 100, indicating
extremely poor rock to extremely good rock, respectively.

Table 2.6 lists the parameters and their assigned rating values for Bieniawski's 1976 version. The
biggest difference between RMR76 and RMR89 is in the joint condition description and ratings,
but there are also slight changes to the UCS and joint spacing values and ratings.

48
Table 2.6: 1976 Rock Mass Rating Classification Scheme, from Bieniawski (1976)

Parameter Range of Values


point load For this low range -
strength > 8 MPa 4-8 MPa 2-4 MPa 1-2 MPa uniaxial compressive
Strength of index test is performed
intact rock
uniaxial
material 100-200 50-100 10-25 3-10 1-3
1 compressive > 200 MPa 25-50 MPa
MPa MPa MPa MPa MPa
strength

Rating 15 12 7 4 2 1 0

2 Drill core quality RQD 90-100% 75-90% 50-75% 25-50% < 25%
Rating 20 17 13 8 3
Spacing of Joints > 3m 1-3 m 0.3-1 m 50-300 mm < 50 mm
3
Rating 30 25 20 10 5

Slickenside
very rough slightly Slightly
d surfaces
surfaces rough rough
or Gouge <
hard joint surfaces surfaces Soft gouge > 5 mm
5 mm thick
wall rock hard joint separation or
Condition of Joints or Joints
4 not wall rock < 1mm Joints open > 5 mm
open 1-5
continuous separation soft joint Continuous joints
mm
no < 1 mm wall rock
Continuous
separation
Joints

Rating 25 20 12 6 0
Inflow per
10 m 25-125
None < 25 l/min > 125 l/min
tunnel l/min
length
Groundwater
5 Ratio 0 0.0 - 0.2 0.2 - 0.5 > 0.5
General Water under
Moist Severe Water
Condition Completely Dry moderate
only Problems
s pressure
Rating 10 7 4 0

The RMR76 (Bieniawski, 1976) classification system is calculated as follows:


RMR76 = P1 + P2 + P3 + P4 + P5
Where: P1 is the strength of intact rock material (rating = 0 to 15);
P2 is the drill core quality, Rock Quality Designation, RQD (rating = 3 to 20);
P3 is the spacing of joints (rating = 5 to 30);
P4 is the condition of joints (rating = 0 to 25); and,
P5 is the groundwater (rating = 0 to 10).

49
The rock mass conditions can be classified follows: Class I – Very Good Rock (RMR > 80);
Class II – Good Rock (60 < RMR < 80); Class III – Fair Rock (40 < RMR < 60); Class IV –
Poor Rock (20< RMR < 40); and Class V – Very Poor Rock (RMR < 20).

2.5.1.3 Rock Tunnelling Quality Index, Q


The Rock Tunnelling Quality Index (Q) was developed by Barton et al. (1974) for the
determination of rock mass characteristics and tunnel support requirements based on hard rock
tunnels in Scandinavia. The Q rating varies on a logarithmic scale from 0.001 (exceptionally
poor) to greater than 400 (exceptionally good). The Q rating is based on six parameters: RQD,
number of joint sets (Jn), joint roughness (Jr), joint alteration/infilling (Ja), water (Jw), and stress
reduction factor (SRF). Use of the Q system for mining applications will give conservative
answers (Potvin, 1980) as it was designed and is used for civil applications.

Q rating is calculated using the following equation:


 RQD   J r   J w 
Q =   ×   ×  
 n   J a   SRF 
J
Where each parameter relates to:
RQD/Jn = measure of the block size
Jr/Ja = roughness and frictional characteristics of joint walls or infilling; shear strength
Jw/SRF = two stress parameters; active stress

Table 2.7 lists the input parameters for Jn (number of joint sets), Jr (joint roughness parameter),
and Ja (joint alteration).

50
Table 2.7: Q Rating Parameters, from Barton et al. (1974)
Description Jn Description Jr
0.5 to
Massive, no or few joints 1.0 Discontinuous joints 4
One joint set 2 Rough and irregular, undulating 3
One joint set plus random 3 Smooth, undulating 2
Two joint sets 4 Slickensided, undulating 1.5
Two joint sets plus random 6 Rough or irregular, planar 1.5
Three joint sets 9 Smooth, planar 1
Three joint sets plus random 12 Slickensided, planar 0.5
Four or more joint sets, random, heavily 15 Zones containing clay minerals thick enough to prevent wall
1
jointed, "sugar coated" contact
Crushed rock, earth-like 20 Sandy, gravelly, or crushed zone thick enough to prevent wall
1
contact

Infill
Description Ja
Thickness
none

Tightly healed, hard, non softening, impermeable filling 0.75


Unaltered joint walls, surface staining only 1
2
< 1mm

Slightly altered joint walls, non-softening mineral coatings, sandy particles, clay-free disintegrated rock
3
Silty or sandy clay coatings, small clay fraction (non-softening)
< 2mm

Softening or low friction clay mineral coatings, I.e. kaolinite, mica, chlorite, talc, gypsum, graphite, and
4
small discontinuities of swelling clay (discontinuous coatings, 1-2mm or less in thickness)

Sandy particles, clay-free disintegrated rock 4


> 2mm but < 5mm

6
Strongly overconsolidated, non-softening clay mineral fillings (continuous <5mm thick)
8
Medium or low over consolidated, softening clay mineral fillings (continuous <5mm thick)
8-
Swelling clay fillings (continuous > 5mm thick) Values of Ja depend upon percent of swelling clay-sized 12
particles, and access to water.
Zones or bands of disintegrated or crushed rock and clay
* Strongly over consolidated, non-softening clay 6
* Medium / low over consolidation, softening clay 8
8-
* Swelling clay (i.e. montmorillonite) 12
5
≥ 5mm

Zones or bands of silty clay or sandy clay, small clay fraction, non-softening.
Thick continuous zones or bands of clay
10 -
*Strongly over-consolidated, non-softening clay 13
6-
*Medium / low over-consolidation, softening clay. 24
6-
*Swelling clay (i.e. montmorillonite) 24

The classification ratings for the Q’ values are as follows: Class I – Very Good Rock (40 < Q’ <
100); Class II – Good Rock (10 < Q’ < 40); Class III – Fair Rock (4 < Q’ < 10); Class IV – Poor
Rock (1 < Q’ < 4); and Class V – Very Poor Rock (Q’ <1).

51
2.5.1.4 External Factors and RMR’ and Q’ Calculations
RMR’ and Q’ are modified versions of the RMR and Q that assumed dry conditions and exclude
the SRF term (RMR does not have a stress parameter). This is done for the purpose of assessing
the rock mass ratings in the absence of external factors, where these may be accounted for in
separate calculations. For example, groundwater and in situ stresses are sometimes better
accounted for using numerical modelling methods, but RMR and Q may still be required to
estimate the rock mass properties to provide model input; pore pressures and in suit stresses are
not properties of the rock mass.

RMR76’ is calculated using the first four terms; the rock mass is treated as if it were completely
dry and a groundwater rating of 10 is assigned. Very favourable joint orientations should be
assumed and the Adjustment for Joint Orientation value should be 0.

The Q’ value was defined according to the following formula, without any correction for
external influences such as stress or water conditions (i.e. Jw = 1 and SRF = 1).

RQD Jr
Q' = ×
Jn Ja

Again, RMR’ and Q’ should only be used where the design procedure specify their use. Where
water pressures or high in situ stresses are present, these should be accounted for either
empirically or numerically.

2.5.1.5 Discussion
Milne (2007) discusses issues with rock mass classification systems that arise when the same
rock mass can yield different classification values depending on subjectivity in assessing the
joint orientation, stress conditions, drift orientation, depth, and excavation history. The Q-system
can differentiate between more than 60 conditions of joint surfaces making repeatability an issue.
As previously noted, typically groundwater and stress factors are omitted to obtain rockmass
properties for the purpose of numerical modelling and analysis. These are accounted for
explicitly in the design calculations.

Both the Q-system and RMR system were not developed to specifically address weak rock
conditions, though both have been modified over the years to account for a wider range of rock

52
mass conditions. This was one of the objectives of Marinos and Hoek (2002) in their
development of the Geological Strength Index (GSI) system to visually classify rock masses.

2.5.1.6 Relating Q and RMR


Based upon 111 case histories, Bieniawski developed a relationship between RMR and Q
(Bieniawski, 1976).

The Q-value is related to Bieniawski’s RMR value using one of the following equations:

RMR = 9 ln(Q) + 44
RMR − 44
or, Q = 10 21

2.5.2 Modification of Rock Mass Classification Systems for Frozen Ground


Rock mass classifications are used to estimate rock mass behavior, excavation stability, and
provide ground support guidelines (Milne et al., 1998). Establishing unfrozen and frozen rock
mass rating values for various material types can be used to understand the influence of freezing
on the empirical rock mass rating and stable open span relationships for underground cavities.

The two main rock mass classification systems RMR and Q were developed for unfrozen rock
masses. Both systems have similar input parameters for rock strength, RQD, joint
condition/alteration, joint spacing, and water. When a rock mass undergoes freezing, some of
these parameters will be influenced by freezing and others will not. Specifically, the influence of
water freezing in joints and whether this can be treated as a healing of a joint is an obvious
starting point. Building on this, the time span the excavation is expected to remain open, long
term (months) or short term (days), will influence whether a frozen joint should be counted for as
increasing in the rock mass quality.

The development of a frozen rock mass rating system and its application as an empirical
approach for ground control in frozen ground is discussed in detail in Section 8.

53
2.5.3 Rock Mass Strength
The strength of an intact rock sample compared to that of a jointed rock mass varies considerably
due to scale effects. The intact rock is the strength of a point sample measured by Unconfined
Compressive Strength (UCS) testing, a sample typically measuring 2” in diameter by 6” in
length. Compared to the rock mass strength, which encompasses the discontinuities, and is
influenced by spacing, infilling, and the compressive strength of the rock. Figure 2.14 (after
Wyllie and Mah, 2007) depicts the transition due to scale effects from intact rock to the rock
mass strength with increasing sample size and influence of jointing.

Figure 2.14: Scale Effects, Intact Rock to Jointed Rock Mass, after Wyllie and Mah (2007)

Hoek and Brown (1980) developed a shear strength criterion for the rock mass based on a back-
analysis of fractured rock masses for the design of underground excavations in hard rock. The
criterion was initially based on the properties of the intact rock, and then included the properties
and characteristics of the joints in the rock mass. The generalized Hoek-Brown Failure Criterion
(Hoek, 2006) for jointed rock masses is defined by:


𝜎��
𝜎�� = 𝜎�� + 𝜎�� �𝑚� + 𝑠�
𝜎��

54
Where 𝜎�� = Maximum effective principal stress at failure
𝜎�� = Minimum effective principal stress at failure
𝑚� = Value of the Hoek-Brown constant m for the rock mass
s and a = Constants which depend on the rock mass
𝜎�� = Uniaxial compressive strength of the intact rock pieces

Estimating the strength of the rock mass, an interlocking matrix of discrete blocks, with
laboratory testing has been found to not be practical, and needing to rely on visual observations
(Hoek, 2006). Marinos and Hoek (2000) developed the Geological Strength Index (GSI), a visual
assessment tool for jointed rock masses to estimate the rock mass strength (Figure 2.15).

55
Figure 2.15: GSI Values for Blocky Rock Masses, after Marinos and Hoek (2000)

The GSI provides a system for estimating the reduction in rock mass strength for varying
geological conditions (Hoek, 2006). The GSI value is related to the degree of fracturing and the
condition of the fractures. Higher GSI values represent very good quality rock masses where low
GSI values represent very poor quality rock mass conditions.

56
The influence of freezing on jointed weak rock mass will be investigated in this thesis with
frozen UCS, direct shear, and four-point beam testing. However, the overall gain in strength due
to freezing is believed to have a greater impact on the rock mass, which can be estimated using
the GSI chart and Rock Mass Rating (RMR) system.

2.6 Failure Mechanisms in Frozen Stratified Ground


Failure of an underground rock excavation is influenced by stress, structure, and the rock mass.
In weak rock, stress induced failures are not a concern due to the yielding nature of the rock
mass. Weak rock mass failure is typically due to the overall degradations of the rock mass and
mobilization of friction (in contrast, failure of strong brittle rock is driven by cohesion loss). The
failure surface through weak rock is a complex combination of failure through soft intact rock
along weak joints and through soil like weathered zones. Robertson (1988) states that where the
RMR is greater than 40 the stability will be determined by the orientation and strength along
discontinuities, and when the RMR is less than 30, failure may occur through the rock mass at
any orientation. Structural features can control the stability of excavations at shallow depths and
in de-stressed areas. Structurally controlled failures occur when features such as joints, bedding,
or faults intersect to form blocks or wedges that can slide or fall due to gravity.

The Cigar Lake orebody is hosted in sandstone with joints parallel to bedding and random
subvertical fractures due to cross-jointing and faults. Jet bored cavities will be excavated in
frozen, medium strong, pitchblende rock overlain by several meters of frozen very weak, jointed,
sandstone to dense clay. Potential failure mechanisms of an excavated cavity include the
separation between unfrozen and frozen material in the back of the cavity and cracking of the ice
matrix due to the larger stresses on the roof beam. Ice-filled rock joints are a potential plane of
weakness in the frozen rockmass depending on the aperture and infilling of the joint prior to
freezing. Parallel laminations and stratifications can be a dominant factor controlling stability of
roofs in large excavations. In stratified ground the only load acting on the detached strata is the
beams own weight. Underground openings in bedded rocks can expect to develop an arch
structure in the back of the opening and at a small scale the immediate roof deflects downward as
a beam.

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2.6.1 Beam Theory
The traditional approach to understand stability in stratified ground is to model the immediate
roof as if it were a beam. Beam theory assumes that the immediate roof can be represented by a
series of equal width beams, with a length equal to the room span. The stable roof span is
designed for the allowable tensile stress of the roof strata. A beam is capable of carrying loads in
bending as it applies loads transverse to its longest dimension. Beam bending induces failure by
flexure as the rock mass can separate at bedding planes due to deflection.

Simple beam testing is commonly used to determine the first crack strength and flexural strength
of concrete or fibre reinforced concrete. Two loading methods are practiced on beams supported
on two outer points, i) third-point loading, termed center point loading by the ASTM, and ii)
four-point loading, termed third-point bending by the ASTM. In third-point beam bending the
entire load is applied at the center of the span and the maximum stress concentrates in the center
part of the beam. Four-point beam bending applies two concentrated loads on top of the beam
with the maximum stress located at each point load.

Four-point loading calculates the flexural strength assuming that the fracture initiates at the
center of the beam. If fracture occurs outside the maximum moment region greater than 5% of
the span length the strength results are considered to be invalid. Under third point or center point
loading the location of the fracture is not an issue as fracture at a location other than mid-span
corresponds to a lower extreme fibre stress than exists at mid-span as the bending moment varies
linearly from zero at the support to maximum at mid-span. Four-point beam bending is
recommended for testing frozen weak rock behaviour because Goodman (1988) states that four-
point testing yields better reproducibility of results than three-point loading.

A beam section is expected to crack for the first time when the stress reaches the value of the
modulus of rupture. Mechanical properties of the beam can be characterized by peak load, first
crack load associated with crack deflection and residual flexural load. The flexural strength also
termed ‘modulus of rupture’ is the maximum tensile stress on the bottom of the specimen
corresponding to peak load and is calculated using simple elastic beam theory. Typically the
flexural strength is two to three times the rock specimen’s tensile strength under four-point
loading (Goodman, 1989). If the material is homogeneous, tensile strength and flexural strength
would be equivalent.
58
No ASTM or ISRM standard exists on beam testing of cylindrical rock core. Related standards
included ASTM standards for concrete and fibre reinforced concrete and an ISRM standard on
notched rock core specimens under four-point loading to estimate the fracture toughness.

• ASTM C 78-02 - Standard Test Method for Flexural Strength of Concrete (Using Simple
Beam with Third-Point Loading).

• ASTM C 293-08 - Standard Test Method for Flexural Strength of Concrete (Using
Simple Beam with Center-Point Loading).

• ASTM D 1635 - Standard Test Method for Flexural Strength of Soil-Cement Using
Simple Beam with Third-Point Loading.

• ASTM C 1018-97 - Standard Test Method for Flexural Toughness and First-Crack
Strength of Fiber-Reinforced Concrete (Using Beam with Third-Point Loading).

Concrete beam testing methods for the purpose of establishing the beams ability to resist slab
failure under bending follow ASTM C 78 or ASTM C 293-08 which determines the flexural
strength of concrete using a simple beam with third point loading. Modification of standard
concrete beam testing is part of the first phase of frozen beam laboratory testing to gain an
understanding on a controlled frozen sample prior to testing the rock collected from Cigar Lake.
The rock core sampled from the 2009 diamond drilling of surface freeze holes at Cigar Lake will
be tested with a four point beam apparatus to determine the failure mechanisms of frozen jointed
weak rock mass.

The failure of a rock beam through four-point loading allows for a simple and repeatable flexural
test. Four-point flexural loading on a rock beam with the bottom of the core supported on points
near the ends and the top of the core loaded from above yields better reproducibility of results
than three-point loading (Goodman, 1989). The tests setup is illustrated in Figure 2.16. The
modulus of rupture for four-point loading of cylindrical rock specimen with loads applied at L/3
from each end and reactions at the ends is defined as TMR = 16PmaxL / 3πd3 (Goodman, 1989).

59
Figure 2.16: Four Point Beam Bending Load Test

Where Pmax = maximum load


L = length between load reactions on the lower surface
d = core diameter

2.6.2 Voussoir Analogue


The failure of underground openings in stratified ground has been observed to not fail acting as a
simple beam, but rather composed of individual rock blocks (Sofianos, 1996). These blocks
formed by transverse discontinuities cutting bedding are termed “voussoirs”. The development of
tensile cracking or discontinuities normal to the beam inhibits the tensile capacity of the beam
creating a compression arch from the abutments to a highpoint at midspan. Different voussoir
beam models and failure criteria have been proposed by Brady and Brown (2006), Sofianos
(1996), and Diederichs and Kaiser (1999).

Voussoir beam theory states that in a confined situation the ultimate strength of a beam is larger
than its elastic strength. A beam will develop a compressive arch carrying its own weight and
transmitting it to the abutments with an assumed linearly varying load distribution, resulting in a
stronger beam assuming Voussoir conditions exist.

2.7 Span Design of Underground Excavations


Failure of a rock mass is influenced by the size of the opening, structures, and rock mass
strength. Empirical relationships relating rock mass quality and underground span opening have
been developed based on past performance in underground mines and excavations. The term
60
“critical span” used by design methods/graphs refers to the largest circle that can be drawn
within the boundaries of the excavation when viewed in plan.

2.7.1 Critical Span Empirical Chart


The critical span curve (Figure 2.17) developed by Lang (1994) provides a relationship between
span and the RMR rock mass quality to evaluate the back stability in cut and fill mines. The
graph is divided into three areas: stable, potentially unstable, and unstable. These are
characterized as follows:

1) Stable Excavations
a. No uncontrolled falls of ground
b. No observed movement in the back
c. No extraordinary support measures implemented
2) Potentially Unstable Excavations
a. Extra ground support has been installed to prevent potential falls of ground
b. Movement in the back of 1mm or more in 24 hours has been observed (Pakalnis, 2002)
c. Increase in the frequency of popping and cracking indicating ground movement
3) Unstable Excavations
a. Area has collapsed
b. Support was not effective in maintaining stability

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Figure 2.17: Critical Span Curve, after Lang (1994)

Figure 2.17 is a simple and useful tool that aids in the design of underground man-entry openings
later updated by Wang (1999). The updated span design curve chart has uncertainties below
RMR76 values of 50 and above RMR76 values of 80 due to the lack of data in the very poor
quality and good to excellent quality rock masses.

Ouchi (2005) updated the critical span curve after Wang (1999) to include additional data points
in weak rock, specifically for RMR76 less than 50. These are shown at the lower RMR76 range,
marked by “green lines” in Figure 2.18, where points in the previously defined unstable one were
shown in mining operations remain stable with only local support.

Figure 2.18: Weak Rock Mass Critical Span Curve, after Ouchi et al. (2004)

Pakalnis (2012) with the support of Cameco’s McArthur River mine, updated the Critical Span
Curve based on McArthur River mine openings with ground support in unfrozen ground. Figure
2.19 shows the updated potentially unstable zone (solid black lines) compared to the original
potentially unstable zones (dashed red lines) based on the data sets from Ouchi (2005), and
Wang (1999).
62
The McArthur River mine updated span curve was developed based on observations of the rock
mass quality and span in supported ground excavations including failures such as the Bay 12
failure. The stability graph shifted the potentially unstable zone to the left to match the span and
area. Observations of the influence of freezing on the RMR will be plotted on the same
McArthur River stability graph as McArthur River has similar rock mass conditions as Cigar
Lake. Although the potentially unstable zone at McArthur River is based on empirical
observations with ground support, the frozen unstable/stable curve will be developed from a
different approach.

Figure 2.19: McArthur River Stability Graph with Ground Support, after Pakalnis (2012)

2.8 Applicability of Hoek-Brown Parameters to Frozen Ground


Application of Hoek-Brown brittle parameters to frozen ground was investigated by Yang et al.
(2012) and noted it to be applicable in low stress environments though did not correspond well in
high confining stress environments. Yang et al. (2012) discovered that the Mohr-Coulomb
strength criterion fit the low confining stress range of the frozen soil specimens as the frozen soil
has a linear relationship with confining pressure. However, for frozen soil under high confining

63
stresses, the strength relationship with confining pressure exhibited a non linear relationship.
Based on experimental testing Yang et al. (2012) found the strength of frozen soil increased with
confining pressure up to a limit; however, the strength decreased with further increase of
confining pressure beyond this limit. At high confining pressures, the non linear strength of
frozen soils is attributed to pressure melting and crushing of the ice crystals. Frozen soils
therefore tested in the low stress range can be expected to have higher friction values than those
at high confining pressures.

In order for Yang et al. (2012) to describe the non-linear strength characteristic of frozen soil
better, the Hoek-Brown criterion (Hoek et al., 2002) was modified by incorporating a new
parameter to account for the effect of pressure melting and crushing phenomena.

The new formulation was presented as:

𝜎� − 𝐴𝜎� 𝜎� �
= �𝑚 + 1�
𝜎� 𝜎�

incorporating a new parameter to account for the nonlinear strength characteristic of frozen soil
where m, n and A are constants for materials determined by the Levenberg-Marquardt fitting
method.

The laboratory data for the testing range of confining pressures was not included in this research
and therefore quantifying what high stress environment was applied to this testing is difficult to
compare with the conditions at the Cigar Lake mine.

64
3. Methodology
This section outlines the process followed to understand the influence of freezing on a weak and
altered/fractured rock mass at depth.

The Cigar Lake orebody is located at the unconformity between metamorphic basement rocks
and sandstone at a depth of approximately 430 m. Regional faulting and alteration processes in
northern Saskatchewan have created a series of uranium deposits in the Athabasca basin along
this unconformity. The alteration surrounding the orebody during uranium mineralization created
a highly heterogeneous and permeable zone of poor ground comprising soft to moderately
indurated sandy clay, unconsolidated sand and altered rock (sandstone above the orebody and
metapelite basement below).

Cigar Lake mine construction commenced in 2005; however, the underground levels were
flooded from 2006 to 2010 due to several water inflow events due to loss of ground. The
geotechnical data collection program carried out for this research was initially planned to sample
material from both surface and underground drilling. However, the underground levels were
inaccessible after the last inflow event in the summer of 2008 limiting material sampling to
surface diamond drilling. The author believes that sampling the Cigar Lake material underground
in an unfrozen and frozen state, combined with underground in-situ testing is essential for
understanding the behaviour of frozen weak rock.

3.1 Assessment of Existing Information


A review of the literature on frozen soil, rock, and mining within frozen ground provides detailed
information on the sub-zero behaviour conditions of soil (sand, clay, mixed gravels) and hard
rock storage caverns for liquid nitrogen under extremely cold conditions (up to -196 oC). Limited
research data was found on the behaviour of frozen weak rock, especially at depth.

Laboratory testing of rock core in a sub-zero environment that was sampled in an unfrozen state
from both the Cigar Lake project and McArthur River mine has been completed on a small scale
over the past 20 years. However, the previous research did not address or adequately give insight
into the failure mechanisms and behaviour of a cavity in frozen weak rock.

65
Existing geotechnical site investigations, hydrogeological reports, geological mapping, and
diamond drill hole information, can be reviewed in order to:

1. define geological/hydrogeological variability and types of materials to be encountered.


2. identify mechanical and thermal material property data gaps in previous site
investigations relevant to ground freezing design and stability.
3. quantify the percent clay/silt of the matrix and clay mineralogy to establish how the
frozen material will behave.
4. develop a database of creep parameters from geotechnically similar materials.

Developing a database of frozen strength, creep, and thermal parameters from geotechnically
similar materials is ongoing to complement the current Cigar Lake laboratory database. The clay
cap and clay ore zone would be compared to ice poor materials of similar plasticity and grain
size gradation. For loosely unconsolidated zones of material such as altered sandstone/sand,
assuming known creep parameters of ice rich sand will be conservative.

3.2 Conceptual Model of Failure Mechanisms


Cigar Lake mine intends to mine the uranium ore through the process of jet boring, a non entry
mining method. Jet bored cavities are developed by a high pressure water nozzle rotating in a
pilot hole from the top of the cavity to the base. Cavity dimensions are expected to be the height
of the ore (ranging 5 to 15 m in height) with diameters that will vary depending on the ground
conditions and excavation sequencing. The behaviour and stability of frozen material over the
mined out cavities once mining commences is a function of the frozen rock mass. The stability of
the frozen cavity will depend upon the excavated span, rock mass strength, length of exposure,
thermal regime, and ground mass ice content. Failure can occur due to wedge fallout, slab
failure, gravity driven caving, and beam failure.

A material data collection and laboratory testing program was undertaken here focusing on the
influence of ice in increasing the strength of weak rock and the influence of freezing on rock
joints with and without infilling. Frozen unconfined compressive strength (UCS) and frozen

66
beam testing is explored in a series of laboratory tests to determine the failure mechanism of a
typical frozen weak rock overlying the Cigar Lake orebody. Only after gaining an understanding
of frozen rock mass behaviour, the stability and stand up time of a jet bored cavity can be
assessed. Verification of the conceptual model of frozen weak rock masses will be compared
with current mining practices in frozen ground at the McArthur River mine and historical field
trials at the Cigar Lake mine.

3.3 Material Properties Sampling Program


Cigar Lake Mine undertook a diamond drill core sampling program in 2009 to address data gaps
from historical geotechnical drilling and laboratory testing and to better define the highly
variable nature of the altered zone over the orebody. This will provide additional information of
the unfrozen and frozen geotechnical properties of a weak and jointed rock mass. A diamond
drilling contractor was retained in 2009 to complete a surface freeze drilling program of eight
boreholes, located approximately 150 m north of Shaft 1 at Cigar Lake. From the surface freeze
boreholes, four PQ (3”) holes were cored through the orebody and used for material sampling
part of this research.

3.3.1 Sample Collection


The local geological formations within the target sampling depths of the orebody have a known
history of zero to poor recovery due to the material’s loose, cohesionless, and friable nature. The
following discusses the methodology to core quality samples from a diamond drill ensuring
maximum core recovery and minimal sample disturbance.

Ground freezing is expected to be from the base of the orebody to a minimum of 20 m above the
orebody. To characterize the behaviour of the frozen material, the target sampling and testing
zone is approximately 30 m above the orebody to 15 m below the orebody. The top elevation of
the orebody was estimated on a hole by hole basis from the current site geological model to
establish the target depth to commence core retrieval. While coring through the orebody, the
overlying clay cap or known zone of soil like material, a clay face injection bit was used to cut
back water flow and reduce the risk of washing away the sample. Metal liners or ‘splits’ are
standard for triple tube coring and are sufficient for drilling and sampling competent sandstone.
However, instead of metal splits, acrylic tubing was placed inside the core barrel when drilling

67
within friable sandstone to soil like material to limit core removal handling and disturbance. The
1.5 m long acrylic tubes were sealed on either end at the drill rig and stored inside the Cigar Lake
core logging warehouse prior to shipment for laboratory testing.

3.3.2 Sample Integrity During Drilling


Sample disturbance is the difference between the in situ and lab measured material properties
and soil structure. The sampling technique, stress release, handling, and preparation can all cause
sample disturbance. Stress relief occurs during coring samples that are subject to high in situ
stresses at great depths. The rapid unloading of confining stress can permanently damage the
structure of brittle rocks and sensitive clays. The difference in the shear strength of soils
reconsolidated to the in situ stress for laboratory testing is not considered an issue. However,
cemented soils and brittle rocks can be problematic materials exhibiting lower strengths after
coring.

The direction of coring also influences the stress path of the sample during unloading. For
anisotropic strata, the effect of coring horizontally compared to vertically introduces the need to
consider the directionality of stress path unloading. The surface freeze pipe drillholes with
sampling for geotechnical testing will be drilled vertically through horizontally bedded
sandstone. Core samples in the lab will therefore be loaded perpendicular to bedding for strength
testing. There is the possibility of drilling through a titled fault block that should be detected if
the bedding angle observed is steeper than the regional bedding.

Sample disturbance during handling will underestimate the pre-consolidation pressure and initial
void ratio. Tube sampling strains on soft clays can damage the microstructure, reduce the mean
effective stress and cause water content redistribution. Actions that were taken to minimize
sample disturbance at the drill rig during the surface freeze sampling program by Cigar Lake
mine include the following:

• When drilling though soils or friable rock, the use of an acrylic liner instead of metal
splits will limit sample expansion during core retrieval and remove the need for
unnecessary sample handling from the core barrel.

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• Cutting back on water flow while sampling soil like material will minimize the potential
to wash away loose or soft zones, when using a face injection bit.
• Ensuring all samples are consistently handled, preserved, and tested according to the
same procedures will limit the issue of testing samples not at in situ stress after
undergoing stress relaxation.

3.4 Classification Systems in Frozen Weak Rock


As the Cigar Lake mine and shaft were flooded up to surface at the time of this research, direct
observation and monitoring of the influence of freezing on a weak rock mass was not possible.
Instead, comparing rock mass classification systems, Rock Mass Rating (RMR) and Q-system,
for unfrozen and frozen Cigar Lake weak rock will provide pre-mining input into strength
implications with respect to the design of the ice cap to overlie each mined out cavity.

The Cigar Lake orebody and surrounding material is a heterogeneous mixture of fractured and
altered rock that has weakened to clay and sand. The influence of freezing on the rock mass
rating (RMR) specifically the unfrozen to frozen correlation between rock mass rating (RMR)
and span for weak rock in underground mines is based on the work of Ouchi et al. (2004),
Pakalnis (2002), and Lang (1994). When a groundmass freezes, the rock mass strength will
increase due to pore water converting to ice. This increase in strength can be attributed to an
increase in the UCS and the freezing of the joint walls if there is infilling present. The degree to
which freezing influences the RMR input parameters is expected to vary under different
temperatures, moisture content, clay content and initial rock mass strength.

Unconfined compressive strength and triaxial tests on unfrozen and frozen drill core samples will
be able to assess the influence of freezing on the rock hardness parameter. Four point beam
testing and shear strength testing are planned to determine the influence of freezing on the joint
condition parameter and cohesion.

However, an important parameter that is not addressed in unfrozen rock mass classification is
creep or the decrease in rock mass strength over time due to steady state loading. The creep of
frozen rock masses over a long period of time may result in strength loss, similar to that seen for
a block of ice under an instantaneous load or a constant load applied over a long period of time.

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3.5 Laboratory Testing to Establish Influence of Freezing
Structural and thermal calculations are required for the design of a ground freezing project.
Strength and deformation properties of the unfrozen and frozen soil, which are time and
temperature dependent, are necessary for the structural design of a soil or rock mass support
structure. Thermal characteristics are also important for thermal analysis to verify the freeze hole
layout and ensure an adequate frozen ground thickness. Thermal analyses are not within the
scope of this research.

The most important input parameters for the analysis of frozen material overlying an excavated
cavity are the unfrozen and frozen elastic modulus and shear strength (cohesion and friction)
parameters. A better geotechnical understanding of the material surrounding the ore body, the
clay cap and altered basement frozen strength and creep behaviour is required as these materials
control the stability of an excavated cavity. Limited geomechanical information is published on
the shear strength, time dependent behaviour, and thermal properties of frozen rock or soil at
great depths.

Laboratory testing of the samples collected in unfrozen conditions from the 2009 Surface Freeze
Drilling program (for the purpose of installing freeze pipes), was completed on the weak rock
overlying and beneath the orebody within a controlled cold temperature room environment. The
key focus of the laboratory testing is to improve in situ and laboratory characterization methods
and provide a better understanding of weak rock behaviour at sub zero conditions with varying
temperatures and strain rates. Any rock core retrieved containing greater than 2% U3O8 by the
mine geologists was deemed unsafe to handle by laboratory personnel. Therefore no laboratory
testing was completed on any samples from the orebody.

Unconfined compressive strength (UCS), four point beam testing, direct shear testing, X-Ray
diffraction, and moisture content testing was completed on samples from the altered sandstone
(clay cap) overlying the orebody and altered metapelite basement rock below the orebody.
Thermal properties of the rock core were not part of the scope of this research.

The University of Alberta’s geotechnical laboratory is equipped with several cold rooms that can
accommodate triaxial cells for UCS and triaxial testing in a sub zero environment. Frozen UCS
70
testing was undertaken at the University of Alberta cold room and all remaining testing was
completed at the University of British Columbia geomechanics laboratory.

To determine the shear strength of frozen soil, triaxial compression tests must be completed. The
triaxial test is suitable for all types of soil and rock, and has the following key advantages; i)
drainage conditions can be controlled, ii) pore water pressure measurements can be made, and
iii) the two loading directions can be controlled independently. However, triaxial testing of the
collected rock core was not feasible at the University of Alberta cold room due to the lack of drill
core samples for testing and the triaxial cell available for testing could not accommodate axial
loads greater than 20 MPa.

There are limitations to reproducing in situ freezing conditions in the lab environment, as the
Cigar Lake orebody is located at approximately 430 m depth. How the samples freeze, the rate of
freezing and ice lens growth will influence the frozen strength, though to what degree is an
uncertainty. Applying a high confining pressure on the samples as it freezes similar to that
experienced underground was not an option during testing. The samples for UCS testing were
frozen rapidly to the desired testing temperatures with no confining pressure to prevent ice lens
growth. Rock specimens for testing were cut in half to examine the ice lens growth in the
laboratory freezing environment.

The main parameter that will affect the freezing rate and ice lens formation is the water content
in the ore region, as this region has the potential to have both low conductivity and high water
content. McArthur River established the in situ moisture content through a back analysis
spanning several years of measured ground temperature vs. time profile and thermal properties.

At Cigar Lake, as the layer of frozen altered sandstone overlying the orebody will be subjected to
hydrostatic pressure (in situ stresses and water in the sandstone), shear stresses (shear zone
caused by fracturing and squeezing ground around ore zone) and a creep regime (presence of ice
and squeezing environment). In order to optimize the design of the frozen material over the
orebody and rock mass frozen strength, the creep behaviour and shear strength is required to
predict the stability of the proposed jet bored cavities. For the purpose of design, the increase in
strength due to freezing to needs to be addressed under both short term (several hours to days)
and long term (several days to weeks) loading. The loss in strength due to creep behaviour
71
however, is not part of this research.

3.5.1 Unconfined Compressive Strength Testing


Unconfined compressive strength (UCS) is the load per unit area at which a soil or rock sample
will fail in uniaxial compression. The unconfined compressive strength is an input parameter into
Bieniawski's Rock Mass Rating (RMR) classification system relating the intact strength to the
overall rock mass behaviour. The UCS of a frozen sample will vary with the temperature and
applied strain rate. Ideally several series of UCS testing at temperatures ranging from unfrozen
(0oC) to -20oC and varying strain rates of the applied load would be undertaken. However, the
availability of intact samples from the 2009 surface freeze drilling sampling was limited to less
than 5 m of core from the rock overlying and beneath the orebody. UCS testing of the Cigar
Lake samples were therefore reduced to testing at two temperatures, -10oC and -20oC at one
applied strain rate.

3.5.2 Four Point Beam Testing


Four point beam testing was undertaken on a suite of pre-mixed cement and altered sandstone
material (clay cap overlying the orebody) to identify the influence of freezing on a frozen joint.
Three point and four point flexural testing is typically used in the laboratory to measure the
modulus of elasticity in the bending moments of concrete, wood, steel or other materials.
Bending tests are simple and quick to complete, but are influenced by the applied strain rate and
specimen geometry. The flexural strength is equivalent to the tensile strength assuming the
beam is homogeneous without defects or flaws. The beam will fail at the midpoint, developing a
crack due to tension as the beam fails under tensile stresses before compressive stresses with this
loading regime.

Four point beam testing was completed on cement and sand mixtures having strengths similar to
those for the altered sandstone overlying the orebody; the cement mixture samples were prepared
to contain a single smooth, planar joint with no infilling in the center of the beam. Testing
various cement mixture samples with joints provides the basis for understanding how a frozen
beam fails under tension using a controllable sample material.

In an unfrozen state the degree of jointing and infilling material in a rock mass will control the
failure. No research or data was located by the author on how a frozen jointed weak rock mass

72
fails. Failing a rock specimen in tension, produces a crack at the midpoint of the beam. If the
frozen joint is weaker than the intact rock, ideally the beam will fail along the joint. If the frozen
joint is stronger than the intact rock, the beam will fail through the solid beam material at the
midpoint of the beam. The increased cohesion of a joint undergoing freezing will be influenced
by the type and thickness of infilling and the degree of moisture on the joint surface. A smooth
and planar joint with no infilling and no moisture will not have sufficient cohesion to bond the
joint surfaces together.

3.5.3 Direct Shear Testing


Determining the shear strength of rock joints is significant to understanding rock mass
behaviour. The rock mass fabric is influenced by jointing, bedding, foliation, faulting and
potentially other factors all which have distinct shear strength components. The shear behaviour
of rock joints is determined in the laboratory with a direct shear apparatus that applies a constant
normal load during uniform shearing. Cohesion and friction angle of the joint surface are
determined by a linear regression of the shear and normal stresses applied.

The Cigar Lake orebody is hosted in a flat lying sedimentary basin in an area of historical
faulting. Predominant joint sets are parallel to the main faults and along bedding planes. Away
from the ore body the joint sets are typically rough, planar, and with trace amounts to little
infilling. However, the intense alteration surrounding the orebody has degraded the sound rock
mass infilling the joints with thick seams of clay and sand.

The freezing of a rockmass is believed to have a significant influence on the shear strength
behaviour, specifically the cohesion. Direct shear testing on natural joint surfaces and intact rock
specimens was completed to develop a model of shear strength gained along a frozen joint.
Testing of intact rock specimens was carried out to determine the intact shear strength of
recognizable shear planes/planes of weakness; testing of shearing resistance along the
jointed/fractured specimens was carried out to determine the lower bound residual strength.

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4. Cigar Lake Geology, Hydrogeology, and Historical Geotechnical Data
This section summarizes the regional geology, hydrogeology and geomechanical properties of
the Cigar Lake mine rock types.

4.1 Regional Geology


The Cigar Lake deposit is located along a major east-northeast trending 30 km long trough in the
Athabasca basin. The Athabasca basin covers approximately 100,000 km2 in northern
Saskatchewan, Canada (see Figure 4.1) and is filled with sandstones, conglomerates, shales, and
dolomites of the middle Proterozoic Athabasca Group. Similar to other major uranium deposits
of the Athabasca basin, the Cigar Lake deposit is located at the unconformity separating
sandstones of the Athabasca group from metasedimentary gneisses and plutonic rocks of the
Wollaston Domain. The sandstone units of the Athabasca Group host most of the uranium
mineralization and lie unconformably over the basement metasedimentary gneisses.

Cigar Lake

Figure 4.1: Athabasca Basin and Cameco Corporation Active Mining Projects

4.2 Formation of the Cigar Lake Deposit and Mineralization


The Cigar Lake deposit is flat lying, approximately 1950 m long, 20 to 100 m wide, and ranges
up to 16 m thick, with an average thickness of about 6 m. The unconformity related deposit is a
typical sandstone hosted orebody structurally associated with a one kilometre east-west basement
corresponding to a graphitic shear zone. Unconformity related uranium deposits are believed to
have formed through an oxidation-reduction reaction at a contact where oxygenated fluids meet
74
with reducing fluids and the unconformity provides that contact (Jefferson et al., 2007). The
Cigar Lake deposit is referred to as an “Egress type” unconformity associated uranium deposits
which typically develop alteration halos in the siliclastic strata overlying the deposit.

4.3 Local Geology


Geological and structural interpretations are on-going by Cameco Corporation. Local and
regional geological interpretations have been completed by Bruneton (1986, 1993), Baudemont
(2000), Fouques et al. (2000), Portella and Annesley (2000), Jefferson et al. (2007) Golder
Associates (1986, 2001), and MDH Engineering Solutions (2008).

The Cigar Lake orebody is located at an unconformable contact between the overlying Manitou
Falls Formation of the Athabasca Group sandstones and the metamorphic basement rocks of the
Pre-Cambrian shield. Above the unconformity, sediments consist of a basal conglomerate
overlain by sandstone of the Manitou Falls Formation a 450 m thick quartz arenite with local
conglomerate layers. At the unconformity, sand is interpreted to form a continuous sub-
horizontal layer along the southern margin of the deposit establishing a hydraulic connection.
The presence of sand above the unconformity is due to dissolution/desilification of the sandstone
at the time of deposit formation. Dissolution has created a depressed zone on top of the deposit
with bedding dipping shallowly at 5 to 15 degrees (Baudemont, 2000). Sand rich zones are
characterized by high porosity, high permeability, and very poor rock strength.

Above and below the unconformity, the rock mass shows variations in porosity and permeability
due to fracturing and alteration. Zones of intense faulting and alteration pose geotechnical
challenges during mining including control of groundwater and ground support of weak rock.

4.3.1 Alteration
Several alteration events have created intense fracturing, massive quartz dissolution in the
sandstone and extensive clay alteration around the Cigar Lake orebody. Alteration zones are
characterized by well developed concentric zones in the sandstone and basement rocks
surrounding the ore deposit. This alteration halo in the sandstone is centered on the deposit and
reaches up to 300 m in width and height. In the basement rocks, this zone extends in the range of
200 m in width and as much as 100 m in depth below the deposit. Alteration is associated with

75
the loss of cohesion in the sandstone and the enrichment in clay content (Hoeve and Quirt, 1984).

Percival et al. (1993) subdivided the alteration zones from the outermost to innermost with
increasing alteration towards the orebody, listed below (refer to Figure 4.2).

• An outermost alteration zone consists of altered Manitou Falls sandstones characterized


by dissolution textures, lower quartz contents and slightly higher clay contents than the
overlying sandstones.

• Underlain by a clay rich alteration halo around the deposit characterized by 10-30 % by
weight clay and averaging 1 to 5 m thick with a maximum thickness 10 m.

• The clay cap directly over the orebody (illite with some kaolinite and sudoite) is known
for its high relative portions of clayey material commonly mixed with sand, silt or clay-
rich sandstone. Encapsulating the orebody is a hematite-rich clay zone (Bruneton, 1997).

Figure 4.2: Cigar Lake Deposit and Alteration Limits, after Jefferson et al. (2007)
The degree of alteration of the sandstone or metapelite can be related to the clay mineralogy. X-
76
ray diffraction (XRD) testing was completed by the University of British Columbia Department
of Earth and Ocean Sciences lab on two samples from the 2009 surface freezing drilling program
of altered sandstone; bleached sandstone and hematized clay from boreholes ST786-07 and
ST801-04, respectively. Details of the XRD testing are provided in Appendix A and summarized
below in Table 4.1.

Table 4.1: Results of Quantitative Phase Analysis (wt.%)

Sample 18 Sample 19
Bleached Sandstone Hematized Clay
ST786-07 ST801-04
Mineral Ideal Formula 427.3 m 434.7 m

Illite K0.65Al2.0(Al0.65Si3.35O10)(OH)2 95.3 82.9

Kaolinite Al2Si2O5(OH)4 3.0

Rutile? TiO2 1.0 0.8

Alunite? K2Al6(SO4)4(OH)12 0.7 0.5

Hematite α-Fe2O3 13.4

Pyrite FeS2 2.4

Total 100.0 100.0

Both the bleached sandstone and hematized clay samples are predominantly illite, though the
bleached sandstone contains trace amount of kaolinite which is not present in the hematized clay
sample. The influence of clay minerals on the frozen behavior and freezing rate has not been
directly assessed though the salinity, unfrozen water content, and plastic limit of the clay
material will have a greater influence on the freezing rate. The two samples submitted for XRD
testing were non plastic.

4.3.2 Faulting and Structures


The Cigar Lake deposit comprises several folding events and later faulting. Regional
compression has resulted in the reactivation of the Hudsonian faults post Athabasca deposition
and the development of large scale NE-SW trending reverse faults. The crystalline basement has
been subjected to multiple deformation events resulting in complex fold patterns. Evidence exists
77
of a high-grade diagensis (changes in the sandstone mineralogy due to low temperatures and
pressures) throughout the Athabasca sediments which overly the crystalline basement rock.

Faulting through the Athabasca sandstone has mechanically disintegrated and fractured the
sandstone to sand. Sections affected by faulting are marked by strong bleaching, hydrothermal
silification and perched mineralization. In the basement, clay-alteration appears to be strictly
fault-controlled producing local squeezing clay and high-pressure water. These weak
sand/alteration zones are responsible for the ground falls and subsequent inflows at Cigar Lake.

Baudemont (2000) interpreted a limited number of oriented drillholes identifying the vertical
evolution of the regional fracture and fault system and characterizing the post-Athabasca fault
structures. Nine geotechnical holes with core orientation were logged in sub-horizontal and
inclined geotechnical drillholes from the 210, 420, and 480 level in 1999 (Baudemont, 2000).
The recorded data is presented in the stereoplot in Figure 4.3.

Although the data only covers a 200 by 300 m wide section of the Cigar Lake mine, the
following can be concluded with respect to the local structures:

• Two conjugate sets of steeply dipping faults are predominantly oriented striking to 85
and 285 degrees, and are characterized by a conjugate set of normal to strike slip faults

• Basement foliation by underground mapping is consistent with the oriented core


(strike/dip of 090/70)

• 200 m and more above the orebody, evidence of faulting is scarce and fracture frequency
low

• The orebody located in an east-west trending high is interpreted as an uplift horst (100-
130 m wide and 20-30 m high) bounded by a system of normal faults.

• Intense graphite and pyrite enrichment is associated with the Cigar Lake shear
development.

78
Figure 4.3: Stereonet Plots of Structural Data from 1999 Underground Drilling, from
Baudemont (2000) Data

4.4 Geotechnical Site Investigations


The Cigar Lake deposit was delineated by a major surface drilling program from 1982 to 1986,
followed by several small drilling programs for geotechnical and infill holes to 1998.
Underground diamond drilling was undertaken from 1989 to 2006 to determine ore and waste
rock characteristics in advance of development and mining. During 2006, several hundred freeze
and temperature monitoring holes were drilled as part of establishing the ground freezing system,
though the freeze holes were drilled by percussion methods so no core was retrieved.

Geotechnical boreholes drilled to characterize the geomechanical and thermal properties of the
orebody and surrounding area completed from the mid-1980s to present, are outlined below.

• Boreholes drilled in 1983 and 1984 were drilled to characterize ground formations near
the orebody and obtain test samples for uniaxial compression, triaxial compression, slake
durability, porosity, water and clay content, Atterberg limits, and permeability testing.

79
• Samples were collected in 1985 and 1986 boreholes for unfrozen and frozen UCS testing
and unfrozen triaxial testing (Golder Associates).
• In 1996, insitu temperature profiles were logged from surface to the orebody in several
boreholes (Golder Associates).
• From the 1990 drilling program, frozen samples were collected for creep and UCS testing
(EBA).
• Unfrozen graphitic metapelite was collected in 1994 for UCS, triaxial, and creep tests.
• In 1999, underground drilling for core orientation was completed on the 210, 420, and
480 level (Baudemont, 2000).
• UCS and porosity testing was completed on unfrozen rock in 2000 (U of Saskatchewan).
• The 2007 drill program assisted the development of a site geological and hydrogeological
model (MDH).
• 2009 surface drill program with sampling for testing frozen UCS, direct shear, and four-
point beam (by the author).

Rock mechanics data for underground deposits are initially collected from drill core, a point
sample of the rock mass. In weaker rock, the sample is often disturbed with the amount of
disturbance a function of the rock mass quality, drilling, and sample handling. Golder (2002)
reviewed all collected geotechnical drillholes information commenting on a lack of consistency
between various data sets in the Cigar Lake rock types. The majority of boreholes drilled in the
beginning of the exploration program were also not specifically for geotechnical purposes and
therefore lacking completeness of the geotechnical database.

Unfrozen and frozen Unconfined Compressive Strength (UCS) testing was completed on a suite
of samples in the 1980s and the relevant samples for this research are included in the discussion
section of the UCS testing.

4.5 Geotechnical Zones


The deposit and host rocks consist of three principal geological and geotechnical zones: the
deposit itself, the overlying sandstone, and the underlying metamorphic basement rocks.
Artificial ground freezing of the Cigar Lake orebody is expected to intersect five major material
types (see Figure 4.4): mineralization/ore (indurated clay to claystone), altered sandstone (dense
clay to weak sandstone), sand/highly friable sandstone, fractured sandstone, and altered
basement.
80
Athabasca Sandstone
Manitou Falls Formation

Massive High
Grade Ore Unconformity
Alteration Basement Rock
Graphitic Metapelite

Figure 4.4: Cigar Lake Geotechnical Zones

The orebody geotechnical properties are thought to be relatively consistent across the orebody;
however, above the orebody, ground conditions are highly variable ranging from extremely weak
and altered sandstone to a hard indurated clay. Golder (2001) has noted a significant variability
in the mechanical properties that exists within the east-west trending altered shear zones. The
following geological interpretations are based on geotechnical site investigation reports by
Golder Associates (1986, 2002), JD Smith Engineering (1983), and MDH (2008).

The following unfrozen material properties are summarized from multiple interpretations of UCS
and triaxial testing. Frozen material properties consist of laboratory work completed by Golder
(1986) and EBA (1991). Frozen unconfined compressive strength and triaxial testing was
completed on clay cap and orebody samples at temperatures ranging from -2 to -20oC. Note that
moisture content data is limited and highly variable therefore influencing reliability of the
mechanical and thermal properties.

81
4.5.1 Mineralization/Ore
The ore deposit is located at approximately 430 to 450 m depth, is approximately 2000 m long,
250 m wide and up to 16 m thick with an average thickness of 5.5 m. The orebody is crescent
shaped in cross section and follows the paleo-topography of the unconformity. The massive
high-grade ore is formed by metal oxides, arsenides and sulphides in a matrix of generally well
indurated greenish clay, or claystone. The orebody consists of a mixture of massive pitchblende,
pitchblende-rich clay, pitchblende-impregnated sandstone, clay, silt, and sand. It is capped by a
layer of similarly indurated clay that is variably 1-5 m thick.

Based on several reports, Table 4.2 and Table 4.3 list the unfrozen and frozen geotechnical
properties of the mineralization/ore.

Table 4.2: Mineralization/Ore Unfrozen Material Properties (Golder, 2002)


Moisture Elastic Calculated
Friction Cohesion, Poisson’s
Description Source S.G. Content Modulus UCS
Angle, φ c (MPa) ratio
(%) E (GPa) (MPa)
Variable,
function
Ore
of metal. Highly 0.1 – 15 For R<1, 5
(assumed Golder,
Range variable, - - (highly - to 15, else
same as 1995
1.8-4. 5-30% variable) up to 60
clay cap)
Avg
2.69
Ore
(assumed Golder,
mean - - 25 1.6 1.0 0.30 5.0
same as 2002
clay cap)
mean, - 25.7 ± - - 0.18 ±
11.4 ± 8.1 17.8 ± 22.5
stnd. dev 15.2 0.06
CLMC, 0.07 -
Ore range - 3.2 - 61.4 - - 0.13 - 0.32 0 - 65.8
1989 22.3
number - - -
25 8 8 14
of tests

82
Table 4.3: Mineralization/Ore Frozen Material Properties (Golder, 2002)
Unit Elastic Test
Friction Cohesion, c Poisson’s Calculated
Material Weight, Modulus, Temperature,
Angle, φ (MPa) ratio UCS, (MPa)
(kN/m3) E (MPa) (oC)
Ore
(Indurated 26.2 30 0.87 1000 - 10 -5
Clay)
Ore
(Intermediate 20.5 - - - - 2 -5
Clay)

4.5.2 Clay Altered Sandstone


Hydrothermal alteration associated with the ore deposition has made a clay rich alteration halo
around the deposit, averaging 1 to 5 m thick with a maximum thickness of 10 m. The clay cap,
directly overlying the orebody, is known for its high relative portions of clayey material
commonly mixed with sand, silt or clay-rich sandstone. Geological log descriptions suggest this
zone is typically associated as having a clay parent material (geotechnical classification of >35%
by weight) or elevated portions of the clayey material (geotechnical classification of 20% to 35%
by weight). Clay minerals within the clay/ore zone are predominantly illite and kaolinite with
some chlorite. Original geological logs of exploration boreholes also indicate regions of
prominent core loss; within this unit, likely attributed to the influence of preferential flow
pathways due to faults. Fractures control the permeability in clay/ore zone and dip steeply to the
south at 1 m spacing.

Above this cap there is a highly heterogeneous, highly permeable zone from 20 to 50 m thick
consisting of soft to moderately indurated sandy clay, unconsolidated sand and variably altered
sandstone.

The clays are divided into three types based on the degree of hydrothermal alteration in the
sandstone. After Kennard (1998), the clays are defined as:

Soft clay: occur as layers along bedding planes above the massive clay zone and as veins in
steeply dipping faults. These clays are mostly comprised of illite.

Intermediate clay: clays most commonly encountered in mineralized areas, represent a


transition between the "soft" and harder "indurated" clays. Intermediate clays comprise the
83
clay cap overlying the orebody and form a matrix for mineralization in the massive ore zone.
These clays are comprised of various forms of iron and magnesium rich illite and chlorite.

Indurated clay: hard clays located in the massive clay cap and are composed of various forms
of iron and magnesium rich illite and chlorite.

Table 4.4 and Table 4.5 summarize the unfrozen and frozen properties of the clay based on
testing by Golder (1986) on several boreholes intersecting the clay, EBA (1990), Kennard
(1998), and Golder's data reinterpretation for numerical modelling (2002).

Table 4.4: Clay Unfrozen Material Properties


Moisture
Material Content, Elastic Modulus, E (GPa) Poisson’s ratio, v UCS, (MPa)
(%)
CLMC Kennard Golder CLMC Kennard Golder CLMC Kennard Golder
Source
(1989) (1998) (2002) (1989) (1998) (2002) (1989) (1998) (2002)
mean, 0.07 - 0.13 –
59.7 ± 0.88 ± 1.0 0.30 1.2 ± 0 – 0.32 5.0
stnd. 0.18
15.4 0.80 13 0.32 4.3
dev
Clay Cap 0.25 -
range 3.5 - 67.7 - - 0.18 - - 0-15.4 - -
2.5
No. of - - - - - -
33 8 1 13
tests
Intermediate
- 0.15 - - - - 0 – 0.5 0.188
Clay
Indurated 0.24 – 0.06 –
0.355 - - - 0–7 3
Clay 9.1 0.42

84
Table 4.5: Clay Frozen Material Properties
Test Avg. Frozen Elastic
Temperature, Unit Weight, Modulus, E Average UCS,
Material (oC) (kN/m3) (GPa) (MPa)

Source
Golder (2002) Golder (2002)
-10 22.68 11.34
26.24
Indurated Clay
-5 10.19
-2 22.55 6.0
-20 - 4.4
-10 19.4 0.15 1.5
Intermediate Clay
-5 19.8 2.3
-2 17.0 0.6
Soft Clay -5 18 1.3

4.5.3 Sand/Highly Friable Sandstone and Fractured Sandstone


The sandstone at Cigar Lake is divided into three geotechnical domains according the quality and
degree of fracturing of the rockmass, including:

• Competent sandstone
• Fracture sandstone
• Sand/Highly friable sandstone

Directly overlying the orebody, the highly friable sandstone zone comprises unconsolidated sand
or zones of no core recovery, and is representative of the unconsolidated material above the
sandstone bedrock. Sand often comes in contact with the clay cap along the south margin of the
deposit. The highly friable sandstone is unaltered or weakly to strongly clay altered sandstone
zone with an RQD less than 70%. This zone extends southward and northward from the primary
mineralized zone for up to 75 to 100 m along the unconformity (not systematically present).

No geotechnical data or site specific laboratory testing is provided due to the poor to no recovery
of material in this zone. Geotechnical properties of the frozen sand will behave similarly to that
tested by Sayles (1968) and discussed in the literature review.

Sandstone above the orebody has been subjected to various degrees of hydrothermal alteration
from less altered (at a distance above the orebody) to extremely altered (immediately adjacent to
85
the orebody). The fractured sandstone forms a halo around the highly friable sandstone, typically
extending up to approximately 50 to 75 m above the unconformity and may extend upward along
select faults for more than 200 m. This material is comprised of a varying mixture of fractured
and densely fractured sandstone with an RQD between 70% and 90%.

Increasing clay content and a decrease in the cementation of the sandstone causes a gradational
strength decrease with proximity to the orebody. It has been a concern of previous consultants
and the mine that the geological complexities of the deposit and the lack of proper description in
the uniaxial compression test data sheets prevents a qualitative analysis of the tests between
altered and unaltered units.

Cigar Lake Mine has classified the sandstone into three geotechnical categories

RM1 – Consists of a mix of R0 (extremely weak) to R1 (very weak rock), UCS ranging from 0
to 5 MPa. Comprises sand to highly fractured (RQD <25%) sandstone

RM2 – consists of weak rock (R2) with an estimated intact rock strength between 10 and 30
MPa, and an RQD average of about 30-70% Joint surfaces are typically planar, often slightly
moist, smooth to rough, often graphitic. The surfaces are moderately altered, with smears of clay
and mud and frequently slickensided.

RM3 – is poor to fair quality rock with an average strength of 25 to 50 MPa (R3, medium
strong)

No historical test data dividing the rock mass properties of the altered sandstone as per the
divisions above were completed. However, Table 4.6 below summarizes the historical altered
sandstone testing.

86
Table 4.6: Altered Sandstone Unfrozen Material Properties
Moisture Elastic Calculated
Friction Cohesion, c Poisson’s
Source Description Content Modulus, UCS,
Angle, φ (MPa) ratio, v
(%) E (GPa) (MPa)
mean, - -
5.3 ± 1.3 14.5 ± 7.7 0.17 ± 0.07 36.3 ± 19.3
stnd. dev
CLMC,
range 2.9 - 9.6 - - 0.07 - 31 0.05 - 0.37 1.4 - 83.7
1989
number of - -
89 71 71 71
tests
Golder,
mean - 35 2.0 5.0 0.25 7.7
2001
Geosciences, mean,
All tests - 41 ± 2 1.32 ± 0.67 - - 5.8
1988 stnd. dev
Low
confining
Kennard,
stress (high mean - 26 0.4 - - 1.3
1998
clay
content)
High
confining
Kennard,
stress (low mean - 45 5.4 - - 26.1
1995
clay
content)
Kennard,
All tests - 36 3.6 - - 14.1
1995

4.5.4 Altered Basement


The metamorphic basement rocks consist mainly of graphitic metapelitic gneisses and calc-
silicate gneisses. Graphite-and pyrite-rich “augen gneisses”, occur primarily below the Cigar
Lake orebody. The mineralogy and geochemistry of the graphitic metapelitic gneisses suggest
that they were originally carbonaceous shales (Bruneton, 1993).

Basement rock mass conditions vary considerably within short distance from good to extremely
poor. In general, basement alteration does not show a strong correlation spatially with that of
altered sandstone above the unconformity. The lower and upper basement varies from east to
west with three lithostratigraphic units identified by geology and alteration. The upper basement
geology shows significantly more clay alteration, especially along the margins of the graphitic
units. The main basement unit comprise pelites, with many interlayered units of various
composition and tends to be less altered than the others. Graphitic metapelites are associated
with mineralization and are moderately to strongly gneissic and banded. Clay alteration peaks in
this unit, especially along fault zones. Gneissic layering dips steeply 60 to 90 degrees to the
87
south. Arkoses are restricted to the southern margin of the primary mineralization zone.

The Cigar Lake Mine classified the altered basement into three geotechnical categories as it can
range from very weak and deformable to competent rock:

RM1 – Highly altered metapelite, predominantly within shear zones, that can be described as a
graphitic silty sand, occasionally with a low clay content and displaying slight to low plasticity.
RM1 rock contains ISRM strength grades R0 and R1. Zones of RM1 rock are subject to
squeezing and creep based on previous excavations. Shear zones containing the weak RM1
material may be up to 10-15 m wide in the north-south direction (Golder, 2001)

RM2 – Fractured and moderately to strongly altered metapelite containing some clayey silt,
estimated intact rock strength between 10 and 30 MPa, and an RQD average of about 30-70%.
Joint surfaces are typically planar, often slightly moist, smooth to rough, often graphitic. The
surfaces are moderately altered, with smears of clay and mud and frequently slickensided

RM3 – Weakly to moderately altered strong metapelite with a rock strength ranging from 25 to
50 MPa (corresponding to R3, moderately strong).

Table 4.7 summarizes the unfrozen altered basement properties after Golder (2001) and CLMC
(1989).

Table 4.7: Altered Basement Unfrozen Material Properties


Moisture Elastic
Friction Cohesion, c Poisson’s
Material Source Content Modulus E UCS (MPa)
Angle, φ º (MPa) ratio, v
(%) (GPa)
Golder
RM1 mean - 34 0.32 1.5 0.40 1.2
(2001)
Golder
RM2 mean - 45 0.42 3.1 0.30 2.0
(2001)
Golder
RM3 mean - 57 0.69 14.3 0.20 4.7
(2001)
mean,
Basement, stnd. 11.9 ± 7.8 - - 5.8 ± 4.6 0.16 ± 0.07 11.8 ± 12.1
no CLMC dev
alteration (1989) range 72 - - 0.01 - 13.7 0.06 - 0.35 0 - 45.5
noted number
1.9 - 26.8 - - 33 28 48
of tests

88
Itasca Consultants (2008) sampled metapelite basement material from geotechnical boreholes
274 and 276 in 2008. A total of 3 UCS and 36 triaxial tests were conducted, along with bulk
density, moisture content for index testing. Table 4.8 summarizes the unfrozen testing completed
on the metapelite basement.

Table 4.8: Summary of Metapelite Basement Strength (Itasca, 2008)


Avg. Strength, Std. Dev., Avg. Modulus, Std. Dev.,
No. of tests
(MPa) (MPa) E (GPa) (GPa)
Uniaxial testing 3 71.3 9.0 25.9 9.2
Testing at 2
MPa 13 98.9 8.1 19.9 5.6
Confinement
Testing at 6
MPa 16 108.2 8.2 17.5 6.1
Confinement
Testing at 10
MPa 7 140.5 10.2 23.7 4.3
Confinement

All tests 19.6 6.0

Golder (2001) noted that RM1 altered basement rock samples tested at -15oC with confining
stresses of up to 5 MPa exhibited a higher cohesion but a significantly reduced friction angle by
ten degrees compared to unfrozen rock. The strength of the rock was noted to be dependent on
the effective stress state at the time of freezing. Table 4.9 summarizes the frozen testing data
completed on altered basement rock from Golder (2001).

Segregation potential tests on frozen altered basement material (Golder, 2001) demonstrated that
RM1 altered basement rocks tend to form ice lenses at low stress in the laboratory; however,
they believe there is little potential for ice lens formation above 1 MPa stresses.

89
Table 4.9: Altered Basement Frozen Material Properties
Moisture Elastic Intact Test
Content, Friction Cohesion, Modulus, UCS Temperature
Material Density (%) Angle, φ c (MPa) E (GPa) (MPa) (oC)
Basement
2100 15 7.5 0.5 1 1.1 -15
RM1
Basement
- 9 40 0.4 2 1.7 -15
RM2

4.6 In-Situ Stress Measurements


Golder (2002) completed borehole hydrofracture tests in the sandstone above the ore. The
minimum principal stress was 87% of the overburden pressure and the maximum principal stress
was 115% of the overburden pressure for a rock mass with a saturated density of 2,500 kg/m3.
The exact depth and testing methodology of hydrofracture testing was not included in the Golder
(2002) report.

90
5. Back-Analysis of Historical Data
This section discusses the mining experience in frozen ground at Cigar Lake mine and McArthur
River, both owned and operated by Cameco Corporation.

5.1 Comparison of Cigar Lake and McArthur River Mines


This section compares the geotechnical parameters between Cigar Lake and McArthur River
mines, both operated by Cameco Corporation, in order to provide recommendations on data
collection and data management for artificial ground freezing design. Both McArthur River and
Cigar Lake are unconformity related deposits mining in areas of very weak rock with artificial
ground freezing. Geotechnical core logging and laboratory testing for freeze wall design has
been minimal at both the mine sites.

McArthur River differs from Cigar Lake mine in terms of geology, extraction methods, support
and freeze pipe configuration. Table 5.1 presents a comparison of the McArthur River and Cigar
Lake min with regards to the mine design, geology, hydrogeology, and ground freezing design.

Table 5.1: Comparison of McArthur River and Cigar Lake Mine


McArthur River Mine Cigar Lake Mine
Mine • McArthur River initiated ground freezing in • As is the case at McArthur River,
Design 1999 to reduce the risk of potential water development will take place entirely in the
inflow adjacent to drifts. basement metapelite.
• The orebody is surrounded on three sides by • The Cigar Lake orebody will be frozen prior
fairly dry competent ground and the other to mining due to the relatively low rock
sides by highly fractured sandstone, with strength and proximity of the overlying
significant amounts of flowing sand and clay sandstone aquifer.
regions. • Planned production will use jet boring
• The frozen wall barrier was designed to permit technology to enable mining from below the
drainage of water to reduce water pressure. ore zone.
• The wall also required to provide structural • A zone of intense clay alteration that is not
support of weak clay/ore near mining cavities present at McArthur River caps the Cigar
(GeoAnalysis, 2000). Lake orebody.
• Production began in early 2000 within Zone 2 • Freezing at Cigar Lake will incorporate the
is in a steeply dipping orebody situated almost entire ore zone within each production panel.
entirely in dry basement metapelite aligned • Freeze holes will either be drilled vertically
parallel to the subvertical P2 fault zone near through the ore zone from the 480 Level or
the contact with water saturated sandstone. will be drilled subhorizontally from the 465
• Development is driven entirely with the Level from above and below the ore limits.
basement metapelite, consisting of an upper • It is anticipated that the minimum thickness

91
McArthur River Mine Cigar Lake Mine
level to create the freeze wall and for set up of of frozen ground above the ore zone will be
the production raisebore and a lower level for at least 10 meters.
retrieval of raisebore cuttings.
• The freeze wall for the production area is
positioned in a U-shape with the crest of the
freeze wall primarily in the water saturated
sandstone and two walls extending into the
basement metapelite.

Geology • The orebody is located 550 m to 620 m below • The Cigar Lake orebody is a flat lying
surface where the groundwater pressure is structure with a crescent shaped profile.
approximately 5.5 MPa. • The orebody is located at an approximate
• The ore zone can be divided into a high grade depth of 430 - 450 m at the unconformity
pelite/pitchblende matrix and a low grade clay between the Athabasca sandstone formation
and sand rich quartzite matrix below the high and the underlying basement rocks.
grade zone. • The deposit is approximately 1,950 m long,
• The properties of the rock mass vary 20 to 100m wide, and ranges up to 12m thick,
considerably, particularly with increasing with an average thickness of about 5m.
levels of alteration. Although extensive testing • Above and below the unconformity, the rock
has been conducted to determine rock mass shows variability in porosity and
strengths, limited testing has been performed permeability due to fracturing and alteration
to determine the other mechanical properties processes
of the rock.
• The hanging wall and the lower footwall of
the P2 fault zone are composed of basement
rocks. The hanging wall contains primarily a
pelitic gneiss sequence, whereas the lower
footwall basement rock is dominated by
quartzites.

Hydro- • Groundwater is present largely to the footwall • Post-mineralization fracturing is the


geology of the zone but can be present in appreciable dominant control of hydraulic conductivity as
quantities in the low grade quartzite zone. fractures cut the otherwise impervious
clay/sandstone core of the deposit acting as
• The source of the groundwater is the more
conduits for water, sand and soft clay.
permeable sandstone unit. There is evidence of
considerable vugginess in the quartzite unit • The highest hydraulic conductivity occurs in
which as most times is water bearing. The the sandstones with the altered sandstone
most troublesome unit is immediately to the being greater than that of the unaltered
footwall of the high grade pelite ore. sandstone. Within the sandstone formation,
• A saturated clay bearing unit varies in the hydraulic conductivity measurements
ranged from 7 x 10-10 m/s to greater than 5 x
thickness from 1-8 m is present. This unit is
10-6 m/s, with the majority of the
often adjacent to water bearing units, which measurements between 10-9 m/s and 10-8 m/s.
can provide the necessary motive force to
mobilize this clay unit. • Within the basement rock masses, the
hydraulic conductivity is entirely fracture
• The hydraulic conductivity of small volumes controlled and two to three orders of
of rock is difficult to determine due to the magnitude below that of sandstone, typically
92
McArthur River Mine Cigar Lake Mine
presence of non-uniformly spaced and sized due to the tightness of the fracturing and the
fractures and clay/sand infill material. clay and chlorite alteration of the fracture
surface, particularly in the graphitic
metapelite. The basement rock has typical
• However, on a large scale, it is possible to
hydraulic conductivity values from 10-11 to
define and measure a bulk conductivity. 10-10 m/s.
• Golder Associates (1995) completed long term
inflow testing (3 days) resulted in wide spread
impacts both horizontally and vertically in the
sandstones suggesting that the sandstone is
well fractured both in the horizontal and
vertical and the fractures are well
interconnected.
• From the analysis, the vertical hydraulic
conductivity of the sandstone is approximately
3 x 10-4 cm/s, about 3 times greater than that
of the horizontal hydraulic conductivity

Ground • At McArthur River, only thermal parameters • At Cigar Lake, mining will be conducted
Freezing of unfrozen and frozen materials have been from the 465 m production level which is
Design directly measured to date. located 10 m below the deposit.
• Frozen compressive strength, triaxial creep • Artificial ground freezing will be
testing has been completed on indurated clay implemented to support the weak rock
and altered sandstone material from three associated with the orebody, minimize the
boreholes at Cigar Lake. potential for a large water inrush and stop
radon migration.
• Jet boring is the proposed plan to mine out
the Cigar Lake orebody.
• The cutting of the ore with high pressure
water is expected to produce cavities fairly
circular in shape measuring 4 to 5 m in
diameter.

5.2 Cigar Lake Mine, Jet Boring Trial in 2000


At the Cigar Lake mine, four cavities in frozen waste rock, just below the orebody, and four
cavities within the ore were excavated as part of a jet boring test program in mid-2000. The
purpose of the jet boring trial study was to determine the potential cavity sizes, production cycle
times, and cavity stand-up time to backfilling. The test mine area excavated in 2000 is located
near 10700E and 10000N on the mine grid. The factual report of the test mine geology, ground
conditions, and jet boring results are presented in “2000 Jet Boring Systems Test – Final Report”
93
(Cameco, 2000). This section will discuss the test results and interpretation of the four jet bored
cavities in the orebody.

The study area was frozen from the production level (480 level) below the ore through near
vertical freeze pipes installed up into the orebody (~430 level) with calcium chloride circulating
at -40oC. The area was allowed to freeze to -20oC prior to mining. An intermediary level (460
level) above the freeze level was mined for the trial study to drill the pilot holes up into the ore
body and develop the test cavities. After the pilot hole for the test cavity was lined with casing, a
drill string with a nozzle was inserted in the casing and while rotating from the top of the planned
cavity down, pressurized water jet opened the cavity. The upper part of the cavity was noted to
grow laterally while jetting occurred lower down, though no uncontrolled sloughing was
observed. The ore slurry left the cavity by gravity and was pumped away from the mining area,
resulting in fairly circular cavities 2 m in diameter and up to 5 m in height. The cavities were left
open for several days before backfilling with concrete.

5.2.1 Geology
The geology in the test mine area comprises three rock types, the basement (altered metapelite),
ore zone and clay cap, and directly above is the altered sandstone. Figure 5.1 shows the typical
geology encountered in the jet boring trial study and the cavity dimensions.

94
Figure 5.1: Jet Boring Cavity Geology and Schematic of Surveyed Trial Cavities, after
Cameco (2000)

The basement rock in the test trial comprised moderately to extremely clay altered graphitic
metapelite. Immediately below the orebody, the first 1 to 5 m of the basement is defined as a
medium strong clay.

The orebody, overlying the basement, varied from 4 to 6.5 m in thickness in the test zone and
was located at the unconformity. The orebody comprised three distinct zones varying in hardness
and mineralization. Including:

• Massive high grade mineralization (less than 10% by volume of the orebody), a very
hard, heavy rock with an average UCS of 50 MPa.
• Altered and friable sandstone (less than 20% by volume of the orebody), a very weak to
weak rock with a UCS ranging from 1 to 25 MPa.
• Clay/Claystone (approximately 70% by volume of the orebody) is an intermediate to
indurated sandy clay to claystone with a UCS ranging from 5 to 15 MPa.

The strength of the ore zone tested in the jet bored cavities was estimated based on the ore grade,
measured by gamma probing. The ore strength generally increases with the grade based on past

95
experience at the Cigar Lake project by Cameco (2000). The percent ore grade:

• Between 0% and 15% relates to a UCS of less than 15 MPa,


• Between 15% and 25% relates to a UCS between 15 and 40 MPa, and
• An ore grade greater than 25% is comparable to a UCS greater than 40 MPa.

The test zone cross-cut at the orebody level has an average UCS of 10 MPa (ranging from 0.25
to 35 MPa). Overlying the orebody is the sandstone typically altered in the first few meters to a
sandy indurated clay. The altered sandstone encountered is fractured and extremely altered,
typical of this rock type at the site.

5.2.2 Instrumentation
Temperature probes were installed within the row of freeze pipes at the top and midpoint of the
orebody. When test mining commenced in September 2000, the rock mass temperature of the ore
zone was measured to be -20oC. The area reached -10oC within the first four months of freezing,
typical of the freezing times experienced at the McArthur River mine. The base of the orebody
was observed to be approximately 6oC warmer (-14oC) than the midpoint of the ore and
underlying and overlying rock masses. Cameco (2000) attributes this temperature fluctuation due
to a higher pore water content and clay content at the unconformity, (the base of the orebody)
overlying the basement. Ground freezing of the test mine area was assumed to be complete as no
water was observed during jet boring or the drilling of temperature monitoring probes.

Geotechnical instruments to measure the rock mass behaviour and ground support response to
the jet boring of frozen ground included pressure cells to monitor ground loading on the cross cut
support, a tape extensometer to measure convergence of the 713 cross cut, instrumentation on
drill holes in the 480 level, and caliper surveys to measure convergence of the cased test holes.

5.2.3 Influence of Freezing on Weak Altered Rockmass


Jet boring testing in four frozen ore cavities was undertaken over several weeks in September
2000. The cavities excavated at approximately 435 m depth were within the orebody extents
ranging from 4 to 6 m thickness. The orebody, as noted above is a highly variable rock mass,
with a strength ranging from very weak to medium strong rock (UCS from 1 to 40 MPa),
fractured and containing wide zones of rock altered to clay. The dimensions and estimated ISRM
96
rock strength of each cavity is noted below in Table 5.2.

Table 5.2: Cigar Lake Jet Boring Trial Dimensions


Avg UCS
Maximum Average based on
Span in Cavity Cavity Average Estimated
Cavity Volume, Cavity, Radius, Height, Average Grade, Unfrozen
No. (m3) (m) (m) (m) Grade (MPa) RMR76
1 65.5 6.0 4.0 4.8 25% 15 – 40 < 35
2 30.1 3.5 3.0 3.0 8% < 15 < 35
3a 62.7 5.5 5.0 5.0 8% < 15 < 35
4 79.0 5.5 4.5 5.5 19% 15 – 40 < 35

Cameco (2000) included several cross-sections of the caliper surveys in each ore cavity. The
cavities (1, 2, 3A, and 4) were surveyed with a laser range finder after mining completion at
300 mm vertical increments. The ore grade plotted along the vertical scale of each cavity was
estimated over 50 cm intervals from the cavity gamma survey. Based on the relationship
discussed earlier relating ore grade to rock strength, the rock strength has been estimated and
drawn on each cavity included in Figure 5.2 to Figure 5.5.

Table 5.3 summarizes the span compared to the estimated rock strength for each cavity.

97
Table 5.3: Cigar Lake Jet Boring Trial Span Compared to Rock Strength
Surveyed Elevation (m) Average Excavated Span by Estimated Rock Strength
Cavity Top to Bottom Jet Boring (m) (MPa)
24.0 - 22.2 5.0 (back of cavity) < 15
22.2 - 21.2 4.4 15 - 40
1 21.2 - 19.6 3.2 > 40
19.6 - 19.5 3.2 15 - 40
19.5 - 19.2 3.0 (base of cavity) < 15
2 24.2 - 21.6 2.4 - 3.8 < 15
22.5 - 22.3 4.4 (back of cavity) < 15
3A 22.3 - 21.6 4.4 15 - 40
21.6 - 17.7 5.0 (base of cavity) < 15
23.8 - 22.3 3.0 (back of cavity) < 15
22.3 - 21.5 4.0 15 - 40
4 21.5 - 20.5 3.6 > 40
20.5 - 19.9 4.0 15 - 40
19.9 - 18.6 4.0 (base of cavity) < 15

Figure 5.2 to Figure 5.5 are after cross-sections drawn in the report “2000 Jet Boring Systems
Test – Final Report” by the Cigar Lake Mining Corporation (CLMC, 2000).

98
Figure 5.2: Cavity 1, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

Figure 5.3: Cavity 2, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

99
Figure 5.4: Cavity 3a, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

Figure 5.5: Cavity 4, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

100
5.2.3.1 Increase in Strength and Rock Mass Rating With Freezing
Based on the empirical relationship between span and RMR for weak rock masses (Section 2.6),
the stable span for unsupported ground given an RMR less than 35 is no greater than 3 m (Figure
2.18 after Ouchi, 2008). However, the average cavity diameter of the four cavities jet bored in
the frozen ore measured 4 to 6 m in width (refer to Table 5.2). The four cavities were left open
for several days with no deterioration or ground instabilities noted before backfilling with a
cement concrete. Figure 5.6 plots the unfrozen to estimated frozen RMR on the McArthur River
developed critical span rock mass curve to show the gain in strength with freezing during the jet
boring trial. Note the McArthur River span rock mass curve is for excavations with ground
support.

Jet Boring Trial


Unfrozen
Frozen

Figure 5.6: Jet Boring Cavity Span on the McArthur River Critical Span Curve with
Ground Support, after Pakalnis (2012)

The influence of freezing on weak rock is clearly shown to increase the rock mass conditions
from an estimated unfrozen RMR of less than 35 of the jet bored cavities to approximately 50
(based on the stable unsupported line for a 5 m span). This increase in the frozen rock mass
strength is attributed to the increase in cohesion and UCS of the weak rock as the pore water

101
freezes.

A detailed discussion of the frozen lab testing in Sections 7 presents the observed influence of
freezing on a weak rock mass based on unconfined compressive strength and four-point beam
testing. This is corroborated by the Wardrop (2005) report on the increase of span opening in
frozen ground of several Russian underground mines for similar rock in unfrozen ground.

5.2.3.2 Creep Behaviour


Time dependent deformation of a rock or soil without changes in the stress state is defined as
creep. Factors influencing the time-dependent behaviour of a rock include its mineralogy, fabric,
moisture content, porosity, stress, applied strain rate, and temperature. Frozen soils are
susceptible to creep and relaxation due to the presence of ice and unfrozen water. The creep
response of ice varies with different soils given the potential of ice lens formation. The basic
creep curve comprises three stages; (1) primary (strain-hardening), where the creep rate is
decreasing, (2) secondary (linear), where the creep rate is constant, and (3) tertiary (strain-
softening), where the creep rate is increasing.

Cavity 3a exhibited creep in the lower grade ore, attributed to the slightly higher ground
temperature and higher pore water content of this clay rich zone (Cameco, 2000). The
convergence measured from a borehole calliper survey, occurred within the first four hours after
drilling the pilot hole. This creep behaviour was expected in the clay rich weak rock and frozen
ground, and is consistent with previous experience by Cigar Lake mine. The total convergence in
this section of Cavity 3a is up to 8 cm, 21% of the hole diameter after 10.5 hours and is within
the lowest grade of the ore zone, interpreted to be the highest clay rich portion. The test hole was
drilled vertically upward from the cross cut intersecting the unconformity at a height of 17.5 to
18 m above the cross cut. The orebody extended to 23.5m along the hole, a thickness of 6 to
6.5 m. Convergence readings taken at 30 second intervals measured inward displacement only
within the lower half of the ore zone from 16 to 21 m above the cross cut.

A second borehole, No. 2 drilled in the 1991 test mining also displayed convergence in the pilot
hole measuring up to 11% displacement equal to a closure of 38 mm. This borehole was drilled
as part of the initial test mining trials of boxhole boring and jet boring studies.

102
Results from both boreholes (No. 2 in 1991 and Cavity 3a in 2000) showed that convergence
occurred after the first four hours of drilling and none after that time. Given that the creep rate
accelerated for the first four hours and then remained constant before backfilling the cavity, the
convergence occurred through the primary strain hardening and secondary linear portion of the
creep curve.

Creep testing of the collected rock core from the Cigar Lake mine in 2009 was not completed as
part of the frozen lab testing program. Typical creep rates for dense clay to sandy clay should be
established with unfrozen and frozen creep testing. The rock mass is very poor and weak and
will squeeze/creep under unfrozen conditions due to the weak rock mass and under frozen
conditions due to the flow of ice over time. When frozen soil deforms its structure changes
continuously with varying influence by density, ice content, temperature, and confining pressure.

5.3 Rock Mass Classification Comparison of Frozen to Unfrozen Conditions at the


McArthur River Mine
The increase in the RMR76 value from an unfrozen to frozen state was recently assessed by
Pakalnis and Mawson at Cameco’s McArthur River Mine (Mawson, 2012a and Mawson,
2012b). Ground freezing has been used at the McArthur River mine since the early 2000’s as a
barrier from the porous water bearing Athabasca sandstone and less for increasing the rock mass
strength of very weak rock. However, Cameco noted an increase in the competency of the rock
in areas which were frozen on the 510L at McArthur River mine. Mawson (2012a and 2012b)
compared assumed frozen RMR76 values from geological face mapping of the 510L with
unfrozen RMR values from geotechnical core logging of five unfrozen core logs in the same
area. The data presented in this section from the 510L at McArthur River; headings 8240N and
8220N, and core logs from diamond drill holes 2903, 2907, 2917, 2037 and 2573. The trajectory
of the drill holes can be seen in Figure 5.7.

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Figure 5.7: 510L RMR Values and Diamond Drill Hole Trajectories

The 510L is considered high risk mining because it is located in close vicinity to the water
bearing unconformity and in some cases actually passes through the unconformity on this level.
The ground in the vicinity of the unconformity was frozen prior to development to ensure that
any water bearing features would be sealed off. Heading 8225N was the first drift which was
mined through the unconformity, though no face mapping with RMR76 calculations were done in
this drift. The next heading mined in frozen conditions was the 8240N, and RMR76 calculations
were done with the face mapping for the length of the drift. Following this, the 8220N slash was
104
developed off of 8225N, again with RMR76 values being recorded for the length of the drift.

The results of face mapping data were compared to corresponding unfrozen core logging data. In
general unfrozen face mapping data showed a slight increase in RMR76 parameters from the core
logging data; this can be attributed to scale, orientation and differences in mapping techniques as
opposed to core logging techniques. Within the sample set which was analyzed, the RMR76
parameter which was most greatly affected by ground freezing was the joint condition parameter.
The average increase from unfrozen core to frozen mapping was over 10 points but was as much
as 15 points.

Figure 5.8, Figure 5.9, and Figure 5.10 plot the unfrozen to frozen RMR values along the 510-
8240N and 510-8220N drifts. Ground improvement due to freezing appears to increase with
decreased ground competency.

Figure 5.8: Combined Results of Core RMR vs. Drift RMR

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Figure 5.9: 510-8240 Drift RMR Compared to Rock Core RMR

106
Figure 5.10: 8220N Drift RMR Compared to Rock Core RMR

Pakalnis and Mawson (Mawson 2012a, and Mawson 2012b) showed that the RMR76 increases
by an average of 38, for rock mass with RMR unfrozen of approximately 40 or less. Table 10
summarizes the average increase for each of the five parameters in the RMR system.

107
Table 5.4: Average Increase Between Frozen Face Mapping and Unfrozen Core
Logging (Mawson, 2012)
Parameter Average increase in
RMR76 value
(unfrozen to frozen)
Rock Strength ±8
RQD ±7
Joint spacing ±11
Joint condition ±11
Water 0
TOTAL average ±38
RMR76 increase

The sample size is small; however this study is a good basis for future studies. These studies
should use data from both unfrozen drill core and frozen excavated faces. Comparing the
influence of freezing from unfrozen to frozen conditions is recommended to be with frozen face
mapping and unfrozen drill core rather than comparing the frozen span and frozen rock mass
conditions in the previous Wardrop (2005) studies.

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6. Cigar Lake Geotechnical Material Properties Based on 2009 Drilling
This section discusses the geotechnical domains that will be used to assist in designing the jet
bored cavities based on the geotechnical drilling and material properties from the previous
section including the 2009 surface freeze drilling campaign boreholes.

6.1 Cigar Lake Geotechnical Domains


As discussed in Section 0, the Cigar Lake orebody is highly variable and overlain by varying
degrees of altered sandstone. Figure 6.1 illustrates the highly variable nature of the material
surrounding the ore with cross-sections from MDH (2008).

A (South) A’ B (South) B’

Cross-Section A Cross-Section B
A’ B’

A B
Figure 6.1: Geological Variability of Material at the Cigar Lake Mine, after MDH (2008)
109
For the 2009 surface freeze drill program, the rock descriptions applied in this research were
modified from previous nomenclature. The samples were logged by alteration not by stiffness as
the soft, intermediate and indurated clays are not located with consistent spatial order from the
orebody. Understanding the rock mass quality with vertical distance away from the orebody will
be the focus for defining the geotechnical zones over grouping by lithology. The alteration and
fracturing of the rock overlying the orebody is highly variable and inconsistent between
boreholes. Golder (2002) noted that there does not appear to be any trend relating rockmass
conditions above the ore nor was there any general pattern in the drillholes indicating the
location of intermediate or indurated clay over the orebody.

Based on the 2009 boreholes, it was noted that the rock types generally followed the following
lithology sequence.

• Competent good quality sandstone of the Athabasca Formation overlying the orebody.
With decreasing rock mass quality from approximately 30 to 40 m above the ore.
• Increasing fracturing and alteration of the sandstone occurs to within 10 to 20 m of the
orebody.
• The outer 10 to 20 m of the orebody comprises a highly altered (bleached sandstone)
where the rock mass is very poor quality, white, sandy clay to friable sandstone.
• Directly overlying the orebody, lays the "clay cap", though as mentioned previously is
not a massive continuous clay cap over the orebody. Instead the material overlying the
orebody is termed hematized sandstone, referring to the iron oxidation alteration process.
The hematized sandstone is typically extremely to very weak sandstone or a dense sandy
clay. The hematized sandstone is stiffer and contains more of the sandstone rock fabric
than the bleached sandstone. The hematized sandstone is not present or a continuous
layer over the orebody, in some areas the bleached sandstone directly overlies the
orebody.

Table 6.1 presents the rock descriptions applied in this research to the Cigar Lake material.

Table 6.1: Summary of Rock Formations and Rock Descriptions Used for the 2009
Geotechnical Logging of Samples
Rock Type Origin / Formation Description Average
Thickness
Sandstone Manitou Falls White to pinkish grey, fine grained, medium strong, fresh 400 m
Sandstone to slightly weathered, RQD 60-100%.
Altered Manitou Falls White to pinkish grey, fine grained, medium strong, 25 m

110
Rock Type Origin / Formation Description Average
Thickness
Sandstone Sandstone slightly weathered, increasing fracturing RQD 40-70%.
Bleached Manitou Falls White, hydrothermal bleaching, massive clay to mixed 5 - 10 m
Sandstone / Sandstone sandstone and clay, soft clay to extremely weak rock,
Clay moderately to highly weathered. Zones of core loss
Hematized Manitou Falls Red to greyish red, close proximity to ore, 5m
Sandstone / Sandstone intermediate/indurated clay to weak rock, structural fabric
Clay and jointing still present
Ore Faulting / Greyish green, very weak to medium strong, slightly to 3 - 10 m
Hydrothermal moderately weathered, clay banding, increasing rock
Alteration hardness with ore content,
Altered Pre-Cambrian Graphitic metapelite, green, extremely weak to very weak, 5m
Basement clay and pebble (gritty) mixture, moderately weathered.
RQD 70-90%
Basement Pre-Cambrian Graphitic metapelite, green, strong, fresh to slightly -
weathered. RQD 80-100%

Bleached Sandstone

Hematized Sandstone

Ore

Figure 6.2: Borehole ST791-05, from 433.45 to 442.4 m

The clay cap from here on will be represented by the hematized sandstone and bleached
sandstone, the material intersected in all 2009 surface freeze drillholes both overlying the
orebody. Caution should be exercised on relying in this material to be entirely overlying the
orebody as Itasca (2009) commented on the discontinuous and heterogeneous nature of the "clay
cap" comprising very weak sandstone to stiff/very stiff clay.

111
6.2 Historical Geotechnical Drilling
The purpose of this section is to compare previous geotechnical summaries of the material
overlying the orebody with the data collected from the drilling program. Prior to the 2009
drilling program there was insufficient geotechnical data to characterize the hematite-rich “clay
cap” material overlying the orebody. The material directly overlying the orebody has commonly
been described as a massive clay rich zone averaging 1 to 5 m thick with a maximum thickness
10 m. However, discontinuous zones of intermediate clay, indurated clay and very weak to weak
sandstone are present.

The historical geomechanical database provided by Cigar Lake Mine contains the geotechnical
parameters (recovery, RQD, strength, weathering, and lithology) of 48 boreholes drilled in the
1980's and 1990's. Joint condition and joint alteration were not routinely logged and therefore the
historical boreholes are not appropriate for calculating Rock Mass Rating (RMR) parameters, to
establish the degree of alteration and fracturing around the ore body.

RQD data was the only parameter routinely collected. However, this data is extremely suspect as
high RQD values were given to intervals of very weak rock (S6 to R1); as previously noted, core
with a UCS of less than 1 MPa (less than R1) are not supposed to be included in the RQD and
should have been assigned a RQD of zero. NQ boreholes (48 mm core diameter) were drilled
and logged by Cameco's geologists or technicians. It was noted by the author that the level of
accuracy of the geotechnical parameters especially RQD percentages did not reflect the rock
strength or recovered core length for the same drill interval. Drill runs with a strength of less than
R1 (soil like) were often recorded as 100 % RQD. Using RQD % alone from the historical
drilling may imply the ground over the orebody is stronger than it actually is.

Reviewing all collected geotechnical drillhole information there is a lack of consistency between
various data sets as the majority of boreholes drilled in the beginning of the exploration program
were not specifically logged for geotechnical purposes and therefore lack completeness.

6.3 2009 Material Properties Drilling Program


Geotechnical boreholes to characterize the orebody and surrounding area have been completed
112
from the mid 1980s to present. A diamond drilling contractor was retained from February to
April 2009 to complete a surface freeze drilling program located approximately 150 m north of
Shaft 1, at the Cigar Lake Mine site. Prior to the 2009 surface freeze hole drilling program there
was insufficient geotechnical data to characterize the hematite-rich “clay cap” material overlying
the orebody. Eight PQ size drillholes were logged geotechnically to 450 m depth and samples
collected continuously above, within, and below the orebody to better define the rock mass
overlying the orebody.

Table 6.2 lists the boreholes drilled and used for frozen laboratory testing part of this research.

Table 6.2: Summary of 2009 Surface Freeze Holes for Geotechnical Sampling
Borehole Easting Northing Borehole Lithology Intersections
ID Dip/Dip Bleached Hematized Orebody Basement Uncon-
Direction Sandstone Sandstone formity
Top Thick. Top Thick. Top Thick. Top Thick. Depth
(m) (m) (m) (m) (m) (m) (m) (m) (m)
SF791- 10791.0 10027.5 90/NA 407 24 431 0.3 431.3 12 443.3 - 435.3
06
SF791- 10791.0 10032.5 90/NA 400 30 430 3.2 433.2 2.6 435.8 - 436.5
07
SF801- 10801.0 10027.5 90/NA - - 432 5.1 437.1 3.3 440.4 - 438.4
04
SF801- 10801.0 10032.5 90/NA 400 29 429 5 434 4.8 438.8 - 437.3
05
ST786- 10786.0 10020.0 90/NA 410 21.6 - 0 431.6 8.7 440.3 - 439.3
07
ST791- 10791.0 10022.5 90/NA 422 12 434 1.15 435.15 8.35 443.5 - 439.25
05
ST796- 10796.0 10030.0 90/NA 410 20.5 430.5 2.3 432.8 6 438.8 - 437.9
05
ST801- 10801.0 10022.5 90/NA 422 12 434 3.2 437.2 4.5 441.7 - 440.2
03

Three predominant material types overly the orebody: (1) intermediate clay, (2) indurated clay /
very weak sandstone, (3) weak sandstone. The weakest material is intermediate clay locally up to
several meters thick. From the surface freeze drillholes, the orebody ranges from 3 to 15 m thick
with an average of 6 m. The hematized sandstone (clay altered sandstone) typically directly over
the orebody ranges from 2 to 5 m thick. The material (hematized and bleached sandstone)
overlying the orebody is clay rich comprising discontinuous zones of very weak sandstone to
stiff/very stiff clay. The highly altered zone above the orebody averages 10 m and extends up to

113
15 m thick. The extremely altered zone commonly thought as massive clay several meters above
the orebody is not consistent between drillholes.

The purpose of the material properties data collection program was to address data gaps from
historical geotechnical drilling and provide an understanding of the shear strength and time
dependent behaviour of weak frozen rock under pressure. From the eight boreholes drilled,
samples were collected from four boreholes. Acrylic liners were placed inside the core barrel
instead of metal splits to minimize sample handling and disturbance on surface. The 1.5 m long
acrylic tubes were sealed on either end at the drill rig and stored inside the Cigar Lake core
warehouse prior to shipment for laboratory testing.

6.4 Geotechnical Logging


Detailed geological/geotechnical logging and digital photographing of the 2009 drill core was
undertaken under the direction of Cameco at the Cigar Lake Mine core shack. Soil classification
was based on the Unified Soil Classification System and the rock core logging comprised the
following:

• Total core recovery (%)


• Rock quality designation (RQD %)
• Detailed geology (rock type, colour, mineralogy, texture, weathering, etc.)
• Fractures (count, type, infill, roughness, alteration, aperture, angle, etc.)
• Bedding
• ISRM estimate of rock strength
• Calculation of NGI-Q and RMR76

The following sections discuss some of the input parameters (RQD and strength) logged for the
rock mass classification in order to develop cross-sections from the surface freeze drilling
campaign to illustrate the benefit of ground freezing to increasing the rock mass quality
discussed in Section 6.5.

6.4.1 Rock Quality Designation


Rock quality designation was recorded for all drilled boreholes of the 2009 surface freeze
drilling campaign per 1.5 m drill interval. Figure 6.3 summarizes the Rock Quality Designation
(RQD) values for the historical boreholes where the data was verified against other geotechnical
parameters (strength, and fracture spacing) and the 2009 surface freeze drilling campaign.

114
Figure 6.3: Rock Quality Designation Plots of Geotechnically Logged 2009 Drillholes

115
6.4.2 Rock Strength
Intact rock strength is defined as the load per unit area at which a UCS sample fails and can be
estimated by using standard field identification methods such as a knife or hammer, point load
testing apparatus, or directly in the laboratory with a UCS load frame.

Table 6.3 summarizes the unfrozen field strength of the holes that were geotechnically logged
from the 2009 surface freeze drilling program. The field strength of the rock core in 2009 was
measured by the geologist with a knife or hammer. No point load testing was completed on the
rock core.

Table 6.3: Field Strength of Geotechnically Logged 2009 Drillholes


Field Strength (MPa)
Lithology Average Minimum Maximum
Sandstone 16 0 37.5
Altered Sandstone 12 0.5 37.5
(Bleached)
Altered Sandstone 4 0.5 25.0
(Hematized)
Ore 8 0 37.5
Altered Basement 4 0.5 25
Basement 13 0 37.5

6.4.3 Joint Condition


The structural data collected by the Cameco geologists in the borehole logging is summarized
below in Table 6.4 and Table 6.5. The majority of the identified joint surfaces in the sandstone
are rough and planar with increasing alteration towards the orebody. Within 30 m from the
orebody, the joint surfaces are typically coated with silty sand infill 2 to 5 mm thickness. Within
several meters above the orebody, the sandstone rockmass has altered to sandy silty clay.
Directly below the unconformity, lies the metapelite basement, which also shows increasing
alteration within proximity of the orebody. Joint surfaces decrease in alteration and infilling 15
to 20 m below the orebody.

116
Table 6.4: Joint Roughness of Geotechnically Logged 2009 Drillholes
Joint Roughness (Jr)
Lithology Average Minimum Maximum
Sandstone 2.6 0 3
Altered Sandstone 2.5 1 3
(Bleached)
Altered Sandstone 2.0 1 3
(Hematized)
Ore 1.8 0 3
Altered Basement 2.5 1 3
Basement 2.4 0 4

Table 6.5: Joint Alteration of Geotechnically Logged 2009 Drillholes


Joint Alteration (Ja)
Lithology Average Minimum Maximum
Sandstone 4–8 1 15
Altered Sandstone 10 – 15 1 15
(Bleached)
Altered Sandstone 6 – 15 1 15
(Hematized)
Ore 4–8 4 15
Altered Basement 8 – 15 3 18
Basement 4–8 1 15

6.5 Interpretation of the Lithology and Rock Mass Characterization


An assessment of the overall rock mass quality was completed for the surface freeze drillholes
from the geotechnical database as recorded by Cameco geologists. Both the Rock Mass Rating
(RMR) (Bieniawski, 1976, 1989) and Q-System (Barton et al., 1974) were calculated. The
following presents the results of the assessment of Q and RMR (1976 and 1989) per drill run
interval. Note that a typical drill run interval was 1.5 m (5 ft).

For both RMR calculations, a groundwater rating for dry conditions has been assumed for the
purpose of assessing the geomechanical characteristics of the rock mass in the absence of

117
external factors. For certain design applications, it may be necessary to adjust the rock mass
quality to account for the expected water conditions.

The Cigar Lake rock mass around the orebody is generally medium strong to strong, blocky with
preferential joints along bedding, and fair to good quality. Poor rock zones (shown in red in
Figure 6.5 to Figure 6.8) are generally very weak to weak and associated with faulted areas and
high degrees of alteration. Faults encountered to date can be described as poor to good quality,
depending on the relative intensity of fracturing and infilling within the fractures.

Table 6.6 summarizes the measured rock mass classification values for main lithologies observed
in the 2009 surface freeze drilling program.

Table 6.6: Unfrozen RMR76 and Q' of Geotechnically Logged 2009 Drillholes
Rock Mass Rating (RMR76)
Lithology Average Minimum Maximum
Sandstone (below 400 m elev.) 29 9 50
Altered Sandstone (Bleached) 27 10 42
Altered Sandstone (Hematized) 25 13 41
Ore 30 3 39
Altered Basement 29 11 41
Basement (to end of hole) 37 18 58

Q'
Lithology Average Minimum Maximum
Sandstone (below 400 m elev.) 2.4 0.06 45.0
Altered Sandstone (Bleached) 1.8 0.01 25.4
Altered Sandstone (Hematized) 0.4 0.01 3.0
Ore 1.8 0.01 4.0
Altered Basement 1.6 0.01 3.5
Basement (to end of hole) 6.6 0.01 50.0

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6.6 Summary of 2009 Surface Freeze Drill Holes for Laboratory Testing Samples
Samples for laboratory testing were collected from the following boreholes listed below in Table 6.7. This table lists the recorded field
strength, rock quality designation and rock mass rating for the ore and material overlying the orebody in each borehole.

Table 6.7: Summary of Surface Freeze Borehole Field Strength, RQD, and RMR

Weighted UCS, MPa (field strength) Weighted RQD Weighted RMR


5 - 10 10 - 15 5 - 10
0-5m 5 - 10 m 0-5m m m 0-5m m 10 - 15
Cross- above above 10 - 15 m above above above above above m above
Hole Section ore ore ore above ore ore ore ore ore ore ore ore ore
ST786-07 10775 - 9.3 - 26.2 - 45 - 68 - 23 - 32
ST791-05 10800 37.5 21.2 15.8 17.1 69 47 52 51 36 27 25 23
SF791-06 10800 9.5 2.1 12.6 5.0 85 68 12 24 28 22 16 23
SF791-07 10800 4.0 12.5 10.1 20.1 72 79 67 66 27 30 24 23
ST796-05 10800 3.0 - 15.0 9.0 51 - 54 52 29 - 22 41
ST801-03 10800 2.0 7.0 3.0 10.3 93 70 37 49 33 30 22 24
SF801-04 10800 - - - 12.0 - - - 59 - - - 34
SF801-05 10800 5.0 0.6 3.7 4.6 57 61 83 44 26 19 31 21

AVERAGE 10 9 10 13 71 62 51 52 30 25 23 28
NOTE: Boreholes ST786-07, ST796-05, and SF801-04 have not been logged in clay cap as core in acrylic tubes.

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• From approximately 400 m below ground surface to the top of the orebody, the rock mass
quality decreases from an approximate RMR76 of 50 to an average RMR76 of 30 along
with an observed strength decrease in field hardness from R2.5 (37.5 MPa ) to R1 (1 to 5
MPa).

• There are no clear rock mass quality transition zones between boreholes or with depth as
anomalous zones of very poor or medium strong rockmass are present.

• Comparing the Rock Mass Rating (RMR), field strength, and Rock Quality Designation
(RQD) transitioning upwards from the orebody with the decrease in alteration away from
the orebody is not very helpful to establish trends in the geotechnical properties given the
scatter of data.

• The transition of alteration from the orebody may not be a vertical gradient with distance
away from the orebody, but rather a mixture of materials controlled by faulting.

Figure 6.4 shows the cross-section locations and boreholes selected for laboratory testing. Figure
6.5 to Figure 6.8 plot cross-sections of the calculated unfrozen rock mass rating (RMR76) in the
2009 surface freeze drillholes and nearby historical drillholes. The purpose of these sections is to
apply the relationship between the unfrozen and frozen RMR, developed in Section 8 and
illustrate the gain in strength that is possible due to freezing conditions.

N 10,032

E 10,800

Borehole for
Geotechnical Logging and
Laboratory Testing

Figure 6.4: 2009 Surface Freeze Holes for Laboratory Testing


120
ST786-07 ST791-07 ST796-05 ST801-05

Moderately/Highly
Altered RMR76 < 20
RMR76 20 – 35
RMR76 35 - 45
Extremely
Altered

ore
unconformity

Figure 6.5: Cross Section North 10,032, Through Surface Freeze Holes, Unfrozen RMR76

121
ST801-03 ST801-04 ST801-05

Moderately/Highly
Altered

Extremely
RMR76 < 20
Altered
RMR76 20 – 35
RMR76 35 - 45

unconformity
ore

Figure 6.6: Cross Section East 10,800 Through Surface Freeze Holes, Unfrozen RMR76

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ST791-05 SF791-06 SF791-07

Moderately/Highly
Altered

RMR76 < 20
Extremely RMR76 20 – 35
Altered RMR76 35 - 45

ore unconformity

Figure 6.7: Cross Section East 10,790 Through Surface Freeze Holes, Unfrozen RMR76

123
130 SF796-05 109

RMR76 < 20
RMR76 20 – 35
RMR76 35 - 45

ore

unconformity

Figure 6.8: Cross Section East 10,796 Through Surface Freeze Holes, Unfrozen RMR76

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7. Frozen Laboratory Testing
This section discusses the frozen Unconfined Compressive Strength (UCS), frozen four-point
beam, and frozen direct shear testing on the core collected from the 2009 surface freezing
drilling program.

7.1 Unconfined Compressive Strength Testing


Frozen Unconfined Compressive Strength (UCS) testing was completed to determine the
influence of freezing on the short term strength of the Cigar Lake weak rock mass. Frozen soils
are stronger than unfrozen ground due to the bonding of ice; however, how much stronger is a
function of the temperature, moisture content, material, and applied strain rate. As with unfrozen
soil, the strength of frozen soil depends on interparticle friction, particle interlocking and
cohesion. The frozen strength varies with many factors, but those controlled in the laboratory
testing are temperature, applied loading rate, and application of freezing.

The unfrozen UCS is also a parameter in Bieniawski's Rock Mass Rating system (Bieniawski,
1976 and 1989) (refer to Section 2.5.1). Establishing unfrozen and frozen UCS values for the
various Cigar Lake material types will be used to understand the influence of freezing on the
empirical data of rock mass rating values vs. opening span for underground cavities.

7.1.1 Sample Collection


Samples were collected with a diamond drill from surface as part of Cigar Lake’s surface freeze
drill program in February and March 2009. All samples were drilled PQ (83 mm) with acrylic
tubes inside the core barrel to eliminate sample disturbance at the drill rig. Samples were
collected in the unfrozen state and left in the acrylic tubes to preserve moisture. After drilling,
the acrylic tubes were capped, and shipped off to the laboratory, and stored in a moisture and
humidity controlled environment prior to testing.

The target sampling zone from the material properties drill program were the materials above
and below the orebody to be influenced by the bulk freezing. As described in Section 4, altered
Athabasca sandstone unconformably overlies altered metapelite basement. The orebody is a
highly altered uranium rich heterogeneous mixture of pitchblende, pitchblende-rich clay,

125
pitchblende-impregnated sandstone, clay, silt, and sand. The University of Alberta laboratory
was not equipped to handle and test samples greater than 2% U3O8, therefore only the altered
sandstone and metapelite basement material was tested.

7.1.2 Sample Preparation and Setup


UCS tests were completed at the University of Alberta Civil Engineering cold room between
June and July 2009. Assistance for setting up the laboratory testing procedures and use of the
laboratory equipment were provided by Lukas Arenson (BGC Engineering) and Steve Gamble
(University of Alberta, Cold Room Lab Manager).

7.1.3 Equipment
Samples were trimmed with a knife to measure approximately 75 mm in diameter by 150 mm in
length to maintain a length to diameter ratio of 2:1 and placed inside a rubber membrane inside
the triaxial cell. The triaxial cell was then filled with mineral oil around the sample. The
temperature of the mineral oil was controlled with glycol circulating in copper rings. Outside the
triaxial cell are rings of copper with glycol circulating at half a degree lower than ambient
temperature. The load cell sits underneath the triaxial cell with a maximum capacity of 5000 lb.
A displacement transducer is attached to the top of the load conducting rod to measure axial
displacement. A LC-5000 single syringe pump was used to apply the required load to the sample
up to a maximum load of 20 MPa. Load and displacement data is recorded at user specific time
intervals, typically 15s.

Figure 7.1 to Figure 7.4 shows the setup and equipment for frozen UCS testing at the University
of Alberta cold room.

126
Figure 7.1: Inside Cold Room, Triaxial Cell Setup. Left Triaxial Cell is a Sample
Freezing Waiting to be Tested. Right Triaxial Cell is a Sample Undergoing Testing.

Figure 7.2: Triaxial Cell Filled with Mineral Oil, Sitting on Load Cell. Displacement
LVDT Sensor Seen to Top Right of Cell. Load is Applied by the Top Load Conducting Rod

127
Figure 7.3: Syringe Pump Controlling Loading Rate and Measuring Load

Figure 7.4: Glycol Transfer Unit Circulating Glycol in Copper Coils Outside of Triaxial
Cell. Glycol Circulating at Half a Degree Celsius Below Ambient Room Temperature.

128
7.1.3.1 Temperature and Strain Rate for UCS Testing
The target design freeze temperature prior to mining the Cigar Lake orebody is -12oC (personnel
communication with Cigar Lake mine). Previous UCS testing was undertaken by Golder (1986)
and EBA (1990) of the clay cap and orebody material. The historical UCS testing was conducted
at temperatures of -2, -5 and -20oC. Results of the previous data are summarized with the current
data in Figure 7.16. EBA (1990) suggested additional frozen UCS testing be completed of the
soft and intermediate clays at -5, -10, and -20oC to establish the relationship between frozen
strength with temperature.

Two sets of UCS testing at -10oC and -20oC were completed at three strain rates (varying from
0.01%/min to 0.1%/min) on the three main rock types drilled: hematized sandstone/clay (more
altered), bleached sandstone (less altered), and altered metapelite basement. Samples were
loaded to failure or approximately 10% axial strain if the load remained constant during the test.
Samples were also tested at strain rates varying from 0.01%/min to 0.1%/min to understand the
effect of applied strain rate on the frozen material. Strain rates above 1%/minute will induce
brittle behaviour resulting in higher strength data than that expected in the field. Strain rates
below 0.01%/minute can possibly exhibit creep behaviour due to the long loading time on the
sample (several days).

7.1.3.2 Freezing Samples Prior to Testing


Samples were frozen for a minimum of 24 hrs inside the triaxial cell of the cold room, simulating
all around freezing as is expected to occur at the Cigar Lake mine. As the samples are high
moisture content (20-35% by weight), freezing from all around was considered to be a potential
problem as cracks could be created in the center of the sample due to the 9% volume expansion
during freezing; however, frozen sample cross-sections were examined and noted to be uniform
with no ice expansion cracks. The basis for freezing the samples a minimum of 24 hrs was
selected based on previous experience by the University of Alberta staff, and measuring the time
for a UCS sample to reach -10oC to -20oC from ambient to be on average 12 hrs.

129
Figure 7.5: Cross Section of Frozen High Moisture Content Hematized Sandstone
Showing Little to No Ice Lensing Present after 24 hours Freezing at -10oC

7.1.4 Discussion of Results


The results of the UCS testing for the bleached sandstone, hematized sandstone, and the altered
basement are presented in Table 7.1, Table 7.2 and, Table 7.3 respectively. The moisture content
of each sample was averaged from sample trimmings prior to testing (unfrozen) and after sample
testing (frozen). Young's modulus was measured at 50% of the UCS based on manually
measured vertical displacements. Specific gravities of select samples from the UCS testing were
measured using the gas pyncometer method according to ASTM 5550.

Weaker rock samples (unfrozen strength less than 2 MPa) with low moisture content failed on
obvious shear plans, such as bedding or pre-existing joints. Samples tested with unfrozen
moisture contents greater than 30% did not fail on pre-existing shear planes but rather on the
friction plane.

Samples were loaded to failure, or approximately ten percent total strain. After the sample is
loaded past 15-20% strain the results are not considered reliable due to the breakdown and
cracking of the ice bonding. Three strain rates (0.1%/min, 0.06%/min, and 0.03%/min) were

130
applied to each rock type set (graphitic metapelite basement, bleached sandstone, and hematized
sandstone/clay) for temperatures at -10oC and -20oC. The strain rate was controlled by the rate of
the applied load; however, the measurements were collected manually with an LVDT (Load
Value Displacement Transducer) attached to a screwdriver on the top of the loading plate. There
are inconsistencies and missing data with the measured strain rate over time using the
screwdriver with LVDT. The jumps or missed data are averaged over these portions.

When a frozen specimen is subjected to a load it will respond in instantaneous deformation and a
time-dependent deformation. Creep of a jet bored cavity is a concern as the stand-up time and
time-deformation properties of this material is not fully defined. The conditions under which
creep would be expected were not present during the UCS testing.

Graphs of the UCS testing for each rock type and testing method are presented in the following
sections. Individual data files for each test completed are included in Appendix B.

Note the rock strength index term of R0.5 is applied in this research to define the unfrozen rock
strength of the UCS samples. This term applies to rock that did not fit either the ISRM R0
(indented by thumbnail) or R1 (crumbles under firm blows with point of geological hammer)
term, as the matrix of these very weak rock masses was still present many samples could not be
indented by a thumbnail but be sliced with a knife with ease.

7.1.4.1 Bleached Sandstone UCS Results


Table 7.1 and Figure 7.6 present the UCS testing data and UCS strain plots for the bleached
sandstone. The Manitou Falls formation sandstone overlying the unconformity at Cigar Lake
transitions from competent, slightly weathered sandstone to highly altered, friable, sand and clay
within proximity of the orebody. The bleaching of the sandstone occurred with hydrothermal
alteration and degraded the rock mass quality. The bleached sandstone samples were collected in
the 15 to 20 m above the orebody, though the bleached sandstone occurs for tens of meters above
the orebody. The bleached sandstone rockmass varies considerably from slightly to moderately
weathered sandstone to soft clay.

131
Table 7.1: Summary of Frozen UCS Testing on Bleached Sandstone

Avg.
Sample Unfrozen Test Strain Moisture Bulk
ID ID Depth Strength Temp Rate Content S.G. Density Porosity UCS E
(m) (MP) (1) (oC) (%/min) (by Wt) (g/cm3) (MPa) (MPa)
ST786-
6 427.55 0.5 -10 0.14 35.6 2.71 1.36 0.50 2.12 922
07
ST786-
7 427.73 2 -10 0.01 38.1 2.68 1.34 0.50 1.57 1158
07
ST786-
8 424.9 3 -20 0.11 34.2 2.70 1.48 0.45 1.35 2346
07
Did not
fail
9 SF801-04 428.76 20 -10 0.47 10.0 2.70 2.19 0.19 5946
(>20
MPa)
ST786-
16 426.9 3 -20 0.10 33.2 2.71 1.58 0.42 4.48 1325
07
ST786-
17 427.1 3 -20 0.06 30.0 2.71 1.54 0.43 5.03 1872
07
ST786-
18 427.3 0.5 -20 0.01 43.0 2.68 1.31 0.51 3.67 3322
07
22 SF801-04 432.35 2 -10 0.5 30.7 2.64 1.50 0.43 2.25 1195
23 SF801-04 432.55 2 -10 0.04 30.9 2.70 1.54 0.43 2.38 968
Note:
1. The unfrozen strength was assessed with a pocket knife

132
Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

T=-20oC

T=-10oC

Figure 7.6: Frozen UCS vs. Total Strain of Bleached Sandstone Samples
Note:
(1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

133
7.1.4.2 Hematized Sandstone UCS Results
Table 7.2 and Figure 7.7 present the UCS testing data and UCS strain plots for the hematized
sandstone/clay. This material directly overlies the orebody in the majority of the 2009 surface
freeze drilling boreholes and is typically 2 m thick (ranging from 0.5 to 5 m). The alteration
processes of the orebody have created a hematite rich dark red, dense clay to highly altered
sandstone. The sandstone fabric and jointing are still present in this material though the strength
of this sandstone borders on soil like, easily indented with a thumb or sliced with a knife.

Table 7.2: Summary of Frozen UCS Testing on Hematized Sandstone/Clay

Avg.
Sample Unfrozen Test Strain Moisture Bulk
ID ID Depth Strength Temp. Rate Content S.G Density Porosity UCS E
(m) (MP) (1) (oC) (%/min) (by Wt) (g/cm3) (MPa) (MPa)
ST791-
1 432.25 2 -10 0.06 23.2 2.81 1.94 0.31 4.81 1352
06
SF801-
3 435.15 0.5 -10 0.15 20.6 2.85 1.91 0.33 2.08 3540
04
SF801-
4 435.25 0.5 -10 0.01 20.7 3.01 1.93 0.36 1.33 1198
04
SF801-
5 435.5 2 -10 0.05 15.9 3.09 2.14 0.31 6.54 2685
04
SF801-
19 434.7 0.5 -20 0.15 22.8 3.01 1.83 0.39 3.39 2055
04
SF801-
20 435 2 -20 0.03 20.9 3.01 1.87 0.38 4.16 1830
04
SF801-
24 432.75 2 -20 0.14 28.2 2.70 1.63 0.40 5.71 1845
04
Note:
1. The unfrozen strength was assessed with a pocket knife

134
Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

T=-20oC

T=-10oC

Figure 7.7: Frozen UCS vs. Total Strain of Hematized Sandstone/Clay


Note:
(1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

135
7.1.4.3 Graphitic Metapelite Basement UCS Results
Table 7.3 and Figure 7.8 present the UCS testing data and UCS strain plots for the altered
graphitic metapelite basement. The basement rock present below the orebody (starting ~ 440 m
level) is highly altered due to the formation of the orebody, though alteration in the basement
does not correspond spatially with alteration of the overlying sandstone. Within the first few
meters of the orebody, the basement rock comprises soft clay in a pebbly matrix to slightly
weathered, medium strong metapelite. The rock from the 2009 surface freezing drilling core
samples was highly fractured leaving a limited number of samples that were competent for
testing. From approximately 10 m away from the orebody, the basement rock samples were too
strong for frozen UCS testing at the University of Alberta cold room given the 20 MPa load limit
of the testing apparatus.

Table 7.3: Summary of Frozen UCS Testing on Graphitic Metapelite Basement

Avg.
Sample Unfrozen Test Strain Moisture Bulk
ID ID Depth Strength Temp. Rate Content S.G Density Porosity UCS E
(m) (MP) (1) (oC) (%/min) (by Wt) (g/cm3) (MPa) (MPa)
SF801-
11 441.28 3 -10 0.13 22.0 2.67 1.69 0.37 2.80 240
04
SF801-
12 441.47 3 -10 0.04 26.1 2.67 1.65 0.38 3.38 433
04
SF801-
13 441.9 10 -10 0.56 15.8 2.64 1.81 0.31 7.96 5346
04
SF801-
26 442.85 2 -20 0.15 25.0 2.64 1.69 0.36 6.60 3217
04
SF801-
27 443.05 3 -20 0.05 25.0 2.60 1.61 0.38 3.10 3862
04
SF801-
28 443.2 3 -20 0.02 25.0 2.60 1.61 0.38 4.07 1332
04
Note:
1. The unfrozen strength was assessed with a pocket knife

136
T=-20oC

T=-10oC

Figure 7.8: Frozen UCS vs. Total Strain of Graphitic Metapelite Basement

7.1.4.4 UCS vs. Unfrozen Rock Strength Classification


Rock strength is based on some general field tests which can be related to a range of UCS values.
The strength of the pieces can be estimated using a pocket knife or rock hammer. The samples
for the frozen UCS testing were initially assessed based on their unfrozen rock strengths
determined through field index testing to estimate the gain in strength due to freezing.

137
Table 7.4: ISRM Field Strength Estimates, after Brown (1981)
Approx. Range of Uniaxial
Compressive Strength
Grade Description Field Identification MPa
Extremely weak 0.25 – 1.0
R0 Indented by thumbnail.
rock (>2.5 on Pocket Penetrometer)
1.0 - 5.0
Crumbles under firm blows with point of geological
R1 Very weak rock (Pocket Penetrometer does not
hammer, can be peeled by a pocket knife.
indent)
Can be peeled by a pocket knife with difficulty,
R2 Weak rock shallow indentations made by firm blow with point of 5.0 – 25
geological hammer.
Cannot be scraped or peeled with a pocket knife,
Medium strong
R3 specimen can be fractured with single firm blow of 25 – 50
rock
geological hammer.
Specimen requires more than one blow of geological
R4 Strong rock 50 – 100
hammer to fracture it.
Specimen requires many blows of geological hammer
R5 Very strong rock 100 - 250
to fracture it.
Extremely Specimen can only be chipped with geological
R6 >250
strong rock hammer.

Figure 7.9 and Figure 7.10 plot the unfrozen ISRM strength vs. frozen UCS value of all samples
and of samples that failed in shear (not on pre-existing joints or bedding), respectively. The
weakest rock samples (R0 and R1) are expected to have the greatest gain in strength due to
freezing. However, given the high variability of the samples tested, no trend between the
unfrozen and frozen strengths can be established from this data set.

138
Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.9: Frozen UCS vs. Unfrozen ISRM Rock Strength, All Data

139
Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.10: Frozen UCS vs. Unfrozen ISRM Rock Strength, Good Data, Samples That
Failed Through Joints or Bedding Removed

7.1.4.5 UCS vs. Strain Rate


The applied strain rate directly influences the failure load of a UCS sample. Frozen material will
be strongest under an instantaneous load compared to an applied failure rate taking minutes,
hours or days. Frozen material exhibits creep behaviour with the rate typically related to the
available pore water converting to ice. As discussed in the literature review, at low rates of
deformation the frozen material is ductile and cracks do not form. At higher rates of loading, the
material forms microcracks and the failure is brittle.

Plotting the UCS of each specimens applied strain rate on a log scale should ideally show a
linear trend.

Figure 7.11 and Figure 7.12 plots the 2009 results for freezing temperatures of -10 and -20oC,

140
respectively. Figure 7.13 plots the failure mechanism of the UCS samples, combining all rock
types and frozen test temperature. No linear trend between the applied strain rate and UCS is
evident, which is attributed to the varying degrees of alteration of the same rock type, the
samples failing in different manners, and the limited data set.

A slight increase in the UCS was noticed with increasing applied strain rate, though no
correlation in the applied strain rate with the UCS or mode of UCS failure could be established
due to the small data set and highly variable nature of the samples.

No apparent trend on the types of failures in the frozen UCS samples could be established by
rock type.

Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.11: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-10oC
Note:
(1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

141
Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.12: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-20oC
Note:
(1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

142
Figure 7.13: Frozen UCS vs. Strain Rate of All 2009 Samples, by Failure Mode

7.1.4.6 UCS vs. Temperature


The gain in strength due to freezing is a function of temperature, with higher strengths typically
achieved under decreasing temperatures. The influence of temperature on strength, discussed in
the literature review, is a function of the unfrozen water content, where at temperatures just
below freezing there is water that has not converted to ice in the pores therefore the strength is
lower than at colder temperatures, but will decrease with decreasing temperatures. The
conversion of water to ice is a function of material type, porosity, salinity and confining
pressures.

The target design freezewall temperature of the Cigar Lake orebody prior to jet boring is -12oC
(personal communication with Cigar Lake mine staff). Historical testing by EBA (1990) and
Golder (1986) was completed at temperatures of -5oC and -20oC. Given the limited number of

143
samples available from the 2009 surface freeze drilling program, test temperatures of -10 and -
20oC were used to compare with historical testing data.

Based on the UCS testing results (Figure 7.6, Figure 7.7, and Figure 7.8), a gain in strength of
approximately 5 MPa is evident from -10oC to -20oC in all rock types. The extremely weak to
very weak (R0 to R1) rocks are expected to have the largest strength gain with freezing due to
the higher moisture content in very weak rock samples. Medium strong rocks (R3, 50 MPa) and
greater are not expected to show significant gain in strength with freezing due to the reduced
moisture content and lack of available pore water to convert to ice. The strength of ice, though a
function of strain rate and temperature, is typically on the order of 20 to 35 MPa. Very weak
rocks, with compressive strengths of 1 to 5MPa, will almost double their strength due to the
conversion of water to ice. Beyond unfrozen rock strengths of 40 MPa (R3), the upper bound
strength of ice, little to no strength gain is expected with freezing.

Based on the testing completed at temperatures of -10oC, Figure 7.14 below establishes the
relationship between the estimated unfrozen rock strength and measured frozen strength. Note
that no samples greater than 25 MPa were tested in the 2009 laboratory testing program.

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Figure 7.14: Influence of Freezing and Strength Gain for Weak Cigar Lake Rock

From the 2009 testing (Figure 7.15), UCS samples tested at temperatures of -10oC and -20oC
exhibited brittle, elastic perfectly plastic and strain softening behaviour. Samples tested at -10oC
failed between 1 and 8 MPa with the samples failing in strain softening behaviour comprising the
weakest material tested (unfrozen strength of R0 to R0.5, equivalent to 0.5 to 1 MPa). The
samples failing in a brittle manner comprise the strongest material tested (unfrozen strength R1
to R2, equivalent to 1 to 5 MPa). Samples tested at -20oC failed between 1 and 7 MPa; however,
the majority of the specimens failed elastic perfectly plastic with only a couple exhibiting brittle
or strain softening behaviour. The change in UCS failure mode with a decrease in temperature is
attributed to polycrystalline ice behaving brittle with colder temperatures, though this was not
evident in the 2009 lab testing.

The majority of the samples tested at -20oC failed elastic perfectly plastic compared to the

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samples tested at -10oC that failed as strain softening. This is attributed more to the samples
tested at -10oC having a lower unfrozen strength than the samples tested at -20oC, and may not
be due to a change in failure mechanism with temperature.

Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.15: Influence of Temperature on Frozen UCS, 2009 Data, by Failure Mode
Note:
(1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

Figure 7.16 summarizes the effect of temperature on the UCS strength with the historical UCS
testing of Cigar Lake material along with the 2009 samples from the surface freeze drill program.

The upper and lower bound lines are drawn based on visual assessment of the data.

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Freezewall Design Temperature
o
T=-12 C
UCS ~ 3 MPa

Unfrozen UCS
o
T=0 C
UCS ~ 0.5 to 2 MPa

Figure 7.16: Influence of Temperature on Frozen UCS, All Data, by Rock Type

7.1.4.7 UCS vs. Bulk Density


The bulk density was calculated by measuring the samples moisture content prior to freezing the
samples for testing. Bulk densities for the hematized clay, altered basement, and bleached
sandstone are summarized in Table 7.5 below. The influence of bulk density on the unfrozen
strength is not documented and was not evident in any trends of the frozen strength. The frozen
bulk density is expected to be slightly lower than unfrozen based on the measured frozen
moisture contents and sample weight, though was not recorded for each UCS sample.

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Table 7.5: Summary of Unfrozen Bulk Densities
Bulk Density (g/m3)

Material Type No.


Max Min Average Samples

Bleached Sandstone 2.19 1.31 1.54 9

Hematized Sandstone/Clay 2.14 1.63 1.89 7

Graphitic Metapelite Basement 1.81 1.61 1.68 6

Based on Figure 7.17, no trend between the bulk density of the sample and the UCS can be
established. The hematized clay/sandstone has the highest bulk density due to the iron rich
alteration of the sandstone.

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Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.17: Frozen UCS vs. Unfrozen Bulk Density


Note:
(1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

7.1.4.8 UCS vs. Porosity


The porosity of the samples was determined by measuring the specific gravity with the
pyncometer and bulk density from the samples moisture content. The porosity for the hematized
clay, altered basement, and bleached sandstone are summarized in the table below.

The relationship between porosity and unfrozen UCS is that the UCS generally increases with
decreasing porosity. The lower the porosity the higher the specimen’s strength due to the dense
packing of particles filling the void spaces and increasing the volume change under an applied
load. Porosities higher than 0.2 are generally classified as weak rock, as comparable in the
material tested. From all the material tested, a significant decrease in the frozen UCS strength

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from an average of 5 MPa at a porosity of 0.30 to an average of 2 MPa at a porosity of 0.50.
With decreasing porosity, there is a general increase in the frozen strength data.

Bleached sandstone has a higher porosity (ranging from .42 to 0.52) compared to the rest of the
material types tested.

Figure 7.18 and Figure 7.19 plot the measured porosity to the frozen UCS by rock type and
failure mode.

Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.18: Frozen UCS vs. Porosity, by Material Type

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Figure 7.19: Frozen UCS vs. Porosity, by Failure Mode

7.1.4.9 UCS vs. Moisture Content


The moisture content of the UCS specimens was measured from trimmings collected during the
preparing of the samples for UCS testing prior to freezing in the cold room. A higher moisture
content relates to a higher porosity and a lower unfrozen UCS. The general trend noted in the
unfrozen moisture content, is that the samples with the lowest moisture content have a higher
UCS.

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Unfrozen Strength
R0 ~ 0.25 to 0.5 MPa
R0.5 ~ 0.5 to 1 MPa
R1 ~ 1 to 5 MPa

Figure 7.20: Frozen UCS vs. Moisture Content, 2009 Data

7.1.5 Results
In summary, the following observations were noted from the frozen UCS testing of Cigar Lake
material:

• Samples frozen to T = -10oC failed at an average UCS of 2MPa and total strain of 2-3%.
The unfrozen strength of these samples ranged from 0.5 to 1 MPa. Overall, the
approximate strength gain was 2 MPa.
• Samples frozen to T = -20oC failed at an average UCS of 5 MPa and a total strain of 4-
6%. The unfrozen strength of these samples ranged from 0.5 to 1 MPa. Overall, the
approximate strength gain was 4 MPa.
• Samples tested at T = -10oC typically exhibit strain-softening behaviour compared to

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those frozen at T = -20oC where they exhibit elastic/plastic behaviour.
• The UCS of the material tested (altered sandstone and basement) did not appear to be
strain rate dependent.
• No creep was observed under the testing regime.
• Some samples were observed to fail in a brittle manner even though the strain plots do
not really support the failure mode.
• The strength increase in the frozen UCS was several MPa comparing the historical
samples tested by Golder (2002) and EBA (1996) at -5oC to the current samples at -10 to
-20oC.

Limitations of laboratory testing with the provided setup that were not resolved;
• Cannot freeze samples at 4.5 MPa confining pressure
• Cannot freeze samples at the same freezing rate in the lab as expected in the field.
Samples were generally frozen in 24 hrs in the cold room compared with 6 months to a
year that is expected for a full freeze front to form around the Cigar Lake orebody
• Concern of the representativeness of the samples frozen in the laboratory given the
potential for ice lenses to develop

7.2 Four-Point Beam Testing


The freezing of a very weak rock is expected to add tensile strength to the rock mass due to the
bonding of ice in joints; however, no data exists to support this gain of tensile strength. The
failure of a frozen weak rockmass is proposed to be investigated through four-point beam testing.
Four-point loading allows for a simple and repeatable flexural test. The purpose of the beam
testing of frozen specimens is to understand how frozen weak rock fails where a frozen joint is
present or as a frozen weak rock mass.

Four-point beam testing was undertaken on a suite of premixed concrete and altered sandstone
drill core from the 2009 surface freeze drill sampling program. The four-point beam apparatus is
shown in Figure 7.21.

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Figure 7.21: Four-Point Beam Test Apparatus

Prior to testing the core from Cigar Lake, frozen sand/cement mixtures were tested to refine the
freezing and testing procedure be used as well as to test the behaviour of a frozen joint using a
controlled material for the matrix. Measurement of the load at first crack, peak load and
deformations on the core midspan and ends were recorded.

The traditional approach to understand stability in stratified ground is to model the immediate
roof as if it were a beam. Beam theory assumes that the immediate roof can be represented by a
series of equal width beams, with a length equal to the room span. A beam is capable of carrying
loads in bending and applies loads transverse to its longest dimension. Three point and four point
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flexural testing is typically used in the laboratory to measure the modulus of elasticity in the
bending moments of concrete, wood, steel or other materials.

Bending tests are simple and quick to complete, but are influenced by the applied strain rate and
specimen geometry. The beam will fail at its midpoint, developing a tensile crack as the beam
fails under tensile stresses that develop from its underside (relative to its flexure), before the
compressive stresses that develop on its top side approach the compressive strength. The flexural
strength is equivalent to the tensile strength assuming the beam is homogeneous without defects
or flaws. Beam theory relates flexure resulting from applied forces without considerations of
shearing forces. Assumptions of simple beam theory include: the beam is symmetrical across its
axis, and there is a fixed relationship between stress and strain as a beam behaves the same in
tension as in compression.

Flexural strength is determined by loading a beam with a span length at least three times the
depth. The flexural strength is expressed as a modulus of rupture in psi or MPa. The modulus of
rupture for four-point loading of cylindrical rock specimen with loads applied at L/3 from each
end and reactions at the ends is defined as TMR = 16PmaxL / 3πd3 (Goodman, 1989).

Where :
Pmax = maximum load
L = length between load reactions on the lower surface
d = core diameter

In an unfrozen state the degree of jointing and infilling material in a rock mass will control the
failure. No research or data was located by the author on how a frozen jointed weak rock mass
fails. Failing a rock specimen in tension, produces a crack at the midpoint of the beam. If the
frozen joint is weaker than the rock mass ideally the beam will fail along the joint. If the frozen
joint is stronger than the rock mass the beam will fail as a solid beam through the midpoint of the
beam. The increased cohesion of a joint undergoing freezing will be influenced by the type and
thickness of infilling and the degree of moisture on the joint surface. A smooth and planar joint
with no infilling and no moisture will not have sufficient cohesion to bond the joint surfaces
together.
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The following sections outline the samples and method of preparation for the four point beam
testing. The tensile strength of each beam is based on the modulus of rupture. The modulus of
rupture is calculate for each beam at the peak force at failure and center point deflection recorded
using a Linear Variable Displacement Transducer (LVDT) on the same axis as the two outer
roller pins.

7.2.1 Sample Preparation


The following sample preparation and testing procedures were developed for the frozen four-
point beam testing:

Sample Size
• The core diameter of the 2009 surface freeze holes is approximately 83 mm (3.25”)
• According to Goodman (1988), for 3” diameter core samples, the test span length should
be 9” and the beam length prepared to 12”.

Freezing
• Both the concrete beam samples and the Cigar Lake drill core samples were placed inside
a large freezer in the University of British Columbia Rock Mechanics lab.
• The freezer temperature was set to a temperature of -12oC (the design freeze temperature
of the jet bored cavities); however, the temperature inside the freezer fluctuated
considerably.
• The samples were stored inside a Styrofoam container to minimize the influence of the
freezer door opening during the samples’ 24 hr period inside the freezer.
• Both the cement mixture and drill core samples were rotated once during their freezing
period to eliminate the effect of a freezing front, where the sample will freeze faster from
the side closest to the freezer walls.
• Metal clamps were placed around the PVC containing the cement mixture and drill core
samples while in the freezer to control the 9% phase change expansion of water to ice.

Applied Loading Rate


• The influence of loading rate on a frozen beam is important however the current setup
involves applying the load manually using a hand pump.

• Frozen UCS testing is to be undertaken at low strain rates (0.01%-0.1%/min). The current

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loading rate of the four-point beam testing by hand will apply a strain rate that is
significantly greater and should be addressed with future testing.

Temperature

• The test temperature was it ambient room temperature with the option to surround the test
apparatus with insulation if necessary. However, the samples were tested and failed
within 60 seconds. The option to include insulation around the beam test apparatus was
not pursued.

7.2.2 Frozen Beam Testing Cement Mixture Samples


Four point beam testing was completed on cement mixture having strengths similar to the altered
sandstone overlying the orebody. Results of the four-beam testing on cement mixture samples
are included in Appendix C-1. The samples were prepared as solid cores that contained a single
smooth, planar joint with no infilling in the center of the beam. Beam testing of cement mixture
samples prior to testing Cigar Lake material helped to establish the correcting testing
methodology with a number of control samples.

The prepared cement mixtures followed testing method ASTM C 78 which determines the
flexural strength of concrete using a simple beam with 3-point loading where half the load is
applied at each third of the span length and the maximum stress is present over the center 1/3 of
the beam, or ASTM C 298-08 where the entire load is applied at the center span and the
maximum stress is only present at the center part of the beam.

Batches of cement and sand mixtures were prepared at various proportions, moisture content,
and joint condition.

Forty cement mixture samples were prepared by mixing Portland cement, sand and water in a 5
gallon bucket and pouring into a 12” x 3” cylindrical PVC mold. Four types of mixtures were
prepared each with different moisture contents and without or with the presence of a joint
through the axial center plane of the cement mixture sample:

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• 100 % cement mixed with aggregate;
• 50:50 sand:cement;
• 33:66 sand:cement; and
• 40:60 sand:cement.

The beams were allowed to cure for 3 hours prior to placing in the freezer for a period of 24
hours.

The cement mixture samples are listed below in Table 7.6.

Table 7.6: Summary of Cement Mixture Samples for Four-Point Beam Testing
Freezing Moisture Peak Tensile
Test Sample Batch Joint Temp. Content Pressure Strength
No. No. No. Mix Design (y/n) (oC) (%) (kPa) (MPa) (2)
1 1 1 50/50 Sand/Cement No -12 14.7 2650 1.79
2 2 1 50/50 Sand/Cement No -12 14.7 2440 1.51
3 3 1 50/50 Sand/Cement No -12 14.7 3350 2.27
4 4 1 50/50 Sand/Cement No -12 14.7 3950 2.48
5 1 2 50/50 Sand/Cement Yes -13 17.5 560 0.37
6 2 2 50/50 Sand/Cement No -13 17.5 1830 1.19
7 3 2 50/50 Sand/Cement Yes -13 17.5 2800 1.86
8 4 2 50/50 Sand/Cement Yes -13 17.5 990 0.66
9 1 3 50/50 Sand/Cement Yes -11 18.7 490 0.31
10 2 3 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1)
11 1 4 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1)
12 2 4 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1)
13 3 4 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1)
14 1 5 50/50 Sand/Cement Yes -12 12.1 1730 1.11
15 2 5 50/50 Sand/Cement Yes -12 12.1 520 0.33
16 3 5 50/50 Sand/Cement Yes -12 12.1 2320 1.49
17 4 5 50/50 Sand/Cement Yes -12 12.1 680 0.44
18 1 6 Cement w/ Aggregate Yes -12 12.1 880 0.56
19 2 6 Cement w/ Aggregate Yes -12 12.1 n/a(1) n/a(1)
20 3 6 Cement w/ Aggregate No +20 12.1 n/a(1) n/a(1)
21 4 6 Cement w/ Aggregate No +20 12.1 n/a(1) n/a(1)
22 1 7 Cement w/ Aggregate No -12 10.8 1900 1.21
23 2 7 Cement w/ Aggregate Yes -12 10.8 800 0.49
24 3 7 Cement w/ Aggregate Yes -12 10.8 800 0.51
25 1 8 Cement w/ Aggregate Yes -12 13.9 n/a(1) n/a(1)
26 2 8 Cement w/ Aggregate Yes -12 13.9 n/a(1) n/a(1)
27 3 8 Cement w/ Aggregate no -12 13.9 1100 0.68

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Freezing Moisture Peak Tensile
Test Sample Batch Joint Temp. Content Pressure Strength
No. No. No. Mix Design (y/n) (oC) (%) (kPa) (MPa) (2)
28 4 8 Cement w/ Aggregate Yes -12 13.9 n/a(1) n/a(1)
29 1 9 33/66 Sand/Cement Yes -11 28.8 700 0.48
30 2 9 33/66 Sand/Cement Yes -11 28.8 900 0.63
31 3 9 33/66 Sand/Cement Yes -11 28.8 n/a(1) n/a(1)
32 4 9 33/66 Sand/Cement No -11 28.8 1000 0.63
33 1 10 40/60 Sand/Cement Yes -12 18.5 800 0.58
34 2 10 40/60 Sand/Cement no -12 18.5 1300 0.78
35 3 10 40/60 Sand/Cement yes -12 18.5 1300 0.91
36 4 10 40/60 Sand/Cement Yes -12 18.5 1500 0.91
37 1 11 50/50 Sand/Cement Yes -5 16.7 1900 1.34
38 2 11 50/50 Sand/Cement No -5 16.7 1600 1.08
39 3 11 50/50 Sand/Cement Yes -5 16.7 1100 0.71
40 4 11 50/50 Sand/Cement Yes -5 16.7 800 0.54
Note:
1. Sample failed on handling
2. Based on an assumed Young’s Modulus of 0.5 GPa

7.2.3 Frozen Beam Testing Cigar Lake Drill Core Samples


Frozen four point beam testing was completed on seven samples of altered sandstone overlying
the Cigar Lake orebody. Samples without and with a single joint through the core sample were
selected. Results of the four-beam testing on drill core samples are included in Appendix C-2.
The samples are listed below in Table 7.7.

Table 7.7: Summary of Drill Core Samples for Frozen Four-Point Beam Testing
Unfrozen Moisture Peak Tensile
Sample Joint Content Pressure Strength
Test No. Sample No. Hole ID Depth (m) Strength (y/n) (%) (kPa) (MPa) (2)
1 1 SF791-06 429.5 R 0.5 No 34.0 680 0.30
2 2 SF801-04 431.2 R2 Yes 11.9 970 0.43
3 2 SF801-04 431.2 R1 No 11.9 1090 0.49
4 3 SF801-04 433.5 R2 No 28.7 1690 0.76
5 3 SF801-04 433.5 R 1.5 Yes 28.7 n/a(1) n/a(1)
6 4 SF801-04 431.4 R 0.5 Yes 35.5 760 0.34
7 5 SF796-05 432.05 R1 Yes 17.9 n/a(1) n/a(1)
Note:
1. Sample failed on handling
2. Based on an assumed Young’s Modulus of 0.5 GPa

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7.2.4 Results
Based on the frozen four-point beam testing the following can be concluded on the strength of
frozen joints with trace to little infill and tight aperture:

• For unfrozen rock strengths less than 2 MPa (based on field strength assessments), the
frozen joint is as strong as the frozen rock mass.
• For unfrozen rock strengths greater than 2 MPa (based on field strength assessments), the
joint was observed to be weaker than the frozen rock mass
• For cement mixture and rock drill core samples greater than 30% moisture, a frozen joint
is as strong as the frozen rock mass.
• For the cement mixture beam testing, with increasing sand content, an increase in tensile
strength was observed
• Failures along joints with varying moisture or unfrozen strengths were not repeatable in
the laboratory.
• The frozen tensile strength of the cement mixture samples (~0.5 to 2 MPa) is slightly
higher comparing to similar unfrozen materials such as paste backfill (~0.2 MPa, Hughes
(2008).

Figure 7.22, Figure 7.23, and Figure 7.24 plot the tensile strength of the beam calculated from
the modulus of rupture versus the moisture content for the cement beams and rock drill core.

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Figure 7.22: Frozen Tensile Strength vs. Moisture Content, Cement Samples by Mixture

161
Figure 7.23: Frozen Tensile Strength vs. Moisture Content, Cement by Joint Presence

162
Figure 7.24: Frozen Tensile Strength vs. Moisture, Drill Core Samples by Joint Presence

163
7.3 Frozen Direct Shear Testing
Determining the shear strength of rock joints is significant to understanding rock mass
behaviour. The freezing of a rockmass is believed to have significant influence on the shear
strength behaviour, specifically the cohesion. Direct shear testing on natural joint surfaces and
intact rock specimens was undertaken to assisting with developing a model of the gained shear
strength of a frozen joint. Direct shear testing includes intact rock specimens to determine the
breaking strength (intact cohesion) of the rock, those with recognizable planes of weakness to
determine the shearing resistance along these planes, or jointed/fractured specimens to determine
the lower bound residual strength.

7.3.1 Sample Preparation


The following testing and sample preparation procedures were developed for the frozen direct
shear testing:

Sample Size
• The core diameter of the 2009 surface freeze holes is approximately 83 mm (3.25”)

Freezing
• After preparing the Cigar Lake drill core in the direct shear mould, the samples were
placed inside a large freezer in the University of British Columbia Rock Mechanics lab.
• The freezer temperature was set to a temperature of -12oC (the design freeze temperature
of the jet bored cavities); however, the temperature inside the freezer fluctuated
considerably.
• The samples were stored inside a Styrofoam container to minimize the influence of the
freezer door opening during the samples 24 hr period inside the freezer.
• Samples were rotated once during their freezing period to eliminate the effect of a
freezing front, where the sample will freeze faster from the side closest to the freezer
walls.

Temperature

• The test temperature was at ambient room temperature with the option to surround the
test apparatus with insulation if necessary. However, the samples were tested and failed
within 60 seconds. The option to include insulation around the beam test apparatus was
not pursued.

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7.3.2 Test Procedures
Direct shear samples were trimmed and placed in a mould using sand and Portland cement and
tested according to ASTM D 5607-95.

Samples of the altered sandstone (hematized and bleached) overlying the orebody were selected
for testing. The unfrozen strength of the samples was approximately 1 MPa based on field
strength assessments. The moisture content of the samples ranged from 15 to 30%.

7.3.3 Results
From the 5 samples selected, only one sample contained a natural joint; the other four were intact
specimens used to obtain the breaking strength (by loading the sample to failure). Table 7.8
presents the summary of frozen direct shear testing completed on the Cigar Lake drill core.
Detailed results of each test are included in Appendix D.

Table 7.8: Summary of Frozen Direct Shear Testing Results on Drill Core

Peak Normal
Angle Failure Force Shear Normal Moisture
Sample Depth Test of Load Applied Stress Stress Content
No. Borehole (m) Description Type Joint (kPa) (kg) (kPa) (kPa) (%)
SF791- Bleached Breaking
1 429.5 - 15,320 25 1.69 0.46 34.0
06 sandstone Strength
SF801- Bleached Breaking
2 431.2 - 14,780 5 1.67 0.12 11.95
04 sandstone Strength
SF801- Hematized Joint
3 433.5 55o 6,990 5 0.75 0.12 28.74
04 Sandstone Plane
SF801- Bleached Breaking
4 431.4 - 14,950 45 1.77 0.85 35.46
04 Sandstone Strength
SF796- Hematized Breaking
5 432.05 - 14,160 25 1.56 0.46 17.93
05 sandstone Strength

Figure 7.25 plots the normal load applied and calculated shear stress of each test. The frozen
cohesion (at T=-10oC) backs out to approximately 1.6 MPa, which is considered a little high due
to the frictional component and uneven break plane of this test. However, no triaxial testing has
been completed on frozen Cigar Lake material to compare this value to. This cohesion value, is
within the expected range for frozen rock. Additional testing is recommenced, give the small
data set and lack of testing on the influence of temperature to the cohesion.

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Estimated Cohesion ~ 1.6 MPa
Frozen at T=-10oC

Figure 7.25: Plot of Direct Shear Testing Results on Drill Core

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8. Influence of Freezing on a Weak Rock Mass
This section presents the interpretation of case history data of mines in permafrost or artificially
frozen ground and the Cigar Lake mine laboratory testing to understand and predict the
behaviour of openings in frozen rock masses.

8.1 Rock Mass Classification Schemes


The two most common rock mass classifications in North America are the previously discussed
Q (Barton, 1974) and RMR systems (Bieniawski 1976 and 1989). Each of these classifications
consist of geotechnical parameters that, when combined, yield a number to describe the rock
mass quality. Each system is discussed in Section 2.5.1 (Rock Mass Classification Schemes), and
a discussion of how ground freezing affects its individual parameters is provided below.

8.1.1 Intact Rock Strength


Intact rock strength is the first parameter in the RMR system; it is not considered directly in the
Q system. The RMR input is based on the UCS of the intact rock. Table 8.1 presents the 1976
Rock Mass Rating Classification intact rock strength parameter ratings for the six UCS ranges.

Table 8.1: RMR Classification for Intact Rock Strength (Bieniawski, 1976)
Parameter Range of Values
Strength of
intact rock
> 200 100-200 50-100 25-50 10-25 3-10 1-3
material
UCS (MPa)

RMR Rating 15 12 7 4 2 1 0

ISRM, R R6 R5 R4 R3 R2 R1 R0

The UCS of a rock is divided into six strength categories, and can be estimated through standard
field identification and laboratory testing methods, as shown in Table 8.2 (Barton, 2002). The
UCS can also be estimated through the use of point load testing.

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Table 8.2: Descriptions of Rock Strength and Approximate UCS (ISRM, 1981)

Approximate Range
of Uniaxial
Grade Description
Compressive Strength
(MPa)
R0 Extremely weak rock 0.25 - 1.0
R1 Very weak rock 1.0 - 5.0
R2 Weak rock 5.0 - 25
R3 Medium strong rock 25 - 50
R4 Strong rock 50 - 100
R5 Very strong rock 100 - 250
R6 Extremely strong rock >250

The strength of intact rock is defined through the above ratings. It has been observed that
freezing increases the strength of intact rock, and therefore the RMR value, particularly for
extremely weak to weak rock (R0 to R2).

Figure 7.16 plots the UCS value for all Cigar Lake samples at the range of temperatures tested.
Note, samples at T = -2oC and T = -5oC are from historical testing at the Cigar Lake mine (EBA,
1990, and Golder, 1986). An average gain in strength of approximately 1 MPa is achieved by
reducing temperatures from -5 to -10oC, and almost 2 MPa from -10 to -20oC in all rock types.

An interesting correlation appears when the rocks are grouped based on their initial, unfrozen
strengths. The extremely weak to very weak (R0 to R1) rocks have the largest strength gain with
freezing due to the higher moisture content in very weak rock samples. Medium strong rocks
(R3, 50 MPa) and greater are not expected to show significant gain in strength with freezing due
to the reduced moisture content and lack of available pore water to convert to ice. The strength of
ice, though a function of strain rate and temperature, is typically on the order of 20 to 35 MPa
(Andersland and Ladanyi, 2004). Very weak rocks, with compressive strengths of 1 to 5 MPa,
will almost double their strength due to the conversion of water to ice. In contrast, unfrozen rock
strengths of approximately 40 MPa correspond to the upper bound strength of ice, and little to no
strength gain is therefore expected with freezing.

Figure 7.14 shows the relationship between unfrozen rock strength (shown from R0 to R4) and
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ISRM UCS rock strength upper and lower bounds (Barton, 2002), and the UCS gained for the
corresponding unfrozen rock strength when frozen (red line). All tests were completed at -10oC.
No samples greater than 25 MPa were tested in the 2009 laboratory testing program.

The increase gained in RMR values is thus highly dependent on the unfrozen strength of the
rock. In R0 to R2 unfrozen rock, RMR may be increased by as much as 7 points when frozen.
For example, an unfrozen rock within an R0 strength would have an RMR rating of 0, if the
same rock is R4 when frozen, the RMR rating would become 7, a 7 point increase. For unfrozen
rock strengths higher than 50 MPa (R3 or greater), the RMR is not affected with respect to the
intact rock strength parameter.

8.1.1.1 RQD, Joint Spacing, and Number of Joint Sets


When a rock mass undergoes freezing, geologically speaking, the discontinuities healed with ice
in the frozen rock mass still exist. However, geotechnically speaking these healed discontinuities
are no longer considered in the design and are not counted in the rock mass classification. Joints
are typically assumed to have zero tensile strength. If the ice-healed discontinuities are strong
enough to withstand gentle twisting by hand, they should no longer be considered a discontinuity
with zero tensile strength in the design.

This section discusses the effect of freezing on RQD, joint spacing, and joint set input
parameters to both the RMR and Q rock mass classification system.

8.1.1.2 Rock Quality Designation (RQD)


RQD was developed for geotechnically quantifying drill core soundness; however, it can be
visually estimated in mapping excavation faces by relating it to the number of joints in a cubic
meter (Palmstrom, 1982).

RQD = 115 − 3.3 * Jv


Where:
Jv = number of joints in one cubic meter.

Rocks that are not strong enough to withstand gentle hand pressure are not considered intact
rock. For example, a very weak rock that may appear to have no discontinuities (RQD=high)
169
should be assigned a RQD of zero (0) as all of the rock would break into pieces smaller than
10cm if gentle pressure were applied.

RQD is the second parameter in the RMR classification system. The ranges and ratings used in
the RMR 1976 system are shown in the following table.

Table 8.3: RMR Classification for RQD (Bieniawski, 1976)


. Range of Values
Drill core quality
90-100% 75-90% 50-75% 25-50% <25%
(RQD)

Rating 20 17 13 8 3

In the Q system, RQD is the first index, entered from 0 (worst) to 100 (best).

8.1.1.3 Joint spacing


Joint spacing is the third input parameter in the RMR system. It is the average spacing between
discontinuities either in a core run, or in face mapping, as the average block size. Table 8.4 lists
the ranges and ratings for spacing of joints.

Table 8.4: RMR Classification for Joint Spacing (Bieniawski, 1976)


Parameter Range of Values

Spacing of Joints >3m 1-3m 0.3-1m 50-300mm <50mm

Rating 30 25 20 10 5

8.1.1.4 Number of Joint Sets


Joint number (Jn) is the fourth input parameter in the Q-system. It is rated based on the number
of joint sets in a geotechnical group of rock ranging from 0.5 (best) to 20 (worst). Table 8.5 lists
how various joint set descriptions relate to the Jn number.

170
Table 8.5: Jn Number for the Q Rock Mass Classification (Barton et al., 1974)
Number of Joint sets Jn rating
Intact rock (no joints) 0.5
1 set 1
1 set + random 2
2 set 3
2 set + random 4
3 set 6
3 set + random 9
4 set 21
4 set + random 15
Earthlike, crushed rock 20

8.1.1.5 Effect of Freezing on RQD, Joint Spacing, and Joint Number


Freezing can have a significant impact on increasing the frozen RMR and Q vales by simply
reducing the number of discontinuities through healing the discontinuities with ice. There is
more of an impact on weak and/or highly fractured rock, as these units are more heavily jointed
and thus greater opportunity for healing of joints through freezing.

A rock with an RQD of zero (0) could improve up to one hundred (100) through freezing, by
making very weak rock sound and intact by healing of all the joints. In the RMR system this
would result in an increase from as low as three (3) to as high as twenty (20). Similarly, a rock
with joint spacing less than fifty millimeters (<50mm) could have a spacing of >3m once frozen,
resulting in an increase in RMR from five (5) to thirty (30). The Jn in the Q system could be
improved from twenty (20) to point five (0.5), assuming the entire rock mass remains frozen.

While handling the frozen cement mixture beams, for the four-point beam testing, it was noted
that the beams with a frozen joint could not be twisted or broken along that joint with mild hand
pressure. The aperture of the joints was tight (<1 mm), and the joint surface was smooth with no
infilling. The moisture within the sample during freezing is attributed to healing of the joints and
thus it is clear that significant gains in rock mass quality can be made in the reduction of open
joints through freezing.

171
8.1.2 Joint Condition Ratings
Discontinuities are commonly described by their roughness, planarity, aperture, and infill
material. Each of these parameters controls the friction angle of a discontinuity, and in the case
of infill, the cohesion. In the rock mass characterization of a core run or tunnel face, the critical
discontinuity or discontinuity set (i.e. with lowest friction and cohesion) is described, for a
geotechnical zone. Both the RMR and Q system incorporate joint condition parameters.

This section discusses the effect of freezing on joint condition input parameters to both the RMR
and Q rock mass classification system.

8.1.2.1 Joint Condition


The fourth input parameter of the RMR system is joint condition. It is a qualitative description of
the discontinuities that relates to known frictional and cohesive strengths of joints. Table 8.6
describes the category and corresponding RMR rating for joint condition.

172
Table 8.6: RMR Classification for Joint Condition (Bieniawski, 1976)
Condition of Joints Rating

Very rough surfaces


Not continuous 25
No separation
Hard joint wall rock

Slightly rough surfaces


Separation < 1mm 20
Hard joint wall rock

Slightly rough surfaces


Separation > 1mm 12
Soft joint wall rock

Slickensided surfaces
or gouge < 5mm thick
or joints open 1-5mm 6
Continuous joints

Soft gouge >5mm thick


or joints open > 5mm 0
Continuous joints

Roughness can be estimated using the joint roughness coefficient (JRC) chart (Barton, 1974).
Determining separation of joints in drill core can prove to be difficult and requires experienced
judgment by the logger. Similarly, it must be considered that infill on joints may be washed away
through the drilling process.

8.1.2.2 Joint Roughness (Jr)


In the Q system, joint condition is divided into joint roughness (Jr) and join alteration (Ja). Joint
roughness in the Q systems is based on JRC, infill, and planarity, as shown in Table 8.7.

173
Table 8.7: Q System Classification for Joint Roughness (Jr) (Hoek, 1980)
Infill & JRC Planarity Jr
Slickensided Planar 0.5
Slickensided Undulating 1.5
Slickensided Discontinuous 2.0
No infill, smooth (JRC <10) Planar 1.0
No infill, smooth (JRC <10) Undulating 2.0
No infill, smooth (JRC <10) Discontinuous 3.0
No infill, rough (JRC >10) Planar 1.5
No infill, rough (JRC >10) Undulating 3.0
No infill, rough (JRC >10) Discontinuous 4.0
Gouge-filled Planar 1.0
Gouge-filled Undulating 1.0
Gouge-filled Discontinuous 1.5

8.1.2.3 Joint Alteration (Ja)


The second part of the joint condition description in the Q system is joint alteration (Ja). It is
often split into two groups: filled and unfilled. Table 8.8 lists the classification ratings for the
joint alteration parameter in the Q system. The dilatant or contractile coefficient of friction for
joints can be estimated through Jr/Ja (Barton et al., 1974).

174
Table 8.8: Q System Classification for Joint Alteration (Ja) (Hoek, 1980)
Alteration Ja
Unfilled, staining only 1
Unfilled, slightly altered joint walls 2
Minor silt or sand coatings 3
Minor clay coatings 4
Sand or crushed rock filled 4
Stiff clay filling less than 5mm thick 6
Soft clay filling less than 5mm thick 8
Swelling clay filling less than 5mm thick 12
Stiff clay filling more than 5mm thick 10
Soft clay filling more than 5mm thick 15
Swelling clay filling more than 5mm thick 20

8.1.2.4 Effect of Freezing on Joint Condition


Freezing improves the discontinuity considerations of rock mass characterization primarily by
healing them, as discussed in the previous section. Healed joints should not be considered in
design if the ice can withstand gentle hand pressure and the frozen state is expected to be
constant (Robertson, 1988).

Open joints, however, may be worse in frozen state than unfrozen. Ice could reduce the cohesion
and friction below that of the original intact material.

There is no change in RMR and Q for this parameter under freezing. A joint would need
substantial strength to reduce the likelihood of a wedge failing along a frozen joint. A frozen
joint can be treated as healed if it has a strength that approaches that of the intact rock material.

8.1.3 Water
The influence of temperature on strength, is a function of the unfrozen water content, where at
temperatures just below freezing there is water that has not converted to ice in the pores therefore
the strength is lower than at sub-zero temperatures. The conversion of water to ice is a function
of temperature, material type, porosity, salinity and confining pressures. When a rock mass
175
undergoes freezing, the degree of unfrozen water decreases as water in the pores converts to ice,
creating a barrier to flowing water.

Table 8.9 describes the categories and rating for water in the 1976 RMR system. Water ratings in
the Q system (Jw) are not considered in this discussion.

Table 8.9: RMR Classification for Water (Bieniawski, 1976)


Water Rating

Completely dry 10

Moist only (interstitial water) 7

Water under moderate pressure 4

Severe water problems 0

Typically RMR and Q calculations do not include water as discussed earlier given that
groundwater is treated separately for the rock mass behaviour. Frozen ground is also considered
impermeable as water is assumed to be converted to ice. Thus there is no change in the water
parameter rating from unfrozen to frozen in the RMR’ and Q’ calculations for this comparison.
For certain design applications, it may be necessary to adjust the rock mass quality to account the
expected groundwater conditions.

8.2 Case Studies


The previous section has established that a gain in rock mass strength can be expected when the
rock mass undergoes freezing, especially if the unfrozen state involves very weak to weak rock.
Empirical data from case studies in the literature review also shows that rock mass ratings of
weak rock are increased by up to 70%. However, caution should be used when comparing the
data from the case studies below, as the method of recording the unfrozen and frozen RMR (i.e.
from core logging or field mapping), varies between the sites.

176
The improvement in RMR from unfrozen to frozen conditions assessed by Wardrop (2005)
assumed that the increased span opened in frozen conditions is relatable to a frozen RMR by the
empirical Grimstad and Barton (1993) chart. Better practice is to assess the frozen RMR
conditions in the field is with face mapping and to compare the unfrozen RMR conditions using
geotechnical core logging.

Figure 8.1, the Grimstad and Barton (1993) chart, shows the relation of the Q system of rock
mass classification to the span and support requirements of an underground excavation, termed
the equivalent dimension of the excavation, De.

.
Where: Excavation span, diameter or height (m)
De =
Excavation Support Ratio ( ESR)

ESR = Excavation Support Ratio (ranging from 3-5 for temporary mine openings to 1.6
for permanent mine openings)

177
Figure 8.1: Empirical Support Design, after Grimstad and Barton (1993)

Increase in the RMR76 from an unfrozen to frozen state was recently assessed by Pakalnis and
Mawson at Cameco’s McArthur River Mine (Cameco, 2012). Four unfrozen core logs were
studied and compared to frozen face mapping of two drifts in the same area. Pakalnis and
Mawson showed that the RMR was increased by an average of 38.Table 8.10 summarizes the
average increase for each of the five parameters in the RMR system based on one hundred plus
observations.

178
Table 8.10: Average Increase Between Frozen Face Mapping and Unfrozen Core
Logging
Parameter Average increase
(frozen – unfrozen)
Strength 8
RQD 7
Joint spacing 11
Joint condition 11
Water n/a
TOTAL average RMR 38
increase

Freezing the rock mass has an effect of increasing rock quality through gains in strength,
reductions in joint spacing (healing of joints), increases of joint quality condition, and removal of
water. This translates into an overall RMR (and Q) increase where in some documented cases
would be up to 40 points in the RMR rating for weak porous moist rocks.

The biggest gain due to freezing of the RMR parameters is the RQD and joint spacing, compared
to the intact rock strength parameter. This leads to the idea that the influence of freezing a weak
discontinuous rock, has a significant effect on the rock mass, but less so on the intact rock, which
was initially thought to control the excavation design.

Table 8.11 and Figure 8.2 summarize the case histories of underground mine openings in
permafrost and artificially frozen ground. The gain in strength of the RMR76 ranges from 13% to
68% from the unfrozen RMR76 value. The dashed green line represents the proposed unstable-
stable line for frozen RMR vs. cavity span.

179
Table 8.11: Case History Summary of Frozen Rock Mass Conditions and Span
Unfrozen (logged
from core) Frozen Equivalent Percent
Mining Span Frozen Improvement
Mine Location Source Method Q’ RMR76 (m) RMR76 in RMR76
Shrinkage
Shkolnoye/Matrosov - Wardrop (2005) Stope 17.8 70 50 79 13
745m L and 850
Julietta Mine mL Wardrop (2005) Longhole 3.4 55 8 63 15
Raglan Mine Katinniq Ramp Wardrop (2005) 2.8 52 5 68 31
Raglan Mine KW 1475 Stope Wardrop (2005) Long hole 0.15 47 50 70 68
Raglan Mine C 1460 L Cut Wardrop (2005) Cut and Fill 10 65 40 73 13
Raglan Mine Q 1350 Cut Wardrop (2005) Cut and Fill 7.5 62 35 70 13
Kupol Mine 455 Level Pakalnis (2012) Long hole - 25 24 60 140
Kupol Mine 530 Level Pakalnis (2012) Long hole - 25 5 65 160
Cigar Lake Cavity 1 Cameco (2000) Jet Boring - 30 6 50 65
Cigar Lake Cavity 2 Cameco (2000) Jet Boring - 30 3.5 50 65
Cigar Lake Cavity 3a Cameco (2000) Jet Boring - 30 5 50 65
Cigar Lake Cavity 4 Cameco (2000) Jet Boring - 30 4.5 50 65
McArthur River 510-8240 N Cameco (2012) Roadheader - 20 7 55 35
McArthur River 510-8220 N Cameco (2012) Roadheader - 30 7 65 35

Suggested Frozen Unsupported


Unstable/Stable Limit Based on
the Unfrozen RMR76

Suggested
Upper Limit
Frozen RMR76

Unfrozen RMR76

Frozen RMR76
(refer to Table 8.11)

Figure 8.2: Case Studies Frozen RMR vs. Cavity Span on the McArthur River Rock
Mass Critical Span Curve, after Pakalnis (2012)

180
Implications of quantifying the observed increase span or gain in rock mass rating value to the
Cigar Lake mine are that:

• A larger span can be opened up with reduced ground support

• The weaker rocks (RMR76 < 45) see substantial gain in strength, up to an additional 30
points on the RMR76 scale.

8.3 Comparison of Unfrozen to Frozen 2009 Surface Freeze Drilling Rock Mass
Classification
Applying the interpretation of case history data of mines in permafrost or artificially frozen
ground and the laboratory testing from the Cigar Lake mine to the input parameters of the rock
mass classification (RMR) system can be summarized as follows.

Strength
In R0 to R2 unfrozen rock, RMR may be increased by as much as 7 points when frozen. In
unfrozen rock strengths higher than 50 MPa, the intact rock parameter remains the same.

RQD
A rock with an RQD of zero (0) could improve up to one hundred (100) through freezing, by
making very weak rock sound and intact by healing all the joints. In the RMR system this would
result in an increase from as low as three (3) to as high as twenty (20).

Joint Spacing
A rock with joint spacing less than fifty millimeters (<50mm) could have a spacing of >3m once
frozen, resulting in an increase in RMR from five (5) to thirty (30).

Joint Condition
Freezing improves the discontinuity considerations of rock mass characterization primarily by
healing them, however, the type of infilling and surface roughness will not change when
undergoing freezing. No change in the joint condition rating is expected for tight aperture joints;
however for joints that are slightly open freezing will heal the joints. The change in RMR for this
parameter is zero.

181
Groundwater
Frozen ground is considered impermeable as all the water is converted to ice and dry conditions
are often considered in unfrozen rock mass classification calculations as groundwater is
considered separately. Typically the rockmass characterisation treats the presence of water as a
negative attribute. However in frozen ground, water acts as a bonding agent between the particles
and is the cause of strength increase under freezing conditions, thus improving ground
conditions. In freezing ground, therefore, water is a positive parameter.

The influence of the moisture content on the ground conditions (i.e. dry to saturated) was not the
focus of this research. Groundwater will be left out of frozen RMR calculations in this research
and there is no change assumed in the groundwater parameter for the frozen RMR' until further
studies address this topic. An additional moisture content parameter is proposed to be included in
the frozen RMR calculations to address the gain in strength with increasing water content from
dry to partially saturated under freezing conditions.

8.3.1 Discussion
From the 2009 geotechnical drilling program, an average RMR76 from the borehole logging
(Section 6.5) is outlined below (in red). The influence of freezing based on interpretation of case
history data and the expected increase in each RMR’ parameter is outlined in green. The
unfrozen RMR’76 value is 40 and the estimated frozen RMR’76 value is 74, an overall increase of
83 percent. Future studies should use data from both drill core and excavated faces and the
results separated to deal with any potential bias. Calculating the frozen RMR based on drillcore
without mapping the face can lead to overestimating the expected frozen ground conditions.

182
Unfrozen Frozen
Figure 8.3: Comparison of an Unfrozen RMR to Frozen RMR, after Bieniawski (1976)

In addition to the RMR system, the influence of freezing can be illustrated using the GSI system,
below in Figure 8.4. The unfrozen rock mass of the altered sandstone directly overlying the
orebody collected from the Cigar Lake 2009 drill program is described as disturbed with poor to
fair joint surface conditions, correlating to a GSI of 25 to 40. Based on the observations of the
frozen rock samples in the laboratory, the influence of freezing on the joint surface condition
does not change; however, the structure of the rock mass due to healing of the joints and increase
in rock strength under frozen conditions has the potential to modify the structure to be intact to
massive, an increase of the GSI from 60 to 80.

183
Unfrozen Frozen
Figure 8.4: GSI Values for Blocky Rock Masses with Unfrozen and Frozen RMR, after
Marinos and Hoek (2000)
Figure 8.5 visually depicts the expected gain in rock mass classification values based on Figure
8.3 and Figure 8.4 above, from the surface freeze drill hole sections as calculated in Section 6.5.

184
UNFROZEN
FROZEN
ST786-07 ST791-07 ST796-05 ST801-05
ST786-07 ST791-07 ST796-05 ST801-05

ore
unconformity

Unfrozen RMR76 < 20 Frozen RMR76 60 – 70


Unfrozen RMR76 20 – 35 Frozen RMR76 70 – 80
Unfrozen RMR76 35 – 45 Frozen RMR76 80 – 90

Figure 8.5: Cross Section North 10,032, Unfrozen and Frozen RMR76

185
9. Failure Mechanism of Frozen Weak Rock Masses
This section is a summary of the geotechnical inputs for numerical modelling, including the
Mohr-Coulomb parameters cohesion and friction and the Hoek Brown parameters, for the Hoek-
Brown failure criterion and how they would be influenced by freezing.

The mechanical behaviour of frozen ground differs from unfrozen behaviour due to the ice and
water composition, which varies with temperature and applied stress. The behaviour of frozen
soil is well documented with extensive research in the mechanical and creep relationships with
varying grain sizes, moisture, and temperature. Limited information exists on the behaviour of
frozen weak rock as the majority of frozen ground research is based on permafrost regions in
surficial soil. As the temperature drops in a rockmass, mineral grains shrink and the formation of
ice in pore spaces contributes directly to the strength of the material. The water that changes
phases converts to ice increasing in volume by 9%.

In the case of the Cigar Lake Project, the frozen material over a jet bored cavity will be subjected
to hydrostatic pressure (in situ stresses and water in the sandstone), shear stresses (shear zone
caused by fracturing and squeezing ground around the ore zone) and a creep regime (presence of
ice and squeezing environment). The behaviour and stability of frozen material over the mined
out cavities once mining commences is a function of the frozen rock mass.

Failure can occur due to wedge fall, slab failure, gravity driven caving, and beam failure. There
is the potential for high and uncontrolled groundwater inflow events that are mitigated through
artificial ground freezing. Assuming an ice cap thickness of 10 m above the jet bored cavity, a
hydraulic gradient (i) of 45 will be present at the back of the cavity (450 m head at 10m from the
cavity, assuming 0 m of head at the back of the cavity).

The pressure jets will thaw the cavity walls, creating unfrozen strengths. The ice cap thickness
design must keep stresses acting uniformly around the cavity, withstand hydrostatic pressure at
450 m depth, not crack, and remain stable prior to backfilling, possibly up to 3 weeks from
mining from top down.

186
9.1 Mohr-Coulomb Criterion
The Mohr-Coulomb shear strength of frozen rock or soil is defined through triaxial compression
tests on frozen samples. The Mohr-Coulomb strength criterion assumes that a failure of the rock
material occurs through the development of a shear plane. When failure occurs, the stresses
developed on the shear plane define a strength envelope.

Figure 9.1: Mohr-Coulomb Failure Envelope

The Mohr-Coulomb relationship suggested that the shear strength of rock is made up of two
parts, a constant cohesion (c) and a normal stress-dependent frictional component, τ = c + σn
tanφ.

Where:

c = cohesion

φ = internal friction angle

In a shear stress-normal stress plot, the Coulomb shear strength criterion τ = c + σn tanφ is
represented by a straight line, with an intercept c on the τ axis and an angle of φ with the

187
σn axis. This straight line forms the strength envelope.

Extrapolating the linear Mohr-Coulomb strength envelope, the unconfined compressive strength
(UCS, σc) can be derived by c and φ as:

σc = 2c cos φ / 1 - sin φ

The angle of failure of the sample, defined as Β, is related to the internal friction angle where:

Β = 45+ φ / 2

From the frozen UCS samples completed on the 2009 surface freeze drilling boreholes, discussed
in Section 7, the angle of failure ranges from 50 to 60 degrees for samples that did not fail along
bedding.

Figure 9.2: Example of UCS Failure Angle

188
Table 9.1: Summary of UCS Failure Angles
Angle of
Average Failure Not Friction
Test UCS Strain Moisture Along Angle Based
Temp Sample Depth Rate Content UCS Bedding or on Failure
(oC) Material Type ID Borehole (m) (%/min) (by Wt) (MPa) Joint (Β) Angle (φ)
Hematized
-20 19 SF801-04 434.7 0.15 22.8 3.39 60 30
Sandstone
Hematized
-20 20 SF801-04 435 0.03 20.9 4.16 55 20
Sandstone
Altered
-10 11 SF801-04 441.28 0.13 22.0 2.80 50 10
Basement
Bleached
-10 6 ST786-07 427.55 0.14 35.6 2.12 60 30
Sandstone
Bleached
-10 7 ST786-07 427.73 0.01 38.1 1.57 55 20
Sandstone

Based on this relationship, the friction angle (φ) of the frozen rock samples can be back
calculated to approximately 15 degrees and does not appear to be dependent upon temperature
from the samples tested. Additional testing would confirm if there indeed is a difference in the
friction angle between -20 to -10oC. It should also be noted that the angle of failure, especially
under triaxial loading conditions where axial splitting dominates, is also significantly influence
by sample end effects.

From the samples tested as part of this research, the frozen friction angle does not appear to be
affected by temperature or applied strain rate. Very weak rock samples (unfrozen strength less
than 2 MPa) typically failed on obvious shear plans, such as bedding or pre-existing joints.
Samples tested with unfrozen moisture contents greater than 30% did not fail on pre-existing
shear planes but rather on the friction plane.

Jessberger et al. (2003) states that it is typical practice to assume in frozen soils that the angle of
internal friction is neither influenced by temperature nor loading distribution and that only
cohesion is temperature dependent. However, this assumption is not always true and the angle of
friction is based on the angle of internal friction for the average freeze wall temperature using the
allowable long term compressive stress.

189
9.2 Hoek-Brown
The Hoek-Brown failure criterion was developed to design underground excavations in hard rock
masses by Hoek and Brown (1980). Hoek and Brown linked Bieniawski's Rock Mass Rating
(RMR) and later the Geological Strength Index (GSI) a visual tool for field mapping to define
failure criteria through research of the brittle failure of intact and jointed rock. The Hoek–Brown
criterion is an empirical equation for non-linear strength material developed through curve fitting
of triaxial test data.

The generalized Hoek-Brown criterion is defined as:


𝜎��
𝜎�� = 𝜎�� + 𝜎�� �𝑚� + 𝑠�
𝜎��

where mb is a reduced value of the material constant mi and is given by:

GSI-100
mb=mi exp ( )
28-14D

s and a are constants for the rock mass given by the following relationships:
𝐺𝑆𝐼 − 100
𝑠 = 𝑒𝑥𝑝 � �
9 − 3𝐷

1 1 ���� ���
𝑎= + (𝑒 �� -𝑒 � )
2 6

The rock mass uniaxial compressive strength is defined by:

𝜎� = 𝜎�� ∙ 𝑠 �

where 𝜎�� is set to zero in the failure criteria equation above.

The Hoek-Brown failure criterion was initially not developed for very poor quality rock masses
and included the disturbance "D" parameter to force the tensile strength to zero. D ranges from 0
for TBM tunnels to 1.0 for very poor blasting. GSI refers to the Geological Strength Index
(Marinos and Hoek, 2000) and is equivalent to RMR76 or RMR89 minus 5.
190
Using RocLab 1.0 (Rocscience, 2012), the rock mass parameters can be derived by scaling the
laboratory derived intact rock properties using the rock mass characteristics quantified using
GSI. This was done here for the frozen Cigar Lake based on the following assumptions:

• An intact Hoek-Brown mi parameter of 8 was assumed based on the value recommended


in RocLab values for similar claystone/sandstone rock. Where possible, the mi value
should be derived from triaxial testing
• A frozen UCS of 5 MPa was adopted based on the average value for frozen altered
sandstone at -10oC.
• A GSI value of 50 based on the assumed increase of 20 points in the RMR from unfrozen
to frozen was selected, where the unfrozen RMR76 of the altered sandstone overlying the
orebody was 30.
• A disturbance factor, D = 0 was selected.
• A failure envelope stress condition at 450 m depth was assumed.

The latter assumption is required for converting the rock mass Hoek-Brown values to Mohr-
Coulomb rock mass values. Because the Hoek-Brown failure envelope is non-linear, the linear
Mohr-Coulomb values are estimated by fitting a straight line to the non-linear curve at the
required minimum principal stress (determined here based on the depth of mining). The Mohr-
Coulomb friction and cohesion values derived for the above assumptions are 19o and 0.5 MPa,
respectively.

9.3 Frozen Material Properties


The uniaxial compressive strength of the frozen material is as important as the modulus of
elasticity (E) for structural design of frozen ground. The UCS of frozen soils is typically defined
as a function of applied strain rate as the shapes of the σ1-e1 curves will vary for the same
material.

Frozen UCS test results of the same material from the 2009 surface freeze drilling program, were
highly variable within close proximity of the orebody due to the varying alteration of the rock
mass. A range of values is suggested for the orebody and clay cap given its heterogeneous
mixture of materials.
191
Based on the results of the UCS testing in Section 7 where the unfrozen rock strength was 0.5 to
3 MPa, and historical testing from EBA (1999), Table 9.2 lists the recommended frozen rock
mass material properties.

Note that limited strength testing was completed on the altered graphitic metapelite basement
material, as the focus of this research was the altered sandstone material overlying the jet bored
cavities.

Table 9.2: Frozen Material Properties


Material Temp. Peak Residual Friction Cohesion E Porosity
(oC) Strength Strength (o ) (MPa) (GPa)
(MPa) (MPa)
Bleached +20 7 - 35 2 5 0.25
Sandstone -5 - - - - - -
(intermediate -10 2±2 0.5 15 0.76 1 0.4 – 0.5
clay) -20 4±3 2 20 1.4 2 0.4 – 0.5
+20 1.2 ± 4.3 - - - - -
Hematized
-5 - - - - - -
Sandstone
-10 2.5 0.5 15 0.9 1 0.3 – 0.4
(indurated clay)
-20 4.5 2 20 1.5 2 0.3 – 0.4
+20 5 - 25 1.6 2 0.3
-5 10 - 10 0.87 1 0.3
Ore
-10 No data - - - - -
-20 No data - - - - -
+20 2 45 0.42 3.1 0.3
-5 No data - - - - -
Altered Graphitic
-10 5±3 0.5 - - 2±1 0.35 –
Metapelite
0.4
Basement
-20 8±4 1 - - 2±1 0.35 –
0.4

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10. Conclusions
The purpose of artificial ground freezing at the Cigar Lake mine is to ensure stability of the jet
bored cavities during mining and minimize groundwater inflow. The majority of this study
focussed on the gain in strength due to freezing of a very weak, altered and jointed rock mass
sampled directly above and below the Cigar Lake orebody. Although, well defined trends in the
data were not established, it is clear there is a significant gain in strength of the rock mass due to
freezing.

The influence of freezing was initially thought to be controlled by the gain in the intact strength
(UCS) from the unfrozen to frozen properties of the rock. However, the healing of joints under
freezing conditions was found to add tensile strength under short term loading conditions
significantly improving the rock mass quality from a very poor to a good quality rock mass when
frozen. The Cigar Lake rock mass is not intact but a blocky to very blocky/disintegrated rock
mass with discontinuities. The benefit of freezing at the Cigar Lake mine is the addition of joints
taking on properties of the rock matrix, changing from having zero tensile strength and cohesion
in unfrozen conditions.

10.1 Cigar Lake Rock Mass Highly Variable


The layer that will control the stability of the jet bored cavity is the clay altered sandstone
directly over the ore, typically consisting of a hematized sandstone or if not present the bleached
sandstone. Both of these layers can be completely altered to a dense clay or very weak rock
(< 5 MPa unfrozen strength). There are no clear rock mass transition zones between boreholes or
with depth as anomalous zones of very poor or medium strong rockmass are present. The
transition in alteration from the orebody may not vary as a vertical gradient with distance away
from the orebody, but rather a mixture of materials controlled by faulting.

10.2 Frozen Laboratory Testing


Improving in situ and laboratory characterization methods and a better understanding of the rock
behaviour at low temperatures was the key focus of this research. Frozen Unconfined
Compressive Strength (UCS), frozen direct shear, and frozen beam tests were completed on drill
core material from the Cigar Lake project. The effect of freezing on a frozen weak rock mass can

193
be summarized as follows:

• The UCS failure changes from strain-softening to elastic/plastic with decreasing


temperature, and the gain in strength from unfrozen is double for unfrozen material
weaker than 5 MPa.
• Gain in strength of the material tested from -10oC and -20oC is minimal.
• The material tested is not strain rate dependent at temperatures of -10oC and -20oC.
• Samples tested at -20oC can withstand higher strain until failure compared to samples
tested at -10oC.
• The residual strength of the material at -10oC and -20oC should behave the same for each
material type, independent of temperature.
• From the frozen UCS testing, the sample failure mode observed from -10 to -20oC was
the influence of ice taking over, becoming elastic perfectly plastic.
• The joint is always the weakest link, though dependent on the loading direction. For
samples greater than 30% moisture, a frozen joint is as strong as a the frozen rock mass.
• The benefit of freezing a weak jointed rock mass is the addition of the tensile strength.
• For unfrozen rock strengths less than 2 MPa (based on field strength), the frozen joint is
as strong as frozen rock mass.
• For unfrozen rock strengths greater than 2 MPa (based on field strength), the joint was
observed to be weaker than the frozen rock mass

10.3 Intact Rock Strength and Rock Mass Quality


Freezing the rock mass has an effect of increasing rock mass quality through gains in strength,
reductions in joint spacing (healing of joints), increasing joint quality condition, and the
conversion of water to ice. This translates into and overall RMR (and Q) increase where in some
documented cases would be up to 40 points in the RMR rating for weak porous moist rocks. At
the McArthur River mine, the largest increase in rock mass classification values, and ground
conditions, were observed in drillcore core that would have been classified as the poorest ground
(RMR less than 40), while more competent ground tended to have more comparable RMR values
between core logging and face mapping.

From the back analysis of the Cigar Lake jet boring trial in 1999, the influence of freezing on
weak rock is clearly shown to increase the rock mass conditions from an estimated unfrozen
RMR of less than 35 of the jet bored cavities to approximately 50 (based on the stable

194
unsupported line for a 5 m span). This increase in the frozen rock mass strength is attributed to
the increase in cohesion and UCS of the weak rock as the pore water freezes.

195
11. Recommendations
This section discusses the proposed recommendations for future work based on the outcomes of
this research.

11.1 General
Geotechnical descriptions of the Cigar Lake material including the "clay cap" or altered
hematized and bleached sandstone overlying the orebody are heterogeneous and should be
described by a range of values and not one point value.

11.2 Laboratory Testing


Additional UCS and direct shear tests are suggested along with triaxial testing varying strength,
mineralogy, and moisture content to gain a better understanding on the frozen shear strength
behaviour of a weak and jointed rock.

Improvements to the UCS testing completed with the 2009 surface freeze drill core include:

• Better measurements of the vertical displacements of the loaded UCS sample. The
vertical displacement of the top of the sample was measured with a screwdriver
connected to an LVDT. The vertical displacement recording was not always consistent as
the screwdriver did not always move with the loading platen.
• Testing of weak samples was biased due to the ability to trim and prepare the core. Half
of the samples collected could not be trimmed as they were too friable.
• Freezing the samples under a confining load to simulate the conditions expect at Cigar
Lake.
• Additional UCS testing to evaluate the post peak characteristics of the frozen sample
during failure

A series of direct shear tests from unfrozen, open and frozen, and healed with ice should be
tested with varying roughness and infill. Significant gains in rock mass quality can be made in
the reduction of open joints through freezing and future work should focus on this aspect,
investigating the controlling factors on the healing of joints.

196
11.3 In Situ Testing
Design and construction of a freeze wall requires reliable strength and deformation material
properties. The majority of material properties are from laboratory testing; however, the effect
of sample disturbance prior to lab testing is an issue to address. In situ testing methods are
recommended to minimize the effect of sample stress relief and quantify the material properties
on a larger scale. In situ testing can be carried out in materials that cannot be sampled without
considerable disturbance and with a larger volume of soil tested than in the laboratory. However,
strain rates applied during in situ testing are often higher than applied in field or laboratory.
Laboratory testing has well defined boundary conditions with reasonably uniform stress and
strain fields applied on the samples.

In situ testing methods can minimize the effect of sample stress relief, quantify material
properties on a larger scale, and reduce the concern of relying upon data from samples in zones
of poor core recovery. In situ tests recommended include the following:

• Permeability testing: packer testing, falling head or slug test


• Strength and deformation testing: pressuremeter testing, downhole shear wave velocity,
pocket penetrometer
• Moisture content and temperature: resistivity probe

In situ testing methods must be done in an open uncased hole. Given the high risk of hole
collapse in the target sampling area, in situ methods were not selected at Cigar Lake mine due to
the high risk of hole collapse.

Geophysical methods by downhole surveys in an open borehole or from surface can provide the
properties of the surrounding rock mass such as porosity, moisture content, density, and contrasts
in conductivity over larger areas than a drillhole. Geophysical methods to measure the in situ
properties of the frozen and unfrozen Cigar Lake material are suggested including:

• Downhole seismic survey, where an active nuclear source probe is placed down an open
borehole to measure the insitu density and rock modulus.
• Downhole gamma and conductivity survey to measure the in situ density relatable to the

197
porosity

11.4 Developing Empirical Relationship Unfrozen to Frozen Rock Mass


These unfrozen to frozen rock mass relationships are based on a limited data set. Quantifying the
change in rock mass from unfrozen to frozen conditions is recommend to be based on unfrozen
drill core and compared with the face mapping of frozen excavations to establish a detailed
relationship. The expected gain in the rock mass condition from unfrozen to frozen greatly
depends on the unfrozen strength, blockiness, joint infilling, and temperature.

11.5 Numerical Modelling


It is proposed that once future laboratory testing confirms changes in rock properties due to
freezing, numerical modeling approaches can be applied to assess the stability of mining
excavations under varied conditions. It would be particularly beneficial to determine which
constitutive model best represents the stress-strain behavior of frozen rock masses. It is important
to find whether the behavior is strain softening, creep, or fully coupled thermal-fluid models. The
weak highly variable soil and rock from the Cigar Lake mine is expected to demonstrate
complex non linear behaviour, what constitutive laws apply is suggested for future work.

198
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209
Appendix A: X-Ray Diffraction Testing

210
QUANTITATIVE PHASE ANALYSIS OF TWO POWDER SAMPLES USING THE
RIETVELD METHOD AND X-RAY POWDER DIFFRACTION DATA.

Megan Roworth – Rimas Pakalnis


Mining Engineering Dept. – UBC
5th Floor, 6350 Stores Road
Vancouver, BC V6T 1Z4

Mati Raudsepp, Ph.D.


Elisabetta Pani, Ph.D.
Jenny Lai, B.Sc.

Dept. of Earth & Ocean Sciences


6339 Stores Road
The University of British Columbia
Vancouver, BC V6T 1Z4

October 27, 2009


EXPERIMENTAL METHOD

The core samples 18 and 19 were reduced to the optimum grain-size range for quantitative
X-ray analysis (<10 μm) by grinding under ethanol in a vibratory McCrone Micronising Mill
for 7 minutes. To avoid preferred orientation of the platy illite crystals, the ground samples
were suspended in a 0.5% aqueous solution of polyvinyl alcohol (PVA) and sprayed from an
airbrush into a heated chamber (150°C). As the spray falls in the heated chamber, spheres of
randomly orientated crystals a few tens of micrometers in diameter are formed.
Step-scan X-ray powder-diffraction data were collected over a range 3-80°2θ with CoKa
radiation on a Bruker D8 Focus Bragg-Brentano diffractometer equipped with an Fe
monochromator foil, 0.6 mm (0.3°) divergence slit, incident- and diffracted-beam Soller slits
and a LynxEye detector. The long fine-focus Co X-ray tube was operated at 35 kV and 40
mA, using a take-off angle of 6°.

RESULTS

The X-ray diffractograms were analyzed using the International Centre for Diffraction
Database PDF-4 using Search-Match software by Siemens (Bruker). X-ray powder-diffraction
data of the samples were refined with Rietveld program Topas 4 (Bruker AXS). The results of
quantitative phase analysis by Rietveld refinements are given in Table 1. These amounts
represent the relative amounts of crystalline phases normalized to 100%. The Rietveld
refinement plots are shown in Figures 1–2.

To avoid preferred orientation of the platy illite crystals, the ground samples were
suspended in a 0.5% aqueous solution of polyvinyl alcohol (PVA) and sprayed from an
airbrush into a heated chamber (150°C). As the spray falls in the heated chamber, spheres of
randomly orientated crystals a few tens of micrometers in diameter are formed.
Table A.1. Results of quantitative phase analysis (wt.%)

Mineral Ideal Formula 18 19

Illite K0.65Al2.0(Al0.65Si3.35O10)(OH)2 95.3 82.9


Kaolinite Al2Si2O5(OH)4 3.0
Rutile? TiO2 1.0 0.8
Alunite? K2Al6(SO4)4(OH)12 0.7 0.5
Hematite α-Fe2O3 13.4
Pyrite FeS2 2.4
Total 100.0 100.0
RP-MR_SstCore-18_spray-D8.raw
8,000 Illite 2M1 95.32 %
Kaolinite 2.96 %
Rutile? 0.99 %
7,000 Alunite? 0.74 %

6,000

5,000

4,000

3,000

2,000

1,000

-1,000

-2,000

-3,000

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Figure A.1. Rietveld refinement plot of sample “18” (blue line - observed intensity at each step; red line - calculated pattern; solid grey line
below – difference between observed and calculated intensities; vertical bars, positions of all Bragg reflections). Coloured lines are individual
diffraction patterns of all phases.
RP-MR_SstCore-19_spray-D8.raw_1
Illite 2M1 82.94 %
9,000 Rutile? 0.78 %
Hematite 13.38 %
Pyrite 2.41 %
8,000 Alunite? 0.49 %

7,000

6,000

5,000

4,000

3,000

2,000

1,000

-1,000

-2,000

10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Figure A.2. Rietveld refinement plot of sample “19” (blue line - observed intensity at each step; red line - calculated pattern; solid grey line
below – difference between observed and calculated intensities; vertical bars, positions of all Bragg reflections). Coloured lines are individual
diffraction patterns of all phases.
Appendix B: 2009 Unconfined Compressive Strength
Testing

211
After Sample Trimming After Failure                     
Sample ID: 1

Borehole: ST791-06

From (m): 432.25

To (m): 432.40

Test Date: 24-Jun-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.07 23.2 1.9 2.81 1352

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
60.80 2903.3 121.00 2.0 14.0 4.8 697.4

Unconfined Compressive Strength Test


6

4
Axial Stress (MPa)

0
0 1 2 3 4 5 6 7 8
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 3

Borehole: SF801-04

From (m): 435.15

To (m): 435.35

Test Date: 30-Jun-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.22 20.6 1.9 2.85 3540

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
80.34 5068.9 142.30 1.8 9.5 2.1 302.3

U
Unconfined
fi d Compressive
C i Strength
S h Test
T
2.5

2
Axial Stress (MPa)

1.5

0.5

0
0 1 2 3 4 5 6 7 8 9
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 4

Borehole: SF801-04

From (m): 435.25

To (m): 435.45

Test Date: 01-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.02 20.7 1.9 3.01 1198

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
81.37 5200.2 136.28 1.7 6.1 1.3 192.7

Unconfined Compressive Strength Test


1.4

1.2

1
Axial Stress (MPa)

0.8

0.6

0.4

0.2

0
0 0.5 1 1.5 2 2.5 3 3.5
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 5

Borehole: SF801-04

From (m): 435.50

To (m): 435.70

Test Date: 02-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.08 15.9 2.1 3.09 2685

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
82.66 5366.4 152.68 1.8 29.8 6.5 948.6

Unconfined Compressive Strength Test


7

5
Axial Stress (MPa)

0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 6

Borehole: ST786-07

From (m): 427.55

To (m): 427.75

Test Date: 02-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.22 35.6 1.4 2.71 922

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
81.60 5229.2 154.00 1.9 9.7 2.1 308.0

U
Unconfined
fi d Compressive
C i Strength
St th Test
T t
2.5

2
Axial Stress (MPa)

1.5

0.5

0
0 1 2 3 4 5 6 7 8
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 7

Borehole: ST786-07

From (m): 427.73

To (m): 427.93

Test Date: 03-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.02 38.1 1.3 2.68 1158

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
83.20 5436.7 162.85 2.0 7.1 1.6 227.2

Unconfined Compressive Strength Test


1.8

1.6

1.4

1.2
Axial Stress (MPa)

0.8

0.6

0.4

0.2

0
0 1 2 3 4 5 6 7 8 9
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 8

Borehole: ST786-07

From (m): 424.90

To (m): 425.10

Test Date: July 15,2009

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.00 34.2 1.5 2.70 2346

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
82.90 5397.6 162.49 2.0 7.1 1.3 195.4

Unconfined Compressive Strength Test


1.6

1.4

1.2
Axial Stress (MPa)

0.8

0.6

0.4

0.2

0
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 9

Borehole: SF801-04

From (m): 428.76 Did Not Fail

To (m): 428.96

Test Date: July 9 2009

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R2

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.75 10.0 2.2 2.70 5946

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
82.06 5289.2 160.23 2.0 77.7 17.0 2,469.4

Unconfined Compressive Strength Test


18

16

14

12
Axial Stress (MPa)

10

0
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 11

Borehole: SF801-04

From (m): 441.28

To (m): 441.48

Test Date: 06-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: altered GrMp R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.20 22.0 1.7 2.67 240

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
81.88 5265.6 154.34 1.9 12.8 2.8 406.1

Unconfined Compressive Strength Test


3

2.5

2
Axial Stress (MPa)

1.5

0.5

0
0 5 10 15 20 25
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 12

Borehole: SF801-04

From (m): 441.47

To (m): 441.67

Test Date: 07-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: altered GrMp R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.06 26.1 1.7 2.67 433

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
81.71 5244.2 158.37 1.9 15.4 3.4 490.6

Unconfined Compressive Strength Test


4

3.5

3
Axial Stress (MPa)

2.5

1.5

0.5

0
0 2 4 6 8 10 12 14 16
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 13

Borehole: SF801-04

From (m): 441.90

To (m): 442.10

Test Date: July 9 2009

Tested by: M. Roworth

Failure Mode: Shear

Geology: altered GrMp R2

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.93 15.8 1.8 2.64 5346

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
82.06 5288.7 165.49 2.0 36.3 8.0 1,154.9

U
Unconfined
fi d Compressive
C i Strength
S h Test
T
9

6
Axial Stress (MPa)

0
0 1 2 3 4 5 6 7 8
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 16

Borehole: ST786-07

From (m): 426.90

To (m): 427.10

Test Date: 12-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.16 33.2 1.6 2.71 1325

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
83.50 5476.4 162.82 1.9 20.4 4.5 649.8

Unconfined Compressive Strength Test


5

4.5

3.5
Axial Stress (MPa)

2.5

1.5

0.5

0
0 2 4 6 8 10 12 14
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 17

Borehole: ST786-07

From (m): 427.10

To (m): 427.30

Test Date: 12-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.09 30.0 1.5 2.71 1872

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
84.95 5667.4 162.25 1.9 22.9 5.0 729.4

Unconfined Compressive Strength Test


6

4
Axial Stress (MPa)

0
0 2 4 6 8 10 12 14
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 18

Borehole: ST786-07

From (m): 427.30

To (m): 427.50

Test Date: 13-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.02 43.0 1.3 2.68 3322

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
84.22 5570.8 163.44 1.9 16.7 3.7 532.3

Unconfined Compressive Strength Test


4

3.5

3
Axial Stress (MPa)

2.5

1.5

0.5

0
0 1 2 3 4 5 6 7
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 19

Borehole: SF801-04

From (m): 434.70

To (m): 434.90

Test Date: 13-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.25 22.8 1.8 3.01 2055

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
81.61 5230.5 161.97 2.0 15.5 3.4 492.0

Unconfined Compressive Strength Test


4

3.5

3
Axial Stress (MPa)

2.5

1.5

0.5

0
0 1 2 3 4 5 6 7
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 20

Borehole: SF801-04

From (m): 435.00

To (m): 435.20

Test Date: 14-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.05 20.9 1.9 3.01 1830

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
78.89 4888.4 162.16 2.1 19.0 4.2 603.1

Unconfined Compressive Strength Test


4.5

3.5

3
Axial Stress (MPa)

2.5

1.5

0.5

0
0 2 4 6 8 10 12 14
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 22

Borehole: SF801-04

From (m): 432.35

To (m): 432.55

Test Date: 15-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.00 30.7 1.5 2.64 1195

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
84.68 5631.9 151.39 1.8 19.0 2.2 325.9

Unconfined Compressive Strength Test


2.5

2
Axial Stress (MPa)

1.5

0.5

0
0 1 2 3 4 5 6 7 8 9 10
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 23

Borehole: SF801-04

From (m): 432.55

To (m): 432.75

Test Date: 14-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-10 0.00 30.9 1.5 2.70 968

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
84.46 5603.1 159.75 1.9 19.0 2.4 345.0

Unconfined Compressive Strength Test


2.5

2
Axial Stress (MPa)

1.5

0.5

0
0 1 2 3 4 5 6
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 24

Borehole: SF801-04

From (m): 432.75

To (m): 432.95

Test Date: 14-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.22 28.2 1.6 2.70 1845

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
84.82 5650.5 152.10 1.8 26.0 5.7 828.0

Unconfined Compressive Strength Test


6

4
Axial Stress (MPa)

0
0 2 4 6 8 10 12 14
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 26

Borehole: SF801-04

From (m): 442.85

To (m): 443.05

Test Date: 11-Jul-09

Tested by: M. Roworth

Failure Mode: 0 tca

Geology: altered GrMp R0.5

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.24 25.0 1.7 2.64 3217

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
81.85 5261.7 154.88 1.9 30.1 6.6 957.5

Unconfined Compressive Strength Test


7

5
Axial Stress (MPa)

0
0 1 2 3 4 5 6 7 8 9
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 27

Borehole: SF801-04

From (m): 443.05

To (m): 443.25

Test Date: July 10 2009

Tested by: M. Roworth

Failure Mode: Shear, 58 deg tca

Geology: altered GrMp R1

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.08 25.0 1.6 2.60 3862

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
83.57 5485.6 143.18 1.7 14.1 3.1 449.4

Unconfined Compressive Strength Test


3.5

2.5
Axial Stress (MPa)

1.5

0.5

0
0 1 2 3 4 5 6
Displacement (mm)
After Sample Trimming After Failure                     
Sample ID: 28

Borehole: SF801-04

From (m): 443.20

To (m): 443.40

Test Date: July 10 2009

Tested by: M. Roworth

Failure Mode: Shear, 50 deg tca

Geology: altered GrMp R1

Moisture Bulk
Temperature Strain Rate Content Density S.G. E
(C) (%/min) % (MPa)
-20 0.02 25.0 1.6 2.60 1332

Diameter, (φ) Area, (A)


2
Height, (h) Ratio Peak Load σ UCS
(mm) (mm ) (mm) h/φ (kN) (MPa) (psi)
84.22 5570.8 144.94 1.7 18.5 4.1 589.6

U
Unconfined
fi d Compressive
C i Strength
S h Test
T
4.5

3.5

3
Axial Stress (MPa)

2.5

1.5

0.5

0
0 1 2 3 4 5 6
Displacement (mm)
Appendix C: Four Point Beam Testing

C1 - Concrete
C2 - Cigar Lake Drill Core

212
C1 - Concrete

213
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 325 mm


Sample ID 1 Beam Diameter 74.2 mm
Batch 1
Test # 1 Moisture Content 14.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2650 kPa Mix Design 50/50 Sand/Concrete


Peak Force 6 kN Joint  No
Mid Span Deflection 5 mm
Crack Distance
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 5.36
5 36 MPa
Test Duration 90 s ~Tensile Strength 1.79

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 30 mm from center

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 314 mm


Sample ID 1 Beam Diameter 76.4 mm
Batch 1
Test # 2 Moisture Content 14.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2440 kPa Mix Design 50/50 Sand/Concrete


Peak Force 5 kN Joint  No
Mid Span Deflection 5 mm
Crack Distance
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 4.52
4 52 MPa
Test Duration 120 s ~Tensile Strength 1.51

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 27 mm from center

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 335 mm


Sample ID 1 Beam Diameter 74.1 mm
Batch 1
Test # 3 Moisture Content 14.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 3350 kPa Mix Design 50/50 Sand/Concrete


Peak Force 7 kN Joint  No
Mid Span Deflection 6 mm
Crack Distance 130 mm Modulus of Rupture, TMR 6.80 MPa
Test Duration 90 s ~Tensile Strength 2.27

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 38 mm from center

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10
Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 310 mm


Sample ID 1 Beam Diameter 76 mm
Batch 1
Test # 4 Moisture Content 14.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 3950 kPa Mix Design 50/50 Sand/Concrete


Peak Force 8 kN Joint  No
Mid Span Deflection 4 mm
Crack Distance 130 mm Modulus of Rupture, TMR 7.43 MPa
Test Duration 90 s ~Tensile Strength 2.48

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 15 mm from center

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10
Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 310 mm


Sample ID 1 Beam Diameter 74.5 mm
Batch 2
Test # 5 Moisture Content 17.5 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 560 kPa Mix Design 50/50 Sand/Concrete


Peak Force 1 kN Joint  Yes
Mid Span Deflection 2 mm
Crack Distance
Crack Distance 160 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.12
1 12 MPa
Test Duration 30 s ~Tensile Strength 0.37

PHOTOGRAPHS

Before Test After Test

Failed at joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Press

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 330 mm


Sample ID 1 Beam Diameter 75 mm
Batch 2
Test # 6 Moisture Content 17.5 %
Bottom Roller Span 75 mm
Top Roller Span 229 mm Applied Strain Rate

Peak Pressure 1830 kPa Mix Design 50/50 Sand/Concrete


Peak Force 4 kN Joint  No
Mid Span Deflection 8 mm
Crack Distance
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 3.58
3 58 MPa
Test Duration 90 s ~Tensile Strength 1.19

PHOTOGRAPHS

Before Test After Test

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 3150 mm


Sample ID 1 Beam Diameter 74.5 mm
Batch 2
Test # 7 Moisture Content 17.5 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2800 kPa Mix Design 50/50 Sand/Concrete


Peak Force 6 kN Joint  Yes
Mid Span Deflection 6 mm
Crack Distance
Crack Distance 160 mm Modulus of Rupture, T
Modulus of Rupture TMR 5.59
5 59 MPa
Test Duration 90 s ~Tensile Strength 1.86

PHOTOGRAPHS

Before Test After Test

Did not fail at joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 350 mm


Sample ID 1 Beam Diameter 74.5 mm
Batch 2
Test # 8 Moisture Content 17.5 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 990 kPa Mix Design 50/50 Sand/Concrete


Peak Force 2 kN Joint  Yes
Mid Span Deflection 2 mm
Crack Distance
Crack Distance 130 mm Modulus of Rupture, TMR
Modulus of Rupture, T 1 98 MPa
1.98
Test Duration 90 s ~Tensile Strength 0.66

PHOTOGRAPHS

Before Test After Test

No Photo

Failed at Joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 2‐Jun‐09 Beam Length 315 mm


Sample ID 1 Beam Diameter 75.4 mm
Batch 3
Test # 9 Moisture Content 18.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 490 kPa Mix Design 50/50 Sand/Cement


Peak Force 1 kN Joint  Yes
Mid Span Deflection 1 mm
Crack Distance
Crack Distance 150 mm Modulus of Rupture, T
Modulus of Rupture TMR 0.94
0 94 MPa
Test Duration 45 s ~Tensile Strength 0.31

PHOTOGRAPHS

Before Test After Test

Failed at joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 310 mm


Sample ID 1 Beam Diameter 75.4 mm
Batch 5
Test # 14 Moisture Content 12.1 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1730 kPa Mix Design 50/50 Sand/Concrete


Peak Force 4 kN Joint  Yes
Mid Span Deflection 4 mm
Crack Distance
Crack Distance 155 mm Modulus of Rupture, T
Modulus of Rupture TMR 3.33
3 33 MPa
Test Duration 120 s ~Tensile Strength 1.11

PHOTOGRAPHS

Before Test After Test

Failed through joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 300 mm


Sample ID 2 Beam Diameter 75.4 mm
Batch 5
Test # 15 Moisture Content 12.1 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 520 kPa Mix Design 50/50 Sand/Concrete


Peak Force 1 kN Joint  Yes
Mid Span Deflection 1.5 mm
Crack Distance
Crack Distance 150 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.00
1 00 MPa
Test Duration 120 s ~Tensile Strength 0.33

PHOTOGRAPHS

Before Test After Test

Failed at joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 310 mm


Sample ID 3 Beam Diameter 75.4 mm
Batch 5
Test # 16 Moisture Content 12.1 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2320 kPa Mix Design 50/50 Sand/Concrete


Peak Force 5 kN Joint  Yes
Mid Span Deflection 4 mm
Crack Distance
Crack Distance 150 mm Modulus of Rupture, T
Modulus of Rupture TMR 4.47
4 47 MPa
Test Duration 210 s ~Tensile Strength 1.49

PHOTOGRAPHS

Before Test After Test

Failed at joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 360 mm


Sample ID 3 Beam Diameter 75.4 mm
Batch 5
Test # 17 Moisture Content 12.1 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 680 kPa Mix Design 50/50 Sand/Concrete


Peak Force 1 kN Joint  Yes
Mid Span Deflection 1.5 mm
Crack Distance
Crack Distance 170 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.31
1 31 MPa
Test Duration 45 s ~Tensile Strength 0.44

PHOTOGRAPHS

Before Test After Test

Failed at joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 310 mm


Sample ID 1 Beam Diameter 75.4 mm
Batch 6
Test # 18 Moisture Content #N/A %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 880 kPa Mix Design Concrete w/ Agg


Peak Force 2 kN Joint  Yes
Mid Span Deflection 1 mm
Crack Distance
Crack Distance 155 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.69
1 69 MPa
Test Duration 120 s ~Tensile Strength 0.56

PHOTOGRAPHS

Before Test After Test

Failed through joint

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 300 mm


Sample ID 2 Beam Diameter 75.4 mm
Batch 6
Test # 19 Moisture Content #N/A %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1560 kPa Mix Design Concrete w/ Agg


Peak Force 3 kN Joint  Yes
Mid Span Deflection 3 mm
Crack Distance
Crack Distance 150 mm Modulus of Rupture, T
Modulus of Rupture TMR 3.00
3 00 MPa
Test Duration 120 s ~Tensile Strength 1.00

PHOTOGRAPHS

Before Test After Test

FAILS THROUGH MID SECTION
FAILS THROUGH MID SECTION
DID NOT FAIL AT JOINT

Pressure vs Deflection
5000 Mid Span

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 29‐Jul‐09 Beam Length 294 mm


Sample ID 1 Beam Diameter 75.62 mm
Batch 7
Test # 22 Moisture Content 10.8 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1900 kPa Mix Design Concrete w/ Agg


Peak Force 4 kN Joint  No
Mid Span Deflection 8.7 mm
Crack Distance
Crack Distance 221 mm Modulus of Rupture, T
Modulus of Rupture TMR 3.63
3 63 MPa
Test Duration 42 s ~Tensile Strength 1.21

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 29‐Jul‐09 Beam Length 295 mm


Sample ID 2 Beam Diameter 76.62 mm
Batch 7
Test # 23 Moisture Content 10.8 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 800 kPa Mix Design Concrete w/ Agg


Peak Force 2 kN Joint  Yes
Mid Span Deflection 7.5 mm
Crack Distance
Crack Distance 155 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.47
1 47 MPa
Test Duration 15 s ~Tensile Strength 0.49

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 29‐Jul‐09 Beam Length 297 mm


Sample ID 3 Beam Diameter 75.42 mm
Batch 7
Test # 24 Moisture Content 10.8 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 800 kPa Mix Design Concrete w/ Agg


Peak Force 2 kN Joint  Yes
Mid Span Deflection 7.5 mm
Crack Distance
Crack Distance 185 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.54
1 54 MPa
Test Duration 34 s ~Tensile Strength 0.51

PHOTOGRAPHS

Before Test After Test

FAILS THROUGH MID SECTION


FAILS THROUGH MID SECTION

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 31‐Jul‐09 Beam Length 347 mm


Sample ID 3 Beam Diameter 76.36 mm
Batch 8
Test # 27 Moisture Content 13.9 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1100 kPa Mix Design Concrete w/ Agg


Peak Force 2 kN Joint  no
Mid Span Deflection 7.7 mm
Crack Distance
Crack Distance 195 mm Modulus of Rupture, T
Modulus of Rupture TMR 2.04
2 04 MPa
Test Duration 17 s ~Tensile Strength 0.68

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 10‐Aug‐09 Beam Length 254 mm


Sample ID 1 Beam Diameter 73.98 mm
Batch 9
Test # 29 Moisture Content 28.8 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 700 kPa Mix Design 33/66 Sand/Concrete


Peak Force 1 kN Joint  Yes
Mid Span Deflection 7.6 mm
Crack Distance
Crack Distance 135 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.43
1 43 MPa
Test Duration 12 s ~Tensile Strength 0.48

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 10‐Aug‐09 Beam Length 255 mm


Sample ID 2 Beam Diameter 73.07 mm
Batch 9
Test # 30 Moisture Content 28.8 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 900 kPa Mix Design 33/66 Sand/Concrete


Peak Force 2 kN Joint  Yes
Mid Span Deflection 7.7 mm
Crack Distance
Crack Distance 161 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.90
1 90 MPa
Test Duration 19 s ~Tensile Strength 0.63

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 10‐Aug‐09 Beam Length 295 mm


Sample ID 4 Beam Diameter 75.78 mm
Batch 9
Test # 32 Moisture Content 28.8 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1000 kPa Mix Design 33/66 Sand/Concrete


Peak Force 2 kN Joint  No
Mid Span Deflection 7.6 mm
Crack Distance
Crack Distance 136 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.90
1 90 MPa
Test Duration 14 s ~Tensile Strength 0.63

PHOTOGRAPHS

Before Test After Test

FAILS THROUGH MID SECTION


FAILS THROUGH MID SECTION

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 285 mm


Sample ID 1 Beam Diameter 72.3 mm
Batch 10
Test # 33 Moisture Content 18.5 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 800 kPa Mix Design 40/60 Sand/Concrete


Peak Force 2 kN Joint  Yes
Mid Span Deflection 7.7 mm
Crack Distance
Crack Distance 125 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.75
1 75 MPa
Test Duration 30 s ~Tensile Strength 0.58

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 299 mm


Sample ID 2 Beam Diameter 76.99 mm
Batch 10
Test # 34 Moisture Content 18.5 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1300 kPa Mix Design 40/60 Sand/Concrete


Peak Force 3 kN Joint  no
Mid Span Deflection 8 mm
Crack Distance
Crack Distance 174 mm Modulus of Rupture, T
Modulus of Rupture TMR 2.35
2 35 MPa
Test Duration 55 s ~Tensile Strength 0.78

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 289 mm


Sample ID 3 Beam Diameter 73.35 mm
Batch 10
Test # 35 Moisture Content 18.5 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1300 kPa Mix Design 40/60 Sand/Concrete


Peak Force 3 kN Joint  yes
Mid Span Deflection 7.9 mm
Crack Distance
Crack Distance 125 mm Modulus of Rupture, T
Modulus of Rupture TMR 2.72
2 72 MPa
Test Duration 65 s ~Tensile Strength 0.91

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 262 mm


Sample ID 4 Beam Diameter 76.84 mm
Batch 10
Test # 36 Moisture Content 18.5 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1500 kPa Mix Design 40/60 Sand/Concrete


Peak Force 3 kN Joint  Yes
Mid Span Deflection 7.9 mm
Crack Distance
Crack Distance 145 mm Modulus of Rupture, T
Modulus of Rupture TMR 2.73
2 73 MPa
Test Duration 85 s ~Tensile Strength 0.91

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 28‐Aug‐09 Beam Length 262 mm


Sample ID 1 Beam Diameter 73.02 mm
Batch 11
Test # 37 Moisture Content 16.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1900 kPa Mix Design 50/50 Sand/Concrete


Peak Force 4 kN Joint  Yes
Mid Span Deflection 7.5 mm
Crack Distance
Crack Distance 155 mm Modulus of Rupture, T
Modulus of Rupture TMR 4.03
4 03 MPa
Test Duration 135 s ~Tensile Strength 1.34

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 28‐Aug‐09 Beam Length 315 mm


Sample ID 2 Beam Diameter 74.12 mm
Batch 11
Test # 38 Moisture Content 16.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1600 kPa Mix Design 50/50 Sand/Concrete


Peak Force 3 kN Joint  No
Mid Span Deflection 7.5 mm
Crack Distance
Crack Distance 120 mm Modulus of Rupture, T
Modulus of Rupture TMR 3.24
3 24 MPa
Test Duration 105 s ~Tensile Strength 1.08

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
FOUR‐POINT BEAM BENDING TEST

Test Date 28‐Aug‐09 Beam Length 257 mm


Sample ID 3 Beam Diameter 75.44 mm
Batch 11
Test # 39 Moisture Content 16.7 %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1100 kPa Mix Design 50/50 Sand/Concrete


Peak Force 2 kN Joint  Yes
Mid Span Deflection 8 mm
Crack Distance
Crack Distance 115 mm Modulus of Rupture, T
Modulus of Rupture TMR 2.12
2 12 MPa
Test Duration 80 s ~Tensile Strength 0.71

PHOTOGRAPHS

Before Test After Test

Pressure
essu e vs
s Deflection
e ect o
5000 Mid Span

4000
essure (kPa)

3000
Pressure

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Deflection (mm)
C2 - Cigar Lake Drill Core

214
FOUR‐POINT BEAM BENDING TEST

Test Date 20‐Nov‐09 Beam Length 310 mm


Sample ID 1 Beam Diameter 85 mm

Test # 1 Moisture Content %
Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 680 kPa


Peak Force 1 kN Joint  No
Mid Span Deflection 1 mm
C k Di t
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 0.91
0 91 MP
MPa
Test Duration 90 s ~Tensile Strength 0.30

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Pressure vs Deflection
5000

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Mid Span Deflection (mm)


FOUR‐POINT BEAM BENDING TEST

Test Date 21‐Nov‐09 Beam Length 310 mm


Sample ID 2 Beam Diameter 85 mm

Test # 2 Moisture Content 11.9 %


Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 970 kPa


Peak Force 2 kN Joint  Yes
Mid Span Deflection 5 mm
C k Di t
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.30
1 30 MP
MPa
Test Duration 90 s ~Tensile Strength 0.43

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Pressure vs Deflection
5000

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Mid Span Deflection (mm)


FOUR‐POINT BEAM BENDING TEST

Test Date 21‐Nov‐09 Beam Length 310 mm


Sample ID 2 Beam Diameter 85 mm

Test # 3 Moisture Content 11.9 %


Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1090 kPa


Peak Force 2 kN Joint  No
Mid Span Deflection 4 mm
C k Di t
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.47
1 47 MP
MPa
Test Duration 55 s ~Tensile Strength 0.49

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Pressure vs Deflection
5000

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Mid Span Deflection (mm)


FOUR‐POINT BEAM BENDING TEST

Test Date 22‐Nov‐09 Beam Length 310 mm


Sample ID 3 Beam Diameter 85 mm

Test # 4 Moisture Content 28.7 %


Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1690 kPa


Peak Force 4 kN Joint  No
Mid Span Deflection 4.3 mm
C k Di t
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 2.27
2 27 MP
MPa
Test Duration 90 s ~Tensile Strength 0.76

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Pressure vs Deflection
5000

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Mid Span Deflection (mm)


FOUR‐POINT BEAM BENDING TEST

Test Date 22‐Nov‐09 Beam Length 310 mm


Sample ID 3 Beam Diameter 85 mm

Test # 5 Moisture Content 28.7 %


Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 0 kPa
Peak Force 0 kN Joint  Yes
Mid Span Deflection 0 mm
C k Di t
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 0.00
0 00 MP
MPa
Test Duration 90 s ~Tensile Strength 0.00

PHOTOGRAPHS

Before Test After Test

No Photo FAILED ON HANDLING

Pressure vs Deflection
5000

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Mid Span Deflection (mm)


FOUR‐POINT BEAM BENDING TEST

Test Date 23‐Nov‐09 Beam Length 310 mm


Sample ID 4 Beam Diameter 85 mm

Test # 6 Moisture Content 35.5 %


Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 760 kPa


Peak Force 2 kN Joint  Yes
Mid Span Deflection 2.7 mm
C k Di t
Crack Distance 140 mm Modulus of Rupture, T
Modulus of Rupture TMR 1.02
1 02 MP
MPa
Test Duration 60 s ~Tensile Strength 0.34

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Pressure vs Deflection
5000

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Mid Span Deflection (mm)


FOUR‐POINT BEAM BENDING TEST

Test Date 24‐Nov‐09 Beam Length 310 mm


Sample ID 5 Beam Diameter 85 mm

Test # 7 Moisture Content 17.9 %


Top Roller Span 75 mm
Bottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 0 kPa
Peak Force 0 kN Joint  Yes
Mid Span Deflection 0 mm
C k Di t
Crack Distance 130 mm Modulus of Rupture, T
Modulus of Rupture TMR 0.00
0 00 MP
MPa
Test Duration 90 s ~Tensile Strength 0.00

PHOTOGRAPHS

Before Test After Test

No Photo FAILED ON HANDLING

Pressure vs Deflection
5000

4000
Pressure (kPa)

3000
Pressu

2000

1000

0
0 1 2 3 4 5 6 7 8 9 10

Mid Span Deflection (mm)


Appendix D: Direct Shear Testing

215
DIRECT SHEAR TEST - Breaking Strength

Shear Stress Normal Stress Moisture


Borehole Depth Description Peak (kPa) Normal (kg) (kPa) (kPa)
Sample 1 SF791-06 429.5 Bleached 15320 25 1.69 0.46 34.00
Sample 2 SF801-04 431.2 Bleached 14780 5 1.67 0.12 11.95
Sample 3 SF801-04 433.5 Hematized w joint 6990 5 0.75 0.12 28.74
Sample 4 SF801-04 431.4 Bleached 14950 45 1.77 0.85 35.46
Sample 5 SF796-05 432.05 Hematized 14160 25 1.56 0.46 17.93

Sample 1

Sample 2

Sample 3

Sample 4

Sample 5

UBC Geomechanics Lab

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