Words from the Brethren ● If we had to face a natural disaster, we would need to be prepared to cook, heat our homes, and clean our clothing, our bodies, ● We need to prepare as a Church, as and our surroundings. For this reason, it is individuals, and as families to survive important that we either store fuel and soap, in emergencies. When the Church is or that we learn to make them in an fully organized in our area, we can emergency. Also of importance are first aid work together to prepare food, articles, prescribed medicines, soaps and other cleaning items, candles, matches, and clothing, and household items to be any other articles necessary for the welfare used in emergencies. This way, those of the family. Whenever possible, we who are in need and whose families should not only store these items, but also have done all they can will receive this learn to produce them. help. If we help each other in every way we can, we will be worthy to In an emergency, we might also face the receive help if we need it. need to rebuild our homes, barns, or corrals. It is important, therefore, that members of - Duties and Blessings of the our families learn to work with wood and Priesthood, Part B other building materials and learn to use tools so they can make and repair furniture and other needed items. When we learn to repair and maintain our own possessions, we can save time and money and avoid being dependent on others. - Duties and Blessings of the Priesthood, Part A ● “And it came to pass that after I, ● Bishop Vaughn J. Featherstone Nephi, had been in the land of taught us which skills we should Bountiful for the space of many days, develop in order to provide for our the voice of the Lord came unto me, needs: “Now regarding home saying: Arise, and get thee into the mountain. And it came to pass that I production: Raise animals where arose and went up into the mountain, means and local laws permit. Plant and cried unto the Lord. And it came to fruit trees, grapevines, berry pass that the Lord spake unto me, bushes, and vegetables. You will saying: Thou shalt construct a ship, provide food for your family, much after the manner which I shall show of which can be eaten fresh. Other thee, that I may carry thy people across food you grow can be preserved these waters. And I said: Lord, whither and included as part of your home shall I go that I may find ore to molten, storage. Wherever possible, that I may make tools to construct the produce your nonfood necessities ship after the manner which thou hast of life. Sew and mend your own shown unto me? And it came to pass that the Lord told me whither I should clothing. Make or build needed go to find ore, that I might make tools. items. I might also add, beautify, And it came to pass that I, Nephi, did repair, and maintain all of your make a bellows wherewith to blow the property” (“Food Storage,” Ensign, fire, of the skins of beasts; and after I May 1976, 117). had made a bellows, that I might have wherewith to blow the fire, I did smite two stones together that I might make fire.” 1 Nephi 17:7-11 What is Manufacturing? ● Manufacturing is the making of goods or wares (practically anything) by manual labor or by machinery, especially on a large scale ● The Prophets and Apostles have asked us to prepare to create our own necessities in times of emergency – not to learn and practice these things during a crisis situation ● The sooner we begin, the better off we'll all be Manufacturing Begins with the Garden ● The majority of raw materials can come from your own plot of land ● Materials like stone, sand (silicates), clay, aluminum, iron, copper, salts, acids, etc. ● Plenty of homes in our area were built on landfills from the late 1800's to 1950's; there's a lot of metals either still usable or as minerals in the soil ● The rest of the materials discussed will come from either waste products or purchased inexpensively ● Call Blue Stakes before digging Mining Basics ● Mining requires separating and refining minerals and metals from the ground – all soils in West Valley are rich in minerals ● A simple set of panning tools is all that's needed, but larger equipment is really nice for richer areas ● Metal detector, dry washer, retort, drill, dredge, excavator, and such makes the process faster but can raise the cost of backyard mining ● Separate minerals by first rough crushing, sieving, and dry washing to rough separate; then by further crushing and washing through a water dredge; next step of refining may require foundry and/or chemical separation ● Do not use explosives!! Sawmill ● Our Ward area has many older trees that eventually must come down – instead of paying for a service, cut those trees into lumber ● To make lumber with a crosscut saw requires two people and an elevated platform with one person above and another below to saw the planks ● Using a chainsaw's sawmill attachment works much faster than a crosscut and requires one person, but the most efficient method is to use a large band-saw mill with a track ● Be sure to dry wood thoroughly and watch for signs of splitting and warping Homemade Sawmill The Workshop ● The workhorse of the house ● Woodworking, metalworking, masonry, construction, mechanic work and such all begin here ● For apartment tenets, a small workbench and cabinet setup will work just as good; power tools may be too noisy, so rely more on small rotary tools (such as Dremel's) and hand tools – metalworking will be difficult but not impossible, and seriously consider composites as an alternative Woodworking ● Use prunings or harvesting older or dead trees cut in a sawmill whenever possible to save expense ● Simple woodworking tools can be purchased from Deseret Industries, or made at home ● *Shameless promotion: Deseret industries builds their own furniture; buying this furniture creates jobs and training, which leads to self- reliance opportunities for our less fortunate Wood Grains ● As the cambium (inner bark) grows, it makes two types of wood cells; most of these are elongated cells that line up with the axis of the trunk, limb, or root - these are what give the wood its grain; the smaller ray cells grow out from the pith, perpendicular to the axis ● The grain provides structural support to the wood and working with the grain provides a stronger, tougher product Hand Tools ● Hand tools are more versatile than power tools - one tool can do multiple jobs, ex: any hammer can drive a nail and forge metal ● Hand tools are cheaper to buy, cheaper to operate, and can be made and repaired easily in a home workshop ● These tools provide a greater degree of control and precision ● They're also very time consuming and some require a good measure of body strength; cutting wood with a miter box will take several more minutes than with a powered compound miter Power Tools ● Power tools overcome hand tools shortfalls through an electric motor operating faster than any human providing the torque and power necessary to finish tasks ● They are more expensive than hand tools, usually a 1:9 price markup ● Power tools are moving away from plug in outlets in favor of lithium- ion or nickel-cadmium batteries: lithium-ion last longer and give plenty of power 'til completely drained, nickel-cadmium will progressively slow the motor down before running out – both require long periods to charge and batteries will get expensive ● Always wear protective gear! Joints Steam Bending ● Working with straight planks is not feasible with some projects and can have negative aesthetics with some furniture applications ● Make a plan for how the wood should be bent into before any steaming; build a jig to the plan – the jig should keep the wood in place until hardened ● Cut hardwood (soft wood doesn't bend well) to desired proportions and steam for 1 hour per square inch thick of wood: if bending a length of 2X2, then steam for 4 hours Hardware Paper Making ● Paper can be made from any plant with fine fibers; longer the fibers, greater the need for further processing ● Most leftover plants can be utilized; along with used paper and tattered cloth ● Using a chopping machine or by hand, turn the fibrous material into pulp, strain through a screen, press out the excess water, and hang up to dry; cut to size when dry (leaving in the sun will bleach the paper white) ● To make toilet paper; omit the drying step and place the sheet into a vacuum chamber to fluff, cut into squares Masonry ● Stonework, bricks, blocks, cement, concrete, and so on... Cement Concrete Reinforcing Concrete Brick Making Bricklaying Mixing Mortar Stone Cutting Ceramics Pottery Tile Making Glazing Firing Pottery Metalworking ● Metalworking is the process of working with metals to create individual parts, assemblies, or large-scale structures ● The easiest and least expensive methods for the home workshop are blacksmithing, metal casting, and grinding ● Some of the fuels used are charcoal, propane, and butane Basic Metallurgy ● Metal is molecularity arranged in crystalline structures – this structure determines the hardness, toughness, ductility, strength, transparency, and conductivity ● Metals are similar to wood in that both have a grain: forged metal has a flowing grain exactly like wood, while cast metals has a sand-like grain ● Carbon steels and alloy steels are designated by a four digit number by the SAE, where the first digit indicates the main alloying element(s), the second digit indicates the secondary alloying element(s), and the last two digits indicate the amount of carbon, in hundredths of a percent (basis points) by weight: ex – 4140 steel Blacksmithing ● Tools and hardware will eventually wear out; blacksmithing is an easy way to make new or repair ● A cheap set-up includes a brake drum with some plumbing parts and a hair dryer, a striking surface, and a bucket of water ● Requires few tools: hammer, grips (tongs), hot set, cold chisel, file, and bench vice ● A thick metal surface or scrap railroad track makes a good anvil ● Be sure to only smithy on green burn days; between 9 AM and 5 PM – be careful not to start a fire Metal Foundry ● A simple furnace: first insert a pipe at the base of a metal bin, and then insulate the bin with a mix of clay, sand, and sawdust; line the bottom, sides, and a lid with it all compacted thoroughly; use gas or charcoal as fuel – the pipe at the bottom is connected to a hair dryer, shop vac blower, or industrial blower ● A steel pipe crucible is good to use for noble metals (aluminum, tin, copper, silver, gold, etc.) and a graphite or silicate for iron and steel ● To mold metal: use casting sand for your mold, placed in a frame; make a wooden die of the object to be cast and coat with smooth latex paint for easy removal; create a cone-shaped opening above the die and carefully separate the frames and remove the die; replace and pour in molten metal and remove when cooled – grind or machine to finish Welding, Brazing, and Soldering ● Welding melts the workpieces and adds a filler material to form a pool of molten material that cools to become a strong joint to produce the weld – arc welding and oxy-acetylene are the best methods for the home workshop ● Brazing is a joining process in which a filler metal is melted and drawn into a capillary formed by the assembly of two or more work pieces; not normally used for the home, but creates a strong bond ● Soldering is a joining process that occurs at temperatures below 450 °C (842 °F); it is similar to brazing in the fact that a filler is melted and drawn into a capillary to form a join, although at a lower temperature – this is a very common joining method for the home Metal Machining ● Machining metal involves cutting the metal to a precision of 0.001-0.0001 inch ● Lathes spin the piece against a tool that creates chips of waste metal:lathes only work on a horizontal plane (x,y axis) moving tool steel (HSS), carbide, and diamond tools specifically shaped to carve out the desired item; normally works within a 0.001 tolerance, but can go more precise if needed ● Mills clamp down the material and move it in 3 different directions to create chips (x,y,z axis): mills rotate the tool against the piece, the operator uses levers to move the piece; normally works within a 0.001 tolerance ● Grinding removes chips by spinning a carborundum stone against the piece to a tolerance of 0.0001 standard ● Measure product with a micrometer, caliper, and machinist's ruler ● These machines are expensive, but can be made at home Composites ● Composites are any material made from at least two discrete substances, such as concrete, fiberglass-reinforced plastics, and carbon fiber–reinforced plastics ● Composite materials allow a blending of properties of the separate components such that carbon fiber–reinforced plastics combine the high strength and stiffness of the fiber with the low weight and resistance-to-fracture of the polymeric matrix ● Plastic-based composites are best made at home through a 3D Printer; these are becoming more commonplace, using a CAD/CAM program and robotics to produce needed items ● Many 3D printed metal composites are brittle and cannot yet replace forged or cast items Cad/Cam for 3D Printing ● 3D Printers work off CAD drawings made on a computer (basic CAD programs available for very little cost today) and sends the data as layers to the printer ● The layers width are measured in millimeters and can be adjusted for thickness ● The printer creates a sheet of powdered plastic or composite and brushes off the layer's shape, then stacks the sheets layer by layer into the desired object and finishes with a UV treatment ● Metal printers use a low heat shop oven to finish ● This method of composites molding is very expensive and still being developed Glass ● Glass is a hard, brittle chemical solution, typically transparent or translucent, made by fusing sand with soda, lime, and sometimes other ingredients and cooling rapidly. It is used to make windows, drinking containers, and other Glass Blowing Fiberglass ● Fiberglass molding uses sheets of material (thinner than fiberglass insulation) that is placed over a mold and then exposed to poly-resin and a chemical hardening agent to stiffen the material sheet ● The final product is a near perfect, lightweight, non- conductive, and durable mold of most anything needed ● Good for automotive, marine, aircraft and industrial uses Carbon Fiber ● Carbon fiber is similar to fiberglass, but has greater strength, hardness, and less ductility; is more expensive ● Worked by the same molding process as fiberglass, but the epoxy's are different, definitely needs vacuum molding to keep it's shape, and the oven for curing must be hotter ● Will adhere to fiberglass for joint or corner strengthening, but use the right epoxy to stick both together ● Vacuum molding is when the mold and part are coated with epoxy, and then placed in a vacuum bag to evacuate all air inside to cure – remove from the bag before heating part and mold in shop oven ● Used for practically any application Silicone Moldings ● Silicone molding is similar to metal casting, without the high heat (requires no heat!) or foundry sand ● Silicone comes in two distinct types: food grade and construction grade; if the mold is used for candy-making or anything edible, do not ever use construction silicone ● For food grade silicone molds: prepare the molds by creating a positive form for the silicone to shape itself around (made from clay, play-doh, or anything hard) and place this form into a disposable container, then add water to a measure of powdered silicone and pour into container – wait 2 days minimum for the solution to harden and cure; remove, wash, and use ● For construction grade molds, see the next slide Acrylic ● Acrylic can be expensive – current prices for 2 gallons is $114.23 Polypropylene Latex ● Latex has many similar properties to rubber: but doesn't have high costs in time, materials, and equipment; requires no heating to make it malleable; and can be shaped on most molds – even on people ● Simply mix water into powdered latex into proper viscosity or buy pre-mixed; can be painted onto the mold, or poured into a negative – both work well ● If using latex as a mold, it can hold a highly detailed negative shape for concrete work Rubber ● Melting rubber is difficult, but possible; rubber does release fumes that can be toxic in large doses (collect fumes by melting under a hood with a filtration unit attached) ● To melt: shred a car tire and keep only the butyl rubber shreds; using a radiating heater (not direct flame) coat a metal container with a good amount of oil and add rubber – melts at 1500º F ● Pour rubber into molds or onto a prepared surface as a sealant The Sewing Room ● Cotton, flax, and wool can be processed and woven at home ● A lot of different tools are needed to create cloth: flax breaker and comb, wool cards, cotton gin, spinning wheel, loom, etc. ● Sewing clothes is difficult at first, but easy to pick up on; so long as the cloth is cut smoothly and edges matched correctly, a simple seam will hold well Working Flax Fibers ● Tools needed are a flax comb, breaker, hatchel(s), bucket of water;cotton needs to be run through a cotton gin and then fiber cards; wool requires shearing and washing first, then is run through fiber cards ● In the field, flax is pulled up by its roots and placed in stooks to dry before using the comb to remove the seed pods; then the plant is retted either by leaving it to partially rot in the dew of the fields or in a body of water; once retted, the stalks are again dried and crushed in the flax break; from there, the remaining fiber is scutched (combed vigorously) to remove bits of the chaff and then still further, pulled through a series of graduated hatchels to clean and align the plant fibers – chaff is good for making rope ● From here, all the worked fibers are run through a spinning wheel Spinning Thread and Yarn Weaving Cloth ● Weaving is arranging threads into weaves similar to basket weaves on a mass scale ● Looms can be as simple as some nails driven in a wood frame to a complex powered machine ● Tie threads to proper ends of the loom and gently weave across the base strings with a shuttlecock, weaving it over and under them evenly (if you make a mistake, the weave will be uneven and contain a hole); when you reach the other end of the base, loop the string over the side and weave it back to the side you started on, weaving it over and under them evenly but in the opposite order – tie off when finished Dyeing and Felting