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Crane Columns
ERIC M. LUI and MANQING SUN
is obtained as the load when the stiffness of the frame van- ^Trolley M
ishes. Mathematically, this critical load is the load that renders Lower (, Simply Supported
Shaft *—
the determinant of the structure stiffness matrix zero. Once Crane Beam
'->/§ (1)
Wleft; ""ij W r i g h t
where
K is the effective length factor
Per is the column load at buckling
E is the modulus of elasticity
I andL are the moment of inertia and length of the
column, respectively.
V
L
J
(5)
so,
Aj/ZH = [(1.414 x 10"3 + 1.404 x 10~3)/2] /1.368
234 kN
= 0.00103 m/kN
E
Using Equation 3, we obtain
[700 kN 200 kN 1
*-VI
(a) Frame Subjected to Gravity Loads
( P
AB^AB L 5Ir| L IB
w 7r 2 (200xlO b X2050xlO^)
(934)(10r
136.8
5(2460)
+ (136.8)(0.00103)
V ti 2.57
*"=V! /2
FGUFG
P
rm TJTT
•V (434)(10)2 5(2460)
+ (136.8)(0.00103)
= 3.76
Fig. 4. Pin-based uniform crane columns. Once the effective length factors for the lower shafts have
V
2050 x 4 0 H
= 25.6
accurate results. For design, both the lower and upper shafts
E
of the crane columns should be checked for compliance with
the beam-column interaction equation. At first glance, it 1 1300 kips 140 kipa 13 ft.
seems that the effective length factors for the upper shafts are
extraordinarily high. However, it should be noted that the H E - 29,000 k s i
Example 2
In this example, the effective length factors of the stepped
crane columns shown in Figure 5a are to be determined. The
frame is the same frame used in Reference 10 by Fraser. The
3£ 3£
upper shafts of the crane columns are supporting a roof load
(b) Frame Subjected to Fictitious Lateral Loads
of 53 kips each. The lower shafts are carrying crane loads of
300 kips and 140 kips, respectively, on the left and right
columns in addition to the roof loads. The modulus of elas-
ticity, E\ moment of inertia, /; and cross-sectional area, A; are
given in the figure. The subscripts B, U and L denote the beam, Fig. 5. Pin-based stepped crane columns
the upper shaft and the lower shaft of the crane column, (1 kip = 4.448 kN, lft. = 0.305 m,
respectively. The fictitious lateral loads shown in Figure 5b 1 in. = 25.4 mmr 1 ksi = 6.895 MPa).
Column Present
Segment Method Theoretical K Reference 9 Segment Method Theoretical K Reference 10
Also, we have
(29,000)(30,000) 1.379
K ^ + (1.379)(0.198)
HP/L) = (353/396) + (193/396) = 1.379 kips/in. (353)(396)2 5(84.06)
M 2 *,000X30,000)1 1.379
+ (1.379)(0.198)
KFG 2
~V (V
(193)(396) 15(84.06)
= 8.85
and, using Equation 5, we obtain
S3 kips
I.
P P
J L.l-ft L, right I
^ E - 29,000 ksl r-i
Ifl - I u - 5,420 i n 4
2
A B - Aw - 34. u m
I - 30,000 In
396 193A f 5420
AL - 75 in
98 f t .
KFF — O . O J
156 IV 53 30,000
V J
(a) Fra*« Subjected to Gravity Loads = 18.2
The effective length factors calculated above are compared
— — 0.053 kips
with their theoretical values and those obtained in Reference
0.00KP, . . ) kipj r L _ — 0.001(P L ) t ) kips 10 in Table 2. Good agreement is observed.
Example 3
As a third example, the effective length factors of the fix-
f'/n'r rb-rfifi
based stepped crane columns shown in Figure 6a will be
<b) Frame Subjactad to F i c t i t i o u s Lateral Loads
determined. The frame is the same as that used in Example 2
except for the boundary conditions at the bases of the crane
Load Casa PL.l.ft
(kips) (kips) columns. Also, to simulate the actual operation of the crane,
i I
II
440
330
0
110
five load cases are considered. In Load Case I, all the crane
1 11Z 220 220 loads are assumed to act on the lower shaft of the left crane
IV
V
110
0
330
440
column whereas in Load Case V, all the crane loads are
assumed to act on the lower shaft of the right crane column.
Load Cases II, III and IV will represent different crane load
distributions on the two crane columns when the crane is in
the quarter, middle, and three-quarter point of the crane beam,
Fig. 6. Fix-based stepped crane columns respectively. Using the lateral load model shown in Figure 6b,
(1 kip = 4.448 kN, lft. = 0.305 m, a first-order analysis was performed on the frame for each
1 in. = 25.4 mm, 1 ksi = 6.895 MPa). load case. The results of the analyses together with the calcu-
lated K factors for the lower shafts of the two crane columns boundary conditions was presented. The proposed approach
are summarized in Table 3. Because of structural symmetry, can be applied easily without resort to using any special
the K factors for column shaft AB in Load Cases I and II nomographs and charts for solutions. The only analysis re-
should be the same as those for column shaft FG in Load quired is a simple first-order analysis from which effective
Cases IV and V. This is indeed the case as depicted in the table. length factors of the lower and upper shafts of the crane
From the table, it can also be seen that the proposed approach column can be calculated using Equation 2 and Equation 5,
successfully captures the interaction effect between the two respectively. Once the effective length factors have been
crane columns: the lightly loaded column is bracing the calculated, the lower and upper shafts of the column can be
heavily loaded column at buckling. The result is an increase designed using beam-column interaction equation following
in effective length factor for the lightly loaded column and a the usual procedure. Since the approach takes into considera-
decrease in the effective length factor for the heavily loaded tion the destabilizing effect of the frame due to both member
column.13 For instance, in Load Case III when both columns and frame instabilities as well as the interbracing effect due
are subjected to the same axial loads, the effective length to interaction between the strong and weak columns in a story,
factors are equal to 1.93 for both column shafts AB and FG. rather accurate results can be obtained. Numerical examples
However, in Load Case I when all the crane loads are acting were given to demonstrate the validity of the approach. Al-
on column shaft AB, its effective length factor decreases to though this paper addresses only the calculation of elastic
1.44 while the effective length factor of column shaft FG effective length factors, extension of the approach to inelastic
increases to 4.4. This interaction effect must be considered in A'factor evaluation is rather straightforward using the tangent
design. The column should be proportioned to withstand the modulus concept.15 Because of the ease with which effective
most severe load case. For this problem, the most severe load length factors can be determined, the proposed approach can
case is the one which gives the largest value of Pu /(j)^. greatly facilitate the design of crane columns.
Once the effective length factors of the lower shafts have
been calculated, the effective length factors of the upper
shafts can be determined from Equation 5. The results are ACKNOWLEDGMENTS
summarized in Table 4. The authors are thankful to the reviewers for their valuable
In Table 5, the K factors calculated using the present suggestions and constructive comments.
approach are compared with the theoretical values obtained
using an eigenvalue analysis. Because of structural symmetry,
only Load Cases I, II, and III are shown. As can be seen, the
REFERENCES
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SUMMARY AND CONCLUSIONS 3. Chen, W. F. and Lui, E. M., Structural Stability—Theory
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