UENR5510

Component Locations
December 2015
Tap Locations
21 50 39 31 GG S1 Pressure, Sampling, and Sensor Description
Part Schematic Machine
Number Location Location
58 Tap
Number
Description
Schematic
Location
Accumulator - Hydraulic 164-6981 C-5 1
Control Gp - Joystick (Lh) 323-7948 G-4 2
A1 Att Stem 1 Extend EPRV Pressure H-5
59 A2 Att Stem 2 Extend EPRV Pressure H-6
Control Gp - Joystick (Rh) 323-7947 G-2 3

40 A3 Att Stem 1 Retract EPRV Pressure H-6 Filter & Valve Gp - Pilot (Hydraulic Oil)
Filter Gp - Case Drain
158-8987
289-8194
B-5
A-5
4
5
A4 Att Stem 2 Retract EPRV Pressure H-6
LL 47 AA Idler Pump Pressure C-4 Filter Gp - Hydraulic Return 188-4145 A-6 6
BB Drive Pump Pressure A-4 Manifold Gp - Pilot Oil 215-5037 D-5 7
CC Case Drain Pressure B-4 Motor Gp - Swing 334-9968 J-15 8

(Dimensions: 56 inches x 35 inches)

27 DD Negative Control Idler Pump Pressure C-2 Motor Gp - Travel (Lh)
Motor Gp - Travel (Rh)
209-5992
209-5992
J-14
J-12
9
10
EE Power Shift Pressure B-2

HH II FF
GG
Negative Control Drive Pump Pressure
Boom Regen Pressure
A-2
C-12
Pump Gp - Main Hydraulics
Sensor Gp - Boom Down Control
371-5210
344-7390
C-2
E-3
11
12
HH Attachment Stem 3 Extend EPRV Pressure F-6 Sensor Gp - Boom Up Control 344-7390 E-3 13
II Attachment Stem 3 Retract EPRV Pressure F-6 Sensor Gp - Swing Control 344-7390 E-2 14
JJ Universal Quick Coupler Lock Pressure I-7 Sensor Gp - Stick In Control 344-7390 E-2 15
41 S2 56

UENR5510
KK Universal quick Coupler Unlock Pressure I-7 Sensor Gp - Stick Out Control 344-7390 E-2 16
LL Medium Presssure B-14 Switch As - Pressure (Implement) 319-4407 E-3 17
S1 Boom Down Reprv Pressure D-2 Switch As - Pressure (Left Travel) 319-4407 H-4 18
16 S2 Stick In Reprv Pressure D-2 Switch As - Pressure (Right Travel) 319-4407 H-3 19

52 32
320F Excavator
Swivel Gp 234-4440 H-13 20
Valve Gp - Check (Return) 455-3961 F-7 21
Valve Gp - Pilot (Travel) 369-8502 I-3 22
28 Valve Gp - Pressure Reducing (Boom Priority)
Valve Gp - Shuttle
352-7065
164-6979
D-3
F-4
23
24 Hydraulic System
Valve Gp - Shuttle (Cab) 323-7560 F-2 25
26 Valve Gp - Solenoid 258-6749 G-6 26 ZRC1-UP
Valve Gp - Solenoid (Heavy Lift) 352-7176 E-6 27
Valve Gp - Swing Cushion 158-9085 I-16 28
NHD1-UP
Valve Gp - Travel Counterbalance (Lh) 322-8714 I-14 29 YBM1-UP
48 Valve Gp - Travel Counterbalance (Rh) 322-8714 I-13 30
Attachment - Variable Adjustable Boom
23 Block Gp - Hydraulic 323-7765 E-7 31
Block Gp - Load Control (Boom Drift Reduction) 323-7610 B-12 32
Block Gp - Solenoid (Boom Down Ele Check) 373-9970 D-15 33

42 Page,
Pump Gp - Gear 448-3702 B-4 34
KK Sensor Gp - Boom Cylinder Head 344-7390 E-15 35
Sensor Gp - Boom Cylinder Rod 344-7390 G-15 36
45 Sensor Gp - Drive Pump 344-7392 A-10 37
Sensor Gp - Idler Pump 344-7392 A-9 38
Sensor Gp - Nfc Drive Pump 344-7390 H-10 39
Sensor Gp - Nfc Idler Pump 344-7390 H-9 40

LL Sensor Gp - Squeeze
Valve Gp - Check (Uqc)
334-7390
123-4750
J-1
C-4
41
42
57 Valve Gp - Check And Relief (Lh) 335-0405 G-16 43
Valve Gp - Check And Relief (Rh) 335-0405 G-14 44
Valve Gp - Check (Slow Return) 369-9367 C-12 45
20 Valve Gp - Check And Relief (VAB) 335-0411 H-1 46
8 Valve Gp - Control (Medium Pressure) 310-0165 C-14 47
Valve Gp - Control (Quick Coupler) 339-4353 I-7 48
Valve Gp - Load Control (Stick Cylinder) 352-7196 I-10 49
Valve Gp - Main Control 335-0470 H-11 50
Valve Gp - Pilot 206-3336 I-6 51
37 53 15 7 1 38 Valve Gp - Shuttle (Squeeze) 8J-6875 J-1 52
Valve Gp - Solenoid (Boom / Stick Regen) 335-0223 D-2 53 © 2015 Caterpillar, All Rights Reserved Printed in U.S.A.
Valve Gp - Solenoid (Boom Down Ele Check) 297-0371 E-14 54
Valve Gp - Solenoid (Work Tool) 259-7429 H-5 55

MAIN CONTROL VALVE - REAR VIEW MAIN CONTROL VALVE - FRONT VIEW Valve Gp - Solenoid (Work Tool)
Valve Gp - Solenoid And Pressure Reducing
259-7430
323-7894
F-6
D-4
56
57
Valve Gp - Solenoid And Relief (Lh) 323-7942 I-1 58
Valve Gp - Solenoid And Relief (Rh) 297-0265 I-1 59

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

CC AA SOS PG VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

33 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE

COMPENSATED)

54 VALVE ENVELOPES VALVES VALVE PORTS

46
42 36 ONE POSITION TWO POSITION

CONTROL VALVES
THREE POSITION TWO - WAY THREE - WAY

CHECK VALVES
FOUR - WAY

AB A B

P T P T
35 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

BB FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

FF MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

11
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

A1
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

A2
43 49 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

A3
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

A4 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

55 34 EE DD 4 5 6 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

PUMP GP

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

9
3
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

29
ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW

SWITCH SWITCH SWITCH SWITCH

13 10 WIRE NUMBER IDENTIFICATION CODES

44 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

30 CURRENT STANDARD CURRENT STANDARD
12 HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS “AG”
WIRE

CIRCUIT NUMBER
17 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

51
CIRCUIT NUMBER WIRE WIRE GAUGE

14 IDENTIFICATION COLOR 325-PK

18 PREVIOUS STANDARD

22 25 MACHINE COMPONENT LOCATIONS WIRE WIRE COLOR

19 24
325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

CAB - FRONT IDENTIFICATION

 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(8) MOTOR GP (9) MOTOR GP STICK CYLINDER

SWING TRAVEL (LH)
334-9968 TRAVEL MOTOR (LEFT) 209-5992 TRAVEL MOTOR (RIGHT) (10) MOTOR GP BUCKET CYLINDER
SWG SWING MOTOR TRAVEL (RH) SINGLE SINGLE
PRKG BK 209-5992 (41) SENSOR GP
CONTROL PG DOUBLE DOUBLE SQUEEZE
344-7390
J J
DR (52) VALVE GP
SHUTLE
VLCV-T 61 (SQUEEZE SENSOR)
(Dimensions: 56 inches x 35 inches)

(58) VALVE GP P1
MU 8J-6875
MU L6 SOLENOID AND RELIEF (LH)
(49) VALVE GP 323-7942 G
CYL LOAD CONTROL
AG (STICK CYLINDER) L5 R5 AUX R
BG Pp3 Pp3 P1
352-7196 RETURN 62
SLCV-T LOCK UNLOCK
UENR5510

KK
JJ LP
DR B1
(22) VALVE GP
A1 T1 T1 DR
(48) VALVE GP LT (51) VALVE GP PILOT (TRAVEL) P2 G
SLCV-Dr TP
T2 T2 DR CONTROL PILOT 369-8502 (59) VALVE GP
A B VAB
(QUICK COUPLER) 206-3336 TT R SOLENOID
339-4353 AND RELIEF (RH)
MA MB
I TRAVEL(L) TRAVEL(R)
P2
297-0265 I
CV Pi T

AG BG (BKWD) (FWD) L7 R7
BG AG SP2
SLCV-T
(28) VALVE GP 29 1 3 2
SWING VLCV-Pi
CUSHION (R) A B (L) SLCV-Pi VA-BOOM CYLINDER
158-9085 (39) SENSOR GP (40) SENSOR GP pR8b pL8b
NFC DRIVE PUMP NFC IDLER PUMP
42 Page,

344-7390 344-7390
(FWD) (BKWD) (BKWD) (FWD)
L4 R4 A B B A
T2 T5 T1 T3 T6 T4
(29) VALVE GP (30) VALVE GP pR7b pR7f pL7b pL7f
TRAVEL COUNTERBALANCE (LH) (50) VALVE GP NFC-Dr SOL2-T NFC-Pi (55) VALVE GP pR1f pL1f pL2b pR2b
TRAVEL COUNTERBALANCE (RH) MAIN CONTROL SOLENOID
322-8714 322-8714 (19) SWITCH AS PRESSURE (46) VALVE GP
335-0470 P T A4 A3 A2 A1 (WORK TOOL) (18) SWITCH AS PRESSURE
(BKWD) (FWD) (BKWD) (FWD) NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2 259-7429 (RIGHT TRAVEL) CHECK AND
H (LEFT TRAVEL) RELIEF H
L1 R1 L2 R2 B4 A4 B3 A3 B2 A2 B1 A1 319-4407 R8
NFC1 NFC2 319-4407 (VAB)
2 SPEED 15 16 UQC-P
(RET) (RET) (EXT) (EXT) 335-0411
TRAVEL
CONTROL 54 52 53 51 PD-Dr CYL
DRAIN (20) SWIVEL GP 5 6 3 2
FILTER 234-4440 1
P
4
BOOM CYLINDER
DR
R8 VLCV-Dr
4 1
L8 T 5 6 3 2
(36) SENSOR GP (26) VALVE GP
(43) VALVE GP PD-Pi
BOOM CYLINDER ROD SOLENOID
CHECK & RELIEF (BOOM 28 258-6749 SOL4-T
344-7390 (44) VALVE GP (2) CONTROL GP (3) CONTROL GP CV Pi T
LOAD CONTROL) (LH)
CHECK & RELIEF (BOOM pR8f JOYSTICK (LH) JLP JRP JOYSTICK (RH)
335-0405
LOAD CONTROL) (RH) 323-7948 323-7947
JLT JRT L8
G 335-0405 VLCV-T G
X pL8f
X pR8b STICK SWING BUCKET BOOM
(DOWN) Dr
NO USE VAB (21) VALVE GP SOL8-T A VLCV-Pi
pL8b CHECK (RETURN) P
R3 (UP) M.P.V-T
455-3961 R.C.V-D
pR3b
T
T (OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)
R7
L7 JL1 JL3 JL2 JL4 JR2 JR1 JR3
C JR4
Pi
Pi Pa1 Pb1
II
(56) VALVE GP
HH SOLENOID (WORK TOOL)
pR7f 259-7430
(RET) B A2 B2 A1 B1
22 HEAVY LIFT SOL
F (EXT) F
CYL CV pL7f pR7b (EXT) (RET) 21 SWING PRIORITY VALVE
CYL CV (RET) 20 HYD LOCK SOL
56 55 19 STRAIGHT TRAVEL SOL
BP2 E A1 A2 A3 A4 A5 A6 A7 A8
X Dr pL7b AUX (25) VALVE GP 18 TRAVEL SPEED CHANGE SOL
X Dr (EXT) SHUTTLE (CAB) 17 SWING BREAK SOL
RETURN
P 323-7560 16 NFC 2 LIMIT EPRV
15 NFC 1 LIMIT EPRV

A (31) BLOCK GP 13 BOOM REGEN REPRV

MU HYDRAULIC (24) VALVE GP 12 PS PRESS EPRV

T 323-7765 T SOL9-T SHUTTLE pR5f 11 PUMP 2 PRESS SENSOR

10 PUMP 1 PRESS SENSOR
164-6979
9 NFC 2 PRESS SENSOR
B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8 8 NFC 1 PRESS SENSOR
L6
7 BOOM CYLINDER HEAD PRESS SENSOR
6 SWING CONTROL PRESS SENSOR
22 SOL1-T pL5f pR4b
BLCV-Dr BLCV-Pi pL4b 5 BOOM DOWN CONTROL PRESS SENSOR
P T
(12) SENSOR GP (14) SENSOR GP 4 BOOM UP CONTROL PRESS SENSOR

SP2 BOOM DOWN COTNROL SWING CONTROL 3 IMPLEMENT PRESS SW

(35) SENSOR GP 344-7390 (17) SWITCH AS 2 RIGHT TRAVEL PRESS SW
E BOOM CYLINDER R6
(57) VALVE GP 344-7390 1 LEFT TRAVEL PRESS SW E
(27) VALVE GP pBR PRESSURE IDENT CONNECTOR
HEAD SOLENOID AND (16) SENSOR GP
SOLENOID (HEAVY LIFT) (13) SENSOR GP (IMPLEMENT)
344-7390 A PRESSURE STICK OUT
352-7176 BOOM UP COTNROL pL3b pR6f 319-4407
24 REDUCING 344-7390 344-7390
ST6 63 SQUEEZE SENSOR
HPi 323-7894 (15) SENSOR GP
BLCV-Pi pL3f pR5b 62 ATT LINE 2 RERV
(54) VALVE GP pL6f P STICK IN 61 ATT LINE 1 RERV
SOLENOID (IN) pSR 344-7390 56 ATT STEM 3 EXTEND EPRV
2 SPEED T 55 ATT STEM 3 RETRACT EPRV
(BOOM DOWN ELE CHECK) STICK(2) SOL2-T
A TRAVEL 54 ATT STEM 2 RETRACT EPRV
B 297-0371 dST (23) VALVE GP
pR6f CONTROL 30 35 53 ATT STEM 2 EXTEND EPRV

(OUT) PRESSURE REDUCING P2 P1 52 ATT STEM 1 RETRACT EPRV

SOL8-T 51 ATT STEM 1 EXTEND EPRV
L5 NFC-Dr (BOOM PRIORITY)
36 STICK OUT REPRV
pST MF-P PD-Pi MF-TANK 352-7065 25
SOL7-T B 35 STICK IN REPRV
Dr T 32 STICK OUT CONTROL PRESS SENSOR
R5 SOL7-T
(33) BLOCK GP 31 STICK IN CONTROL PRESS SENSOR

SOLENOID 30 BOOM 2 UP REPRV

pR5f P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2
P A 29 QUICK COUPLER UNLOCK SOL
D (BOOM DOWN ELE CHECK) A
(OPEN) pL6f 28 QUICK COUPLER BYPASS CUT SOL D
373-9970 (CLOSE) 27 BOOM CYLINDER ROD PRESS SENSOR
pL5f pR5b 18 20
(OUT) pL3b 26 BOOM UP ELE CHECK SOL (EC2)
25 BOOM DOWN REPRV (S1)
BUCKET STICK(1) 17 A2 A1
(7) MANIFOLD GP S1 24 BOOM DOWN ELE CHECK SOL (EC1)

(IN) PILOT T IDENT CONNECTOR FOR TOOL-SYSTEM

pL5b (53) VALVE GP
(47) VALVE GP 215-5037 SOLENOID (BOOM / STICK REGEN)
NFC-Pi PRV-T
CONTROL (MEDIUM PRESSURE) (1) ACCUMULATOR GP S2 335-0223
310-0165 HYDRAULIC (CHARGED) HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
L4
T2
RDr 169-6981 pR3f PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
(R) 21 pL5b pSR SLCV-Pi
pL4b 352-6860 HEAVY LIFT CONTROL CIRCUIT
P1 MEDIUM PRESSURE CONTROL CIRCUIT
PAC
TRAVEL LEFT CONTROL CIRCUIT
R4 POWER SHIFT CONTROL CIRCUIT

GG BRG SUPPLY LINE

STICK CONTROL CIRCUIT
(RET) 13 (L)
DR4
(42) VALVE GP (11) PUMP GP
(EXT) pR4b DR3 Pi2 DR5 T-OUT1 DR6 SWING CONTROL CIRCUIT
Pa1 Pb1 (UP) CHECK (UQC) AA MAIN HYDRAULICS DRAIN / RETURN LINE
pL3b SOL4-T 123-4750 371-5210
SWING BRAKE CIRCUIT
SWING IDLER PUMP OUTPUT & UQC CIRCUIT
C (45) VALVE GP NFC2 TRAVEL SPEED CONTROL CIRUIT C
BUCKET CONTROL CIRCUIT
CHECK (SLOW RETURN) SOL1-T M2
(UP) pBR PD-Dr SOL9-T UQC-P Pn2
TRAVEL RIGHT CONTROL CIRCUIT
369-8367 pL3f BOOM CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
(RET) B1 PRV-T SWG
DD
BT3 R3 PRKG BK Ps2
CONTROL P2 SMART BOOM DOWN ONLY UP AND DOWN

A2 24 0 0
25 0 0
(EXT) A1 26 PsM2
0
M.P.V-P 26 ×
L3
MF-P (4) FILTER & VALVE GP EE
PILOT (HYDRAULIC OIL)
P
BP2 pR3b 158-8987
M.P.V-P (34) PUMP GP-GEAR
PLS 448-3702
BOOM(2) S1 Pm
BOOM(1)
OUT IN
T1 PPS pR3f SLCV-Dr BLCV-Dr
M.P.V-T LL (DOWN) S3

R2 T
B B
pR2b VLCV-Dr Dr LINE PATTERNS
(FWD) CC
(32) BLOCK GP Pressure Line
TRAVEL(R) PG PC PsM1
LOAD CONTROL DrM
L2 Pilot / Load Sensing Pressure
(BOOM DRIFT REDUCTION) R1 SOS
dR1b PG A3 Drain / Return Lines
323-7610
pL2b pR1f P1 Ps1
Component Group
(BKWD) (FWD) A1
RDr NFC1
Attachment
TRAVEL(L) dR1b BB Pn1
STR-TRAVEL R.C.V-D Air Line
MF-TANK FF
L1 M1 CALLOUTS
Pi 12 YY Taps (Pressure, Sampling, Sensor - by letter)
pL1f
(BKWD) DL DL D Connectors (By letter)

pST Callout Number

(Machine Location from (52) VALVE GP - CONTROL
Component
Name
Component LocationsTable)
138-1234
A Part Number
A
dST 19 (5) FILTER GP
CASE DRAIN DRAIN THIS SCHEMATIC IS FOR THE 320F EXCAVATOR HYDRAULIC SYSTEM
289-8194 FILTER ATTACHMENT: VARIABLE ADJUSTABLE BOOM
PUMP-S1 PUMP-S2
MEDIA NUMBER: UENR5510
(37) SENSOR GP SCHEMATIC PART NUMBER: 359-8664, CHANGE: 01, VERSION: HE
P1 DRIVE PUMP (38) SENSOR GP P2 HPi (6) FILTER GP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
344-7392 IDLER PUMP HYDRAULIC RETURN Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
344-7392 188-4145 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1