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An innovative new product is set to reduce the high risks and significant potential
costs of breakdown or leakages caused by bolt or stud failure.
With bolt or stud failure regularly identified as the cause of serious problems such as
leaks in petrochemical plant, maintaining the correct level of tension in studs has the
potential to save money and significantly reduce safety risks. The EcoStud bolt
makes it easy to identify studs that are losing tension and to correct them before a
leak starts. The bolt can be used to replace ordinary studs during an outage. As
EcoStuds are a direct replacement, only the original size, material and required
preload needs to be specified.
The EcoStud is fitted with a stainless steel rotor which is locked when the stud is
tight, but becomes free to spin when the stud begins to lose load. A simple fingertip
test instantly establishes whether the stud is still tight, simply by checking if the rotor
will spin. It is a very quick, accurate test that requires no special tooling, training or
expertise.
The Ecostud also provides exceptional accuracy due to an integral tension gauge in
its centre which directly measures the strain in the stud to an accuracy of +/-5%. It
does not have the unavoidable, large friction error present in all torque control
systems.
One example of use is a wind turbine blade which typically has 60 retaining studs –
180 studs per generator for the blades alone. These studs are subject to high
vibrational fatigue loading and must have the correct tension to avoid fatigue failure.
Checking the EcoStud takes minutes, compared with the traditional method of
engaging the torque wrench back onto each stud and applying the wrench 60 times
for every blade.
For more information about the Ecostud, please contact John Hirst, EcoStud Project
Engineer, on 07525 246936.
Arnold Wragg is the UK’s market leader in the manufacture of high integrity
fasteners. Serving all markets from defence and power to Marine and Offshore, the
company is an approved supplier to BAE Systems, GKN Aerospace and Rolls Royce
Marine. It is approved to ISO9001:2000 and EN/AS9100 quality assurance
standards and is a member of the Specialist Technologies Aerospace Group, an
international group specialising in the supply of aerospace components.