DAMPERS

[An ISO 9001-2008 Certified Company] CHAPTER 7 & 8

PRIME PRODUCT LIST

01) Motorized Fire Smoke Damper
02) Motorized Fire Damper
03) Motorized Smoke Damper
04) Fire Damper
05) Variable Air Volume
06) Motorized Control Damper
07) Motorized Volume Control Damper
VOLUME CONTROL DAMPERS

08) Volume Control Damper

09) Pressure Relief Damper
10) Sound Attenuator
11) Sand Louver
12) Weather Louver
13) Acoustic Louver
14) Access Door
15) Grilles & Diffuser
NRD
16) Registers
17) Plenums
18) Valves & Nozzles
19) Filters
20) Prefabricated Round Ducting
21) Mild Steel Round Ducting
22) Stainless Steel Round Ducting
23) Aliminium Round Ducting
24) Spiral Ducting PRD
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INDEX
VOLUME CONTROL DAMPERS (VCD)
INTRODUCTION .............................................................................................. PAGE 01
VCD - AV - 11 - G - G - F / MVCD - G - G - F - 200 ................. PAGE 02 & 03
VCD - AV - 11 - G - Al - F / MVCD-G - Al - F - 200
& MVCD -G - Al - F - 300 ............................................................................... PAGE 04
VCD - AV - 11 - G - GD - F / MVCD - G - GD - F - 200 ..................... PAGE 05
AVRD 33 ............................................................................................................... PAGE 06

NON RETURN & PRESSURE RELIEF DAMPERS (NRD / PRD)

INTRODUCTION ............................................................................................... PAGE 07
AEROVAC NRD & NRD RD ......................................................................... PAGE 08
AEROVAC PRD ................................................................................................. PAGE 09
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Introduction :
Aerovac model “AV 11 series” (opposite blade) and “AV 22 series”(parallel blade) rectangular Volume Control Dampers (VCD)
with single skin & double skin aerofoil blades are widely used in heating, ventilation, air conditioning (HVAC) systems. Unique
construction and manufacturing technique coupled with superior design make the series AV 11 & series AV 22 damper quiet &
reliable giving conditioned controlled air volume to various zones.

Description : Mechanism for drive operation

• The frame is constructed from galvanized steel sheet.(Also available in

aluminium & stainless steel construction)
• Blades are coupled by external concealed linkage / Gear Drive, which can
be provided in either opposed or parallel blade operation, Blades can be
provided with either single skin or double skin based on the requirement.
• Linkage rods are coupled with hand locking quadrant frame in a “open &
closed” marking. Hand locking quadrant frame is marked to show exact
position of damper
• Structure is available with flange edge and supplied undrilled as standard.
• Designed for HVAC systems.
BLADE PROFILE LOCKING QUADRANT
Blade Pptions
1. Single Skin
2. Double Skin

Locking Quadrant
(12mm Standard and 2.47 Optional)
Made from GI die cut, locking quadrants give
greater leverage than plastic handles making
them easier to operate.
They also incorporate a visual position indicator,
& locking mechanism by way of a wingnut.

CLASSIFICATION OF DAMPERS

MVCD/RD AV XX FRAME BLADE (D) FIXING

VCD - Volume Control

Damper (Default)
MVCD - Motorized Volume G - Galvanized Steel F - Flange joint
Control Damper AL - Aluminium S - Slip Joint
RD -Round Volume Control AEROVAC S - Stainless Steel SP - Sleeve Plain
Damper

11 - Opposite blade G - Galvanized Steel

22 - Parallel blade (Default : Single Skin)
D - Double
33 - Round blade AL - Aluminium
Skin
( Default : Double skin)
S - Stainless Steel

Standard Models :
• VCD - AV - 11 - G - G - F & MVCD - 11 - G - G - F - 200
• VCD - AV - 11 - G - AI - F & MVCD -11 - G - AI - F - 200
• VCD - AV - 11 - G - GD - F & MVCD - G - GD - F - 200
• AVRD 33

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MODEL : AEROVAC - VCD - AV - 11 - G - G - F

MODEL : AEROVAC - MVCD - G - G - F - 200

AEROVAC – AV-11-G-G-F / MVCD-G-G-F-200 low leakage Volume control dampers are most popular choice for use in low to medium
velocity and pressure commercial HVAC systems. They are low cost, high quality dampers that meet the frequently specified leakage
criteria of less than 8cfm per sq. ft. at 4" w.g. (148 M3/hr/M2).

Design features include durable steel construction, a sturdy 20-16 ga. galvanized steel hat channel frame with die-formed cornergussets
providing superior structural strength equivalent to 13 ga. (2.4 mm) channel type frames, an interlocking vee groove blade design that
maximizes strength and optimizes airflow, double bolted / riveted no slip blade axle connections with Brass /Nylon bearings, Silicon
extruded blade seals and a no-maintenance concealed linkage located within the side frame out of the air stream for reduced pressure
drop, air turbulence and noise. A variety of electric or pneumatic actuators are available for factory or field mounting along with a
comprehensive selection of options to meet specific installation requirements and applications.

STANDARD CONSTRUCTION:
Frame : 20-16 ga. galvanized steel hat channel with die-formed corner gussets
Blades : 6" (152) wide on 5 1/2" (140) centers. 18-16 ga. galvanized steel Vee groove design. Opposed / Parallel action.
Linkage : Concealed type totally enclosed within the frame and out of the air stream (Plated steel).
Thrust Bearings : 1/ 2" (12.5 mm) dia. Brass Bush,Nylon /Bronze Bush (Optional) - each end of every blade.
Axles : 1/ 2" (12.5 mm) dia. Galvanized Steel.
Blade Seals : Silicon extruded Rubber Gasket (Optional).
Operation : Manual Quadrant. (AV-11-G-G-F)
: Electric Honeywell / Belimo Actuator (24 V / 230 V) for MVCD-G-G-F-200
Installation : Vertical / Horizontal

Models:VCD- AV-11-G-G-F / MVCD-G-G-F-200

Minimum (WxH) Maximum (WxH)
Single Section Single Section Multiple Section AV-11-G-G-F
SingleBlade Two Blades
48” x 48”
4” x 4” 8” x 10” Unlimited
(1219 x 1219)
(102 x 102) (203 x 254)

Temperature Range: -50°F to 275°F (-46°C to 135°C)

* Flange Width : 25mm Standards MVCD-G-G-F-200

145 MM 145 MM

OPTIONAL CONSTRUCTION:
• Compression type Stainless steel jamb seal will be provided
at the side of the damper for low leakage requirement.
• Stainless Steel constructions available MODEL 1010
• Concealed linkage cover on both side.
• S & C, Plain and Flange frames available.
• Heavier gauge frame construction for heavy duty application.
• Front, rear or double flange frame (with or without bolt holes).

Opposed Parellel
Blades Blades

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AIR PERFORMANCE DATA: AV-11-G-G-F / MVCD-G-G-F-200

PL-X PL-Y PL-9 PL-1 PL-2 PL-Z
60 min. 100min.
From Supply
System and D=0.02D
Flow Measuring
Section td9

Inlet Cone Required P

if Attached to Plenum Device Being Tested

AMCA Figure 5.3 Pressure Drop

Prime Air Conditioning Industries LLC. certifies that the model

AV-11-G-G-F shown herein is licensed to bear the AMCA Seal.
The rating shown are based on tests and procedures performed
in accordance with AMCA Publication 511 and comply with the
requirements of the AMCA Certified ratings Programs. The
AMCA Certified Rating Seal apples to Air Leakage and Air
Performance ratings.

The maximum static pressure drop for specified air flow rate at standard air density
12” x 48” (305x1220) 12” x 12” (305x305) 24” x 24” (610x610) 36” x 36” (914x914) 48” x 12” (1220x305)
Velocity Pressure Drop Velocity Pressure Drop Velocity Pressure Drop Velocity Pressure Drop Velocity Pressure Drop
fpm m/s inch w.g. Pa fpm m/s inch w.g. Pa fpm m/s inch w.g. Pa fpm m/s inch w.g. Pa fpm m/s inch w.g. Pa
500 2.5 0.005 1 500 2.5 0.01 2 500 2.5 0.003 0.7 500 2.5 0.004 0.9 500 2.5 0.007 1
1000 5.0 0.02 4 1000 5.0 0.04 9 1000 5.0 0.01 2 1000 5.0 0.02 4 1000 5.0 0.03 7
1500 7.5 0.04 9 1500 7.5 0.1 24 1500 7.5 0.03 7 1500 7.5 0.04 9 1500 7.5 0.07 17
2000 10.0 0.08 19 2000 10.0 0.17 42 2000 10.0 0.06 14 2000 10.0 0.06 14 2000 10.0 0.14 34
2500 12.5 0.13 32 2500 12.5 0.28 69 2500 12.5 0.1 24 2500 12.5 0.10 24 2500 12.5 0.21 52

LEAKAGE DATA:
Air leakage is based on operation between 32°F (0°C) and 120°F (49°C).
Tested for leakage in accordance with ANSI/AMCA Standard 500-D, Figure 5.4
Tested for air performance in accordance with ANSI/AMCA Standard 500-D, Figure 5.3

Torque
Recorded data are based on a torque of 27.5 in.lbs./ft2 (33.5 N-M/M2) applied to close and seat the damper during the test.

Air leakage is based on operation between 50°F to 104°F. All data corrected to represent air density of 0.075 lbs/ft3. Tested per AMCA
Standard 500-D (leakage) , figure 5.4 Alternative.

Recorded Data:

Leakage Class Maximum Allowable Leakage, cfm/ft2

1.0” W.G 1.5” W.G 2.0” W.G 3.0” W.G 4” W.G Pressure 1.0” 4” 8”
Class 1 Class 1 Class 1 Class 1 Class 1 Class W.G W.G W.G

1A 3 N/A N/A
Prime Air Conditioning Industries LLC. certifies that the model 1 4 8 11
AV-11-G-G-F shown herein is licensed to bear the AMCA Seal.
2 10 20 28
The rating shown are based on tests and procedures performed
in accordance with AMCA Publication 511 and comply with the 3 40 80 112
requirements of the AMCA Certified ratings Programs. The
AMCA Certified Rating Seal apples to Air Leakage and Air
Performance ratings.

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Model : AEROVAC – VCD – AV – 11 – G – Al – F

Model : AEROVAC – MVCD – G –Al – F 200
AEROVAC –VCD/MVCD – AV – 11– G –Al –F Volume Control Dampers are the most cost-effective choice for use in low to
medium pressure and velocity commercial HVAC systems where leakage and tight shut-off are not a major concern. The standard
models are unsealed. They are high quality, low cost dampers that meet or exceed the majority of less stringent specification
requirements & applications.
Design features include durable steel construction, a sturdy 20-16 ga. Galvanized steel hat channel frame with die-formed corner
gussets providing superior structural strength equivalent to 13 ga. (2.4) channel type frames, Extruded aluminum airfoil blade
without standing pressure drop characteristics, superior rigidity and deflection resistance, riveted with long life corrosion resistant
Nylon / Brass bearings, no-maintenance concealed linkage enclosed in the side frame out of the air stream for reduced pressure
drop, air turbulence and noise. A variety of electric or pneumatic actuators are available for factory or field mounting along with
a comprehensive selection of options to meet specific installation requirements and applications.
STANDARD CONSTRUCTION :
Frame: 20-16 ga. galvanized steel hat channel
with die-formed corner gussets.
Blades : 6" (150) & 8" (200) wide. 16 ga. (1.5) Aluminium
Extruded aero foil blade design. Parallel or opposed action.
Linkage : Concealed type totally enclosed within the frame &
out of the air stream ( Plated steel)./ Zine alloy Wheel on Optional
Bearings : 23.5mm dia. Nylon Bush (Standard), Brass Bush (Optional)
Axles : 12.5mm. Galvanized Steel.
Operation : Manual Quadrant.
: Electric Honeywell / Belimo Actuator (24 V / 230 V)
Models AV - 11 - G - Al - F Sizes (Duct W x H) :
30 30

Minimum Maximum
100 100

Single Section Single Section Multiple Section

L L
X X
H H

Single Blade
48” x 48”
4” x 4” Unlimited
(1219 x 1219)
(102 x 102)

Temperature Range: -50°F to 250°F (-46°C to 121°C)

150 150

OPTIONAL CONSTRUCTION :
AV 22 Series (Parallel blade) AV 11 Series (Opposed blade)

• Stainless Steel constructions available.

• Concealed linkage cover on both side.
• S & C, Plain and Flange frames available.
• Heavier gauge frame construction for heavy duty application.
• Front, rear or double flange frame (with or without bolt holes)
• Linkage mechanism / Gear drive mechanism.
MVCD - G - AL - F - 300
Specification
Operation : Opposed blade. Spindle : Internal galvanised steel or external stainless steel.
Body : Galvanized steel sheet 2-275 or G-90. Bearing : Brass, Plastic or nylon
Blade : Natural anodized extruded aluminium aerofoil blades. Leakage : This model has been tested as per AMCA 511 Class II
Side Seal : Stainless steel spring series 300. General Notes
Gasket : Extruded silicone rubber tip seal temperature resistance 200ºc. 1. Flow may be from either direction.
Linkage : Internal galvanised steel or external stainless steel. 2. Actuator must be arranged to operate automatically.
Zine Alloy Whool on Optional

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Model : AEROVAC – VCD – AV – 11 – G – GD – F

Model : AEROVAC – MVCD – G – GD – F – 200
AEROVAC –VCD/MVCD – AV – 11– G –GD–F High Performance Control Dampers combine the performance of an Galvanized
steel airfoil blade with the rugged durability of a steel frame. They offer unsurpassed Class 1 leakage and pressure drop
characteristics for superior performance that meets the International Energy Conservation Code maximum leakage criteria for
building envelope dampers. Leakage rating is maintained with airflow in either direction, permitting right or left-hand drive installation.
Suitable for use in high velocity, medium pressure commercial and industrial HVAC systems.

Standard features include heavy duty Galvanized airfoil blades that combine superior rigidity and deflection resistance with low
pressure drop, a 16 ga. (1.6) galvanized steel hat channel frame with die-formed corner gussets for superior structural strength, a
no-maintenance concealed linkage enclosed in the side frame out of the air stream for reduced pressure drop. A comprehensive
selection of options are available to meet specific installation requirements and a variety of electric or pneumatic actuators are
available for factory or field mounting.

STANDARD CONSTRUCTION :
Frame: 20-16 ga. galvanized steel hat channel
with die-formed corner gussets.
Blades : 20 ga. (1.0) galvanized steel formed into an airfoil cross-section.
Parallel or opposed action.
Linkage : Concealed type totally enclosed within the frame and out of the
air stream ( Plated steel) / Nylon gear drive mechanism
Bearings : 1/2" (12.5mm) dia. Brass Bush (Standard), Nylon Bush (Optional)
Axles : 1/2" (12.5) dia. Galvanized Steel.
Operation : Manual Quadrant.
30 30

: Electric Honeywell / Belimo Actuator (24 V / 230 V)

100 100

Models AV - 11 - G - Al - F Sizes (Duct W x H) :

L L
X X
H H

Minimum Maximum

Single Section Single Section Multiple Section

Single Blade
48” x 48”
4” x 4” Unlimited
(1219 x 1219)
(102 x 102) 150 150

AV 22 Series (Parallel blade) AV 11 Series (Opposed blade)

Temperature Range: -50°F to 250°F (-46°C to 121°C)

OPTIONAL CONSTRUCTION :
• Stainless Steel constructions available.
• Concealed linkage cover on both side.
• S & C, Plain and Flange frames available.
• Heavier gauge frame construction for heavy duty application.
• Front, rear or double flange frame (with or without bolt holes).
• Linkage Mechanism / Gear Drive Mechanism.

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Model : AVRD 33
Introduction :
AVRD 33 is an ultra-low leakage steel butterfly control damper which has been designed for all types of round ductwork applications.
Suitable for use in low to medium pressure and velocity commercial HVAC systems, the AVRD33 installs quickly and easily, saving
money on installation costs.
Design features a sturdy beaded casing for superior rigidity, a 20 ga. equivalent laminated blade double Bolted/Riveted to the drive
shaft for maximum strength, long life corrosion resistant synthetic / Nylon bearings and blade seals for low leakage requirements.
The damper can be used for two position or modulating control using electric actuators and can also be used as a manual balancing
Damper or when positive shut-off is required by utilizing an optional hand locking quadrant. A variety of options are available to meet
specific installation requirements and electric actuators are available for factory or field mounting.

STANDARD CONSTRUCTION : AVRD 33

Frame : 20 ga. corrosion-resistant steel with stiffening beads.

Blades : 20 ga. corrosion-resistant steel. 90 degree rotation.

CCW to open.

Bearings : 1/2" dia..

Drive Shaft/Axle : 1/2" (12.5) dia. plated steel double bolted / Riveted
to blade. Axles extends approximately 6" (152) beyond the frame.

Blade Seal : Cross-linked polyethylene.

Model AVDR 33 Sizes (Duct W x H) :

Minimum Maximum

Single Section Single Section

4" (102) dia. 16" (400) dia.

* For More than 400 dia Rectangular damper with spigot will be provided.

COMMON OPTIONS :
• Perforated Blade
• Type 304 Stainless Steel construction.
• Factory installed pneumatic and electric actuators

Pressure Drop - Circular VCD

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AEROVAC NON RETURN & PRESSURE RELIEF DAMPER (NRD / PRD)

Operation :
AEROVAC Non Return Dampers are designed for automatic shutoff & prevent unwanted airflows against the intended airflow
direction when the system is not in operation of Individual sections of the air conditioning system. With the fan running, the degree
of blade opening is a function of air velocity. If the fan is turned off, the blade will close automatically. In a multi fan installation system
this prevents back draught through the non operating fan. NRD provides backdraft protection in light to medium duty applications that
demand less than 12 cfm per square foot of leakage at 1/2 inch WG. NRD provides system relief when operational pressures exceed
system defined maximum levels.

Pressure-relief dampers are used to prevent backflow through ventilation ductwork system. The Aerovac pressure relief dampers do
not need an actuator or motor. Designed to maintain a constant air pressure level inside pressurized rooms. The blades are smooth,
reliable and designed for energy saving. These are air operated, opening or closing dampers for intake, discharge and pressure relief
vents in air conditioning. The dampers can be installed in rectangular or circular ducts horizontally or vertically. Opening pressure can
easily be set by adjusting weight of each damper/ installation. Weights are included in the delivery. Pressure relief dampers can be
supplied with non-standard dimensions on request.

AEROVAC NRD/PRD

NRD - Non Return Damper

PRD - Pressure Relief Damper

Description :
• Smooth and maintenance free blade operation.
• The frame is manufactured from high quality aluminium / galvanized sheet steel.
• Blades are made of aluminium or galvanized steel.
• Blades are fitted with nylon / brass bushes for rattle free and smooth operation.
• Blades are sealed with foam / rubber gasket at the bottom to avoid rattling noise and provide air tight operation.
• Frame is fitted with aluminium strip to prevent the over movement of the blades.
• Additional centre partition shall be provided if height or length is more than 900 MM.

In-House Testing
In house laboratory facility devoted exclusively to development of damper and louver related products as well as testing to the latest
versions of AMCA, ANSI, ASHRAE, UL, and other industry standards of performance.

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Model : AEROVAC NRD ( Duct Mounted)

STANDARD CONSTRUCTION:
• Frame: 1.20mm thick high quality galvanized steel sheet.
• Frame size: 145 mm depth and standard flange height of 25 mm.
• Blades: 0.9mm thick Aluminium sheet as standard. GI sheet as option.
• Bearing: Self lubricating Brass / Nylon bush
• Linkage: 8mm diameter aluminium rods.
• Blade Stop: 1.2mm thick (20mm x 20mm) galvanized angle.

Description:
• Frame is constructed from galvanized steel sheet. Welded joints
are protected by aluminium spray coating.
• Air operated damper blades are fixed to the frame by self
lubricating nylon bushes with 8 mm dia aluminium pipes.
• Blades are sealed with foam gasket at the bottom to avoid rattling
noise and to provide air tight operation.
• Blades open fully or to any angle depending on the air velocity.
Blades stay in position of opening with out fluctuating when there
is constant air flow. Blades close quietly when the air flow stops.
• Designed to maintain a constant pressure level inside
pressurized rooms. Used at duct outlets to prevent back draft
when air moving devices are switched off.
• In a multi fan installation non return dampers prevent back
draft through the operating fans.
• Structure is available with flanged edges and are supplied
un drilled as standard.
• Available in square and rectangular sizes.

Model : AEROVAC NRD ( Wall Mounted)

STANDARD CONSTRUCTION:
• Frame: 1.2mm thick galvanized steel
• Frame size: 145 mm depth and standard flange height of 25 mm.
• Blades: 0.9mm thick Aluminium (GI sheet as option)
• Bearing: Self lubricating Brass / Nylon bushings
• Linkage: with 8mmdiameter aluminium rods.
• Blade seals: Foam gasket for air tightness.
• Blade stoper: 20 mm x 20 mm galvanized /Aluminium angle.

Description:
• Frame is of high quality extruded aluminium profiled construction
with the advantages of corrosion resistance and rigidity.
• Air operated damper blades are fixed to the is constant air flow.
Blades close quietly when the air flow stops.
• Designed to maintain a constant pressure level inside
pressurized rooms by relieving excess air when it exceeds the
desired limit. • Blades open fully or to any angle depending on the air
• Generally installed on diesel generator, plant rooms ventilation velocity. Blades stay in position of opening with out fluctuating
system and exhaust ducting. when there is constant airflow.
• Available in square and rectangular sizes. frame by self lubricat- Blades closes quietly when the air flow stops.
ing nylon bushes with 8mm dia aluminium pipes.
• Blades are sealed with foam gasket at the bottom to avoid rattling
noise and to provide air tight operation.

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Performance data for NRD:

1. Pressure drop Vs Air velocity:

Model : AEROVAC PRD

STANDARD CONSTRUCTION:
Frame: Galvanized steel frame.
Blades: Galvanized steel blades.
Blade supports: Blade shafts are galvanized steel and supported with brass bushes.
Blade seals: Foam gasket for air tightness.

Description:
The pressure relief dampers are provided with weighed metal strips.
The dampers are tested after fabrication to operate at required pressure.
The dampers are designed to maintain a constant pressure level inside pressurized rooms
by relieving excess air when it exceeds the desired limit.

Technical Calculation :
PERFORMANCE DATA
Pt (Pa) : Pressure Drop
Vf (m/sec) : Air Velocity
Simply the Air Flow Rate in (L/S) or (CFM) can be calculated using any of the following equations:
Air Flow Rate in (L/S) = 0.80 x L (mm) x H (mm) x V f. (m/s)
1000
Air Flow Rate in (CFM) = 0.80 x L (inch) x H (inch) x V f. (fpm).
144
L : Damper Length
H : Damper Height

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 P.O.Box: 76345 Dubai U.A.E. Tel:+971 4 8856861 Fax:+971 4 8856862
P.O.Box: 114847 Abu Dhabi U.A.E. Tel:+971 2 5554748 Fax:+971 2 5554749
Email: primeae@emirates.net.ae, info@primeaircon.com