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You will be modeling a system to recover methanol from a mixture of methanol and water.
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The objective is to separate methanol from the mixture with a purity of 99%. This mixture is not ideal given
the polarity of the molecules; therefore, for a working pressure of 1atm, you will choose NRTL to model its
physical properties.
There are five steps in this process. Click a step to go the instructions for the step.
Step 3 – Enter structural data and specifications for the Aspen Batch Distillation block
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Water NRTL
Methanol
To set up the Problem Definition file from within Aspen Batch Distillation:
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3. In the Contents of Component Lists pane, double click Default component list.
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4. In the message box that appears, click Yes to Initialize Properties now.
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image\start_up_aspen_properties.gif
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image\enter_components.gif
Tip: You can use the Next button to let Aspen Properties navigate you through the basic input required.
9. On the Properties Specifications form, in the Property method field, select NRTL.
Tip: Clicking the pull-down arrow on the field and typing N (the first letter of the property method name)
takes you to the right choice much faster than just scrolling down the long list.
image\specify_NRTL.gif
You are taken to the binary parameters forms, where you can view the binary parameters that will be used for
Properties Calculations.
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You are prompted as to whether to generate the Properties Plus input file now.
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16. To define the components to use in the simulation, in the Available Components list (left pane), select
both components.
17. Move them to the Components list (right pane) by clicking the button.
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18. Click Edit Physical Properties to verify physical properties selections as shown below:
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See Also
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Step 3 – Enter structural data and specifications for the Aspen Batch Distillation block
1. In the Simulation Explorer, under Libraries, open the Batch Distillation library.
3. Drag and drop the Batch Distillation icon into the Flowsheet area.
4. Click OK.
See Also
Step 3 – Enter structural data and specifications for the Aspen Batch Distillation block
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l Vapor-liquid separation
l Pot:
l Elliptical head
l 1m diameter
l volume of 1m3
l Duty: 150 kW
l Total Condenser
l Holdups
l Initial Charge
18 kmol of material
Component mole fraction
Methanol: 0.4
Water: 0.6
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2. This is where all data will be entered and Results can be viewed.
3. Type the number of stages and ensure valid phases are Vapor-Liquid on the Setup Configuration form:
l Vapor-liquid separation
image\configuration_form.gif
l Elliptical
l 1m diameter
l volume of 1m3
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image\pot_geometry_form.gif
5. Click the Jacket Heating form under Setup. On the Jacket Heating tab, enter the pot conditions:
l Duty: 150 kW
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image\pot_conditions_tab.gif
6. Click the Setup form again. On the Condenser tab, click Total for Total condenser.
Note: You need not enter dimension because we are defining fixed pressure profile/holdups. Therefore, reflux
holdup will be entered.
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10. On the Holdups tab, type the reflux and stage holdup information:
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14. On the Main tab, in the Initial condition field, click Total reflux.
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l Methanol: 0.4
l Water: 0.6
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image\initial_charge_tab.gif
image\save_as.gif
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2. In the File name field, type a name, or select a file name to overwrite an existing file:
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3. Click Save.
See Also
2. Stop when the mole fraction of water in the distillate receiver approaches 0.01 from below. The batch is
complete.
We create the first step for the first draw and then review results.
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2. On the Changed Parameters tab, create an operating step to distil the methanol by maintaining a
distillate flow rate of 4.5 kmol/hr.
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3. On the End Condition tab, specify as the end condition the mole fraction of water in the distillate
receiver approaching the value of 0.01 from below.
See Also
Step 3 – Enter structural data and specifications for the Aspen Batch Distillation block
Before running the simulation, it is a good idea to create plots for key variables such as:
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l and so on
To improve performance (speed) of the run, close all forms except the key variables form.
1. On the toolbar, click the Add Form button to create a table with the holdups and composition
showing the recovery of methanol in the receiver and the holdup of water in the pot.
2. On the New Flowsheet Form dialog box, in the Form Name field, type a name for the form.
3. Click Table.
image\new_flowsheet_form.gif
4. Go to the Holdups Summary Results table and, holding the Shift key down, click the Methanol liquid
holdup and the water composition. This highlights all fields between the two variables.
5. Now drag and drop them to the newly created Summary table.
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image\holdup_summary_results.gif
7. In a similar way create a plot with the composition in the receiver. You can create a plot per component
or put all components in the same plot.
image\composition_of_receiver.gif
8. Create plots for the components in the receiver and in the pot for instance. To create the plot, drag and
drop the variables from the results forms to the plot. See the example below.
image\plots_of_components_in_receiver_and_pot.gif
The plots and tables are restored in the Simulation Explorer under Flowsheet.
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d_tables_stored
_under_flowshe
et.gif
You can easily access these plots and tables on the Flowsheet menu under Forms:
image\flowsheet_forms.gif
9. Make sure the Flowsheet window is active (by clicking it). Otherwise the Flowsheet pull-down menu
will not be available.
10. You can also capture your favorite screen layout by opening the plots and tables, positioning them
where you want to see them, and clicking on the toolbar. This creates a script, and you will be
prompted for a name:
image\capture_screen_layout.gif
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12. The script is also placed in the Flowsheet in the Simulation Explorer. You can select it from the
Flowsheet menu as shown below.
image\flowsheet_scripts.gif
13. You can change the time units displayed in the plots by clicking the Run Options toolbar button
and clicking the pull-down arrow for the Select the time units in which the user interface should display
time field.
image\run_options.gif
You can also change units in which the variables are displayed in your tables by clicking the Units field and
then clicking the pull-down arrow for more choices.
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image\summary_table.gif
Or you can change them globally for all tables and plots by going to the Tools menu and choosing a different
Unit of Measurement:
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14. Click the Run button; then check the Simulation Messages window for any relevant messages.
Once the problem has run successfully you can view results in the forms.
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Note: It is always good practice to restart your simulation in order to restore it to time zero before saving your
work.
See Also
Step 3 – Enter structural data and specifications for the Aspen Batch Distillation block
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